An adjustable steel bar angle welding auxiliary tool

By designing an adjustable reinforced bar corner welding auxiliary tool, the combination of the rotating disc and positioning blocks can realize automatic docking and adjustment of the angles included in the steel bar welding, solving the problem of inflexible angle positioning in traditional welding, and improving the welding work Stability and convenience.

CN118905543BActive Publication Date: 2024-12-10SICHUAN AIMAI STEEL INTERNET OF THINGS TECH CO LTD
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Patent Information

Application Number
CN202411413483.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-10
Estimated Expiration
2044-10-11

AI Technical Summary

Technical Problem

Traditional corner welding requires replacement of angle ruler for angle positioning, resulting in limited angles and inconvenient welding.

Method used

An adjustable reinforcement corner welding auxiliary tooling is designed, including a welding table, rotating disc, positioning block and electric push rod. Through the coordination of the rotating disc and positioning block, the automatic docking and angle adjustment of the steel bars are achieved, and the angle adjustment is solved. Positioning flexibility issues.

Benefits of technology

The stability and flexibility of the angles included in steel bars are realized, and can be adjusted according to different angle requirements, avoiding the limitations of angle positioning tools, and improving the convenience and efficiency of welding work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of welding tooling, and discloses an adjustable steel bar angle welding auxiliary tooling, comprising: a welding table, the end of which is provided with a groove; a docking assembly, which is arranged at the end of the welding table corresponding to the groove, and is used to rotate and dock two steel bar bodies to form a welding angle; a positioning block, which is symmetrically arranged at the end of the welding table, and is used to position the end of the steel bar body under the drive of an electric push rod B. The adjustable steel bar angle welding auxiliary tooling can effectively solve the problem in the prior art that the angle of the angle ruler used for steel bar angle positioning is a fixed angle, and when welding different angles is required, the corresponding angle ruler needs to be replaced for angle positioning, resulting in the steel bar angle welding being limited by the angle of the angle ruler, which is not convenient for steel bar angle welding.
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Description

Technical Field

[0001] The invention relates to the technical field of welding tooling, and in particular to an adjustable steel bar angle welding auxiliary tooling. Background Art

[0002] Rebar welding is the process of extending or cross-connecting rebars axially using electric welding equipment. During cross welding, the rebars often need to be fixed according to the required welding angle to prevent the rebars from moving and shifting during the welding process and to ensure the quality of the rebar angle welding.

[0003] In traditional angle welding of steel bars, it is necessary to manually use a protractor (such as a square) to measure and locate the angle between the two steel bars, and then use a clamp to fix the two steel bars placed at an angle separately; however, the angle of the protractor used for locating the steel bar angle is a fixed angle. When welding at a different angle is required, the corresponding protractor needs to be replaced for angle positioning, resulting in the steel bar angle welding being limited by the angle of the protractor, which is not convenient for the steel bar angle welding work. Summary of the invention

[0004] Technical issues solved

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides an adjustable steel bar angle welding auxiliary tooling, which can effectively solve the problem in the prior art that the angles of the squares used for steel bar angle positioning are all fixed angles. When welding different angles, it is necessary to replace the corresponding squares for angle positioning, resulting in the steel bar angle welding being limited by the angle of the square, which is inconvenient to carry out the steel bar angle welding work.

[0006] Technical Solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] The present invention provides an adjustable steel bar angle welding auxiliary tool, comprising:

[0009] A welding platform, wherein a groove is formed at the end of the welding platform;

[0010] A butt joint assembly is provided at the end of the welding table corresponding to the groove, and is used to rotate and butt the two steel bar bodies to form a welding angle;

[0011] The positioning block is symmetrically arranged at the end of the welding table and is used to position the end of the steel bar body under the drive of the electric push rod B;

[0012] Among them, the docking component includes a rotating disk, which is rotatably installed on the inner side of the groove. A positioning groove for placing the steel bar body is opened on the top of the rotating disk. A fixing component is arranged on the top of the rotating disk corresponding to the positioning groove, which is used to clamp the steel bar body and then rotate it for docking.

[0013] Furthermore, it also includes an operation panel for controlling the operation of the two electric push rods B, and the operation panel is fixedly arranged on the outside of the welding table;

[0014] The docking assembly also includes a driving motor for driving the rotating disk to rotate, the driving motor is electrically connected to the operation panel, and is also used to drive the fixing assembly to trigger the fixing action; wherein the driving motor is fixedly connected to the welding table via a motor seat.

[0015] Furthermore, it also includes a bottom plate, a bearing support plate is symmetrically fixedly arranged on the top of the bottom plate, and the bottom plate is rotatably connected to one side of the welding table through the bearing support plate;

[0016] An electric push rod A for driving the welding table to rotate is rotatably arranged on one side of the bottom plate away from the bearing support plate, and the other end of the electric push rod A is rotatably connected to the welding table.

[0017] Furthermore, it also includes a pusher, which is slidably arranged on the inner side of the groove;

[0018] A fixing plate for supporting a pusher is fixedly arranged on the inner side of the groove, and a pushing member is fixedly arranged on the top of the bottom plate for pushing the pusher to move upward and push the steel bar body out of the inner side of the positioning groove when the welding table rotates downward.

[0019] Furthermore, the fixing assembly includes a clamping block, which is slidably arranged on the outside of a slide rod, and the slide rod is fixedly arranged on the top of the rotating disk. A spring is arranged on the outside of the slide rod between the rotating disk and the clamping block, and the clamping block realizes a clamping action under the drive of the driving motor.

[0020] Furthermore, the docking assembly further comprises a swing arm, one end of which is fixedly connected to the driving end of the driving motor, and a sliding hole is provided on the inner side of the swing arm for driving the pressing block to trigger the pressing action and driving the rotating disk to rotate;

[0021] The fixing assembly also includes an inclined slide fixedly mounted on the top of the clamping block, a wedge-shaped slider is slidably arranged on the top of the inclined slide, a pin is fixedly arranged on the top of the wedge-shaped slider, and the pin is slidably mounted on the inner side of the slide hole; wherein, an arc-shaped pressure pad A is fixedly arranged on one end of the inclined slide inclined downward, which is used to reverse and reset the rotating disk.

[0022] Furthermore, it also includes a clamping mechanism for clamping one of the steel bar bodies to perform end processing;

[0023] The clamping mechanism includes an upper clamping block, a lower clamping block and a slide seat for supporting the upper clamping block and the lower clamping block. The upper clamping block and the lower clamping block are both slidably arranged along the slide groove and the welding table. The slide seat slides along the steel bar body under the drive of the electric push rod C, and the electric push rod C is fixedly connected to the bottom of the welding table.

[0024] Furthermore, the clamping mechanism also includes a sliding pin for driving the upper clamping block and the lower clamping block to slide up and down, and a driving plate A and a driving plate B are slidably arranged on the outer side of the sliding pin, and the driving plate A and the driving plate B are fixedly connected to the upper clamping block and the lower clamping block respectively;

[0025] Among them, a horizontal slot A and an inclined slot A are opened on the inner side of the driving plate A, and the horizontal slot A is connected and arranged at the end of the inclined slot A that is inclined downward; an inclined slot B and a horizontal slot B are opened on the inner side of the driving plate B, and the horizontal slot B is connected and arranged at the end of the inclined slot B that is inclined downward, and the ends of the horizontal slot A and the inclined slot B serve as the starting positions for the sliding of the sliding pin.

[0026] Furthermore, a V-shaped groove identical to the positioning groove is formed on the top of the lower clamping block, and the positioning center of the lower clamping block is colinearly arranged with the positioning center of the positioning groove.

[0027] Furthermore, an electric push rod D for driving the sliding pin to slide is fixedly provided on the outer side of the sliding seat, and the electric push rod D is electrically connected to the operation panel.

[0028] Beneficial Effects

[0029] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0030] The present invention is provided with two positioning blocks to position the two ends of the steel bar body on the top of the welding table, so that after the fixing component on the top of the rotating disk fixes the steel bar body on the inner side of the positioning groove, the two steel bar bodies can be automatically connected when rotated to a certain angle, and the stability of the welding angle of the two steel bar bodies is guaranteed when the rotating disk remains fixed; then the positioning length of the positioning block and the rotation angle of the rotating disk can be adjusted according to the steel bar welding requirements to realize the adjustment function of the welding angle, which solves the problem that when different angles need to be welded, the corresponding angle ruler needs to be replaced for angle positioning, resulting in the steel bar angle welding being limited by the angle of the angle ruler, which is inconvenient for the steel bar angle welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0032] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present invention;

[0033] Figure 2 It is a schematic diagram of the structure of a side view of an embodiment of the present invention;

[0034] Figure 3 It is a schematic diagram of the structure of the explosion of an embodiment of the present invention;

[0035] Figure 4 This is a schematic diagram of the main structure of the docking assembly according to an embodiment of the present invention;

[0036] Figure 5 It is a schematic diagram of the exploded structure of the docking assembly according to an embodiment of the present invention;

[0037] Figure 6 It is a structural schematic diagram of the clamping mechanism according to an embodiment of the present invention.

[0038] The numbers in the figure represent: 100, steel bar body;

[0039] 1. Welding table; 11. Groove; 12. Bottom plate; 13. Bearing support plate; 14. Electric push rod A; 15. Operation panel; 16. Fixed plate; 17. Pusher; 18. Motor seat; 19. Bushing; 110. Slide groove; 111. Slide rail;

[0040] 2. Docking assembly; 21. Rotating plate; 22. Positioning groove; 23. Fixing assembly; 231. Pressing block; 232. Sliding rod; 233. Spring; 234. Inclined slide; 235. Wedge-shaped slide block; 236. Pin shaft; 237. Stopper; 238. Arc-shaped pressure pad A; 24. Driving motor; 25. Swing arm; 251. Sliding hole; 26. Shaft body; 27. Angle sensor;

[0041] 3. Positioning block; 31. Electric push rod B; 4. Pushing piece; 41. Connecting rod; 42. Pushing plate;

[0042] 5. Clamping mechanism; 51. Upper clamping block; 511. Arc-shaped pressure pad B; 52. Lower clamping block; 53. Sliding seat; 54. Electric push rod C; 55. Drive plate A; 551. Horizontal slot hole A; 552. Inclined slot hole A; 56. Sliding column A; 57. Drive plate B; 571. Inclined slot hole B; 572. Horizontal slot hole B; 58. Sliding column B; 59. Sliding pin; 510. Electric push rod D. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] The present invention will be further described below in conjunction with the embodiments.

[0045] Example:

[0046] See also Figure 1-Figure 6 The present invention provides a technical solution: an adjustable steel bar angle welding auxiliary tool, comprising:

[0047] A welding platform 1, wherein a groove 11 is formed at the end of the welding platform 1;

[0048] The butt-jointing assembly 2 is provided at the end of the welding platform 1 corresponding to the groove 11, and is used to rotate and butt the two steel bar bodies 100 to form a welding angle;

[0049] The positioning block 3 is symmetrically arranged at the end of the welding table 1 and is used to position the end of the steel bar body 100 under the drive of the electric push rod B31;

[0050] Among them, the docking component 2 includes a rotating disk 21, which is rotatably installed on the inner side of the groove 11. A positioning groove 22 for placing the steel bar body 100 is opened on the top of the rotating disk 21. A fixing component 23 is arranged on the top of the rotating disk 21 corresponding to the positioning groove 22, which is used to clamp the steel bar body 100 and then rotate and dock it.

[0051] It also includes an operation panel 15 for controlling the operation of the two electric push rods B31, and the operation panel 15 is fixedly arranged on the outside of the welding table 1;

[0052] The docking assembly 2 also includes a driving motor 24 for driving the rotating disk 21 to rotate and an angle sensor 27 for detecting the rotation angle of the rotating disk 21. The driving motor 24 and the angle sensor 27 are both electrically connected to the operation panel 15; wherein the driving motor 24 is used to drive the fixing assembly 23 to trigger the fixing action, and the driving motor 24 and the angle sensor 27 are both fixedly connected to the welding table 1 through the motor seat 18.

[0053] It also includes a bottom plate 12, a bearing support plate 13 is symmetrically fixedly arranged on the top of the bottom plate 12, and the bottom plate 12 is rotatably connected to one side of the welding table 1 through the bearing support plate 13;

[0054] An electric push rod A14 for driving the welding table 1 to rotate is rotatably provided on one side of the bottom plate 12 away from the bearing support plate 13 , and the other end of the electric push rod A14 is rotatably connected to the welding table 1 .

[0055] It also includes a pusher 4, which is slidably disposed inside the groove 11, and the bottom of the pusher 4 is fixedly disposed on a connecting rod 41, and a push plate 42 is fixedly disposed on the bottom of the connecting rod 41;

[0056] A fixing plate 16 for supporting the pusher 4 is fixedly arranged on the inner side of the groove 11, and the fixing plate 16 is slidably arranged on the outer side of the connecting rod 41. A pushing member 17 is fixedly arranged on the top of the bottom plate 12, which is used to push the pusher 4 to move upward and push the steel bar body 100 out of the inner side of the positioning groove 22 when the welding table 1 rotates downward.

[0057] The fixing assembly 23 includes a clamping block 231, which is slidably arranged on the outside of a slide rod 232, and the slide rod 232 is fixedly arranged on the top of the rotating disk 21. A spring 233 is arranged on the outside of the slide rod 232 between the rotating disk 21 and the clamping block 231. The clamping block 231 realizes a clamping action under the drive of the driving motor 24.

[0058] The docking assembly 2 further includes a swing arm 25, one end of which is fixedly connected to the driving end of the driving motor 24, and a sliding hole 251 is provided inside the swing arm 25 for driving the pressing block 231 to trigger the pressing action and drive the rotating disk 21 to rotate;

[0059] The fixing assembly 23 also includes an inclined slide 234 fixedly installed on the top of the clamping block 231, a wedge-shaped slider 235 is slidably arranged on the top of the inclined slide 234, a pin shaft 236 is fixedly arranged on the top of the wedge-shaped slider 235, and the pin shaft 236 is slidably installed on the inner side of the slide hole 251; wherein, a stopper 237 is fixedly arranged on the downwardly inclined end of the inclined slide 234 for reversing and resetting the rotating disk 21, and a shaft body 26 is fixedly arranged on the bottom of the rotating disk 21, a shaft sleeve 19 is rotatably arranged on the outer side of the shaft body 26, and the shaft sleeve 19 is fixedly connected to the inner side of the groove 11, specifically, the clamping surface at the bottom of the clamping block 231 is an arc-shaped surface, and an arc-shaped pressure pad A238 is fixedly arranged on the bottom of the clamping block 231.

[0060] It also includes a clamping mechanism 5 for clamping one of the steel bar bodies 100 to perform end processing;

[0061] The clamping mechanism 5 includes an upper clamping block 51, a lower clamping block 52 and a slide 53 for supporting the upper clamping block 51 and the lower clamping block 52. The upper clamping block 51 and the lower clamping block 52 are both slidably arranged along the slide groove 110 and the welding table 1. The slide 53 slides along the steel bar body 100 under the drive of the electric push rod C54. The electric push rod C54 is fixedly connected to the bottom of the welding table 1. A slide rail 111 slidably connected to the slide 53 is fixedly arranged at the bottom of the welding table 1.

[0062] The clamping mechanism 5 also includes a sliding pin 59 for driving the upper clamping block 51 and the lower clamping block 52 to slide up and down. A driving plate A55 and a driving plate B57 are slidably arranged on the outer side of the sliding pin 59. The driving plate A55 and the driving plate B57 are fixedly connected to the upper clamping block 51 and the lower clamping block 52 respectively. A sliding column A56 and a sliding column B58 are fixedly arranged at the bottom of the driving plate A55 and the driving plate B57 respectively. The sliding column A56 and the sliding column B58 are both slidably connected to the slide seat 53.

[0063] Among them, a horizontal slot A551 and an inclined slot A552 are opened on the inner side of the driving plate A55, and the horizontal slot A551 is connected and arranged at the end of the inclined slot A552 inclined downward; an inclined slot B571 and a horizontal slot B572 are opened on the inner side of the driving plate B57, and the horizontal slot B572 is connected and arranged at the end of the inclined slot B571 inclined downward, and the ends of the horizontal slot A551 and the inclined slot B571 serve as the starting positions for the sliding of the sliding pin 59.

[0064] A V-shaped groove identical to the positioning groove 22 is provided on the top of the lower clamping block 52, and the positioning center of the lower clamping block 52 is colinearly arranged with the positioning center of the positioning groove 22, and the clamping surface at the bottom of the upper clamping block 51 is arc-shaped, and an arc-shaped pressure pad B511 is fixedly arranged at the bottom of the upper clamping block 51.

[0065] An electric push rod D510 for driving the sliding pin 59 to slide is fixedly disposed on the outer side of the sliding seat 53 , and the electric push rod D510 is electrically connected to the operation panel 15 .

[0066] Principle and advantages of adjustable steel bar angle welding auxiliary tooling:

[0067] First, when the rotating disk 21 rotates a certain angle each time to butt the two steel bar bodies 100 to form a welding angle, a corresponding length of the steel bar body 100 will be generated between the welding point of the welding angle and the fixing component 23, that is, each welding angle corresponds to a certain length of the steel bar body 100. Therefore, before positioning, the required welding angle is input through the operation panel 15, and the operation panel 15 can control the electric push rod B31 to push the positioning block 3 to slide, so that the positioning block 3 moves closer to or away from the rotating disk 21, that is, adjust the positioning length of the positioning block 3 to the steel bar body 100; then the two steel bar bodies 100 are placed on the inner sides of the positioning grooves 22 at the tops of the two rotating disks 21 respectively, and after the clamping mechanism 5 clamps one of the steel bar bodies 100 that rotates first, the end of the steel bar body 100 is beveled by grinding or cutting equipment to ensure the stability of the butt joint of the end of the steel bar body 100, and then it is fixed by the fixing component 23 and then the clamping mechanism 5 is released. Clamping; under the drive of the two driving motors 24, the rotating disk 21 is rotated in succession to drive the steel bar body 100 to start docking. At this time, the angle sensor 27 detects the rotation angle of the rotating disk 21. When the rotation angle of the two rotating disks 21 reaches the rated angle, the rotating disk 21 drives the steel bar body 100 to complete the docking and stop rotating. Under the action of the rotating disk 21 and the fixing component 23, the stability of the welding angle is maintained to facilitate subsequent welding work; during the welding process, the welding table 1 is driven by the electric push rod A14 to rotate on the top of the base plate 12, so that the welding surface at the bottom of the steel bar body 100 can be flipped to one side to ensure comprehensive welding of the welding angle. When the welding is completed, the welding table 1 is rotated downward under the drive of the electric push rod A14, and the push plate 42 is pushed upward by the push member 17 on the top of the base plate 12, so that the push plate 42 pushes the push member 4 through the connecting rod 41 to push the steel bar body 100 welded on the inner side of the positioning groove 22 out to facilitate unloading after welding.

[0068] Its advantage is that the length and rotation angle of the steel bar body 100 can be automatically positioned according to the required welding angle. On the basis of this positioning, when the steel bar body 100 is fixed by the fixing component 23, the steel bar body 100 can be automatically connected to form a welding angle under the drive of the rotating disk 21, and the stability of the welding angle is guaranteed during the welding process. It can be adjusted according to the size of the welding angle to adapt to different welding angles and prevent the positioning of the welding angle from being limited by the positioning tool; at the same time, it can be flipped during the welding process to ensure that the angle is fully welded. After welding is completed, the steel bar body 100 welded inside the positioning groove 22 can be pushed out by the pushing piece 4 to facilitate unloading after welding.

[0069] When the butt joint assembly 2 in the adjustable steel bar angle welding auxiliary tooling of the present application is butt jointed after the steel bar body 100 is fixed, the swing arm 25 is first driven to rotate by the driving motor 24, so that the swing arm 25 drives the pin shaft 236 to move horizontally. When the pin shaft 236 moves horizontally, it drives the wedge-shaped slider 235 to slide obliquely upward to press the inclined slide 234 downward, so that the inclined slide 234 presses the clamping block 231 to press the steel bar body 100 inside the positioning groove 22. At this time, the clamping block 231 squeezes the spring 233 on the outer side of the slide rod 232; as the swing arm 25 continues to rotate, the wedge-shaped slider 235 cannot continue to slide, and then starts to drive the rotating disk 21 to rotate under the action of the swing arm 25, so that the rotating disk 21 drives the shaft body 26 to rotate inside the shaft sleeve 19. Specifically, the power output by the driving motor 24 is large The rotation resistance of the rotating disk 21, and the sliding resistance between the wedge-shaped slider 235 and the inclined slide 234 is less than the rotation resistance of the rotating disk 21; thereby realizing the fixing and docking action of the steel bar body 100. During the welding process, the driving motor 24 realizes self-locking under the action of the control system to ensure the stability of the driving end. When the angle welding of the steel bar body 100 is completed, the driving motor 24 is reversed to drive the wedge-shaped slider 235 to slide obliquely downward, so that the inclined slide 234 gradually releases the pressure on the clamping block 231. At this time, the spring 233 pushes the clamping block 231 to move upward and reset, thereby releasing the fixation of the steel bar body 100 to facilitate unloading. After unloading, the driving motor 24 continues to reverse to make the wedge-shaped slider 235 push the block 237 to drive the rotating disk 21 to reverse and reset.

[0070] It is worth mentioning that the above fixed docking method has the following advantages:

[0071] Advantage 1: After the steel bar body 100 inside the positioning groove 22 is positioned by the positioning block 3, it is only necessary to start the driving motor 24 to realize the automatic fixing action, and there is no need to manually fix the two steel bar bodies 100 separately, making the operation more convenient.

[0072] Advantage 2: After the driving motor 24 drives the fixing assembly 23 to complete the welding action, the driving motor 24 automatically drives the rotating disk 21 to start rotating when the driving motor 24 is operating normally, until the rotating disk 21 rotates to the rated angle, so as to automatically dock the steel bar body 100, and the fixing assembly 23 can adapt to the fixing action of steel bars of different diameters, preventing overpressure or inadequate tightening of the steel bar body 100.

[0073] Advantage three: after welding, the unfixing action and the driving disk 21 can be driven to reversely reset by running the driving motor 24 in reverse order to facilitate subsequent continuous use.

[0074] In actual application, when one of the steel bar bodies 100 that rotates first is clamped by the clamping mechanism 5, the electric push rod D510 drives the sliding pin 59 to slide on the inner side of the driving plate A55 and the driving plate B57. At this time, the sliding pin 59 is located on the inner side of the horizontal slot hole A551 and the inclined slot hole B571. Under the action of the horizontal slot hole A551 and the inclined slot hole B571, the sliding pin 59 first pushes the driving plate B57 to move upward, thereby driving the lower clamping block 52 to move upward from the inner side of the slide groove 110 to the outer side of the steel bar body 100, thereby supporting the bottom of the steel bar body 100. When the sliding pin 59 slides from the inclined slot hole B571 into the horizontal slot hole B572, the sliding pin 59 simultaneously slides from the horizontal slot hole A551 into the inner side of the inclined slot hole A552, thereby driving the sliding pin 59 to drive the driving plate A55 to move downward, thereby driving the upper clamping block 51 to move toward the steel bar body. The top of the body 100 is approached until it is pressed tightly, and finally, the arc-shaped pressure pad B511 at the bottom of the lower clamping block 52 and the upper clamping block 51 realizes the clamping and fixing of the steel body 100. At this time, the end of the steel body 100 can be processed so that the end has a certain inclination angle when butt-jointed to ensure the stability during butt welding; when the end processing is completed, the electric push rod C54 drives the slide seat 53 to slide along the slide rail 111, and then the upper clamping block 51 and the lower clamping block 52 drive the end of the steel body 100 to approach the outside of the positioning block 3 for positioning, and finally the electric push rod D510 drives the sliding pin 59 to slide in the opposite direction, so that the upper clamping block 51 and the lower clamping block 52 are reset away from the steel body 100 in turn, and the reset lower clamping block 52 is located below the steel body 100 to prevent the subsequent rotation and docking action of the steel body 100 from being hindered.

[0075] It is worth mentioning that the above fixing method has the following advantages:

[0076] Advantage 1: By setting up the clamping mechanism 5, the steel bar body 100 can be clamped and fixed before the length is positioned, so as to facilitate the processing of the end of the steel bar body 100, and after processing, the end face is kept fixed and positioned close to the positioning block 3 to prevent the end face of the steel bar body 100 from deflecting during the docking process, thereby ensuring the stability of the angle welding.

[0077] Advantage 2: When clamping the steel bar body 100, the electric push rod D510 drives the sliding pin 59 to slide, so as to drive the lower clamp block 52 and the upper clamp block 51 closer to the steel bar body 100, and the bottom of the V-shaped groove inside the lower clamp block 52 is flush with the bottom of the positioning groove 22, which can ensure that the steel bar body 100 inside the positioning groove 22 is in a horizontal state under the support of the lower clamp block 52, preventing the subsequent fixing component 23 from being unstable when fixing the steel bar body 100, so as to facilitate the post-fixing processing of the steel bar body 100, and at the same time, the upper clamp block 51 can be driven downward to press tightly to adapt to the clamping and fixing of steel bar bodies 100 of different diameters.

[0078] Advantage three, when the steel bar body 100 is fixed on the inner side of the positioning groove 22 by the fixing assembly 23, the sliding pin 59 is driven by the electric push rod D510 to slide in the opposite direction to drive the upper clamping block 51 and the lower clamping block 52 to reset in sequence, while releasing the fixation of the steel bar body 100, preventing the lower clamping block 52 from hindering the subsequent rotational docking of the steel bar body 100.

[0079] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An adjustable steel bar angle welding auxiliary tool, characterized in that: include: A welding platform (1), wherein a groove (11) is formed at an end of the welding platform (1); A butt-jointing assembly (2) is arranged at the end of the welding platform (1) corresponding to the groove (11) and is used to rotate and butt-join two steel bar bodies (100) to form a welding angle; A positioning block (3) is symmetrically arranged at the end of the welding table (1) and is used to position the end of the steel bar body (100) under the drive of the electric push rod B (31); The docking assembly (2) comprises a rotating disk (21), the rotating disk (21) being rotatably mounted inside the groove (11), a positioning groove (22) for placing the steel bar body (100) being provided at the top of the rotating disk (21), and a fixing assembly (23) being provided at the top of the rotating disk (21) corresponding to the positioning groove (22) for clamping the steel bar body (100) and then rotating and docking; It also includes an operating panel (15) for controlling the operation of the two electric push rods B (31), wherein the operating panel (15) is fixedly arranged on the outside of the welding table (1); The docking assembly (2) further comprises a driving motor (24) for driving the rotating disk (21) to rotate, the driving motor (24) being electrically connected to the operation panel (15) and being used to drive the fixing assembly (23) to trigger a fixing action; wherein the driving motor (24) is fixedly connected to the welding table (1) via a motor base (18); The fixing assembly (23) comprises a pressing block (231), the pressing block (231) being slidably arranged on the outside of a slide rod (232), the slide rod (232) being fixedly arranged on the top of the rotating disk (21), a spring (233) being arranged on the outside of the slide rod (232) and between the rotating disk (21) and the pressing block (231), and the pressing block (231) realizes a pressing action under the drive of the driving motor (24); The docking assembly (2) further comprises a swing arm (25), one end of the swing arm (25) being fixedly connected to the driving end of the driving motor (24), and a sliding hole (251) being provided on the inner side of the swing arm (25) for driving the pressing block (231) to trigger a pressing action and driving the rotating disk (21) to rotate; The fixing assembly (23) further comprises an inclined slide (234) fixedly mounted on the top of the pressing block (231); a wedge-shaped slider (235) is slidably mounted on the top of the inclined slide (234); a pin shaft (236) is fixedly mounted on the top of the wedge-shaped slider (235); the pin shaft (236) is slidably mounted on the inner side of the slide hole (251); wherein an arc-shaped pressure pad A (238) is fixedly mounted on one end of the inclined slide (234) tilted downward, for reversing and resetting the rotating disk (21).

2. The adjustable steel bar angle welding auxiliary tooling according to claim 1 is characterized by: It also comprises a bottom plate (12), a bearing support plate (13) being symmetrically fixedly arranged on the top of the bottom plate (12), and the bottom plate (12) being rotatably connected to one side of the welding table (1) via the bearing support plate (13); An electric push rod A (14) for driving the welding table (1) to rotate is rotatably provided on one side of the bottom plate (12) away from the bearing support plate (13); the other end of the electric push rod A (14) is rotatably connected to the welding table (1).

3. The adjustable steel bar angle welding auxiliary tooling according to claim 2 is characterized by: It also includes a material pushing member (4), wherein the material pushing member (4) is slidably disposed on the inner side of the groove (11); A fixing plate (16) for supporting a pusher (4) is fixedly provided on the inner side of the groove (11), and a pushing member (17) is fixedly provided on the top of the bottom plate (12) for pushing the pusher (4) upward to push the steel bar body (100) out of the inner side of the positioning groove (22) when the welding table (1) rotates downward.

4. The adjustable steel bar angle welding auxiliary tooling according to claim 1 is characterized by: It also includes a clamping mechanism (5) for clamping one of the steel bar bodies (100) to perform end processing; The clamping mechanism (5) comprises an upper clamping block (51) and a lower clamping block (52) and a slide seat (53) for supporting the upper clamping block (51) and the lower clamping block (52); the upper clamping block (51) and the lower clamping block (52) are both arranged to slide with the welding table (1) along a slide groove (110); the slide seat (53) slides along the steel bar body (100) under the drive of an electric push rod C (54); the electric push rod C (54) is fixedly connected to the bottom of the welding table (1).

5. The adjustable steel bar angle welding auxiliary tooling according to claim 4 is characterized by: The clamping mechanism (5) further comprises a sliding pin (59) for driving the upper clamping block (51) and the lower clamping block (52) to slide up and down, a driving plate A (55) and a driving plate B (57) are slidably arranged outside the sliding pin (59), and the driving plate A (55) and the driving plate B (57) are fixedly connected to the upper clamping block (51) and the lower clamping block (52), respectively; The driving plate A (55) is provided with a horizontal slot hole A (551) and an inclined slot hole A (552) on its inner side, and the horizontal slot hole A (551) is connected to an end of the inclined slot hole A (552) that is inclined downward; the driving plate B (57) is provided with an inclined slot hole B (571) and a horizontal slot hole B (572) on its inner side, and the horizontal slot hole B (572) is connected to an end of the inclined slot hole B (571) that is inclined downward, and the ends of the horizontal slot hole A (551) and the inclined slot hole B (571) serve as the starting positions for the sliding of the sliding pin (59).

6. The adjustable steel bar angle welding auxiliary tooling according to claim 5 is characterized by: The top of the lower clamping block (52) is provided with a V-shaped groove identical to the positioning groove (22), and the positioning center of the lower clamping block (52) is arranged colinearly with the positioning center of the positioning groove (22).

7. The adjustable steel bar angle welding auxiliary tooling according to claim 6 is characterized by: An electric push rod D (510) for driving the sliding pin (59) to slide is fixedly arranged on the outer side of the sliding seat (53), and the electric push rod D (510) is electrically connected to the operating panel (15).

Citation Information

Patent Citations

  • Welding tool clamp for manufacturing steel structure for petroleum engineering

    CN113953756A

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    CN114515927A