An automatic batching system for granular and powdery materials
By designing the automatic ingredient system of the powder powder, the accurate ingredients and hybrid institutions are used to achieve the precise ingredients and full mixing of the powder, which solves the problem of low existing system efficiency and low accuracy. Spend.
Patent Information
- Application Number
- CN202411423672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-12
AI Technical Summary
The existing batching system is inefficient and has low accuracy during batching and mixing, especially due to the presence of large particles, which affects the accuracy.
A kind of automatic ingredient system is designed, including installation tables, ingredient barrels, ingredient mechanisms and mixed barrels. The ingredient mechanism realizes precise ingredients by allocating pipes, transmission motors and spiral rods, and ensures the accurate measuring and drying treatment of the materials through the seasoning of heavy mechanism and disturbing drying mechanism.
The accurate ingredients and full mixing of various powder are achieved, which improves the efficiency and accuracy of the ingredients. At the same time, it is used to prevent the material block by heating and drying mechanism to ensure the smooth progress of the subsequent ingredients.
Smart Images

Figure CN118949788B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of granular powder batching, and in particular to an automatic granular powder batching system. Background Art
[0002] Many industrial enterprises currently require a large amount of industrial granular materials or powders for daily production. The powder batcher is an auxiliary tool for mixing and batching powders of multiple components according to weight ratio requirements. The batching bin is used to store different types of raw materials. A feed pipeline is set under the discharge port of each batching bin, and the feed pipeline is led into the batching bin for feeding operations. The batching bin is subsequently provided with a mixing mechanism, which is used to mix and configure multiple raw materials.
[0003] However, during the use of the current batching system, since various raw materials need to be batched and then put into a mixing barrel for mixing, batching and mixing cannot be carried out simultaneously, resulting in low batching efficiency. At the same time, during the batching process, some granular powders are mixed with some larger granular materials. At this time, when the spiral is used for batching, some of the larger granular powders fall into the mixing barrel, resulting in heavier batching, thereby causing the problem of low batching accuracy. Summary of the invention
[0004] The object of the present invention is to provide an automatic batching system for granular powder materials to solve the deficiencies in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] An automatic batching system for granular powder materials, comprising:
[0007] A mounting platform and a support platform arranged on the mounting platform;
[0008] A plurality of batching barrels, wherein the batching barrels are arranged on a support platform;
[0009] A batching mechanism, which is arranged on the batching barrel and the support table and is used to accurately batch the raw materials in the batching barrel;
[0010] A mixing barrel is arranged on a mounting platform, and the batching mechanism is transmission-connected with a mixing mechanism connected to the mixing barrel, and the mixing mechanism is used to mix the various raw materials after batching.
[0011] As a further solution of the present invention: the batching mechanism comprises:
[0012] A distribution pipe is fixedly connected to the bottom of the batching barrel and is fixedly connected to the support platform through a connecting rod. One end of the distribution pipe is fixedly connected to a transmission motor. The output end of the transmission motor is fixedly connected to a first transmission shaft rotatably connected to the distribution pipe through a coupling. One end of the first transmission shaft is fixedly connected to a first spiral rod rotatably connected to the distribution pipe. The outer surface of the first transmission shaft is transmission-connected to a mixing mechanism on the mixing barrel.
[0013] The batching mechanism also includes a connecting frame fixedly connected to the support table, and a material receiving and weighing mechanism is rotatably connected in the connecting frame. The material receiving and weighing mechanism is used to weigh and feed the raw materials. The outer surface of the first transmission shaft is transmission-connected to a disturbance drying mechanism connected to the batching barrel.
[0014] As a further solution of the present invention: the material receiving and weighing mechanism includes two installation shafts rotatably connected to the connecting frame, a installation block is fixedly connected between the two installation shafts, the top and bottom of the installation block are fixedly connected to telescopic rods, the outer surface of the telescopic rod is fixedly sleeved with a spring, one end of the top telescopic rod is fixedly connected to a weighing sensor, the weighing sensor and the bottom telescopic rod are fixedly connected with a connecting block, one side of the connecting block is fixedly connected to a material receiving bucket, and the outer surface of the installation shaft is transmission-connected to a transmission mechanism connected to the connecting frame.
[0015] As a further solution of the present invention: the transmission mechanism includes an electric telescopic rod fixedly connected to the connecting frame, one end of the electric telescopic rod is fixedly connected to a transmission rack slidably connected to the connecting frame, and one side of the transmission rack is meshedly connected to a transmission gear fixedly sleeved on the mounting shaft.
[0016] As a further solution of the present invention: the disturbance drying mechanism includes a first transmission box fixedly connected to the support table, a first rotating shaft is rotatably connected in the first transmission box, the outer surface of the first rotating shaft is transmission-connected to the outer surface of the first transmission shaft through a transmission belt and a transmission wheel, a first transmission plate is fixedly sleeved on the outer surface of the first rotating shaft, a second transmission plate is rotatably connected to the first transmission plate, a third transmission plate is rotatably connected to one side of the second transmission plate, a second rotating shaft rotatably connected to the first transmission box is fixedly connected to the third transmission plate, a first gear is fixedly sleeved on the outer surface of the second rotating shaft, a second gear is meshedly connected to the outer surface of the first gear, a third rotating shaft rotatably connected to the first transmission box is fixedly sleeved in the middle of the second gear, the third rotating shaft is rotatably connected to the batching barrel, a second transmission box is fixedly connected in the batching barrel, the third rotating shaft is rotatably connected to the second transmission box, one end of the third rotating shaft is fixedly sleeved with a first bevel gear, the outer surface of the first bevel gear is meshedly connected to two second bevel gears, a fourth rotating shaft rotatably connected to the second transmission box is fixedly sleeved in the middle of the second bevel gear, and one end of the fourth rotating shaft is fixedly connected with a second spiral rod.
[0017] As a further solution of the present invention: a heating rod is fixedly connected in the mixing barrel, and a stirring rod is fixedly connected to the bottom end of the second spiral rod.
[0018] As a further solution of the present invention: the mixing mechanism includes a connecting plate fixedly connected to the distribution pipe, the connecting plate is rotatably connected to the second transmission shaft, the first transmission shaft and the second transmission shaft are transmission-connected via a transmission belt and a transmission wheel, a third gear is fixedly sleeved on the outer surface of the second transmission shaft, a fourth gear is meshingly connected to the outer surface of the third gear, a third screw rod rotatably connected to the mixing barrel is fixedly sleeved in the middle of the fourth gear, and the outer surface of the third screw rod is transmission-connected to the fourth screw rod rotatably connected to the mixing barrel via a transmission belt and a transmission wheel.
[0019] As a further solution of the present invention: the bottom of the mixing barrel is rotatably connected to a discharge pipe, the top of the discharge pipe is fixedly connected to a stirring spiral rod through a connecting rod, an electromagnetic valve is provided on the discharge pipe, and the outer surface of the discharge pipe is transmission-connected to a stirring mechanism connected to the mixing barrel.
[0020] As a further solution of the present invention: the stirring mechanism includes a fifth gear fixedly connected to the discharge pipe, the outer surface of the fifth gear is meshingly connected to the sixth gear, the middle of the sixth gear is fixedly connected to the third transmission shaft rotatably connected to the mixing barrel, the outer surface of the third transmission shaft is fixedly connected to the stirring plate, and the outer surface of the discharge pipe is transmission-connected to the driving mechanism.
[0021] As a further solution of the present invention: the driving mechanism comprises a driving motor, an output end of the driving motor is fixedly connected to a driving shaft via a coupling, and an outer surface of the driving shaft is fixedly sleeved with a driving gear meshing with a fifth gear.
[0022] Beneficial effects of the present invention:
[0023] (1) By placing various raw materials into each batching barrel respectively, and then using the batching mechanism to accurately batch each raw material into the mixing barrel, after various ingredients enter the mixing barrel, the batching mechanism continues to batch the next batch of materials. While batching, the batching mechanism drives the mixing mechanism in the mixing barrel to rotate. The mixing mechanism fully mixes the various materials that have just been batched, and then discharges the mixed materials. This reciprocating process is used to achieve accurate matching and integrated mixing of various powders, greatly improving the batching efficiency of powders.
[0024] (2) The transmission motor drives the first transmission shaft and the first screw rod to rotate, and the screw rod accurately matches the powder. At the same time, the material is received through the receiving bucket, and then the material is weighed by the weighing sensor on the receiving bucket for gravity calibration. At the same time, when encountering large granular powder, the batching will be overweight. At this time, the receiving bucket can be controlled to flip and dump a part, and then the batching is carried out again, so as to achieve accurate matching of each raw material, which greatly improves the accuracy of the batching.
[0025] (3) The first transmission shaft drives the two second screw rods to rotate back and forth, and at the same time cooperates with the heating rod to heat the material, so that the material is evenly heated and dried to prevent the material from getting damp and agglomerating, which causes some agglomerated materials to affect the accuracy of subsequent batching during batching. At the same time, by driving the stirring to rotate, the material is easier to handle, further improving the batching effect.
[0026] (4) During the batching process, the first transmission shaft drives the third screw rod and the fourth screw rod to rotate and extrude the ingredients to the middle position of the mixing barrel. At the same time, due to the different batching gravity of each material, the rotation speed of each first transmission shaft is different, so that the extrusion pressure in each direction is different, and at the same time, the disturbance screw rod is driven to rotate back and forth and the stirring plate is driven to rotate, so that various materials can be batched and the materials after batching can be fully mixed at the same time, which improves the mixing effect of the raw materials after batching and greatly improves the batching efficiency and batching effect of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described below in conjunction with the accompanying drawings.
[0028] Figure 1 is a first stereogram of the external structure of the present invention;
[0029] Figure 2 is a second stereoscopic diagram of the external structure of the present invention;
[0030] Figure 3 is a third stereogram of the external structure of the present invention;
[0031] Figure 4 is a first stereogram of the internal structure of the present invention;
[0032] Figure 5 is a second stereoscopic view of the internal structure of the present invention;
[0033] Figure 6 It is a three-dimensional diagram of the internal structure of the first transmission box of the present invention;
[0034] Figure 7 It is a front view of the internal structure of the second transmission box of the present invention;
[0035] Figure 8 It is a stereoscopic diagram of the external structure of the connecting frame, the mounting shaft and the material receiving barrel of the present invention;
[0036] Fig. 9 The present invention Figure 3 A magnified view of middle;
[0037] Fig.10 The present invention Figure 5 Enlarged view of middle B;
[0038] Fig.11 The present invention Figure 8 Enlarged view of C in the middle.
[0039] In the figure: 1, mounting table; 2, support table; 3, batching barrel; 4, mixing barrel; 11, distribution pipe; 12, transmission motor; 13, first transmission shaft; 14, first spiral rod; 15, connecting frame; 21, mounting shaft; 22, mounting block; 23, telescopic rod; 24, spring; 25, weighing sensor; 26, connecting block; 27, receiving barrel; 31, electric telescopic rod; 32, transmission rack; 33, transmission gear; 41, first transmission box; 42, first rotating shaft; 43, first transmission plate; 44, second transmission plate; 45, third transmission plate; 46, second rotating shaft; 47, first transmission box; 48, first transmission box; 49, first transmission box; 50, first transmission box; 51, first transmission box; 52, first transmission box; 53, first transmission box; 54, first transmission box; 55, first transmission box; 56, second transmission box; 57, first transmission box; 58, first transmission box; 59, first transmission box; 60, first transmission box; 61, first transmission box; 62, first transmission box; 63, first transmission box; 64, first transmission box; 65, first transmission box; 66, second transmission box; 67, first transmission box; 68, first transmission box; 69, first transmission box; 70, first transmission box; 71, first transmission box; 72, first transmission box; 73, first transmission box; 74, first transmission box; 75, first transmission box; 76, first transmission box; 77, first transmission box; 78, first transmission box; 79, first transmission box; 80, first transmission box; 81, first transmission box; 82, first transmission box; 83, first transmission box; 84, first transmission box; 85, first transmission box; 86, first transmission box; 87, A gear; 48, a second gear; 49, a third rotating shaft; 490, a second transmission box; 491, a first bevel gear; 492, a second bevel gear; 493, a fourth rotating shaft; 494, a second screw rod; 495, a heating rod; 51, a connecting plate; 52, a second transmission shaft; 53, a third gear; 54, a fourth gear; 55, a third screw rod; 56, a fourth screw rod; 61, a discharge pipe; 62, a stirring screw rod; 63, a fifth gear; 64, a sixth gear; 65, a third transmission shaft; 66, a stirring plate; 67, a driving motor; 68, a driving shaft; 69, a driving gear. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Embodiment 1
[0042] See also Figure 1-Figure 11 As shown, the present invention is an automatic batching system for granular powder materials, comprising a mounting platform 1, a support platform 2 is fixedly connected to the top of the mounting platform 1, a batching barrel 3 is fixedly connected to the top of the support platform 2, a batching mechanism connected to the support platform 2 is arranged in the batching barrel 3, and the matching mechanism is used to batch various raw materials, a mixing barrel 4 is fixedly connected to the top of the mounting platform 1, and a mixing mechanism connected to the mixing barrel 4 is transmission-connected at the output end of the batching mechanism, and the mixing mechanism is used to fully mix the raw materials after batching.
[0043] By placing various raw materials into each batching barrel 3 respectively, and then accurately batching each raw material into the mixing barrel 4 through the batching mechanism, after various ingredients enter the mixing barrel 4, the batching mechanism continues to batch the next batch of materials. While batching, the mixing mechanism in the mixing barrel 4 is driven to rotate by the batching mechanism. The mixing mechanism fully mixes the various materials that have just been batched, and then discharges the mixed materials, and repeats this process, thereby achieving accurate coordination and integrated mixing of various powders, thereby greatly improving the batching efficiency of the powders.
[0044] Embodiment 2
[0045] Based on Example 1, please refer to Figure 2 , Figure 4 , Figure 8 and Fig.11 As shown, the batching mechanism includes a distribution pipe 11 fixedly connected to the batching barrel 3, one end of the distribution pipe 11 is fixedly connected to a transmission motor 12, the transmission motor 12 is controlled by a PLC programming program, and the transmission motor 12 can be controlled to rotate forward and reverse and rotate at an angle, the output end of the transmission motor 12 is fixedly connected to a first transmission shaft 13 rotatably connected to the distribution pipe 11 through a coupling, and one end of the first transmission shaft 13 is fixedly connected to a first screw rod 14 rotatably connected to the distribution pipe 11;
[0046] A connecting frame 15 is fixedly connected to the bottom of the support platform 2, and two mounting shafts 21 are rotatably connected in the connecting frame 15. A mounting block 22 is fixedly connected between the two mounting shafts 21. A telescopic rod 23 is fixedly connected to the top and bottom of the mounting block 22. A spring 24 is fixedly sleeved on the outer surface of the telescopic rod 23. A weighing sensor 25 is fixedly connected to one end of the top telescopic rod 23. A connecting block 26 is fixedly connected to the weighing sensor 25 and the bottom telescopic rod 23. A material receiving bucket 27 is fixedly connected to one side of the connecting block 26. An electric telescopic rod 31 is fixedly connected in the connecting frame 15. A transmission rack 32 slidably connected to the connecting frame 15 is fixedly connected to one end of the electric telescopic rod 31. A transmission gear 33 fixedly sleeved to the mounting shaft 21 is meshedly connected to one side of the transmission rack 32.
[0047] The first transmission shaft 13 is driven to rotate by the transmission motor 12, and the first transmission shaft 13 drives the first screw rod 14 to rotate. The first screw rod 14 drives the powder entering the distribution pipe 11 to be transported, and the speed at which the powder enters the receiving barrel 27 is accurately controlled to achieve accurate batching of the powder. At the same time, the powder entering the receiving barrel 27 is weighed by the weighing sensor 25 through the contraction of the telescopic rod 23 and the spring 24, and the weight is calibrated again. Since only the rotation speed of the first screw rod 14 can be controlled, when some larger granular powder enters the receiving barrel 27, it will cause the material in the receiving barrel 27 to be heavier. At this time, the weighing sensor 25 will feed back the signal to the PLC mainboard program, and at this time, the electric telescopic rod 31 is controlled to drive the transmission rack 32 to move, and the transmission rack 32 drives the transmission The gear 33 rotates, the transmission gear 33 drives the installation shaft 21 to rotate, the installation shaft 21 drives the material receiving barrel 27 to flip outward, pour out some powder in the material receiving barrel 27, and then drives the installation shaft 21 to rotate to return it to its original position, then the weighing sensor 25 weighs, and the weighing data is fed back to the PLC mainboard program, and then the transmission motor 12 is controlled, the transmission motor 12 drives the first transmission shaft 13 to rotate, the first transmission shaft 13 drives the first screw rod 14 to rotate, and the first screw rod 14 docks the material barrel 27 to feed the material, so that the material receiving barrel 27 can achieve accurate batching. After accurate batching, the powder in the material receiving barrel 27 is poured into the mixing barrel 4 by driving the installation shaft 21 to flip, and then flip back to continue batching, and reciprocate in sequence to achieve accurate batching of granular powder. At the same time, when batching, the mixing mechanism in the mixing barrel 4 is driven to operate to mix various powders in the mixing barrel 4.
[0048] Embodiment 3
[0049] Based on Example 2, please refer to Figure 5 , Figure 6 , Figure 7 and Fig.10As shown, the outer surface of the support platform 2 is fixedly connected to the first transmission box 41, and the first rotating shaft 42 is rotatably connected in the first transmission box 41. The outer surface of the first rotating shaft 42 is connected to the outer surface of the first transmission shaft 13 through a transmission belt and a transmission wheel. The outer surface of the first rotating shaft 42 is fixedly sleeved with a first transmission plate 43, and the first transmission plate 43 is rotatably connected to the second transmission plate 44. One side of the second transmission plate 44 is rotatably connected to a third transmission plate 45, and the third transmission plate 45 is fixedly connected to a second rotating shaft 46 rotatably connected to the first transmission box 41. The outer surface of the second rotating shaft 46 is fixedly sleeved with a first gear 47, and the outer surface of the first gear 47 is meshingly connected with a second gear 48. A third rotating shaft 49 rotatably connected to the first transmission box 41 is fixedly sleeved in the middle, the third rotating shaft 49 is rotatably connected to the batching barrel 3, a second transmission box 490 is fixedly connected in the batching barrel 3, the third rotating shaft 49 is rotatably connected to the second transmission box 490, one end of the third rotating shaft 49 is fixedly sleeved with a first bevel gear 491, the outer surface of the first bevel gear 491 is meshingly connected to two second bevel gears 492, a fourth rotating shaft 493 rotatably connected to the second transmission box 490 is fixedly sleeved in the middle of the second bevel gear 492, one end of the fourth rotating shaft 493 is fixedly connected to a second screw rod 494, a heating rod 495 is fixedly connected in the batching barrel 3, and a stirring rod is fixedly connected to the bottom end of the second screw rod 494;
[0050] The first transmission shaft 13 is driven to rotate by the transmission motor 12, the first transmission shaft 13 drives the first rotating shaft 42 to rotate through the transmission wheel and the transmission belt, the first rotating shaft 42 drives the first transmission plate 43 to rotate, the first transmission plate 43 drives the third transmission plate 45 to reciprocate through the second transmission plate 44, the third transmission plate 45 drives the second rotating shaft 46 to rotate forward and reversely, the second rotating shaft 46 drives the first gear 47 to rotate forward and reversely, the first gear 47 drives the second gear 48 to rotate forward and reversely, the second gear 48 drives the third rotating shaft 49 to rotate forward and reversely, the third rotating shaft 49 drives the fourth rotating shaft 49 through the first bevel gear 491 and the second bevel gear 492 The shaft 493 rotates, and the third rotating shaft 49 drives the second screw rod 494 to rotate. The second screw rod 494 drives the powder in the batching barrel 3 to move up and down, so that the powder in the batching barrel 3 flows in the batching barrel 3. At the same time, the powder in the batching barrel 3 is evenly heated and dried by the heating rod 495 to prevent the powder in the batching barrel 3 from getting damp and agglomerating, which affects the discharge of the material. At the same time, the mass of the agglomerated granular powder is large, which will affect the subsequent batching, further improving the batching accuracy of the granular powder. At the same time, the second screw rod 494 drives the stirring rod to rotate, and the stirring rod stirs the granular powder at the bottom of the batching barrel 3 to facilitate the granular powder to flow downward and prevent the problem of discharge blockage.
[0051] Embodiment 4
[0052] Based on Example 2, please refer to Figure 3 , Figure 5 ,and Fig.10 As shown, the mixing mechanism includes a connecting plate 51 fixedly connected to the distribution pipe 11, a second transmission shaft 52 is rotatably connected to the connecting plate 51, the first transmission shaft 13 and the second transmission shaft 52 are connected to each other through a transmission belt and a transmission wheel, a third gear 53 is fixedly sleeved on the outer surface of the second transmission shaft 52, a fourth gear 54 is meshedly connected to the outer surface of the third gear 53, a third screw rod 55 rotatably connected to the mixing barrel 4 is fixedly sleeved in the middle of the fourth gear 54, the outer surface of the third screw rod 55 is connected to the fourth screw rod 56 rotatably connected to the mixing barrel 4 through a transmission belt and a transmission wheel, a discharge pipe 61 is rotatably connected to the bottom of the mixing barrel 4, and the top of the discharge pipe 61 is fixedly connected to the mixing barrel 4 through a connecting rod. The movable screw rod 62, the discharge pipe 61 is provided with an electromagnetic valve, the outer surface of the discharge pipe 61 is fixedly sleeved with a fifth gear 63, the outer surface of the fifth gear 63 is meshedly connected with a sixth gear 64, the middle of the sixth gear 64 is fixedly sleeved with a third transmission shaft 65 rotatably connected to the mixing barrel 4, the outer surface of the third transmission shaft 65 is fixedly sleeved with a stirring plate 66, the mounting platform 1 is fixedly connected with a driving motor 67, the driving motor 67 is controlled by a PLC programming program, and the driving motor 67 can be controlled to rotate forward and backward and the rotation angle, the output end of the driving motor 67 is fixedly connected with a driving shaft 68 through a coupling, and the outer surface of the driving shaft 68 is fixedly sleeved with a driving gear 69 meshed with the fifth gear 63;
[0053] When batching is being performed, the first transmission shaft 13 drives the second transmission shaft 52 to rotate through the transmission wheel and the transmission belt, the second transmission shaft 52 drives the fourth gear 54 to rotate quickly through the third gear 53, the fourth gear 54 drives the third screw rod 55 to rotate, the third screw rod 55 drives the fourth screw rod 56 to rotate through the transmission wheel and the transmission belt, the third screw rod 55 and the fourth screw rod 56 drive the raw materials in the mixing barrel 4 to be transported to the middle so that various raw materials are extruded and mixed in the middle, and at the same time, due to the different batching amount of each raw material, the rotation speed of each first transmission shaft 13 is different, so the rotation speed of the third screw rod 55 and the fourth screw rod 56 at each position is different, so that the extrusion force between each material is different, so that they are fully extruded and fused, and at the same time, the driving motor 67 drives the driving shaft 68 to rotate, and the driving shaft 68 drives the driving gear 69 drives the fifth gear 63 to rotate, the fifth gear 63 drives the discharge pipe 61 to rotate forward and backward, the discharge pipe 61 drives the stirring screw 62 to rotate forward and backward, the stirring screw 62 drives the material entering the middle of the mixing barrel 4 to stir up and down, so that it is fully mixed, and at the same time, the fifth gear 63 drives the sixth gear 64 to rotate, the sixth gear 64 drives the third transmission shaft 65 and the stirring plate 66 to rotate, the stirring plate 66 stirs the material entering the mixing barrel 4, so that the material can enter the surface of the third screw rod 55 and the fourth screw rod 56, so that it is transported to the middle, and at the same time, the bottom of the mixing barrel 4 is funnel-shaped, which is convenient for the flow of materials, so that various materials can be mixed when batching, and the materials after batching can be fully mixed, which improves the mixing effect of the raw materials after batching, and greatly improves the batching efficiency and batching effect of the raw materials.
[0054] The working principle of the present invention is as follows: various raw materials are respectively put into each batching barrel 3, and then the batching mechanism is used to accurately batch each raw material into the mixing barrel 4, and then the batching mechanisms in each batching barrel are accurately coordinated. After the batching is completed, the raw materials are poured into the mixing barrel 4, and then the batching mechanism continues to batch, and then the mixing mechanism is driven to operate during the batching process of the batching mechanism to fully mix the various raw materials in the mixing barrel, thereby realizing the integrated processing of batching and mixing of granular powder materials, greatly improving the processing efficiency of granular powder materials, and at the same time, during the batching process, the granular powder materials are disturbed and dried by the disturbance drying mechanism to keep the granular powder materials dry, thereby facilitating the discharge of the granular powder materials.
[0055] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An automatic batching system for granular and powdery materials, characterized in that: include: A mounting platform (1) and a support platform (2) arranged on the mounting platform (1); A plurality of batching barrels (3), wherein the batching barrels (3) are arranged on the support platform (2); A batching mechanism, the batching mechanism being arranged on the batching barrel (3) and the support platform (2) and being used for accurately batching the raw materials in the batching barrel (3); A mixing barrel (4), the mixing barrel (4) being arranged on the mounting platform (1), the batching mechanism being drivingly connected to a mixing mechanism connected to the mixing barrel (4), the mixing mechanism being used to mix the various batched raw materials; The batching mechanism comprises: a distribution pipe (11) fixedly connected to the bottom of the batching barrel (3) and fixedly connected to the support platform (2) via a connecting rod; one end of the distribution pipe (11) is fixedly connected to a transmission motor (12); an output end of the transmission motor (12) is fixedly connected to a first transmission shaft (13) rotatably connected to the distribution pipe (11) via a coupling; one end of the first transmission shaft (13) is fixedly connected to a first screw rod (14) rotatably connected to the distribution pipe (11); and an outer surface of the first transmission shaft (13) is transmission-connected to a mixing mechanism on the mixing barrel (4); The batching mechanism further comprises a connecting frame (15) fixedly connected to the support platform (2), a material receiving and weighing mechanism being rotatably connected inside the connecting frame (15), the material receiving and weighing mechanism being used to weigh and feed the raw materials, and a disturbance drying mechanism connected to the batching barrel (3) being rotatably connected to the outer surface of the first transmission shaft (13); The disturbance drying mechanism comprises a first transmission box (41) fixedly connected to the support platform (2); a first rotating shaft (42) is rotatably connected inside the first transmission box (41); an outer surface of the first rotating shaft (42) is transmission-connected to an outer surface of a first transmission shaft (13) via a transmission belt and a transmission wheel; a first transmission plate (43) is fixedly sleeved on the outer surface of the first rotating shaft (42); a second transmission plate (44) is rotatably connected to the first transmission plate (43); a third transmission plate (45) is rotatably connected to one side of the second transmission plate (44); a second rotating shaft (46) rotatably connected to the first transmission box (41) is fixedly connected to the third transmission plate (45); a first gear (47) is fixedly sleeved on the outer surface of the second rotating shaft (46); an outer surface of the first gear (47) A second gear (48) is meshingly connected to the surface; a third rotating shaft (49) rotatably connected to the first transmission box (41) is fixedly sleeved in the middle of the second gear (48); the third rotating shaft (49) is rotatably connected to the batching barrel (3); a second transmission box (490) is fixedly connected inside the batching barrel (3); the third rotating shaft (49) is rotatably connected to the second transmission box (490); one end of the third rotating shaft (49) is fixedly sleeved with a first bevel gear (491); the outer surface of the first bevel gear (491) is meshingly connected with two second bevel gears (492); a fourth rotating shaft (493) rotatably connected to the second transmission box (490) is fixedly sleeved in the middle of the second bevel gear (492); one end of the fourth rotating shaft (493) is fixedly connected to a second screw rod (494); A heating rod (495) is fixedly connected inside the batching barrel (3), and a stirring rod is fixedly connected at the bottom end of the second spiral rod (494).
2. The automatic batching system for granular powder materials according to claim 1 is characterized in that: The material receiving and weighing mechanism comprises two mounting shafts (21) rotatably connected to the connecting frame (15), a mounting block (22) being fixedly connected between the two mounting shafts (21), a telescopic rod (23) being fixedly connected to the top and bottom of the mounting block (22), a spring (24) being fixedly sleeved on the outer surface of the telescopic rod (23), a weighing sensor (25) being fixedly connected to one end of the top telescopic rod (23), a connecting block (26) being fixedly connected to the weighing sensor (25) and the bottom telescopic rod (23), a material receiving bucket (27) being fixedly connected to one side of the connecting block (26), and a transmission mechanism connected to the connecting frame (15) being transmission-connected to the outer surface of the mounting shaft (21).
3. The automatic batching system for granular powder materials according to claim 2 is characterized in that: The transmission mechanism comprises an electric telescopic rod (31) fixedly connected to the connecting frame (15); one end of the electric telescopic rod (31) is fixedly connected to a transmission rack (32) slidably connected to the connecting frame (15); one side of the transmission rack (32) is meshingly connected to a transmission gear (33) fixedly sleeved on the mounting shaft (21).
4. The automatic batching system for granular powder materials according to claim 1 is characterized in that: The mixing mechanism comprises a connecting plate (51) fixedly connected to the distribution pipe (11); a second transmission shaft (52) is rotatably connected to the connecting plate (51); the first transmission shaft (13) and the second transmission shaft (52) are transmission-connected via a transmission belt and a transmission wheel; a third gear (53) is fixedly sleeved on the outer surface of the second transmission shaft (52); a fourth gear (54) is meshingly connected to the outer surface of the third gear (53); a third screw rod (55) rotatably connected to the mixing barrel (4) is fixedly sleeved in the middle of the fourth gear (54); and a fourth screw rod (56) rotatably connected to the mixing barrel (4) is transmission-connected to the outer surface of the third screw rod (55) via a transmission belt and a transmission wheel.
5. The automatic batching system for granular and powdery materials according to claim 1 is characterized in that: The bottom of the mixing barrel (4) is rotatably connected to a discharge pipe (61), the top of the discharge pipe (61) is fixedly connected to a stirring screw rod (62) via a connecting rod, an electromagnetic valve is provided on the discharge pipe (61), and the outer surface of the discharge pipe (61) is drivingly connected to a stirring mechanism connected to the mixing barrel (4).
6. The automatic batching system for granular powder materials according to claim 5 is characterized in that: The stirring mechanism comprises a fifth gear (63) fixedly sleeved with the discharge pipe (61); the outer surface of the fifth gear (63) is meshingly connected with a sixth gear (64); a third transmission shaft (65) rotatably connected to the mixing barrel (4) is fixedly sleeved in the middle of the sixth gear (64); a stirring plate (66) is fixedly sleeved on the outer surface of the third transmission shaft (65); and the outer surface of the discharge pipe (61) is drivingly connected to the driving mechanism.
7. The automatic batching system for granular powder materials according to claim 6 is characterized in that: The driving mechanism comprises a driving motor (67), the output end of the driving motor (67) being fixedly connected to a driving shaft (68) via a coupling, and the outer surface of the driving shaft (68) being fixedly sleeved with a driving gear (69) meshingly connected to a fifth gear (63).
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