Composite insulation board cutting equipment

By designing an automated composite insulation board cutting equipment, using cutting table and motor-driven cutting mechanism, the problems of low cutting efficiency and uneven cutting of composite insulation boards in the prior art are solved, and efficient and uniform cutting effect is achieved.

CN118952347BActive Publication Date: 2024-12-10JIANGSU JIEHUI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411440926.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-10
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

In the prior art, the cutting efficiency of the composite insulation board is low, requiring manual movement and manual operation, resulting in cumbersome work and uneven cutting, and low product pass rate.

Method used

A composite insulation board cutting equipment is designed, including a cutting table, a bracket, a motor-driven cutting mechanism and a limiting groove. Through the coordinated work of sliding parts, clamping parts and cutting parts, the automatic movement and cutting of the composite insulation board is realized. Make sure that each piece is the same size.

Benefits of technology

Automatic cutting of composite insulation boards is realized, cutting efficiency and product qualification rate are improved, manual operation is reduced, and the size consistency of each small piece is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a composite insulation board cutting device, which belongs to the technical field of cutting equipment, comprises a cutting table, a bracket is arranged at the bottom of the cutting table, and also comprises a cutting mechanism arranged at the lower side of the cutting table, a motor is arranged on the cutting mechanism, a fixing plate is arranged on the motor, an opening is arranged between the limit groove and the cutting table, and a horizontal lever and a vertical lever are arranged on the cutting table in sequence from left to right. The cutting mechanism comprises a sliding part, a moving part, a clamping part and a cutting part, the sliding part is connected with the bracket, a moving part is slidably arranged on the sliding part, a clamping part is arranged on the moving part, the clamping part passes through the opening and one end is located in the sliding hole, and the cutting part is movably connected with the motor. The present invention does not need to manually move the composite insulation board to cooperate with the cutting of the cutting part, and can realize the automatic movement of the insulation board to a certain distance and then cutting, which not only saves time and labor but also ensures that the size of each small piece of composite insulation board cut out is consistent, and the qualified rate of the cut composite insulation board is high.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting equipment, in particular to a composite thermal insulation board cutting equipment. Background Art

[0002] The composite insulation board is an insulation board made of a variety of materials. During production, a whole long composite insulation board needs to be cut into small pieces evenly, so cutting equipment is required. The existing technology manually moves the composite insulation board for a certain distance, and then the cylinder pushes the cutting machine up and down to cut the composite insulation board. However, manual pushing is cumbersome, and the insulation board needs to stop after moving a certain distance. The cylinder then drives the cutting machine to cut the composite insulation board from bottom to top, which has low work efficiency and cannot realize automatic movement and cutting of the composite insulation board. In addition, it is difficult to control the size of each composite insulation board cut by manual movement to be equal, resulting in a low product qualification rate. Summary of the invention

[0003] In order to solve the technical problems mentioned in the above background technology, the present invention provides a composite insulation board cutting device, and the technical solution adopted is as follows:

[0004] It includes a cutting table, a bracket is arranged at the bottom of the cutting table, and also includes a cutting mechanism arranged at the lower side of the cutting table, a motor is arranged on the cutting mechanism, a fixing plate is arranged on the motor, the fixing plate is connected to the bottom of the cutting table, one end of the cutting mechanism is connected to the bracket, a limiting groove is arranged on the cutting table, a composite insulation board is arranged in the limiting groove, a sliding hole is arranged on the limiting groove, an opening is arranged between the limiting groove and the cutting table, a horizontal lever and a vertical lever are arranged on the cutting table from left to right, the ends of the horizontal lever and the vertical lever are both round heads, the cutting mechanism includes a sliding part, a moving part, a clamping part and a cutting part, the sliding part is connected to the bracket, a moving part is slidably arranged on the sliding part, a clamping part is arranged on the moving part, the clamping part passes through the opening and one end is located in the sliding hole, and the cutting part is movably connected to the motor.

[0005] Preferably, the sliding member includes a support plate and a slide rail arranged on the support plate, one end of the support plate and the slide rail are both connected to the bracket, and the support plate and the slide rail are jointly provided with a moving member.

[0006] Preferably, the moving part includes a sliding seat sleeved on the support plate and the slide rail, a sliding rod is provided at the bottom of the sliding seat, a cutting piece is slidably connected to the sliding rod, a connecting rod is provided on the right part of the sliding seat, a fixing block is provided on the connecting rod, and a clamping piece is provided on the fixing block.

[0007] Preferably, the clamping member includes a spring latch arranged on the fixed block, the spring latch is located on the upper side of the opening, a clamp is provided at the latch end of the spring latch, the clamp is located in the sliding hole, the latch of the spring latch is in movably contact with the horizontal lever, and the button of the spring latch is in movably contact with the longitudinal lever.

[0008] Preferably, the cutting piece includes a cutting machine and a connecting block connected to the cutting machine, a fixing rod is provided at the right end of the connecting block, a sliding sleeve is provided on the fixing rod, the sliding sleeve is slidably provided on the sliding rod, a bearing is embedded in the connecting block, a Z-shaped shaft is provided in the bearing, and one end of the Z-shaped shaft is connected to the motor.

[0009] Preferably, the saw blade of the cutting machine is made of carbon steel.

[0010] Preferably, a locking wheel is provided at the bottom of the bracket.

[0011] The present invention has the following advantages: by placing the composite thermal insulation board in the limiting groove, the clamping piece is initially positioned just below the longitudinal lever, the clamping piece and the composite thermal insulation board are in a separated state, the cutting mechanism is started, the motor drives the cutting piece to rotate counterclockwise, the cutting piece drives the moving piece to move left on the sliding piece, and the moving piece drives the clamping piece to move left, during this process the clamping piece is always in a separated state from the composite thermal insulation board until one end of the clamping piece abuts against the transverse lever, the other ends of the two clamping pieces pop out and enter the sliding hole, and then the two sides of the composite thermal insulation board are clamped and moved to the right under the drive of the cutting piece, driving the composite thermal insulation board to be within the limiting groove. The cutting piece rotates counterclockwise to a high position during the movement, and cuts the moving composite insulation board during the movement. When one section is cut, the cutting piece is separated from the remaining uncut composite insulation board, and the clamping piece loosens the remaining uncut composite insulation board, and then repeats the cutting of the next section. The present invention does not require manual movement of the composite insulation board to cooperate with the cutting of the cutting piece, and can realize automatic movement of the insulation board to a certain distance and then cutting. It not only saves time and labor, but also ensures that each small piece of composite insulation board cut is of the same size, and the qualified rate of the cut composite insulation board is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The structure of the present invention Figure 1 ;

[0013] Figure 2 For the present invention Figure 1 Some screenshots from ;

[0014] Figure 3 For the present invention Figure 1 A top view of

[0015] Figure 4 For the present invention Figure 3 A partial enlarged view of point a in the middle;

[0016] Figure 5 It is a right side view of the present invention without a saw blade;

[0017] Figure 6 It is a right side view of the band saw blade of the present invention;

[0018] Figure 7 The structure of the present invention Figure 2 ;

[0019] Figure 8 For the present invention Figure 7 Some screenshots from ;

[0020] Fig. 9 For the present invention Figure 7 A top view of

[0021] Fig.10 For the present invention Fig. 9 A partial enlarged view of point b in the middle;

[0022] Fig.11 The structure of the present invention Figure 3 ;

[0023] Fig.12 For the present invention Fig.11 Partial screenshots.

[0024] Figures: 1 cutting table, 2 bracket, 3 motor, 4 fixed plate, 5 limit groove, 6 composite insulation board, 7 slide hole, 8 opening, 9 horizontal lever, 10 longitudinal lever, 11 support plate, 12 slide rail, 13 slide seat, 14 slide rod, 15 connecting rod, 16 fixed block, 17 spring latch, 18 latch, 19 splint, 20 button, 21 cutting machine, 22 connecting block, 23 fixed rod, 24 sleeve, 25 bearing, 26 Z-axis, 27 saw blade, 28 locking wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0026] The present invention provides a composite insulation board cutting device, including a cutting table 1, a bracket 2 is arranged at the bottom of the cutting table 1, the bracket 2 supports the cutting table 1, and also includes a cutting mechanism arranged at the lower side of the cutting table 1, the cutting mechanism is used to cut the composite insulation board 6, a motor 3 is arranged on the cutting mechanism, the motor 3 drives the cutting mechanism, a fixing plate 4 is arranged on the motor 3, the fixing plate 4 is connected to the bottom of the cutting table 1, the motor 3 is suspended and fixed by the fixing plate 4, one end of the cutting mechanism is connected to the bracket 2, a limiting groove 5 is arranged on the cutting table 1, a composite insulation board 6 is arranged in the limiting groove 5, the composite insulation board 6 is just engaged in the limiting groove 5 and is limited, a sliding hole 7 is arranged on the limiting groove 5, and an opening 8 is arranged between the limiting groove 5 and the cutting table 1 , so that the moving part located at the lower side of the cutting table 1 drives the clamping part located at the upper side of the cutting table 1 to move horizontally inside the opening 8. A transverse lever 9 and a longitudinal lever 10 are arranged on the cutting table 1 from left to right. The ends of the transverse lever 9 and the longitudinal lever 10 are both round heads, which can make the transverse lever 9 and the longitudinal lever 10 abut against the clamping part. The cutting mechanism includes a sliding part, a moving part, a clamping part and a cutting part. The sliding part is connected to the bracket 2. A moving part is slidably arranged on the sliding part. A clamping part is arranged on the moving part. The clamping part passes through the opening 8 and one end of the clamping part is located in the sliding hole 7. The cutting part is movably connected to the motor 3. The motor 3 drives the cutting part. The cutting part drives the moving part to slide on the sliding part. The moving part drives the clamping part to move horizontally.

[0027] The sliding member includes a support plate 11 and a slide rail 12 arranged on the support plate 11. One end of the support plate 11 and the slide rail 12 are both connected to the bracket 2. The support plate 11 is added to the bottom of the slide rail 12 mainly to enhance the stability of the slide rail 12 mechanism. A moving member is jointly arranged on the support plate 11 and the slide rail 12, and the moving member moves horizontally left and right on the support plate 11 and the slide rail 12.

[0028] The moving part includes a slide seat 13 which is sleeved on the support plate 11 and the slide rail 12. A slide rod 14 is arranged at the bottom of the slide seat 13. A cutting part is slidably connected to the slide rod 14. The cutting part moves one end thereof up and down on the slide rod 14 and drives the slide rod 14 to move left and right at the same time. A connecting rod 15 is arranged on the right part of the slide seat 13. A fixed block 16 is arranged on the connecting rod 15. A clamping part is arranged on the fixed block 16. When the slide rod 14 moves horizontally left and right, it drives the slide seat 13 to move horizontally left and right on the slide rail 12. The slide seat 13 drives the connecting rod 15. The connecting rod 15 drives the fixed block 16. The fixed block 16 drives the clamping part to move horizontally left and right.

[0029] The clamping member includes a spring latch 17 arranged on the fixed block, the spring latch 17 is located on the upper side of the opening 8, a clamping plate 19 is arranged at the end of the latch 18 of the spring latch 17, the other end of the spring latch 17 is a round head, the clamping plate 19 is located in the sliding hole 7, the latch 18 of the spring latch 17 is in active contact with the horizontal lever 9, and the button 20 of the spring latch 17 is in active contact with the longitudinal lever 10. It is worth pointing out that the spring latch 17 is a prior art, and its principle is to push one end of the latch 18 of the spring latch 17 horizontally, and the other end of the latch 18 pops out and locks, and the button 20 on the upper part of the spring latch 17 pops up, and when the button 20 is pressed from top to bottom, the button 20 sinks and locks, and the latch of the spring latch 17 18 rebounds. According to this principle, when the spring latch 17 moves horizontally, one end of the round head of the latch 18 contacts one end of the round head of the horizontal lever 9, the end of the latch 18 is rubbed and squeezed by the round head end of the horizontal lever 9, and the round head end of the latch 18 moves into the spring latch 17. The other end of the latch 18 pops out and drives the clamping plate 19 to enter the sliding hole 7 and then clamp the composite insulation board 6. The button 20 rebounds for a distance. When the button 20 moves with the spring latch 17 and contacts the longitudinal lever 10, the round head at the upper end of the button 20 is rubbed and squeezed by the round head at the upper end of the longitudinal lever 10 and sinks and locks, and the latch 18 rebounds and resets, and the clamping plate 19 withdraws from the sliding hole 7, and the clamping plate 19 no longer clamps the composite insulation board 7. Here, it can be combined with Figure 2 and 4 , 5 and 6, 9 and 11 for understanding.

[0030] The cutting member includes a cutting machine 21 and a connecting block 22 connected to the cutting machine 21. The cutting machine 21 is connected to the connecting block 22. A fixing rod 23 is arranged at the right end of the connecting block 22. A sliding sleeve 24 is arranged on the fixing rod 23. The sliding sleeve 24 is slidably arranged on the sliding rod 14. The sliding sleeve 24 slides up and down on the sliding rod 14. A bearing 25 is embedded in the connecting block 22. A Z-shaped shaft 26 is arranged in the bearing 25. One end of the Z-shaped shaft 26 is connected to the motor 3. It is worth noting that the motor 3 drives the Z-shaped shaft 26. The Z-axis 26 rotates in the bearing 25, and the counterclockwise rotation of the Z-axis 26 drives the cutter 21, the connecting block 22, the fixing rod 23 and the sliding sleeve 24 to rotate counterclockwise. However, due to the restriction of the sliding sleeve 24 on the sliding rod 14, and because the bearing 25 is embedded in the connecting block 22, the Z-axis 26 is arranged in the bearing 25, so that the cutter 21, the connecting block 22, the fixing rod 23 and the sliding sleeve 24 themselves can be kept from turning over and rotating counterclockwise. Figure 2 , 9 ’s rotation schematic to understand the situation.

[0031] The saw blade 27 of the cutting machine 21 is made of carbon steel, so that the saw blade 27 is made thinner and stronger.

[0032] A locking wheel 28 is provided at the bottom of the bracket 2 to facilitate the movement of the bracket 2.

[0033] Working principle of the present invention:

[0034] Please refer to Figure 1-4 Initially, the spring latch 17 is located directly below the longitudinal lever 10, the upper part of the button 20 resists the bottom of the longitudinal lever 10, the clamping plate 19 is located outside the sliding hole 7, and the uncut whole long composite insulation board 6 is placed in the limiting groove 5.

[0035] Please refer to Figure 8-11 , start the motor 3, the motor 3 drives the Z-axis 26 to rotate counterclockwise, the Z-axis 26 rotates in the bearing 25 while driving the cutting machine 21, the connecting block 22, the fixing rod 23 and the sliding sleeve 24 to rotate counterclockwise without flipping itself, at this time, the sliding sleeve 24 moves upward on the sliding rod 14 while pushing the sliding rod 14 to move to the left, the sliding rod 14 drives the sliding seat 13 to move to the left on the supporting plate 11 and the sliding rail 12, the sliding seat 13 drives the connecting rod 15, the fixing block 16 and the spring latch 17 to move to the left, when one end of the round head of the latch 18 contacts one end of the round head of the horizontal lever 9, the end of the latch 18 is rubbed and squeezed by the round head end of the horizontal lever 9, the round head end of the latch 18 moves into the spring latch 17, the other end of the latch 18 pops out and drives the clamping plate 19 to enter the inside of the sliding hole 7 and then clamps the composite insulation board 6, and the button 20 bounces up a distance.

[0036] Please refer to Fig.12 As the Z-axis 26 continues to rotate counterclockwise, the clamping plate 19 clamps the composite insulation board 6 and moves horizontally to the right. When the button 20 contacts the longitudinal lever 10, the saw blade 27 on the cutting machine 21 rotates counterclockwise and just contacts the bottom of the composite insulation board 6. Then, as the button 20 continues to move with the spring latch 17, the round head at the upper end of the button 20 is rubbed and squeezed by the round head at the upper end of the longitudinal lever 10 to the bottom of the longitudinal lever 10, and sinks and locks, while the latch 18 rebounds and resets, and the clamping plate 19 withdraws from the sliding hole 7, and the clamping plate 19 no longer contacts the composite insulation board 6. The composite insulation board 7 is clamped together, and during this process, the rotating saw blade 27 also moves from being in contact with the bottom of the composite insulation board 6 to completing the cutting. It is worth pointing out that as the composite insulation board 6 moves to the right, the rotating saw blade 27 moves synchronously from low to high in a counterclockwise arc to the right side. Therefore, there is no collision or jam between the moving composite insulation board 6 and the moving saw blade 27 that cuts the composite insulation board 6. Then the saw blade 27 continues to rotate counterclockwise, and the above steps are followed to cut the remaining composite insulation boards 6 in the limiting groove 5.

[0037] The present invention is simple to operate, convenient to use, and suitable for comprehensive promotion and application. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite insulation board cutting device, comprising a cutting table (1), wherein a bracket (2) is arranged at the bottom of the cutting table (1). It is characterized in that It also includes a cutting mechanism arranged at the lower side of the cutting table (1), the cutting mechanism is provided with a motor (3), the motor (3) is provided with a fixing plate (4), the fixing plate (4) is connected to the bottom of the cutting table (1), one end of the cutting mechanism is connected to the bracket (2), a limiting groove (5) is provided on the cutting table (1), a composite insulation plate (6) is provided in the limiting groove (5), a sliding hole (7) is provided on the limiting groove (5), an opening (8) is provided between the limiting groove (5) and the cutting table (1), and a transverse lever (9) and a longitudinal lever (10) are provided on the cutting table (1) from left to right, and the ends of the transverse lever (9) and the longitudinal lever (10) are both rounded; The cutting mechanism comprises a sliding member, a moving member, a clamping member and a cutting member, the sliding member is connected to the bracket (2), the moving member is slidably arranged on the sliding member, the clamping member is arranged on the moving member, the clamping member passes through the opening (8) and one end is located in the sliding hole (7), and the cutting member is movably connected to the motor (3); The sliding member comprises a support plate (11) and a slide rail (12) arranged on the support plate (11); one end of the support plate (11) and the slide rail (12) are both connected to the bracket (2); and a moving member is provided on the support plate (11) and the slide rail (12); The movable member comprises a slide seat (13) sleeved on the support plate (11) and the slide rail (12), a slide rod (14) is arranged at the bottom of the slide seat (13), a cutting member is slidably connected to the slide rod (14), a connecting rod (15) is arranged at the right part of the slide seat (13), a fixing block (16) is arranged on the connecting rod (15), and a clamping member is arranged on the fixing block (16); The clamping member comprises a spring latch (17) arranged on a fixed block, the spring latch (17) being located on the upper side of the opening (8), a clamping plate (19) being arranged at the end of a latch (18) of the spring latch (17), the other end of the latch (18) being a round head, when the spring latch (17) moves horizontally, one end of the round head of the latch (18) contacts one end of the round head of the transverse lever (9), the end of the latch (18) is rubbed and squeezed by the round head end of the transverse lever (9), the round head end of the latch (18) moves into the spring latch (17), the other end of the latch (18) pops out and drives the clamping plate (19) to enter the interior of the sliding hole (7) Then, the composite insulation board (6) is clamped, and the button (20) is rebounded for a distance. When the button (20) moves with the spring latch (17) and contacts the longitudinal lever (10), the round head at the upper end of the button (20) is squeezed and rubbed by the round head at the upper end of the longitudinal lever (10) and sinks and is locked, while the latch (18) rebounds and resets, and the clamp (19) withdraws from the slide hole (7). The clamp (19) no longer clamps the composite insulation board (6), and the latch (18) of the spring latch (17) is in active contact with the transverse lever (9), and the button (20) of the spring latch (17) is in active contact with the longitudinal lever (10); The cutting member comprises a cutting machine (21) and a connecting block (22) connected to the cutting machine (21); a fixing rod (23) is arranged at the right end of the connecting block (22); a sliding sleeve (24) is arranged on the fixing rod (23); the sliding sleeve (24) is slidably arranged on the sliding rod (14); a bearing (25) is embedded in the connecting block (22); a Z-shaped shaft (26) is arranged in the bearing (25); one end of the Z-shaped shaft (26) is connected to the motor (3).

2. A composite insulation board cutting device according to claim 1, It is characterized in that The saw blade (27) of the cutting machine (21) is made of carbon steel.

3. A composite insulation board cutting device according to claim 1, It is characterized in that A locking wheel (28) is provided at the bottom of the bracket (2).

Citation Information

Patent Citations

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