Metal cutting device for door and window manufacturing
By introducing a limiting mechanism, adjustment mechanism and steering mechanism into the metal cutting device, the problem of difficulty in cutting out the oblique angle in the prior art is solved, and high-precision and high-efficiency aluminum profile cutting is achieved.
Patent Information
- Application Number
- CN202411038832.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-07-31
AI Technical Summary
It is difficult to cut out the oblique angle directly in existing metal cutting devices, and it is necessary to manually adjust the angle of the aluminum profile or manually operate the cutting device, resulting in low production efficiency, poor aesthetics and waste of aluminum profiles.
A metal cutting device including a limiting mechanism, an adjustment mechanism and a steering mechanism are designed. The length of the aluminum profile is adjusted through the limiting mechanism. The adjustment mechanism ensures that the aluminum profile and the material table are neutralized and clamped, and the steering mechanism can quickly adjust the rotation. The angle between the disc knife and the aluminum profile.
High-precision aluminum profile cutting is achieved, especially the ability to automatically cut out sections at 45 degrees angles, which improves production efficiency and reduces the need for manual adjustment and waste of aluminum profiles.
Smart Images

Figure CN118926937B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal cutting, and in particular to a metal cutting device used for manufacturing doors and windows. Background Art
[0002] Aluminum profiles are usually used to splice the external frames of doors and windows in the manufacturing of doors and windows. Aluminum profiles refer to straight strips of metal aluminum with a certain cross-sectional shape and size after plastic processing. During production, long strips of aluminum profiles will be cut into long strips of equal length and packaged before being shipped out of the factory for customers to use cutting devices to cut them into suitable sizes for door and window manufacturing.
[0003] Commonly used cutting devices use a cutting machine to cut the aluminum profile perpendicular to it, so that the aluminum profile forms a flat cross-section. In actual manufacturing and installation, in order to improve the connection strength and aesthetics, the connection between two mutually perpendicular aluminum profiles is generally cut at a 45-degree angle, and the two angled cuts are spliced by hardware. However, the existing production line is not convenient for directly cutting the bevel. It is necessary to manually adjust the angle of the aluminum profile and then cooperate with the cutting device for cutting, or manually operate the cutting device for cutting. These two methods require frequent adjustment of the fixing device and position of the aluminum profile, and the manual cutting method is prone to angle deviation, making the finished doors and windows difficult to match and requiring secondary cutting, which affects production efficiency and aesthetics, and also causes waste of aluminum profiles. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a metal cutting device for door and window manufacturing.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A metal cutting device for door and window manufacturing, comprising a first operating table and a rotating disc cutter, wherein a second operating table is arranged on one side of the first operating table, a material table is installed on the top of the first operating table and the second operating table, an aluminum profile is placed on the top of the material table, a fixed round table is arranged between the first operating table and the second operating table, a rotating disc cutter is arranged above the fixed round table, grinding discs are installed on the side walls of both sides of the rotating disc cutter, a limiting mechanism is arranged on the top of the material table above the second operating table, two fixed slides are symmetrically arranged on the top of the first operating table, an adjustment mechanism is arranged on the fixed slide, an annular fixed table is fixedly connected to the top of the fixed round table, a turntable is rotatably connected to the annular fixed table, a mounting groove is opened at the bottom of the turntable, a steering mechanism is arranged in the mounting groove, and a support plate is fixedly connected to the top of the turntable;
[0007] The adjustment mechanism includes an adjustment slider and a rotating shaft. Slide grooves are provided on both sides of the top of the fixed slide. The adjustment slider is slidably connected in the slide groove. The top of the adjustment slider is rotatably connected to a friction wheel. Two bearing seats are symmetrically arranged at the top of the fixed slide. The top of the two bearing seats is rotatably connected to a rotating shaft.
[0008] The steering mechanism includes a steering rod and a wedge-shaped slider, a movable column is slidably connected in the mounting groove, an arc block is fixedly connected to the side wall of one end of the movable column, a steering rod is threadedly connected to the other side of the movable column, and a vertically sliding wedge-shaped slider is slidably connected to the top of the mounting groove.
[0009] Preferably, three guide grooves are provided in the middle of the material platform, and the angles between the three guide grooves are all forty-five degrees.
[0010] Preferably, a connecting frame is fixedly connected to the middle side wall of the material platform, an electric telescopic rod is fixedly installed on the side wall of the connecting frame, two telescopic ends are arranged at the bottom of the electric telescopic rod, triangular fixed blocks are fixedly installed at the ends of the two telescopic ends, a rubber sheet is installed at the bottom of the fixed block, and the fixed block is located directly above the material platform.
[0011] Preferably, the limiting mechanism includes a fixed frame and a pneumatic telescopic rod. Two fixed frames are symmetrically installed on both sides of the top of the material table above the second operating table. Two guide rods are fixedly installed on the top of the two fixed frames. An electric slider is slidably connected to the two guide rods. The pneumatic telescopic rod is installed on the electric slider, and the telescopic end of the pneumatic telescopic rod is connected to the electric slider.
[0012] Preferably, two ends of the rotating shaft are provided with bidirectional threads, and the rotating shaft is threadably connected to two adjusting sliders through the bidirectional threads at both ends. The centers of the two rotating shafts above the first operating table are connected through a first chain, and a first motor is fixedly installed on the top of the first operating table, and the output end of the first motor is connected to the first chain through a gear.
[0013] Preferably, a connecting beam is fixedly connected between two opposite adjusting sliders on the two fixed slides at the top of the first operating table, a second motor is fixedly installed on the top of the connecting beam, the friction wheels at both ends of the connecting beam are connected by a second chain, and the output end of the second motor is connected to the second chain through a gear.
[0014] Preferably, three matching grooves are evenly arranged on the middle side wall of the annular fixing platform, and the angle between the three matching grooves with the center of the annular fixing platform as the center is forty-five degrees. An annular groove is arranged on the top inner wall of the annular fixing platform, and three clamping blocks are evenly arranged in the annular groove. The three clamping blocks correspond to the three matching grooves and are misaligned.
[0015] Preferably, the end of the steering rod passes through the turntable, and the end of the steering rod is rotatably connected to the turntable. A trapezoidal block is fixedly connected to the top of the movable column. The inclined end of the trapezoidal block is adapted to the inclined end of the wedge-shaped slider. A tension spring is fixedly connected between the bottom end of the sliding rod on both sides of the wedge-shaped slider and the mounting groove.
[0016] Preferably, two fixed slide rails are fixedly installed on the top of the support plate, and a mounting plate is slidably connected to the top of the two fixed slide rails, a third motor is fixedly installed on the side wall of the support plate, a screw is fixedly connected to the output end of the third motor, and the screw is threadedly connected to the bottom of the mounting plate, a fourth motor is fixedly installed on one side of the top of the mounting plate, and the rotating disc knife is fixedly installed on the output shaft of the fourth motor, a protective bin is fixedly installed on the other side of the top of the mounting plate, and a waste hopper is fixedly connected to the bottom of the protective bin.
[0017] Preferably, the top of the second operating table is provided with components including an adjustment mechanism having the same structure as the top of the first operating table, which is used for conveying the cut aluminum profiles.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention provides a limiting mechanism, which adjusts the position of the electric slide block by a preset length, thereby controlling the length between the end of the aluminum profile and the rotating disc cutter, thereby facilitating cutting out the required length.
[0020] The present invention provides an adjustment mechanism, which can align and clamp aluminum profiles of different sizes with the center of the material table by adjusting the distance between the friction wheels on both sides of the material table, and simultaneously use the friction wheels to convey the aluminum profile. The centered aluminum profile is parallel to the material table, which can effectively improve the cutting accuracy of the aluminum profile and prevent the subsequent cutting from being offset due to conveying, which ultimately makes it impossible to splice the two sections of aluminum profile normally and requires temporary adjustment and cutting.
[0021] The present invention provides a steering mechanism. The steering mechanism locks or unlocks the turntable by rotating a steering rod to push the movable column and the arc block to move forward and backward along the installation groove, and can push the wedge-shaped slider to move up and down to adjust the angle between the turntable and the annular fixed table. The three matching grooves can be used to simply, effectively and quickly adjust the angle between the turntable and the rotating disc cutter and the aluminum profile, so as to facilitate cutting of the aluminum profile with a forty-five degree cross-section. The steering rod can be manually rotated using an external tool or driven by an external electric tool. Both methods have the advantages of being convenient and fast, and can be flexibly set according to the production site environment. The steering mechanism is used in conjunction with the matching groove and the clamping block, so that the cutting angle of the rotating disc cutter can be conveniently and quickly adjusted without measuring the angle. The operation is convenient and efficient.
[0022] The present invention provides guide grooves and rotating disc cutters. When the rotating disc cutters are cutting, the grinding disc can grind the cross section of the aluminum profile synchronously, which can effectively remove the burrs of the cross section and facilitate the subsequent splicing, thereby reducing the operation steps and time of door and window manufacturing. The three guide grooves cooperate with the direction adjustment of the steering mechanism, so that the rotating disc cutters can cut the aluminum profile into a cross section with an angle of 45 degrees, which is convenient for subsequent two-by-two connection without the need for additional on-site cutting, and can also reduce the waste of aluminum profiles. In addition, doors and windows of other shapes and angles may also appear in production. At this time, the angle of the cross section at the connection is not completely 45 degrees. At this time, the structure in the middle of the material table can be replaced with guide grooves of other angles, or directly replaced with an open structure. In combination with the steering mechanism that can adjust the angle at will, the cutting of cross sections of other angles can be achieved. The present invention has strong adaptability and does not need to frequently measure and adjust the angle of the aluminum profile like a traditional cutting device. Compared with the traditional manually operated cutting device, the method of the present invention has a high degree of automation. The rotating disc cutter does not need manual operation during the rotation operation, which can reduce the damage of the rotating machinery to personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a metal cutting device for door and window manufacturing proposed by the present invention;
[0024] Figure 2 A schematic diagram of the structure of an adjustment mechanism of a metal cutting device for door and window manufacturing proposed by the present invention;
[0025] Figure 3 This is a schematic diagram of the rotating shaft structure of a metal cutting device for door and window manufacturing proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of a limiting mechanism of a metal cutting device for door and window manufacturing proposed by the present invention;
[0027] Figure 5 A schematic diagram of the structure of an electric telescopic rod of a metal cutting device for door and window manufacturing proposed by the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of a rotating disc cutter of a metal cutting device for door and window manufacturing proposed by the present invention;
[0029] Figure 7 A schematic diagram of the structure of a grinding disc of a metal cutting device for door and window manufacturing proposed by the present invention;
[0030] Figure 8 A schematic diagram of the structure of a waste hopper of a metal cutting device for door and window manufacturing proposed by the present invention;
[0031] Fig. 9A schematic diagram of the turntable structure of a metal cutting device for door and window manufacturing proposed by the present invention;
[0032] Fig.10 An exploded view of a turntable and an annular fixing table of a metal cutting device for door and window manufacturing proposed by the present invention;
[0033] Fig.11 A schematic diagram of the structure of an annular groove of a metal cutting device for door and window manufacturing proposed by the present invention;
[0034] Fig.12 This is a schematic diagram of the structure of a steering mechanism of a metal cutting device for door and window manufacturing proposed by the present invention;
[0035] Fig.13 A schematic diagram of a wedge-shaped slider in a metal cutting device for door and window manufacturing proposed by the present invention;
[0036] Fig.14 The present invention is a schematic diagram of the reversing state of a steering mechanism of a metal cutting device for door and window manufacturing.
[0037] In the figure: 1, first operating table; 101, second operating table; 2, material table; 201, guide groove; 3, aluminum profile; 4, connecting frame; 5, electric telescopic rod; 501, fixed block; 502, rubber sheet; 6, limit mechanism; 7, fixed frame; 8, guide rod; 9, electric slider; 10, pneumatic telescopic rod; 11, fixed slide; 111, slide groove; 112, bearing seat; 12, adjustment slider; 13, adjustment mechanism; 14, rotating shaft; 141, bidirectional thread; 15, first chain; 16, connecting beam; 17, second electric machine; 171, second chain; 18, friction wheel; 19, fixed circular table; 20, annular fixed table; 21, matching groove; 22, annular groove; 221, block; 23, turntable; 24, steering mechanism; 25, steering rod; 26, movable column; 261, arc block; 27, trapezoidal block; 28, wedge-shaped slider; 29, tension spring; 30, support plate; 31, third motor; 32, fixed slide rail; 33, mounting plate; 34, fourth motor; 35, rotating disc knife; 351, protective bin; 352, waste hopper; 36, grinding disc. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0039] Reference Figure 1-14A metal cutting device for door and window manufacturing, comprising a first operating table 1 and a rotating disc knife 35, a second operating table 101 is arranged on one side of the first operating table 1, a material table 2 is installed on the top of the first operating table 1 and the second operating table 101, an aluminum profile 3 is placed on the top of the material table 2, a fixed round table 19 is arranged between the first operating table 1 and the second operating table 101, a rotating disc knife 35 is arranged above the fixed round table 19, grinding discs 36 are installed on the side walls of the rotating disc knife 35, a limiting mechanism 6 is arranged on the top of the material table 2 above the second operating table 101, two fixed slides 11 are symmetrically arranged on the top of the first operating table 1, an adjusting mechanism 13 is arranged on the fixed slide 11, an annular fixed table 20 is fixedly connected to the top of the fixed round table 19, a turntable 23 is rotatably connected to the annular fixed table 20, a mounting groove is opened at the bottom of the turntable 23, a steering mechanism 24 is arranged in the mounting groove, and a support plate 30 is fixedly connected to the top of the turntable 23;
[0040] The adjusting mechanism 13 includes an adjusting slider 12 and a rotating shaft 14. Slide grooves 111 are provided on both sides of the top of the fixed slide 11. The adjusting slider 12 is slidably connected in the slide grooves 111. The top of the adjusting slider 12 is rotatably connected to a friction wheel 18. Two bearing seats 112 are symmetrically arranged at the top of the fixed slide 11. The tops of the two bearing seats 112 are rotatably connected to a rotating shaft 14.
[0041] The steering mechanism 24 includes a steering rod 25 and a wedge-shaped slider 28. A movable column 26 is slidably connected in the mounting groove. An arc block 261 is fixedly connected to the side wall of one end of the movable column 26. A steering rod 25 is threadedly connected to the other side of the movable column 26. A vertically sliding wedge-shaped slider 28 is slidably connected to the top of the mounting groove. The aluminum profiles 3 used in the manufacture of doors and windows are generally cut by a rotating disc cutter 35 dedicated to aluminum. A large number of aluminum profile 3 frames are required in the batch manufacturing of doors and windows. In order to improve the operating efficiency and cutting accuracy of the aluminum profile 3 cutting, automated equipment is used for operation. The material table 2 is used to place and convey continuous large-length prototype aluminum profiles 3 through the action of the friction wheel 18. During the conveying process, the limit mechanism 6 adjusts the position of the electric slider 9 by a preset length, so as to control the length between the end of the aluminum profile 3 and the rotating disc cutter 35, so as to facilitate cutting out the required length. While the rotating disc cutter 35 is cutting, the grinding disc 36 can simultaneously grind the cross section of the aluminum profile 3, which can effectively remove the burrs on the cross section and facilitate the later splicing, thereby reducing the operating steps and time of door and window manufacturing. In actual production, the sizes of the aluminum profiles 3 used are different according to the different sizes of doors and windows customized by customers. The adjustment mechanism 13 can adjust the distance between the friction wheels 18 on both sides of the material table 2. Aluminum profiles 3 of different sizes are aligned with the center of the material table 2, and the friction wheel 18 is used to convey the aluminum profile 3 simultaneously. The centered aluminum profile 3 is parallel to the material table 2, which can effectively improve the cutting accuracy of the aluminum profile 3 and prevent the subsequent cutting from being offset due to the conveying, which eventually makes it impossible to splice the two sections of aluminum profile 3 normally and requires temporary adjustment and cutting. The steering mechanism 24 locks or unlocks the turntable 23 by rotating the steering rod 25 to push the movable column 26 and the arc block 261 to move forward and backward along the installation groove, and can push the wedge-shaped slider 28 to move up and down to realize the angle between the turntable 23 and the annular fixed table 20. The angle between the turntable 23 and the rotating disc knife 35 and the aluminum profile 3 can be simply, effectively and quickly adjusted to facilitate cutting of aluminum profiles 3 with a forty-five degree cross-section. The steering rod 25 can be manually rotated using an external tool or driven by an external electric tool. Both methods have the advantages of convenience and speed, and can be flexibly set according to the production site environment.
[0042] As a technical optimization scheme of the present invention, three guide grooves 201 are provided in the middle of the material platform 2, and the angles between the three guide grooves 201 are all 45 degrees. The part of the material platform 2 with the guide grooves 201 is connected to the main body of the material platform 2 by bolts. The three guide grooves 201 cooperate with the direction adjustment of the steering mechanism 24, so that the rotating disc knife 35 can cut the aluminum profile 3 into a section with a 45-degree angle, which is convenient for subsequent two-by-two connection without the need for additional on-site cutting, and can also reduce the waste of aluminum profile 3. In addition, doors and windows of other shapes and angles may appear in production, and the angle of the section at the connection is not completely 45 degrees. At this time, the structure in the middle of the material platform 2 can be replaced with guide grooves 201 of other angles, or directly replaced with an open structure, and with the steering mechanism 24 that can adjust the angle arbitrarily, it can achieve cutting of sections of other angles, with strong adaptability, and no need to frequently measure and adjust the angle of the aluminum profile 3 like traditional cutting devices.
[0043] As a technical optimization scheme of the present invention, a connecting frame 4 is fixedly connected to the side wall of the middle part of the material platform 2, and an electric telescopic rod 5 is fixedly installed on the side wall of the connecting frame 4. Two telescopic ends are arranged at the bottom of the electric telescopic rod 5, and triangular fixed blocks 501 are fixedly installed at the ends of the two telescopic ends. A rubber sheet 502 is installed at the bottom of the fixed block 501, and the fixed block 501 is located directly above the material platform 2. After the aluminum profile 3 transported to the right place by the friction wheel 18 stops being transported, the telescopic end of the electric telescopic rod 5 is controlled to extend, and finally the rubber sheet 502 abuts against the top of the aluminum profile 3. The rubber sheet 502 can enhance the friction force to prevent the aluminum profile 3 from sliding and deviating during the cutting process. The two fixed blocks 501 are adapted to the positions of the three guide grooves 201, and the normal advancement and cutting of the rotating disc knife 35 is not hindered while pressing the aluminum profile 3. After the cutting is completed, when the rotating disc knife 35 retreats to the right place, the telescopic end of the electric telescopic rod 5 is controlled to contract, and the aluminum profile 3 can continue to be transported through the friction wheel 18.
[0044] As a technical optimization scheme of the present invention, the limiting mechanism 6 includes a fixed frame 7 and a pneumatic telescopic rod 10. Two fixed frames 7 are symmetrically installed on both sides of the top of the material table 2 above the second operating table 101. Two guide rods 8 are fixedly installed on the top of the two fixed frames 7. An electric slider 9 is slidably connected to the two guide rods 8. The pneumatic telescopic rod 10 is installed on the electric slider 9. The telescopic end of the pneumatic telescopic rod 10 passes through the electric slider 9. The size of each batch of doors and windows is calculated according to the preset value, and the electric slider 9 is controlled to slide along the guide rod 8 to the preset value and stop, and the telescopic end of the pneumatic telescopic rod 10 is controlled to extend. At this time, when the friction wheel 18 conveys the end of the aluminum profile 3 to the telescopic end of the pneumatic telescopic rod 10, the second motor 17 is triggered to stop working, so that the cutting length of the aluminum profile 3 can be effectively adjusted. When the cutting is completed, the telescopic end of the pneumatic telescopic rod 10 is retracted, and the aluminum profile 3 can continue to be conveyed.
[0045] As a technical optimization solution of the present invention, two-way threads 141 are provided at both ends of the rotating shaft 14. The rotating shaft 14 is threadedly connected to the two adjusting sliders 12 through the two-way threads 141 at both ends. The centers of the two rotating shafts 14 above the first operating platform 1 are connected through the first chain 15. A first motor is fixedly installed on the top of the first operating platform 1, and the output end of the first motor is connected to the first chain 15 through a gear. When conveying the aluminum profile 3, the two rotating shafts 14 can be driven to rotate synchronously by first controlling the first motor to rotate forward and reversely to drive the first chain 15. At this time, the two-way threads 141 on both sides of the two rotating shafts 14 can drive the two adjusting sliders 12 and the friction wheel 18 to slide along the slide groove 111 in opposite directions or opposite directions until the friction wheel 18 abuts against the two side walls of the aluminum profile 3. At this time, the first motor can be stopped to complete the centering and clamping operations of the aluminum profile 3.
[0046] As a technical optimization solution of the present invention, a connecting beam 16 is fixedly connected between two opposite adjusting sliders 12 on two fixed slides 11 at the top of the first operating table 1, a second motor 17 is fixedly installed at the top of the connecting beam 16, and the friction wheels 18 at both ends of the connecting beam 16 are connected by a second chain 171, and the output end of the second motor 17 is connected to the second chain 171 through a gear. After the aluminum profile 3 is centered, the second motor 17 is controlled to start and drive the second chain 171 to rotate and drive the friction wheels 18 at both ends to rotate synchronously, so that the aluminum profile 3 can be conveyed and moved by friction force, and the setting of the connecting beam 16 can make the second motor 17 move synchronously with the movement of the adjusting slider 12 when the adjusting mechanism 13 is working, without affecting the subsequent conveying of the aluminum profile 3.
[0047] As a technical optimization solution of the present invention, three matching grooves 21 are evenly opened on the middle side wall of the annular fixing platform 20, and the angle between the three matching grooves 21 with the center of the annular fixing platform 20 as the center is 45 degrees. An annular groove 22 is opened on the inner wall of the top of the annular fixing platform 20, and three clamping blocks 221 are evenly arranged in the annular groove 22. The three clamping blocks 221 correspond to the three matching grooves 21 and are misaligned. The three matching grooves 21 are used for cutting aluminum profiles 3 with a cross-section of 45 degrees. The cutting angle can be easily adjusted to the desired position by presetting the position in advance without unnecessary operation to adjust the aluminum profile 3 or adjust the rotating disc knife 35. The angle can be adjusted by turning the steering rod 25 to push the arc block 261 into the matching groove 21.
[0048] As a technical optimization solution of the present invention, the end of the steering rod 25 passes through the turntable 23, and the end of the steering rod 25 is rotatably connected to the turntable 23. The top of the movable column 26 is fixedly connected to a trapezoidal block 27. The inclined end of the trapezoidal block 27 is adapted to the inclined end of the wedge-shaped slider 28. A tension spring 29 is fixedly connected between the bottom end of the sliding rod on both sides of the wedge-shaped slider 28 and the mounting groove. When adjusting the cutting angle, firstly, the steering rod 25 is reversely rotated to drive the movable column 26 to move outward along the installation groove, so that the arc block 261 is separated from the matching groove 21, and the steering rod 25 is further reversed, and the movable column 26 continues to move until the inclined surface end of the trapezoidal block 27 contacts the wedge-shaped slider 28. At this time, under the pull of the tension spring 29, the wedge-shaped slider 28 can slide down along the installation groove until the top of the wedge-shaped slider 28 is separated from the block 221. At this time, the turntable 23 can be unlocked, and the turntable 23 is rotated to drive the rotating disc knife 35 to rotate. The counterclockwise or clockwise rotation makes the angle between the rotating disc knife 35 and the aluminum profile 3 be 45 degrees (or 135 degrees). ), at this time, the steering rod 25 can be turned forward to drive the movable column 26 to move inward along the installation groove until the inclined end of the trapezoidal block 27 contacts the inclined end of the wedge-shaped slider 28, and the wedge-shaped slider 28 is pushed to rise along the installation groove. At this time, the turntable 23 is continued to be rotated until the wedge-shaped slider 28 abuts the block 221 to determine that the angle of the turntable 23 is adjusted in place. At this time, the steering rod 25 is continued to be turned forward to make the arc block 261 enter the matching groove 21 to lock the turntable 23. The steering mechanism 24 is used in conjunction with the matching groove 21 and the block 221, so that the cutting angle of the rotating disc knife 35 can be conveniently and quickly adjusted without measuring the angle, which is convenient to operate and efficient.
[0049] As a technical optimization scheme of the present invention, two fixed slide rails 32 are fixedly installed on the top of the support plate 30, and a mounting plate 33 is slidably connected to the top of the two fixed slide rails 32. A third motor 31 is fixedly installed on the side wall of the support plate 30, and a screw is fixedly connected to the output end of the third motor 31. The screw is threadedly connected to the bottom of the mounting plate 33, and a fourth motor 34 is fixedly installed on one side of the top of the mounting plate 33. The rotating disc knife 35 is fixedly installed on the output shaft of the fourth motor 34. A protective bin 351 is fixedly installed on the other side of the top of the mounting plate 33, and a waste hopper 352 is fixedly connected to the bottom of the protective bin 351. After the limiting mechanism 6 positions the cutting length of the aluminum profile 3, the fourth motor 34 is started to drive the rotating disc knife 35 to rotate, and then the third motor 31 is started to drive the screw to rotate to push the mounting plate 33 to slide along the fixed slide rail 32. As the mounting plate 33 slides, the rotating disc knife 35 can cut the aluminum profile 3. During the cutting process, the cutting waste can fall into the protective bin 351 and be released to the outside through the waste hopper 352. After the cutting is completed, the third motor 31 is reversed to reset the rotating disc knife 35. After resetting, the fourth motor 34 is stopped. During the cutting and resetting process, the grinding disc 36 can grind the cross-section of the aluminum profile 3 to facilitate the removal of burrs. Compared with the traditional manually operated cutting device, the method of the present invention has a high degree of automation. The rotating disc knife 35 does not require manual operation during the rotation operation, which can reduce the harm of the rotating machinery to personnel.
[0050] As a technical optimization solution of the present invention, the top of the second operating table 101 is provided with parts including an adjustment mechanism 13 having the same structure as the top of the first operating table 1, which is used to convey the cut aluminum profile 3. The friction wheel 18 and the adjustment mechanism 13 on the second operating table 101 have the same functions and usages as those on the first operating table 1, and are mainly used to convey the cut aluminum profile 3, and can work synchronously with the first operating table 1, or can be used separately according to usage requirements.
[0051] When the present invention is in use, when conveying the aluminum profile 3, firstly, by controlling the first motor to rotate forward and reversely to drive the first chain 15 to rotate, the two rotating shafts 14 can be driven to rotate synchronously. At this time, the two-way threads 141 on both sides of the two rotating shafts 14 can drive the two adjusting sliders 12 and the friction wheels 18 to slide along the slide groove 111 toward or away from each other until the friction wheels 18 abut against the two side walls of the aluminum profile 3. At this time, the first motor can be stopped to complete the centering and clamping operations of the aluminum profile 3. The second motor 17 is controlled to start and drive the second chain 171 to rotate to drive the friction wheels 18 at both ends to rotate synchronously, so that the aluminum profile 3 can be conveyed and moved by friction force. When the aluminum profile 3 is transmitted to the material table 2 above the second operating table 101, the electric slider 9 is controlled to slide along the guide rod 8 to the preset value and stop, and the telescopic end of the pneumatic telescopic rod 10 is controlled to extend. At this time, when the end of the aluminum profile 3 conveyed by the friction wheel 18 reaches the telescopic end of the pneumatic telescopic rod 10 The second motor 17 is triggered to stop working. After the aluminum profile 3 transported to the position by the friction wheel 18 stops being transported, the telescopic end of the electric telescopic rod 5 is controlled to extend, and finally the rubber sheet 502 abuts against the top of the aluminum profile 3. The rubber sheet 502 can enhance the friction force. The fourth motor 34 is started to drive the rotating disc knife 35 to rotate. The third motor 31 is then started to drive the screw to rotate to push the mounting plate 33 to slide along the fixed slide rail 32. As the mounting plate 33 slides, the rotating disc knife 35 can cut the aluminum profile 3. During the cutting process, the cutting waste can fall into the protection bin 351 and be released to the outside through the waste hopper 352. After the cutting is completed, the third motor 31 is reversed to reset the rotating disc knife 35. After resetting, the fourth motor 34 is stopped. During the cutting and resetting process, the grinding disc 36 can grind the cross section of the aluminum profile 3. The cut aluminum profile 3 is transported out through the friction wheel 18 on the second operating table 101.
[0052] When the cutting section angle needs to be adjusted, first, the steering rod 25 is reversed to drive the movable column 26 to move outward along the installation groove, so that the arc block 261 is separated from the matching groove 21, and the steering rod 25 is further reversed. The movable column 26 continues to move until the inclined surface end of the trapezoidal block 27 contacts the wedge-shaped slider 28. At this time, under the pull of the tension spring 29, the wedge-shaped slider 28 can slide down along the installation groove until the top of the wedge-shaped slider 28 is separated from the block 221. At this time, the turntable 23 can be unlocked, and the rotating disc knife 35 is driven to rotate by rotating the turntable 23. The rotating disc knife 35 is rotated counterclockwise or clockwise to make the rotating disc knife 35 The included angle with the aluminum profile 3 is forty-five degrees (or one hundred and thirty-five degrees). At this time, the steering rod 25 can be rotated forward to drive the movable column 26 to move inward along the installation groove until the inclined end of the trapezoidal block 27 contacts the inclined end of the wedge-shaped slider 28, pushing the wedge-shaped slider 28 to rise along the installation groove. At this time, the turntable 23 can be continued to be rotated until the wedge-shaped slider 28 abuts the block 221 to determine that the angle of the turntable 23 is adjusted to the right position. At this time, the steering rod 25 can be continued to be rotated forward so that the arc block 261 is connected to the matching groove 21 to lock the turntable 23. At this time, the above operation can be repeated to cut out the aluminum profile 3 with a beveled section.
[0053] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0054] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal cutting device for manufacturing doors and windows, comprising a first operating table (1) and a rotating disc knife (35), characterized in that: A second operating table (101) is arranged on one side of the first operating table (1), a material table (2) is installed on the top of the first operating table (1) and the second operating table (101), an aluminum profile (3) is placed on the top of the material table (2), a fixed circular table (19) is arranged between the first operating table (1) and the second operating table (101), a rotating disc knife (35) is arranged above the fixed circular table (19), grinding discs (36) are installed on the side walls of the rotating disc knife (35), a limiting mechanism (6) is arranged on the top of the material table (2) above the second operating table (101), two fixed slides (11) are symmetrically arranged on the top of the first operating table (1), an adjustment mechanism (13) is arranged on the fixed slides (11), and a fixed The top of the fixed circular table (19) is fixedly connected to an annular fixed table (20), a middle side wall of the annular fixed table (20) is evenly provided with three matching grooves (21), the angle between the three matching grooves (21) with the center of the annular fixed table (20) as the center is 45 degrees, an annular groove (22) is provided on the inner wall of the top of the annular fixed table (20), three clamping blocks (221) are evenly arranged in the annular groove (22), the three clamping blocks (221) correspond to the three matching grooves (21) and are misaligned, a turntable (23) is rotatably connected to the annular fixed table (20), a mounting groove is provided at the bottom of the turntable (23), a steering mechanism (24) is arranged in the mounting groove, and a support plate (30) is fixedly connected to the top of the turntable (23); The adjusting mechanism (13) comprises an adjusting slider (12) and a rotating shaft (14); sliding grooves (111) are provided on both sides of the top of the fixed slide (11); the adjusting slider (12) is slidably connected in the sliding grooves (111); the top of the adjusting slider (12) is rotatably connected to a friction wheel (18); two bearing seats (112) are symmetrically arranged at the center of the top of the fixed slide (11); the tops of the two bearing seats (112) are rotatably connected to a rotating shaft (14); two ends of the rotating shaft (14) are provided with bidirectional threads (141); the rotating shaft (14) is threadedly connected to the two adjusting sliders (12) via the bidirectional threads (141) at both ends; the centers of the two rotating shafts (14) above the first operating platform (1) are connected via a first chain (15); a first motor is fixedly installed at the top of the first operating platform (1); the output end of the first motor is connected to the first chain (15) via a gear; The steering mechanism (24) comprises a steering rod (25) and a wedge-shaped slider (28), a movable column (26) is slidably connected in the mounting groove, a side wall of one end of the movable column (26) is fixedly connected to an arc block (261), a steering rod (25) is threadedly connected to the other side of the movable column (26), a vertically sliding wedge-shaped slider (28) is slidably connected to the top of the mounting groove, the end of the steering rod (25) passes through the turntable (23), the end of the steering rod (25) is rotatably connected to the turntable (23), a trapezoidal block (27) is fixedly connected to the top of the movable column (26), the inclined surface end of the trapezoidal block (27) is matched with the inclined surface end of the wedge-shaped slider (28), and tension springs (29) are fixedly connected between the bottom ends of the slide rods on both sides of the wedge-shaped slider (28) and the mounting groove; The limiting mechanism (6) comprises a fixed frame (7) and a pneumatic telescopic rod (10). Two fixed frames (7) are symmetrically installed on both sides of the top of the material table (2) above the second operating table (101). Two guide rods (8) are fixedly installed on the top of the two fixed frames (7). An electric slider (9) is slidably connected to the two guide rods (8). The pneumatic telescopic rod (10) is installed on the electric slider (9). The telescopic end of the pneumatic telescopic rod (10) passes through the electric slider (9). At this time, the turntable (23) is continuously rotated until the wedge-shaped slider (28) abuts against the card block (221) to determine that the angle of the turntable (23) is adjusted to the right position. At this time, the steering rod (25) is continuously rotated forward so that the arc block (261) is connected to the matching groove (21) to lock the turntable (23).
2. A metal cutting device for door and window manufacturing according to claim 1, characterized in that: Three guide grooves (201) are provided in the middle of the material platform (2), and the included angles between the three guide grooves (201) are all 45 degrees.
3. A metal cutting device for door and window manufacturing according to claim 1, characterized in that: A connecting frame (4) is fixedly connected to the side wall of the middle part of the material platform (2), an electric telescopic rod (5) is fixedly installed on the side wall of the connecting frame (4), two telescopic ends are arranged at the bottom of the electric telescopic rod (5), triangular fixing blocks (501) are fixedly installed at the ends of the two telescopic ends, a rubber sheet (502) is installed at the bottom of the fixing block (501), and the fixing block (501) is located directly above the material platform (2).
4. A metal cutting device for door and window manufacturing according to claim 1, characterized in that: A connecting beam (16) is fixedly connected between two opposing adjusting slide blocks (12) on two fixed slides (11) at the top of the first operating platform (1), a second motor (17) is fixedly mounted on the top of the connecting beam (16), friction wheels (18) at both ends of the connecting beam (16) are connected via a second chain (171), and an output end of the second motor (17) is connected to the second chain (171) via a gear.
5. The metal cutting device for door and window manufacturing according to claim 1, characterized in that: Two fixed slide rails (32) are fixedly mounted on the top of the support plate (30), and a mounting plate (33) is slidably connected to the top of the two fixed slide rails (32). A third motor (31) is fixedly mounted on the side wall of the support plate (30), and a screw is fixedly connected to the output end of the third motor (31), and the screw is threadedly connected to the bottom of the mounting plate (33). A fourth motor (34) is fixedly mounted on one side of the top of the mounting plate (33), and a rotating disc knife (35) is fixedly mounted on the output shaft of the fourth motor (34). A protective bin (351) is fixedly mounted on the other side of the top of the mounting plate (33), and a waste hopper (352) is fixedly connected to the bottom of the protective bin (351).
6. The metal cutting device for door and window manufacturing according to claim 1, characterized in that: The top of the second operating table (101) is provided with components having the same structure as the top of the first operating table (1), including an adjustment mechanism (13), and is used for conveying the cut aluminum profiles (3).
Citation Information
Patent Citations
Aluminum profile cutting device and cutting method thereof
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