A plastic granule extrusion welding machine

By designing an automated transmission structure and clamping mechanism, the problem of complex manual operation of existing extrusion welding machines during welding is solved, the welding quality and efficiency are improved, and it is suitable for pipe bodies of different widths.

CN118927639BActive Publication Date: 2025-01-07JIANGXI ZHONGJUHONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411426396.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-01-07
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

During the welding process, existing extrusion welding machines require staff to rotate their handheld equipment around the pipe body, resulting in complex body movements and easy hand shaking, which affects the quality and difficulty of welding.

Method used

A plastic particle extrusion welding machine including a fixing frame, lifting frame, nip roller, U-shaped frame and transmission structure is designed. The servo motor and transmission structure are used to realize automatic rotation, and the movement of the nip roller and extrusion barrel is reduced. Manual operation to improve stability and applicability.

Benefits of technology

Through the automated transmission structure and clamping mechanism, the complexity of manual operation is reduced, the welding quality and efficiency are improved, and it is suitable for pipe bodies of different widths, reducing welding difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of plastic welding, and provides a plastic particle extrusion welding machine, comprising: a fixing frame, both ends of which are provided with threaded rods, and also comprising: a lifting frame, which is arranged on the outer surface of the two threaded rods, and the outer surface of the lifting frame is provided with two mounting frames 1; a mounting frame 2, which is arranged at one end of the two mounting frames 1. When the invention is in use, the rotating shaft drives the synchronous wheel 1, the synchronous belt and the synchronous wheel 2 to rotate when the rotating shaft rotates, and the synchronous wheel 2 drives the rotating roller of its inner ring to rotate when the rotating roller rotates, and the clamping roller drives the two tube bodies to rotate when the rotating roller rotates, and when the clamping roller rotates, it drives the two tube bodies to rotate, and when the two tube bodies rotate below the extrusion hole, it is convenient to change the welding position so that the gap between the two tube bodies is covered by the liquid extruded from the extrusion hole, which is conducive to reducing the difficulty of welding the two tube bodies and improving the quality of welding and the working efficiency of welding.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic welding, in particular to a plastic particle extrusion welding machine. Background Art

[0002] Plastic welding is a process of joining two or more thermoplastic parts together. It mainly relies on heating the plastic to a molten state, then applying pressure to fuse the molten parts, and forming a strong joint after cooling. The extrusion welder extrude the molten plastic particles to form a continuous weld, which is suitable for welding large or complex-shaped plastic parts.

[0003] However, the prior art has the following disadvantages when used: when the existing extrusion welder is used to weld two pipe bodies, the two pipe bodies need to be butt-jointed and fixed first, and then a worker needs to hold the extrusion welder around the gap between the two pipe bodies and rotate the extrusion welder to perform welding work. When the worker rotates the extrusion welder around the pipe body, the worker needs to move the body, bend over, etc., which makes it easy for the hands to shake, affecting the quality of the welding work and increasing the difficulty of the welding work. Therefore, a plastic granule extrusion welder is urgently needed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the problem in the prior art that when an existing extrusion welder is used to weld two pipe bodies, the two pipe bodies need to be butt-jointed and fixed first, and then a worker needs to hold the extrusion welder around a gap between the two pipe bodies and rotate the extrusion welder to perform welding work. When the worker rotates the extrusion welder around the pipe body, the worker needs to move the body, bend over, etc., which makes it easy for the hand to shake, thereby affecting the quality of the welding work and increasing the difficulty of the welding work.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: a plastic granule extrusion welding machine, comprising: a fixing frame, both ends of which are provided with threaded rods, and further comprising:

[0006] A lifting frame is arranged on the outer surfaces of the two threaded rods, and two mounting brackets are arranged on the outer surface of the lifting frame;

[0007] A second mounting frame is arranged at one end of the two first mounting frames, and an extrusion barrel is arranged on the inner wall of the second mounting frame;

[0008] A plurality of clamping rollers are arranged inside the fixing frame, and the inner rings of the plurality of clamping rollers are all provided with rotating rollers;

[0009] A plurality of U-shaped frames are respectively arranged on the outer surfaces of the plurality of rotating rollers, and a transmission structure is arranged at the bottom of the two threaded rods.

[0010] Preferably, the inner wall of the lifting frame is arranged on the outer surface of the fixed frame, a servo motor is arranged on the top of the fixed frame, the output end of the servo motor is arranged at one end of one of the threaded rods, and the multiple U-shaped frames are divided into a group of two on average, and the inner walls of the multiple groups of U-shaped frames are all provided with limiting rods.

[0011] The technical effect of adopting the above further scheme is: the external power supply is turned on, the staff places the two external tube bodies on the clamping rollers, and then the working servo motor drives one of the threaded rods to rotate in the fixed frame when it rotates in the forward direction. The transmission structure includes sprocket one, sprocket two and chain. When the threaded rod rotates, it drives the sprocket one in the transmission structure to rotate. When the sprocket one in the transmission structure rotates, it drives the chain and sprocket two to rotate. When the sprocket two in the transmission structure rotates, it drives another threaded rod to rotate. When the two threaded rods rotate, they drive the lifting frame and the two mounting frames to move in three directions of the tube body. When the two mounting frames move, they drive the limit rods, U-shaped frames and rotating rollers in their inner walls to move. When the lifting frame moves, it drives the mounting frame one, the mounting frame two and the extrusion barrel to move. After multiple clamping rollers contact the tube body, the lifting frame continues to move so that the clamping rollers squeeze and clamp the tube body. When the extrusion barrel moves, it drives the extrusion hole to move toward the gap between the two tube bodies. When the distance between the extrusion hole and the two tube bodies reaches the welding requirement, the staff controls the servo motor to stop working.

[0012] Preferably, the outer surfaces of the plurality of limit rods are each provided with a mounting frame three, wherein the outer surfaces of two of the mounting frames three are arranged on the outer surface of the fixing frame, wherein the outer surfaces of two of the mounting frames three are each provided with a through hole, the inner walls of the two through holes are arranged on the outer surface of the transmission structure, and the outer surfaces of the other two mounting frames three are arranged on the outer surface of the lifting frame.

[0013] The technical effect of adopting the above-mentioned further scheme is: the limit rod is fixedly installed in the mounting frame three, so as to enhance the stability of the limit rod, and the two mounting frames three fixed on the fixed frame are convenient for maintaining the position, and the two mounting frames three working on the lifting frame move vertically with the lifting frame, and the setting of the through hole makes it convenient for the chain in the transmission structure to pass through the two mounting frames three.

[0014] Preferably, the outer surfaces of the multiple groups of U-shaped frames are respectively arranged on the inner walls of the multiple mounting frames three, the outer surfaces of the multiple groups of U-shaped frames are all provided with elastic parts one, the inner rings of the multiple elastic parts one are respectively arranged on the outer surfaces of the multiple limit rods, and the outsides of the multiple elastic parts one are provided with electromagnetic coil heaters, and the heating coils of the electromagnetic coil heaters are arranged outside the extrusion barrel.

[0015] The technical effect of adopting the above further scheme is: multiple clamping rollers will move in opposite directions when squeezing and clamping the tube body, and the multiple clamping rollers will drive the multiple rotating rollers and the U-shaped frame to move in opposite directions when moving in opposite directions. When the U-shaped frame moves in opposite directions on the limit rod, the elastic part 1 is stretched, so as to enhance the stability of the tube body during welding work, and at the same time, the elastic part 1 is used to restore the U-shaped frame, rotating rollers and clamping rollers to their original positions when there is no external force.

[0016] Preferably, an extrusion auger is provided on the inner wall of the extrusion barrel, an extrusion hole is provided at one end of the extrusion barrel, a dual-axis motor is provided on the outside of the extrusion barrel, a mounting frame four is provided on the outer surface of the dual-axis motor, and the outer surface of the mounting frame four is provided on the inner wall of the mounting frame two.

[0017] The technical effect of adopting the above further scheme is: when the staff controls the dual-axis motor to work, it drives the extrusion auger to rotate, and when the extrusion auger rotates, the plastic particles in the extrusion barrel are transported to the extrusion hole.

[0018] Preferably, the other end of the mounting frame four is arranged on the outer surface of the electromagnetic coil heater, one end of the dual-axis motor is arranged at one end of the extrusion auger, the other end of the dual-axis motor is provided with a bevel gear one, the outer surface of the bevel gear one is provided with a bevel gear two, and the inner ring of the bevel gear two is provided with a rotating shaft.

[0019] The technical effect of adopting the above further scheme is: the extrusion barrel and the extrusion auger are preheated by the electromagnetic coil heater, and the plastic particles are melted into liquid by the preheated extrusion barrel and the extrusion auger when passing through the electromagnetic coil heater, and the dual-axis motor drives the bevel gear 1, the bevel gear 2 and the rotating shaft to rotate.

[0020] Preferably, the two ends of the rotating shaft are arranged on the inner walls of two mounting frames, and the two ends of the rotating shafts are provided with synchronous wheels 1, and the outer surfaces of the two synchronous wheels 1 are provided with synchronous belts, and the outer surfaces of the two synchronous belts are provided with two synchronous wheels 2, and the inner rings of the two groups of synchronous wheels 2 are respectively provided at one end of a plurality of rotating rollers.

[0021] The technical effect of adopting the above further scheme is: when the rotating shaft rotates, it drives the synchronous wheel 1 to rotate, when the synchronous wheel 1 rotates, it drives the synchronous belt to rotate, when the synchronous belt rotates, it drives the synchronous wheel 2 to rotate, and when the synchronous wheel 2 rotates, it drives the rotating roller of its inner ring to rotate.

[0022] Preferably, mounting frames five are provided at both ends of the rotating shaft, the outer surfaces of the two mounting frames five are arranged on the outer surface of the lifting frame, the inner walls of the two mounting frames five are provided with rectangular rods, the other ends of the two rectangular rods are provided with connecting pieces, and the outer surfaces of the two connecting pieces are provided with elastic pieces two.

[0023] The technical effect of adopting the above-mentioned further scheme is: the rotating shaft and the mounting frame five are connected by a bearing, so as to enhance the stability between the two and reduce the friction when the rotating shaft rotates. The mounting frame five works on the lifting frame, so as to move vertically with the lifting frame. The rectangular rod is slidably installed on the inner wall of the mounting frame five, so as to limit the rectangular rod to move vertically only within the mounting frame five. The connecting piece is fixed at one end of the rectangular rod, so as to enhance the stability between the two.

[0024] Preferably, the other ends of the two elastic members 2 are respectively arranged on the outer surfaces of the two mounting frames 5, the inner walls of the two connecting members are respectively provided with auxiliary wheels 1, the outer surfaces of the two auxiliary wheels 1 are respectively arranged on the outer surfaces of the two synchronous belts, the inner walls of the two mounting frames 5 are respectively provided with two auxiliary wheels 2, and the outer surfaces of the two groups of auxiliary wheels 2 are respectively arranged on the outer surfaces of the two synchronous belts.

[0025] The technical effect of adopting the above further scheme is: when the rotating roller fixed with the synchronous wheel 2 moves, it will drive the synchronous wheel 2 to move, and when the synchronous wheel 2 moves, it will drive the synchronous belt to move, and when the synchronous belt moves, it will drive the auxiliary wheel 1 to move, and when the auxiliary wheel 1 moves, it will drive the connecting member to move, and when the connecting member moves, it will drive the rectangular rod to move in the mounting frame 5, and when the connecting member moves, the elastic member 2 is deformed, so that the elastic member 2 can be used to pull the auxiliary wheel 1, so as to maintain the tightness between the synchronous belt and the synchronous wheel 1 and the synchronous wheel 2, avoid the synchronous belt being too loose on the synchronous wheel 1 and the synchronous wheel 2, and help to enhance the stability of the rotating roller when rotating, and the auxiliary wheel 2 in the mounting frame 5 is convenient for limiting the synchronous belt near the synchronous wheel 1, so as to avoid the situation where the angle between the synchronous belt and the synchronous wheel 1 is too small.

[0026] Preferably, a feed box is provided on the inner wall of the extrusion barrel, the outer surface of the feed box is provided on the outer surface of the mounting frame 4, a feed hole is provided at one end of the feed box, and a guide surface is provided on the inner wall of the feed box.

[0027] The technical effect of adopting the above further solution is: the staff adds plastic particles into the feed box through the feed hole, and the plastic particles in the feed box are filled into the extrusion barrel under the action of the guide surface.

[0028] Compared with the prior art, the advantages and positive effects of the present invention are:

[0029] When the present invention is in use, the rotating shaft drives the synchronous wheel 1, the synchronous belt and the synchronous wheel 2 to rotate when the rotating shaft rotates, the synchronous wheel 2 drives the rotating roller of its inner ring to rotate when the rotating roller rotates, the clamping roller drives the two tube bodies to rotate when the rotating roller rotates, and when the two tube bodies rotate below the extrusion hole, it is convenient to change the welding position so that the gap between the two tube bodies is covered by the liquid extruded from the extrusion hole, which is beneficial to reducing the difficulty of welding the two tube bodies and improving the quality of welding and the working efficiency of welding.

[0030] When the present invention is in use, the lifting frame moves, driving the first mounting frame, the second mounting frame and the extrusion barrel to move. After the plurality of clamping rollers contact the tube body, the lifting frame continues to move so that the clamping rollers squeeze and clamp the tube body. The plurality of clamping rollers move oppositely when squeezing and clamping the tube body. The plurality of clamping rollers move oppositely, driving the plurality of rotating rollers and the U-shaped frame to move oppositely. The U-shaped frame stretches the elastic member 1 when moving oppositely on the limit rod, thereby enhancing the stability of the tube body during welding.

[0031] The present invention, when in use, when the rotating roller encounters resistance from the external tube body and the lifting frame continues to move downward, the U-shaped frame will move within the mounting frame three, and the movement of the U-shaped frame will drive the rotating roller and the clamping roller to move, so that the distance between the clamping rollers changes, which is conducive to adapting to tubes of different widths and improving the application scope of the present invention. In the absence of external force, the U-shaped frame, the rotating roller and the clamping roller are restored to their original positions by using the elastic member one, so as to be convenient for the next use. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 A structural schematic diagram of a plastic granule extrusion welding machine provided by the present invention;

[0033] Figure 2 A bottom view structural schematic diagram of a fixing frame of a plastic granule extrusion welding machine provided by the present invention;

[0034] Figure 3 A schematic diagram of the side structure of a fixing frame of a plastic granule extrusion welding machine provided by the present invention;

[0035] Figure 4 A schematic diagram of the structure of a mounting frame of a plastic granule extrusion welding machine provided by the present invention from three side views;

[0036] Figure 5 A schematic diagram of the top view structure of a mounting frame of a plastic granule extrusion welding machine provided by the present invention;

[0037] Figure 6 A schematic diagram of the structure of a clamping roller of a plastic granule extrusion welding machine provided by the present invention when viewed from above;

[0038] Figure 7A schematic diagram of the unfolded structure of a mounting frame of a plastic granule extrusion welding machine provided by the present invention;

[0039] Figure 8 The present invention provides a schematic cross-sectional structure diagram of an extrusion barrel of a plastic particle extrusion welding machine.

[0040] Legend:

[0041] 1. Fixing frame; 101. Threaded rod; 102. Transmission structure; 103. Servo motor; 104. Lifting frame; 105. Mounting frame three; 106. Through hole; 107. Limit rod; 108. U-shaped frame; 109. Rotating roller; 110. Elastic part one; 2. Mounting frame one; 3. Electromagnetic coil heater; 4. Mounting frame five; 401. Rectangular rod; 402. Elastic part two; 403. Connector; 404 , auxiliary wheel one; 405, auxiliary wheel two; 5, feed box; 6, feed hole; 7, guide surface; 8, mounting frame two; 801, extrusion barrel; 802, extrusion auger; 803, extrusion hole; 804, double-axis motor; 805, bevel gear one; 806, bevel gear two; 807, rotating shaft; 808, synchronous wheel one; 809, synchronous belt; 810, synchronous wheel two; 9, mounting frame four; 10, clamping roller. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] Embodiment 1, as Figure 1-8 As shown, the present invention provides a technical solution: a plastic granule extrusion welding machine, comprising: a fixing frame 1, both ends of which are provided with threaded rods 101, and also comprising:

[0044] A lifting frame 104 is arranged on the outer surface of the two threaded rods 101, and two mounting frames 2 are arranged on the outer surface of the lifting frame 104;

[0045] The second mounting frame 8 is arranged at one end of the two mounting frames 1 2, and the inner wall of the second mounting frame 8 is provided with an extrusion barrel 801;

[0046] A plurality of clamping rollers 10 are arranged inside the fixed frame 1, and the inner rings of the plurality of clamping rollers 10 are all provided with rotating rollers 109;

[0047] A plurality of U-shaped frames 108 are respectively disposed on the outer surfaces of a plurality of rotating rollers 109 , and a transmission structure 102 is disposed at the bottom of each of the two threaded rods 101 .

[0048] In one embodiment, when in use, the transmission structure 102 includes sprocket 1, sprocket 2 and a chain. When the threaded rod 101 rotates, it drives the sprocket 1 in the transmission structure 102 to rotate. When the sprocket 1 in the transmission structure 102 rotates, it drives the chain and sprocket 2 to rotate. When the sprocket 2 in the transmission structure 102 rotates, it drives another threaded rod 101 to rotate. When the two threaded rods 101 rotate, they drive the lifting frame 104 to move toward the external tube body. When the lifting frame 104 moves, it drives the mounting frame 1 2, the mounting frame 2 8 and the extrusion barrel 801 to move. After multiple clamping rollers 10 contact the tube body, the clamping rollers 10 include but are not limited to rubber rollers. The lifting frame 104 continues to move so that the clamping rollers 10 squeeze and clamp the tube body. When the extrusion barrel 801 moves, it drives the extrusion hole 803 to move toward the gap between the two tube bodies. When the distance between the extrusion hole 803 and the two tube bodies reaches the welding requirement, the staff controls the servo motor 103 to stop working.

[0049] In another embodiment, when in use, the transmission structure 102 includes sprocket 1, sprocket 2 and a chain. When the threaded rod 101 rotates, it drives the sprocket 1 in the transmission structure 102 to rotate. When the sprocket 1 in the transmission structure 102 rotates, it drives the chain and sprocket 2 to rotate. When the sprocket 2 in the transmission structure 102 rotates, it drives another threaded rod 101 to rotate. When the two threaded rods 101 rotate, they drive the lifting frame 104 to move toward the external tube body. When the lifting frame 104 moves, it drives the mounting frame 1 2, the mounting frame 2 8 and the extrusion barrel 801 to move. After multiple clamping rollers 10 contact the tube body, the clamping rollers 10 include but are not limited to plastic rollers. The lifting frame 104 continues to move so that the clamping rollers 10 squeeze and clamp the tube body. When the extrusion barrel 801 moves, it drives the extrusion hole 803 to move toward the gap between the two tube bodies. When the distance between the extrusion hole 803 and the two tube bodies reaches the welding requirement, the staff controls the servo motor 103 to stop working.

[0050] Embodiment 2, as Figure 1-8As shown, the inner wall of the lifting frame 104 is arranged on the outer surface of the fixing frame 1, the top of the fixing frame 1 is provided with a servo motor 103, the output end of the servo motor 103 is arranged at one end of one of the threaded rods 101, and a plurality of U-shaped frames 108 are divided into a group of two on average, and the inner walls of the plurality of groups of U-shaped frames 108 are provided with limit rods 107, and the outer surfaces of the plurality of limit rods 107 are provided with mounting frames three 105, wherein the outer surfaces of two mounting frames three 105 are arranged on the outer surface of the fixing frame 1, wherein the outer surfaces of the two mounting frames three 105 are provided with through holes 106, and the inner walls of the two through holes 106 are arranged on the outer surface of the transmission structure 102, and the outer surfaces of the other two mounting frames three 105 are arranged on the outer surface of the lifting frame 104, and the outer surfaces of the plurality of groups of U-shaped frames 108 are respectively arranged on the inner walls of the plurality of mounting frames three 105, and the outer surfaces of the plurality of groups of U-shaped frames 108 are provided with elastic members one 110, The inner rings of multiple elastic members 110 are respectively arranged on the outer surfaces of multiple limit rods 107, and an electromagnetic coil heater 3 is arranged outside the multiple elastic members 110. The heating coil of the electromagnetic coil heater 3 is arranged outside the extrusion barrel 801, and an extrusion auger 802 is arranged on the inner wall of the extrusion barrel 801. An extrusion hole 803 is arranged at one end of the extrusion barrel 801, and a double-axis motor 804 is arranged outside the extrusion barrel 801. The outer surface of the double-axis motor 804 is provided with a mounting frame 49, the outer surface of the mounting frame 49 is arranged on the inner wall of the mounting frame 28, and the other end of the mounting frame 49 is arranged on the outer surface of the electromagnetic coil heater 3, one end of the double-axis motor 804 is arranged at one end of the extrusion auger 802, and the other end of the double-axis motor 804 is provided with a bevel gear 1 805, the outer surface of the bevel gear 1 805 is provided with a bevel gear 2 806, and the inner ring of the bevel gear 2 806 is provided with a rotating shaft 807.

[0051] In one embodiment, when in use, the external power supply is turned on, and the staff places the two external tubes on the clamping roller 10. Then, when the working servo motor 103 rotates forward, it drives one of the threaded rods 101 to rotate in the fixed frame 1. When the threaded rod 101 rotates, it drives the transmission structure 102 to move. When the transmission structure 102 moves, the two threaded rods 101 rotate together. When the two threaded rods 101 rotate, they drive the lifting frame 104 and two mounting frames 105 to move toward the tube. When the two mounting frames 105 move, they drive the inner wall thereof. The limiting rod 107, the U-shaped frame 108, the rotating roller 109 and the elastic member 110 in the lifting frame 104 move, and the lifting frame 104 drives the mounting frame 12, the mounting frame 28 and the extrusion barrel 801 to move when the lifting frame 104 moves. After the multiple clamping rollers 10 contact the tube body, the lifting frame 104 continues to move so that the clamping rollers 10 squeeze and clamp the tube body. When the multiple clamping rollers 10 squeeze and clamp the tube body, they will move in the opposite direction. When the multiple clamping rollers 10 move in the opposite direction, they drive the multiple rotating rollers 109 and the U-shaped frame 108 to move in the opposite direction. When the U-shaped frame 108 moves in the opposite direction on the limiting rod 107, The elastic member 110 is stretched to enhance the stability of the pipe during welding. At the same time, the elastic member 110 is used to restore the U-shaped frame 108, the rotating roller 109 and the clamping roller 10 to their original positions without external force. The elastic member 110 includes but is not limited to the use of a spiral spring, which is conducive to the application of pipes of different widths and improves the scope of application of the present invention. The through hole 106 is set to facilitate the chain in the transmission structure 102 to pass through the two mounting frames 3 105. The staff controls the electromagnetic coil heater 3 on the mounting frame 4 9 to work, and uses the electromagnetic coil heater 3 to The extrusion barrel 801 and the extrusion auger 802 are preheated, and the staff controls the double-axis motor 804 to drive the extrusion auger 802 to rotate. When the extrusion auger 802 rotates, the plastic particles in the extrusion barrel 801 are transported to the extrusion hole 803. When the plastic particles pass through the electromagnetic coil heater 3, they are melted into liquid by the preheated extrusion barrel 801 and the extrusion auger 802. The liquid is extruded from the extrusion hole 803 to the gap between the two tubes. When the double-axis motor 804 rotates, it drives the bevel gear 1 805, the bevel gear 2 806 and the rotating shaft 807 to rotate.

[0052] In another embodiment, when in use, the external power supply is turned on, and the staff places the two external tubes on the clamping roller 10. Then, when the working servo motor 103 rotates forward, it drives one of the threaded rods 101 to rotate in the fixed frame 1. When the threaded rod 101 rotates, it drives the transmission structure 102 to move. When the transmission structure 102 moves, the two threaded rods 101 rotate together. When the two threaded rods 101 rotate, they drive the lifting frame 104 and two mounting frames 105 to move toward the tube. When the two mounting frames 105 move, they drive the inner The limiting rod 107, the U-shaped frame 108, the rotating roller 109 and the elastic member 110 in the wall move, and the lifting frame 104 drives the mounting frame 12, the mounting frame 28 and the extrusion barrel 801 to move when the lifting frame 104 moves. After the multiple clamping rollers 10 contact the tube body, the lifting frame 104 continues to move so that the clamping rollers 10 squeeze and clamp the tube body. When the multiple clamping rollers 10 squeeze and clamp the tube body, they will move in the opposite direction. When the multiple clamping rollers 10 move in the opposite direction, they drive the multiple rotating rollers 109 and the U-shaped frame 108 to move in the opposite direction. When the U-shaped frame 108 moves in the opposite direction on the limiting rod 107, The elastic member 110 is stretched to enhance the stability of the pipe during welding. At the same time, the U-shaped frame 108, the rotating roller 109 and the clamping roller 10 are restored to their original positions by the elastic member 110 without external force. The elastic member 110 includes but is not limited to the use of elastic rubber rings, which is conducive to the application of pipes of different widths and improves the application scope of the present invention. The through hole 106 is set to facilitate the chain in the transmission structure 102 to pass through the two mounting frames 3 105. The staff controls the electromagnetic coil heater 3 on the mounting frame 4 9 to work, and uses the electromagnetic coil heater 3 to The extrusion barrel 801 and the extrusion auger 802 are preheated, and the staff controls the double-axis motor 804 to drive the extrusion auger 802 to rotate. When the extrusion auger 802 rotates, the plastic particles in the extrusion barrel 801 are transported to the extrusion hole 803. When the plastic particles pass through the electromagnetic coil heater 3, they are melted into liquid by the preheated extrusion barrel 801 and the extrusion auger 802. The liquid is extruded from the extrusion hole 803 to the gap between the two tubes. When the double-axis motor 804 rotates, it drives the bevel gear 1 805, the bevel gear 2 806 and the rotating shaft 807 to rotate.

[0053] Embodiment 3, as Figure 1-8As shown, both ends of the rotating shaft 807 are arranged on the inner walls of the two mounting frames 102, both ends of the two rotating shafts 807 are provided with synchronous wheels 108, the outer surfaces of the two synchronous wheels 108 are provided with synchronous belts 809, the outer surfaces of the two synchronous belts 809 are provided with two synchronous wheels 2010, the inner rings of the two sets of synchronous wheels 2010 are respectively arranged at one end of the plurality of rotating rollers 109, both ends of the rotating shaft 807 are provided with mounting frames 504, the outer surfaces of the two mounting frames 504 are arranged on the outer surface of the lifting frame 104, the inner walls of the two mounting frames 504 are provided with rectangular rods 401, the other ends of the two rectangular rods 401 are provided with connecting members 403, and the two connecting members 404 are provided with connecting members 403. 3 are each provided with an elastic member 2 402, the other ends of the two elastic members 2 402 are respectively arranged on the outer surfaces of the two mounting frames 5 4, the inner walls of the two connecting members 403 are each provided with an auxiliary wheel 1 404, the outer surfaces of the two auxiliary wheels 1 404 are respectively arranged on the outer surfaces of the two synchronous belts 809, the inner walls of the two mounting frames 5 4 are each provided with two auxiliary wheels 2 405, the outer surfaces of the two sets of auxiliary wheels 2 405 are respectively arranged on the outer surfaces of the two synchronous belts 809, the inner wall of the extrusion barrel 801 is provided with a feed box 5, the outer surface of the feed box 5 is arranged on the outer surface of the mounting frame 299, one end of the feed box 5 is provided with a feed hole 6, and the inner wall of the feed box 5 is provided with a guide surface 7.

[0054] In one embodiment, when in use, the rotating shaft 807 rotates and drives the synchronous wheel 1 808, the synchronous belt 809 and the synchronous wheel 2 810 to rotate. When the synchronous wheel 2 810 rotates, it drives the rotating roller 109 of its inner ring to rotate. When the rotating roller 109 rotates, it drives the clamping roller 10 to rotate. When the clamping roller 10 rotates, it drives the two tube bodies to rotate. When the two tube bodies rotate under the extrusion hole 803, it is convenient to change the welding position so that the gap between the two tube bodies is covered by the liquid extruded from the extrusion hole 803, which is conducive to reducing the difficulty of welding the two tube bodies and improving the quality and efficiency of welding. When the rotating roller 109 fixed with the synchronous wheel 2 810 moves, it drives the synchronous wheel 2 810 to move. When the synchronous wheel 2 810 moves, it drives the synchronous belt 809 to move. When the synchronous belt 809 moves, it drives the auxiliary wheel 1 404 to move. The auxiliary wheel 1 When 404 moves, it drives the connecting piece 403 to move. When the connecting piece 403 moves, it drives the rectangular rod 401 to move in the mounting frame 5 4. When the connecting piece 403 moves, the elastic piece 2 402 is deformed, so that the elastic piece 2 402 is used to pull the auxiliary wheel 1 404, so as to maintain the tightness between the synchronous belt 809 and the synchronous wheels 1 808 and 810, and avoid the synchronous belt 809 being too loose on the synchronous wheels 1 808 and 810, which is beneficial to enhance the stability of the rotating roller 109 when rotating. The auxiliary wheel 2 405 in the mounting frame 5 4 is convenient for limiting the synchronous belt 809 near the synchronous wheel 1 808, and avoids the situation that the angle between the synchronous belt 809 and the synchronous wheel 1 808 is too small. The staff adds plastic particles into the feed box 5 through the feed hole 6, and the plastic particles in the feed box 5 are filled into the extrusion barrel 801 under the action of the guide surface 7.

[0055] Working principle: turn on the external power supply, the staff puts the two external tubes on the clamping roller 10, and then the working servo motor 103 drives one of the threaded rods 101 to rotate in the fixed frame 1 when it rotates in the positive direction. The transmission structure 102 includes sprocket 1, sprocket 2 and chain. When the threaded rod 101 rotates, it drives the sprocket 1 in the transmission structure 102 to rotate. When the sprocket 1 in the transmission structure 102 rotates, it drives the chain and sprocket 2 to rotate. When the sprocket 2 in the transmission structure 102 rotates, it drives the other threaded rod 101 to rotate. When the two threaded rods 101 rotate, they drive the lifting frame 104 and two of the mounting frames 105 to move toward the tube body. When the two mounting frames 105 move, they drive the limit rods 107 in the inner wall thereof. , U-shaped frame 108, rotating roller 109 and elastic member 110 move, and when the lifting frame 104 moves, it drives the mounting frame 12, mounting frame 28 and extrusion barrel 801 to move. After the multiple clamping rollers 10 contact the tube body, the clamping rollers 10 include but are not limited to rubber rollers. The lifting frame 104 continues to move so that the clamping rollers 10 squeeze and clamp the tube body. When the multiple clamping rollers 10 squeeze and clamp the tube body, they will move in the opposite direction. When the multiple clamping rollers 10 move in the opposite direction, they drive the multiple rotating rollers 109 and U-shaped frame 108 to move in the opposite direction. When the U-shaped frame 108 moves in the opposite direction on the limit rod 107, it stretches the elastic member 110, so as to enhance the stability of the tube body during welding. At the same time, the elastic member 110 is used to 0 The U-shaped frame 108, the rotating roller 109 and the clamping roller 10 are restored to their original positions. The elastic member 110 includes but is not limited to a spiral spring, which is suitable for tubes of different widths and improves the scope of application of the present invention. The through hole 106 is provided to facilitate the chain in the transmission structure 102 to pass through the two mounting frames 3 105. When in use, the extrusion barrel 801 drives the extrusion hole 803 to move toward the gap between the two tubes when moving. When the distance between the extrusion hole 803 and the two tubes reaches the welding requirement, the staff controls the servo motor 103 to stop working, and then controls the electromagnetic coil heater 3 on the mounting frame 49 to work, and uses the electromagnetic coil heater 3 to preheat the extrusion barrel 801 and the extrusion auger 802. The staff adds plastic particles into the feed box 5 through the feed hole 6. The plastic particles in the feed box 5 are filled into the extrusion barrel 801 under the action of the guide surface 7. The staff controls the double-axis motor 804 to drive the extrusion auger 802 to rotate. When the extrusion auger 802 rotates, the plastic particles in the extrusion barrel 801 are transported to the extrusion hole 803. When the plastic particles pass through the electromagnetic coil heater 3, they are melted into liquid by the preheated extrusion barrel 801 and the extrusion auger 802. The liquid is extruded from the extrusion hole 803 to the gap between the two tubes. When the double-axis motor 804 rotates, it drives the bevel gear 1 805, the bevel gear 2 806, the rotating shaft 807, the synchronous wheel 1 808, the synchronous belt 809 and the synchronous wheel 2 810 to rotate.When the synchronous wheel 810 rotates, it drives the rotating roller 109 of its inner ring to rotate, and when the rotating roller 109 rotates, it drives the clamping roller 10 to rotate, and when the clamping roller 10 rotates, it drives the two tubes to rotate. When the two tubes rotate below the extrusion hole 803, it is convenient to change the welding position so that the gap between the two tubes is covered by the liquid squeezed out of the extrusion hole 803, which is conducive to reducing the difficulty of welding the two tubes, improving the quality of welding and the work efficiency of welding. When in use, when the rotating roller 109 fixed to the synchronous wheel 810 moves, it will drive the synchronous wheel 810 to move, and when the synchronous wheel 810 moves, it drives the synchronous belt 809 to move, and when the synchronous belt 809 moves, it drives the auxiliary wheel 1 404 to move, and the auxiliary wheel 1 404 moves. When the auxiliary wheel 1 404 moves, it drives the connecting member 403 to move. When the connecting member 403 moves, it drives the rectangular rod 401 to move in the mounting frame 5 4. When the connecting member 403 moves, it deforms the elastic member 2 402, so that the elastic member 2 402 can be used to pull the auxiliary wheel 1 404, so as to maintain the tightness between the synchronous belt 809 and the synchronous wheel 1 808 and the synchronous wheel 2 810, and avoid the synchronous belt 809 being too loose on the synchronous wheel 1 808 and the synchronous wheel 2 810, which is conducive to enhancing the stability of the rotating roller 109 when rotating. The auxiliary wheel 2 405 in the mounting frame 5 4 is convenient for limiting the synchronous belt 809 near the synchronous wheel 1 808, so as to avoid the situation where the angle between the synchronous belt 809 and the synchronous wheel 1 808 is too small.

[0056] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A plastic granule extrusion welder, comprising: A fixing frame (1), wherein both ends of the fixing frame (1) are provided with threaded rods (101), and the fixing frame (1) is characterized in that it further comprises: A lifting frame (104) is arranged on the outer surfaces of the two threaded rods (101), and two mounting frames 1 (2) are arranged on the outer surface of the lifting frame (104); A second mounting frame (8) is arranged at one end of the two first mounting frames (2), and an extrusion barrel (801) is arranged on the inner wall of the second mounting frame (8); A plurality of clamping rollers (10) are arranged inside the fixing frame (1), and the inner rings of the plurality of clamping rollers (10) are all provided with rotating rollers (109); A plurality of U-shaped frames (108) are respectively arranged on the outer surfaces of the plurality of rotating rollers (109); a transmission structure (102) is arranged at the bottom of the two threaded rods (101); an inner wall of the lifting frame (104) is arranged on the outer surface of the fixed frame (1); a servo motor (103) is arranged on the top of the fixed frame (1); an output end of the servo motor (103) is arranged at one end of one of the threaded rods (101); the plurality of U-shaped frames (108) are divided into a group of two on average; a limit rod (107) is arranged on the inner walls of the plurality of groups of U-shaped frames (108); a mounting frame three (105) is arranged on the outer surfaces of the plurality of limit rods (107); two of the mounting frames three (105) are arranged on the inner walls of the plurality of groups of U-shaped frames (108); The outer surfaces of the two mounting frames (105) are arranged on the outer surface of the fixing frame (1), wherein the outer surfaces of the two mounting frames (105) are each provided with a through hole (106), the inner walls of the two through holes (106) are arranged on the outer surface of the transmission structure (102), the outer surfaces of the other two mounting frames (105) are arranged on the outer surface of the lifting frame (104), the outer surfaces of the multiple groups of U-shaped frames (108) are respectively arranged on the inner walls of the multiple mounting frames (105), the outer surfaces of the multiple groups of U-shaped frames (108) are each provided with an elastic member (110), the inner rings of the multiple elastic members (110) are respectively arranged on the outer surfaces of the multiple limiting rods (107), and the outer surfaces of the multiple elastic members (110) are respectively arranged on the outer surfaces of the multiple limiting rods (107). An electromagnetic coil heater (3) is provided, wherein the heating coil of the electromagnetic coil heater (3) is arranged outside the extrusion barrel (801), an extrusion auger (802) is provided on the inner wall of the extrusion barrel (801), an extrusion hole (803) is provided at one end of the extrusion barrel (801), a double-axis motor (804) is provided outside the extrusion barrel (801), a mounting frame four (9) is provided on the outer surface of the double-axis motor (804), the outer surface of the mounting frame four (9) is arranged on the inner wall of the mounting frame two (8), the other end of the mounting frame four (9) is arranged on the outer surface of the electromagnetic coil heater (3), one end of the double-axis motor (804) is arranged at one end of the extrusion auger (802), The other end of the dual-axis motor (804) is provided with a bevel gear one (805), the outer surface of the bevel gear one (805) is provided with a bevel gear two (806), the inner ring of the bevel gear two (806) is provided with a rotating shaft (807), the two ends of the rotating shaft (807) are arranged on the inner walls of two mounting frames one (2), the two ends of the two rotating shafts (807) are provided with synchronous wheels one (808), the outer surfaces of the two synchronous wheels one (808) are provided with synchronous belts (809), the outer surfaces of the two synchronous belts (809) are provided with two synchronous wheels two (810), and the inner rings of the two sets of synchronous wheels two (810) are respectively arranged at one end of a plurality of rotating rollers (109).

2. A plastic granule extrusion welder according to claim 1, characterized in that: Both ends of the rotating shaft (807) are provided with mounting frames five (4), the outer surfaces of the two mounting frames five (4) are arranged on the outer surface of the lifting frame (104), the inner walls of the two mounting frames five (4) are provided with rectangular rods (401), the other ends of the two rectangular rods (401) are provided with connecting pieces (403), and the outer surfaces of the two connecting pieces (403) are provided with elastic pieces two (402).

3. A plastic granule extrusion welder according to claim 2, characterized in that: The other ends of the two elastic members 2 (402) are respectively arranged on the outer surfaces of the two mounting frames 5 (4), the inner walls of the two connecting members (403) are respectively provided with auxiliary wheels 1 (404), the outer surfaces of the two auxiliary wheels 1 (404) are respectively arranged on the outer surfaces of the two synchronous belts (809), the inner walls of the two mounting frames 5 (4) are respectively provided with two auxiliary wheels 2 (405), and the outer surfaces of the two sets of auxiliary wheels 2 (405) are respectively arranged on the outer surfaces of the two synchronous belts (809).

4. A plastic granule extrusion welder according to claim 3, characterized in that: The inner wall of the extrusion barrel (801) is provided with a feed box (5), the outer surface of the feed box (5) is arranged on the outer surface of the mounting frame 4 (9), one end of the feed box (5) is provided with a feed hole (6), and the inner wall of the feed box (5) is provided with a guide surface (7).

Citation Information

Patent Citations

  • Plastic winding pipe welding machining production line

    CN211942140U

  • Auxiliary device for plastic pipe welding

    CN221497150U