Nano solid lubricant dry film spraying device for automobile wear-resistant parts
By designing a square spray box device, the problem of low automatic loading and unloading, clamping and drying efficiency during the spraying of automobile wear-resistant pipe fittings is solved, and efficient nano-solid lubricated dry film spraying is achieved.
Patent Information
- Application Number
- CN202411404606.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-10
AI Technical Summary
When the existing spraying devices spray the nano-solid lubricating material on the surface of automobile wear-resistant pipe fittings into films, there are problems such as difficulty in loading and unloading of automated materials, inconvenient clamping, poor spraying adjustability and low drying efficiency.
A device including a square spray box is designed, equipped with a workpiece conveying assembly, a steering adjustment assembly, a rotary clamping assembly, a sliding spraying assembly and a drying assembly. It is automatically loaded and unloaded through a conveyor belt, and the rotary clamping side plate is adaptively clamped. The sliding spray assembly adjusts the spray angle and position, and the drying assembly realizes directional drying.
It realizes automatic loading and unloading of automotive wear-resistant pipe fittings, adaptive clamping, uniform spraying and efficient drying, and improves processing efficiency and spraying effect.
Smart Images

Figure CN118904620B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying devices, in particular to a nano solid lubricating dry film spraying device for automobile wear-resistant parts. Background Art
[0002] Solid lubricants are materials that use solid powders, films or certain integral materials to reduce the friction and wear between two load-bearing surfaces. During the solid lubrication process, the solid lubricant and the surrounding medium will undergo physical and chemical reactions with the friction surface to form a solid lubricant film to reduce friction and wear. Solid lubricants usually have good surface adhesion, low shear strength, good stability and high load-bearing capacity, and are therefore widely used in the wear-resistant treatment of automotive parts such as gears, bearings and rotating pipes.
[0003] In terms of application methods, solid lubricating materials such as glass fiber, metal fiber, graphite fiber, etc. can be made into integral parts and are mostly used in the manufacture of small wear-resistant parts such as gears, bearings, guide rails, cams, etc.; for larger pipe parts or shaft parts, physical methods are often used to apply solid lubricants to the friction interface or surface to make it a dry film with certain self-lubricating properties. The specific film-forming methods include sputtering, electrophoresis, spraying, dipping, roller coating, etc.; in addition, solid lubricating materials are often ground into solid powder and added to lubricating oil or grease.
[0004] However, due to the particularity of the workpiece shape and spraying position and the limitations of the spraying equipment function, a series of problems often arise when spraying and film-forming nano solid lubricant materials on the surface of automotive wear-resistant pipes, including:
[0005] 1. The processing continuity is poor and the degree of automation is low, making it difficult to realize automatic loading and unloading before and after processing.
[0006] 2. The adaptability of clamping is poor, and it is difficult to clamp different types of wear-resistant pipes. Improper selection of clamping position can easily block the spraying position and affect the spraying effect. After clamping, it is inconvenient to switch between different positions, resulting in the inability to fully cover the spraying range.
[0007] 3. The spraying mechanism has poor adjustability, which may cause uneven spraying and dead corners.
[0008] 4. The overall sealing of the equipment is poor, and it is inconvenient to adjust various parameters.
[0009] 5. Real-time drying is inconvenient, which affects processing efficiency.
[0010] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention
[0011] In view of the defects in the prior art, the present invention provides a nano solid lubricant dry film spraying device for automobile wear-resistant parts, which is used to solve the problems of difficulty in realizing automatic loading and unloading, inconvenient clamping, poor spraying adjustability and low drying efficiency when the spraying equipment in the traditional technology is used for spraying nano solid lubricant materials on the surface of automobile wear-resistant pipes.
[0012] To achieve the above object, the present invention provides the following technical solutions:
[0013] The invention discloses a nano solid lubricating dry film spraying device for automobile wear-resistant parts, comprising a square spraying box, wherein a workpiece conveying component, a steering adjustment component, a rotating clamping component, a sliding spraying component and a drying component are respectively arranged in the square spraying box.
[0014] As an optimized solution, the rotating clamping assembly includes two symmetrically arranged clamping side plates, which are telescopically mounted on the two longitudinal inner walls of the square spray box respectively. A rotating drive motor is fixedly connected to the middle of the outer end surface of the clamping side plate, and the end of the output shaft of the rotating drive motor passes through the clamping side plate and is fixedly connected to a clamping mounting seat.
[0015] As an optimized solution, four centrally symmetrical limiting sliding grooves are provided on the outer end surface of the clamping mounting seat, and an inner supporting clamping plate is telescopically provided in each of the limiting sliding grooves.
[0016] As an optimized solution, four groups of centrally symmetrical electric telescopic cylinders are fixedly connected to the longitudinal inner wall of the square spray box corresponding to each of the clamping side panels, and the telescopic end of each of the electric telescopic cylinders is fixedly connected to the back side of the clamping side panel.
[0017] As an optimized solution, two symmetrical limiting slide rails are fixedly connected to the inner top surface of the square spray box in the longitudinal direction. The sliding spray assembly includes a sliding seat, which is a horizontally arranged square seat. The sliding seat is slidably mounted in the two limiting slide rails.
[0018] As an optimized solution, a paint transfer box is provided below the sliding seat for lifting, and a horizontal fixed connecting plate is fixedly connected to the lateral outer end surface of the paint transfer box. Two symmetrical hydraulic telescopic cylinders are fixedly connected to the lower surface of the sliding seat along the lateral direction, and the lower telescopic end of the hydraulic telescopic cylinder is fixedly connected to the upper surface of the fixed connecting plate.
[0019] As an optimized solution, a paint output pipe is connected to the transverse outer wall near the lower end of the paint transfer box, and an electric spray gun is swingably provided below the paint transfer box. The electric spray gun and the paint output pipe are connected by a bellows, and a telescopic connecting rod is hingedly provided on the lower surface of the paint transfer box corresponding to each electric spray gun, and the end of the telescopic connecting rod is hingedly connected to the electric spray gun.
[0020] As an optimized solution, a supplementary feed pipe is fixedly connected to the transverse side wall of the paint transfer box near the upper end, the supplementary feed pipe is connected to the paint transfer box, and a feed stop valve is provided in the supplementary feed pipe.
[0021] As an optimized solution, a spray storage box is fixedly connected to the middle part of the upper surface of the square spray box, a paint supply pump is provided on one side of the spray storage box, the paint supply pump is externally connected to a feeding pipe, the end of the feeding pipe is fixedly connected to the spray storage box, and a transfer feeding pipe is externally connected to the longitudinal side wall of the spray storage box near the lower end, the end of the transfer feeding pipe passes downward through the square spray box and extends to a position horizontally opposite to the supplementary feed pipe, and a feeding stop valve is provided in the transfer feeding pipe.
[0022] As an optimized solution, inlet and outlet ports are respectively opened on the opposite lateral side walls of the square spray box, and the workpiece conveying assembly includes four conveying mounting plates that are symmetrical in pairs. The conveying mounting plates are extended laterally, and two parallel conveying mounting plates are respectively fixed and clamped in the inlet and outlet ports. A right-angle connecting plate is respectively fixed on the outer side wall of each of the conveying mounting plates, and the end of each of the right-angle connecting plates is respectively fixed to the lateral outer wall of the square spray box.
[0023] As an optimized solution, two conveying rollers are rotatably arranged between the two parallel and opposite conveying mounting plates, the two conveying rollers are arranged at both ends of the conveying mounting plates, and a loading and unloading conveyor belt is sleeved between the two conveying rollers.
[0024] As an optimized solution, a conveying drive motor is fixedly connected to the outer side wall of each conveying mounting plate, and the output shaft end of the conveying drive motor passes through the conveying mounting plate and is fixedly connected to the side end surface of the corresponding conveying roller.
[0025] As an optimized solution, a telescopic positioning plate is respectively provided on each longitudinal inner wall of the square spray box, and the telescopic positioning plate is arranged closely against the upper surface of the loading and unloading conveyor belt.
[0026] As an optimized solution, a longitudinally extending strip support plate is provided in the square spray box, and both ends of the strip support plate are respectively fixed to the longitudinal inner walls of the square spray box, and the steering adjustment assembly includes a steering drive motor, and the steering drive motor is fixed at the center of the lower surface of the strip support plate. The end of the output shaft of the steering drive motor passes upward through the strip support plate and is fixed to a steering wheel, and a vertical lifting and telescopic cylinder is fixed to the middle of the upper surface of the steering wheel, and the upper telescopic end of the lifting and telescopic cylinder is fixed to a transfer workbench, and a magnetic card mount is fixed to the middle of the upper surface of the transfer workbench, and the upper surface of the magnetic card mount is concave.
[0027] As an optimized solution, a stirring drive motor is fixedly connected to the center of the longitudinal end face of the spray storage box, the end of the output shaft of the stirring drive motor passes through the side wall of the spray storage box and is fixedly connected to a stirring shaft, and a plurality of centrally symmetrical rotating stirring plates are fixedly connected to the stirring shaft.
[0028] As an optimized solution, a sliding drive motor is fixedly connected to each longitudinal outer wall of the square spray box, and the output shaft end of each sliding drive motor passes through the square spray box and is fixedly connected to a driving threaded rod. The two driving threaded rods are arranged in parallel, and the two driving threaded rods pass through the longitudinal direction and are threadedly connected to the sliding seat.
[0029] As an optimized solution, the drying component includes two symmetrically arranged drying cylinders, and the two drying cylinders are laterally arranged on both sides of the spray storage box. The lower ends of the drying cylinders are fixedly connected to the upper surface of the square spray box, and a rotating fan is fixedly connected to the upper surface of the drying cylinder. The end of the output shaft of the rotating fan is fixedly connected to the fan blades, and a horizontal electric heating ring is fixed inside the drying cylinder.
[0030] As an optimized solution, a circular air inlet is provided on the upper surface of the square spray box corresponding to each of the drying cylinders, a horizontal air inlet screen is fixedly connected to each of the air inlets, and an oblique guide plate is fixedly connected to each lateral inner wall of the square spray box.
[0031] As an optimized solution, a closing plate is swingably provided on the outer side of each of the inlet and outlet ports, and the upper end of the closing plate is hingedly mounted on the transverse outer wall of the square spray box. Two supporting base plates are respectively provided in the square spray box corresponding to the two inlet and outlet ports, and the two ends of each of the supporting base plates are respectively fixedly connected to the two longitudinal inner walls of the square spray box, and two horizontal top support telescopic cylinders are respectively fixedly connected to the outer end surface of each of the supporting base plates, and a spherical top support head is respectively fixedly connected to the telescopic end of each of the top support telescopic cylinders.
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] The workpiece conveying assembly and the steering adjustment assembly provided in the present invention can realize the automatic loading and unloading of automobile wear-resistant pipe fittings before and after spraying. Specifically, two conveyor belts for loading and unloading are provided in the workpiece conveying assembly. During the loading process, the pipe fittings are placed horizontally on one of the conveyor belts, and the conveying drive motor drives the conveying roller to rotate, thereby driving the conveyor belt to circulate and roll, and the pipe fittings are transported horizontally. During the conveying process, the two telescopic positioning plates are driven to telescope from both sides, thereby limiting the pipe fittings to the middle of the conveyor belt; the steering adjustment assembly can receive the pipe fittings transported horizontally, and fix the pipe fittings by the magnetic card holder. Furthermore, the clamping height of the pipe fittings can be adjusted by controlling the extension and retraction of the lifting and telescopic cylinders. The steering drive motor drives the steering wheel to rotate, and the steering adjustment of the pipe fittings can be realized, so as to facilitate the subsequent spraying and clamping. The whole process is continuous and highly automated.
[0034] The rotating clamping assembly provided in the present invention can realize adaptive clamping of automobile wear-resistant pipe fittings. Specifically, two symmetrical clamping side plates are provided in the rotating clamping assembly, and the two clamping side plates are respectively telescopically mounted on the lateral inner wall of the square spray box. A rotating drive motor is respectively fixedly connected to the back of each clamping side plate, and the output shaft end of the rotating drive motor passes through the clamping side plate and is fixedly connected to a clamping mounting seat. The internal support clamping plate telescopically arranged on the clamping mounting seat can be used to internally clamp the ports on both sides of the automobile wear-resistant pipe fittings, thereby avoiding the blocking of the pipe fitting spraying part by the clamping mechanism. The spacing between the two clamping side plates can be adjusted by controlling the telescopic movement of the electric-controlled telescopic cylinder to adapt to the fixed clamping of pipe fittings of different models. After the clamping is completed, the rotating drive motor can be started to drive the pipe fitting to rotate circumferentially, so as to change the spraying position of the workpiece in real time, so that the spraying range is completely covered.
[0035] The sliding spraying assembly provided in the present invention can realize the nano solid lubricating dry film spraying on the outer surface of the wear-resistant pipe fittings of automobiles, and various spraying effects can be achieved by adjusting the sliding spraying assembly. Specifically, the sliding spraying assembly includes a sliding seat that slides longitudinally, the lower end of the sliding seat is fixedly connected with a paint transfer box, the spray transfer box is externally connected to a paint output pipe, and the lower end of each paint output pipe is swingably provided with an electric spray gun, the electric spray gun and the paint output pipe are connected by a bellows, and the spraying angle of the electric spray gun can be adjusted by controlling the telescopic linkage rod to extend and retract, and the sliding drive motor drives the threaded rod to rotate, so that the sliding seat as a whole can be driven to slide longitudinally along the limit slide rail, and the spraying position of the electric spray gun can be adjusted, and the spraying range can be expanded by cooperating with the rotation of the pipe fitting itself, the uniformity of the spraying is increased, the spraying dead angle is eliminated, and the spraying effect is improved.
[0036] The drying assembly provided in the present invention can realize real-time drying during the spraying process, and realize directional and accurate drying through the diversion of the oblique guide plate, thereby greatly improving the drying efficiency; further, a closing plate is swingably provided on the outer side of each inlet and outlet, and the closing plate can close the inlet and outlet after the inlet and outlet are completed, so as to improve the utilization rate of the drying airflow, avoid loss, and increase the contact time of the drying airflow with the coating on the surface of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0038] Figure 1 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the main viewing direction;
[0039] Figure 2 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the side view direction;
[0040] Figure 3 A half-section schematic diagram of the internal structure of each component in the present invention in a top view;
[0041] Figure 4 It is an external overall schematic diagram of the present invention in the main viewing direction;
[0042] Figure 5 It is an external overall schematic diagram of the present invention in a side view direction;
[0043] Figure 6 It is a schematic diagram of the overall exterior of the present invention when viewed from above.
[0044] In the figure: 1-square spray box, 2-inlet and outlet, 3-conveying installation plate, 4-right-angle connecting plate, 5-conveying roller, 6-loading and unloading conveyor belt, 7-conveying drive motor, 8-telescopic positioning plate, 9-strip support plate, 10-steering drive motor, 11-steering wheel, 12-lifting and telescopic cylinder, 13-transfer workbench, 14-magnetic card mounting seat, 15-clamping side plate, 16-rotating drive motor, 17-clamping mounting seat, 18-limiting slide groove, 19-inner support clamping plate, 20-electrically controlled telescopic cylinder, 21-limiting slide rail, 22-sliding seat, 23-paint transfer box, 24-fixed connecting plate, 25-hydraulic telescopic cylinder, 26-paint output pipe, 2 7-electric spray gun, 28-bellows, 29-telescopic linkage rod, 30-supplementary feed pipe, 31-feed check valve, 32-spray storage box, 33-paint supply pump, 34-feeding pipe, 35-transfer feed pipe, 36-feed check valve, 37-stirring drive motor, 38-stirring shaft, 39-rotating stirring plate, 40-sliding drive motor, 41-driving threaded rod, 42-drying cylinder, 43-rotating fan, 44-fan blades, 45-electric heating ring, 46-air inlet, 47-inlet wind screen, 48-oblique guide plate, 49-closing plate, 50-support base plate, 51-top support telescopic cylinder, 52-spherical top support head, 53-air exchange port. DETAILED DESCRIPTION
[0045] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0046] like Figures 1 to 6 As shown, the nano solid lubricant dry film spraying device for automobile wear-resistant parts includes a square spray box 1, in which a workpiece conveying component, a steering adjustment component, a rotating clamping component, a sliding spraying component and a drying component are respectively arranged.
[0047] The square spray box 1 is provided with inlet and outlet ports 2 on opposite lateral side walls. The workpiece conveying assembly includes four conveying mounting plates 3 which are symmetrical in pairs. The conveying mounting plates 3 are extended laterally. Two parallel conveying mounting plates 3 are fixedly mounted in the inlet and outlet ports 2. A right-angle connecting plate 4 is fixedly connected to the outer side wall of each conveying mounting plate 3. The ends of each right-angle connecting plate 4 are fixedly connected to the lateral outer wall of the square spray box 1.
[0048] Two conveying rollers 5 are rotatably arranged between two parallel and opposite conveying installation plates 3 . The two conveying rollers 5 are arranged at two ends of the conveying installation plates 3 . A loading and unloading conveying belt 6 is sleeved between the two conveying rollers 5 .
[0049] A conveying drive motor 7 is fixedly connected to the outer side wall of each conveying installation plate 3 , and the output shaft end of the conveying drive motor 7 passes through the conveying installation plate 3 and is fixedly connected to the side end surface of the corresponding conveying roller 5 .
[0050] A telescopic positioning plate 8 is respectively provided on each longitudinal inner wall of the square spray box 1 , and the telescopic positioning plate 8 is arranged close to the upper surface of the loading and unloading conveyor belt 6 .
[0051] A longitudinally extending strip support plate 9 is provided in the square spray box 1, and both ends of the strip support plate 9 are respectively fixedly connected to the longitudinal inner walls of the square spray box 1. The steering adjustment assembly includes a steering drive motor 10, which is fixedly connected to the center of the lower surface of the strip support plate 9. The end of the output shaft of the steering drive motor 10 passes upward through the strip support plate 9 and is fixedly connected to a steering wheel 11. A vertical lifting and telescopic cylinder 12 is fixedly connected to the middle of the upper surface of the steering wheel 11, and the upper telescopic end of the lifting and telescopic cylinder 12 is fixedly connected to a transfer workbench 13. A magnetic card mount 14 is fixedly connected to the middle of the upper surface of the transfer workbench 13, and the upper surface of the magnetic card mount 14 is concave.
[0052] The rotating clamping assembly includes two symmetrically arranged clamping side plates 15, which are telescopically mounted on the two longitudinal inner walls of the square spray box 1 respectively. A rotating drive motor 16 is fixedly connected to the middle of the outer end surface of the clamping side plate 15, and the end of the output shaft of the rotating drive motor 16 passes through the clamping side plate 15 and is fixedly connected to a clamping mounting seat 17.
[0053] Four centrally symmetrical limiting sliding grooves 18 are provided on the outer end surface of the clamping mounting seat 17 , and an inner supporting clamping plate 19 is telescopically provided in each limiting sliding groove 18 .
[0054] Four sets of centrosymmetrical electric telescopic cylinders 20 are fixedly connected to the longitudinal inner wall of the square spray box 1 corresponding to each clamping side plate 15 , and the telescopic end of each electric telescopic cylinder 20 is fixedly connected to the back side of the clamping side plate 15 .
[0055] Two symmetrical limiting slide rails 21 are fixedly connected to the inner top surface of the square spray box 1 in the longitudinal direction. The sliding spray assembly includes a sliding seat 22, which is a horizontally arranged square seat. The sliding seat 22 is slidably mounted in the two limiting slide rails 21.
[0056] A paint transfer box 23 is provided below the sliding seat 22 for lifting. A horizontal fixed connecting plate 24 is fixedly connected to the lateral outer end surface of the paint transfer box 23. Two symmetrical hydraulic telescopic cylinders 25 are fixedly connected to the lower surface of the sliding seat 22 along the lateral direction. The lower telescopic end of the hydraulic telescopic cylinder 25 is fixedly connected to the upper surface of the fixed connecting plate 24.
[0057] A paint output pipe 26 is connected to the transverse outer wall near the lower end of the paint transfer box 23. An electric spray gun 27 is swingably provided below the paint transfer box 23. The electric spray gun 27 and the paint output pipe 26 are connected by a bellows 28. A telescopic connecting rod 29 is hingedly provided on the lower surface of the paint transfer box 23 corresponding to each electric spray gun 27. The end of the telescopic connecting rod 29 is hingedly connected to the electric spray gun 27.
[0058] A supplementary feed pipe 30 is fixedly connected to the lateral side wall of the paint transfer box 23 near the upper end. The supplementary feed pipe 30 is connected to the paint transfer box 23 and a feed stop valve 31 is provided in the supplementary feed pipe 30 .
[0059] A spray storage box 32 is fixedly connected to the middle of the upper surface of the square spray box 1, and a paint supply pump 33 is provided on one side of the spray storage box 32. The paint supply pump 33 is externally connected to a feeding pipe 34, and the end of the feeding pipe 34 is fixedly connected to the spray storage box 32. A transfer feeding pipe 35 is externally connected to the longitudinal side wall of the spray storage box 32 near the lower end. The end of the transfer feeding pipe 35 passes downward through the square spray box 1 and extends to a position horizontally opposite to the supplementary feed pipe 30. A feeding stop valve 36 is provided in the transfer feeding pipe 35.
[0060] A stirring drive motor 37 is fixedly connected to the center of the longitudinal end surface of the spray storage box 32. The end of the output shaft of the stirring drive motor 37 passes through the side wall of the spray storage box 32 and is fixedly connected to a stirring shaft 38. A plurality of centrally symmetrical rotating stirring plates 39 are fixedly connected to the stirring shaft 38.
[0061] A sliding drive motor 40 is fixedly connected to each longitudinal outer wall of the square spray box 1. The output shaft end of each sliding drive motor 40 passes through the square spray box 1 and is fixedly connected to a driving threaded rod 41. The two driving threaded rods 41 are arranged in parallel, and the two driving threaded rods 41 pass through the longitudinal direction and are threadedly connected to the sliding seat 22.
[0062] The drying assembly includes two symmetrically arranged drying cylinders 42, which are laterally arranged on both sides of the spray storage box 32. The lower ends of the drying cylinders 42 are fixedly connected to the upper surface of the square spray box 1. A rotating fan 43 is fixedly connected to the upper surface of the drying cylinder 42. The end of the output shaft of the rotating fan 43 is fixedly connected to the fan blades 44. A horizontal electric heating ring 45 is fixed inside the drying cylinder 42.
[0063] A circular air inlet 46 is provided on the upper surface of the square spray box 1 corresponding to each drying cylinder 42 , and a horizontal air inlet screen 47 is fixedly connected to each air inlet 46 . An oblique guide plate 48 is fixedly connected to each lateral inner wall of the square spray box 1 .
[0064] A closing plate 49 is swingably provided on the outer side of each inlet and outlet 2, and the upper end of the closing plate 49 is hingedly mounted on the lateral outer wall of the square spray box 1. A torsion spring is provided at the hinge between the closing plate 49 and the square spray box 1, and the torsion spring makes the closing plate 49 have a tendency to swing down and close. Two supporting base plates 50 are respectively provided corresponding to the two inlet and outlet ports 2 in the square spray box 1, and the two ends of each supporting base plate 50 are respectively fixedly connected to the two longitudinal inner walls of the square spray box 1, and two horizontal top support telescopic cylinders 51 are respectively fixedly connected to the outer end surface of each supporting base plate 50, and a spherical top support head 52 is respectively fixedly connected to the telescopic end of each top support telescopic cylinder 51.
[0065] A plurality of vertical ventilation openings 53 are provided on the longitudinal side wall near the lower portion of the square spray box 1 .
[0066] When the present invention is used: first, the automobile wear-resistant pipe fittings to be sprayed on the outer surface are placed horizontally on the loading and unloading conveyor belt 6, and the conveying drive motor 7 is started. The conveying drive motor 7 drives the conveying roller 5 to rotate, and the wear-resistant parts are transported to the inside of the square spray box 1 by means of the circulating rolling loading and unloading conveyor belt 6. During the transportation process, the two telescopic positioning plates 8 are driven to telescope and approach from both sides, and the wear-resistant parts are limited to the middle position of the loading and unloading conveyor belt 6 by means of the telescopic positioning plates 8; the lifting and telescopic cylinder 12 is controlled to extend, and the transfer workbench 13 is driven to rise to the position where the magnetic card mounting seat 14 is flush with the loading and unloading conveyor belt 6, and then the wear-resistant parts are completely transported and transferred to the magnetic card mounting seat 14; the lifting and telescopic cylinder 12 is controlled to extend again, and the magnetic card mounting seat 1 4 is lifted as a whole, the steering drive motor 10 is started, the steering drive motor 10 drives the steering wheel 11 to rotate 90 degrees, and the wear-resistant parts are converted from the horizontal loading and unloading state to the longitudinal spraying state; the electric control telescopic cylinder 20 is controlled to extend, and the two clamping side plates 15 are driven to move in opposite directions, and the end parts of the wear-resistant parts are supported and clamped from both sides by the inner support clamping plate 19 on the clamping mounting seat 17, and the two rotating drive motors 16 are respectively started, and the rotating drive motor 16 drives the clamped wear-resistant parts to rotate circumferentially; the supporting telescopic cylinder 51 is controlled to shorten to close the closing plate 49; the paint supply pump 33 is started, and the paint supply pump 33 inputs the spraying raw materials into the spraying storage box 32, and the stirring drive motor 37 is started, and the stirring drive motor 37 drives the stirring The stirring shaft 38 rotates, and the paint in the spray storage box 32 is turned and stirred by the rotating stirring plate 39. After the stirring is completed, the paint enters the transfer feeding pipe 35; the sliding drive motor 40 is started, and the sliding drive motor 40 drives the driving threaded rod 41 to rotate, thereby driving the sliding seat 22 to slide longitudinally along the limiting slide rail 21, and makes the supplementary feed pipe 30 on the paint transfer box 23 and the transfer feed pipe 35 to be docked, and the feeding stop valve 36 and the feeding stop valve 31 are opened respectively, and the paint is transferred from the transfer feed pipe 35 to the paint transfer box 23 through the supplementary feed pipe 30; the feeding stop valve 31 is closed, and the sliding drive motor 40 is started again to drive the sliding seat 22 to slide longitudinally, and at the same time control the hydraulic telescopic cylinder 25 to extend and retract, and adjust the spraying position. The telescopic linkage rod 29 is controlled to be extended and retracted, and the spraying angle of the electric spray gun 27 is adjusted; the paint enters the electric spray gun 27 through the paint output pipe 26 and the bellows 28, and the electric spray gun 27 is turned on to spray the rotating wear-resistant parts on the surface; during the spraying process, the two rotating fans 43 are turned on respectively, and the rotating fans 43 drive the fan blades 44 to rotate, and the air heated by the electric heating ring 45 is blown vertically downward through the air inlet 46, and is blown to the paint on the surface of the wear-resistant parts through the guide and deflection of the oblique guide plate 48, so as to achieve rapid drying; after spraying and drying, the rotating clamping assembly releases the clamping of the wear-resistant parts, and transfers the wear-resistant parts to the steering adjustment assembly again. After the second steering, the wear-resistant parts are transferred to the loading and unloading conveyor belt 6 for transportation and unloading.
[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. Nano solid lubricating dry film spraying device for automobile wear-resistant parts, characterized by: It comprises a square spray box (1), wherein the square spray box (1) is provided with a workpiece conveying component, a steering adjustment component, a rotating clamping component, a sliding spraying component and a drying component; The rotating clamping assembly comprises two symmetrically arranged clamping side plates (15), the two clamping side plates (15) are respectively telescopically mounted on two longitudinal inner walls of the square spray box (1), a rotating drive motor (16) is fixedly connected to the middle of the outer end surface of the clamping side plate (15), and the output shaft end of the rotating drive motor (16) passes through the clamping side plate (15) and is fixedly connected to a clamping mounting seat (17); Four centrally symmetrical limiting slide grooves (18) are provided on the outer end surface of the clamping mounting seat (17), and an inner supporting clamping plate (19) is telescopically provided in each limiting slide groove (18); Four sets of centrally symmetrical electric telescopic cylinders (20) are fixedly connected to the longitudinal inner wall of the square spray box (1) corresponding to each of the clamping side panels (15), and the telescopic end of each of the electric telescopic cylinders (20) is fixedly connected to the back side of the clamping side panel (15); Two symmetrical limiting slide rails (21) are fixedly connected to the inner top surface of the square spray box (1) in the longitudinal direction. The sliding spray assembly comprises a sliding seat (22). The sliding seat (22) is a horizontally arranged square seat. The sliding seat (22) is slidably mounted in the two limiting slide rails (21). A paint transfer box (23) is provided below the sliding seat (22) for lifting, and a horizontal fixed connecting plate (24) is fixedly connected to the lateral outer end surface of the paint transfer box (23). Two symmetrical hydraulic telescopic cylinders (25) are fixedly connected to the lower surface of the sliding seat (22) in the lateral direction, and the lower telescopic ends of the hydraulic telescopic cylinders (25) are fixedly connected to the upper surface of the fixed connecting plate (24); A paint output pipe (26) is externally connected to a transverse outer wall near the lower end of the paint transfer box (23); an electric spray gun (27) is swingably provided below the paint transfer box (23); the electric spray gun (27) and the paint output pipe (26) are connected via a bellows (28); a telescopic linkage rod (29) is hingedly provided on the lower surface of the paint transfer box (23) corresponding to each of the electric spray guns (27); the distal end of the telescopic linkage rod (29) is hingedly connected to the electric spray gun (27); A supplementary feed pipe (30) is fixedly connected to a transverse side wall of the paint transfer box (23) near the upper end, the supplementary feed pipe (30) is connected to the paint transfer box (23), and a feed stop valve (31) is provided in the supplementary feed pipe (30); A spray material storage box (32) is fixedly connected to the middle of the upper surface of the square spray box (1), a paint supply pump (33) is provided on one side of the spray material storage box (32), the paint supply pump (33) is externally connected to a feeding pipe (34), the end of the feeding pipe (34) is fixedly connected to the spray material storage box (32), and a transfer feeding pipe (35) is externally connected to the longitudinal side wall of the spray material storage box (32) near the lower end, the end of the transfer feeding pipe (35) passes downward through the square spray box (1) and extends to a position horizontally opposite to the supplementary feeding pipe (30), and a feeding stop valve (36) is provided in the transfer feeding pipe (35); The square spray box (1) is provided with inlet and outlet ports (2) on opposite lateral side walls, and the workpiece conveying assembly comprises four conveying mounting plates (3) symmetrical in pairs, the conveying mounting plates (3) are arranged to extend transversely, and two parallel conveying mounting plates (3) are respectively fixedly mounted in the inlet and outlet ports (2), and the outer side wall of each conveying mounting plate (3) is respectively fixedly connected with a right-angle connecting plate (4), and the end of each right-angle connecting plate (4) is respectively fixedly connected to the lateral outer wall of the square spray box (1); Two conveying rollers (5) are rotatably arranged between the two parallel and opposite conveying mounting plates (3), the two conveying rollers (5) are arranged at both ends of the conveying mounting plates (3), and a loading and unloading conveyor belt (6) is sleeved between the two conveying rollers (5); A conveying drive motor (7) is fixedly connected to the outer side wall of each conveying installation plate (3), and the output shaft end of the conveying drive motor (7) passes through the conveying installation plate (3) and is fixedly connected to the side end surface of the corresponding conveying roller (5); A telescopic positioning plate (8) is provided on each longitudinal inner wall of the square spray box (1), and the telescopic positioning plate (8) is arranged in close contact with the upper surface of the loading and unloading conveyor belt (6); The square spray box (1) is provided with a longitudinally extending strip support plate (9), and the two ends of the strip support plate (9) are respectively fixedly connected to the longitudinal inner wall of the square spray box (1). The steering adjustment component comprises a steering drive motor (10), and the steering drive motor (10) is fixedly connected to the center of the lower surface of the strip support plate (9). The end of the output shaft of the steering drive motor (10) passes through the strip support plate (9) upward and is fixedly connected to a steering wheel (11). A vertical lifting and telescopic cylinder (12) is fixedly connected to the middle of the upper surface of the steering wheel (11), and the upper telescopic end of the lifting and telescopic cylinder (12) is fixedly connected to a transfer workbench (13). A magnetic card mounting seat (14) is fixedly connected to the middle of the upper surface of the transfer workbench (13), and the upper surface of the magnetic card mounting seat (14) is concave.
2. The nano solid lubricating dry film spraying device for automobile wear-resistant parts according to claim 1 is characterized in that: A stirring drive motor (37) is fixedly connected to the center of the longitudinal end face of the spray material storage box (32), and the end of the output shaft of the stirring drive motor (37) passes through the side wall of the spray material storage box (32) and is fixedly connected to a stirring shaft (38), and a plurality of centrally symmetrical rotating stirring plates (39) are fixedly connected to the stirring shaft (38).
3. The nano solid lubricating dry film spraying device for automobile wear-resistant parts according to claim 1 is characterized in that: A sliding drive motor (40) is fixedly connected to each longitudinal outer wall of the square spray box (1), and the output shaft end of each sliding drive motor (40) passes through the square spray box (1) and is fixedly connected to a driving threaded rod (41). Two driving threaded rods (41) are arranged in parallel, and the two driving threaded rods (41) pass through the sliding seat (22) in the longitudinal direction and are threadedly connected to the sliding seat (22).
4. The nano solid lubricating dry film spraying device for automobile wear-resistant parts according to claim 1 is characterized in that: The drying assembly comprises two symmetrically arranged drying cylinders (42), the two drying cylinders (42) being arranged laterally on both sides of the spray storage box (32), the lower ends of the drying cylinders (42) being fixedly connected to the upper surface of the square spray box (1), the upper surface of the drying cylinders (42) being fixedly connected to a rotating fan (43), the end of the output shaft of the rotating fan (43) being fixedly connected to a fan blade (44), and a horizontal electric heating ring (45) being fixed inside the drying cylinders (42); A circular air inlet (46) is provided on the upper surface of the square spray box (1) corresponding to each of the drying cylinders (42), and a horizontal air inlet screen (47) is fixedly connected to each of the air inlets (46). An oblique guide plate (48) is fixedly connected to each of the lateral inner side walls of the square spray box (1).
5. The nano solid lubricating dry film spraying device for automobile wear-resistant parts according to claim 1 is characterized in that: A closing plate (49) is swingably provided on the outer side of each of the inlet and outlet ports (2), and the upper end of the closing plate (49) is hingedly mounted on the lateral outer wall of the square spray box (1). Two supporting base plates (50) are respectively provided in the square spray box (1) corresponding to the two inlet and outlet ports (2), and the two ends of each of the supporting base plates (50) are respectively fixedly connected to the two longitudinal inner walls of the square spray box (1). Two horizontal top support telescopic cylinders (51) are respectively fixedly connected to the outer end surface of each of the supporting base plates (50), and the telescopic end of each of the top support telescopic cylinders (51) is respectively fixedly connected to a spherical top support head (52).
Citation Information
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