A bamboo and wood mildew and corrosion resistant collaborative modification device and method
Through the design of the lifting mechanism and power component of the anti-mold and anti-corrosion joint modification device of bamboo and wood, combined with vacuum and pressurization treatment, the problems of uneven application and unsatisfactory penetration in bamboo and wood modification treatment are solved, and the efficiency of bamboo and wood is achieved , comprehensive anti-corrosion and anti-mold modification.
Patent Information
- Application Number
- CN202411445370.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-16
AI Technical Summary
The existing bamboo and wood modification treatment methods have resulted in uneven application of bamboo and wood, and the effect of protective agent penetration is not ideal, making it difficult to achieve efficient and comprehensive anti-corrosion and anti-mold modification.
The bamboo and wood anti-mold and anti-corrosion collaborative modification device is adopted, including the soaking pool and the cover plate. The bamboo and wood are driven to slide back and forth in the soaking pool through the lifting mechanism and power components, and combined with vacuum and pressurization treatment, ensuring that the protective agent penetrates evenly into the inside of the bamboo and wood.
It achieves efficient and comprehensive anti-corrosion and mildew modification of bamboo and wood. The protective agent evenly contacts the surface and interior of bamboo and wood, improves the protective effect and avoids the residual protective agent on the surface.
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Figure CN118952394B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bamboo and wood processing, and in particular to a bamboo and wood mildew and corrosion resistant synergistic modification device and a method thereof. Background Art
[0002] In order to improve the anti-corrosion and anti-mildew ability of bamboo and wood during processing, bamboo and wood are often modified. The existing modification treatment generally coats the anti-corrosion and anti-mildew agent on the surface of bamboo and wood through a coating roller, and then slowly penetrates into the bamboo and wood. This method easily causes uneven coating on the surface of bamboo and wood, and the penetration effect of the protective agent is not ideal. To this end, the present invention develops a bamboo and wood anti-mildew and anti-mildew synergistic modification device and method to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide a bamboo and wood anti-mildew and anti-corrosion synergistic modification device and method, which can perform efficient and comprehensive anti-corrosion and anti-mildew modification treatment on bamboo and wood.
[0004] To achieve the above object, the first technical solution provided by the present invention is:
[0005] A bamboo and wood mildew and anticorrosion synergistic modification device comprises a soaking tank and a cover plate, wherein two first lifting mechanisms and two second lifting mechanisms are installed at the bottom of the inner cavity of the soaking tank, and the cover plate is connected to the first lifting mechanism and the second lifting mechanism, and a placement component is slidably installed between the telescopic end side walls of the two first lifting mechanisms and the second lifting mechanism, and a driving mechanism is installed at the bottom of the cover plate;
[0006] The placement assembly includes a placement rack, first sliding bars respectively connected to the two first lifting mechanisms in a sliding manner, and second sliding bars respectively connected to the two second lifting mechanisms in a sliding manner, and the first sliding bars and the second sliding bars are arranged close to each other, and the two ends of the placement rack are respectively hinged to the two first sliding bars and the two second sliding bars;
[0007] The driving mechanism includes a power assembly, which passes through the cover plate and is installed with an incomplete gear. A rectangular frame is slidably connected to the bottom of the cover plate, and first racks meshing with the incomplete gears are symmetrically arranged on the inner walls of both sides of the rectangular frame. Second racks are symmetrically fixedly connected to the opposite ends of the rectangular frame. A first double-headed screw and a second double-headed screw are rotatably connected to the bottom of the cover plate, and the outer walls of the first double-headed screw and the second double-headed screw are fixedly connected to rotating gears meshing with the second racks. The outer walls at both ends of the first double-headed screw are symmetrically threaded with first sliders, and the two first sliders are respectively hinged to the two first sliding bars, and the outer walls at both ends of the second double-headed screw are symmetrically threaded with second sliders, and the two second sliders are respectively hinged to the two second sliding bars.
[0008] Preferably, the placement rack includes a plurality of first mounting bars hinged to the first sliding bar and the second sliding bar on one side and a plurality of second mounting bars hinged to the first sliding bar and the second sliding bar on the other side, a plurality of placement rods are installed between the first mounting bars and the second mounting bars arranged opposite to each other, and a plurality of rollers are rotatably connected to the placement rods.
[0009] Preferably, an openable baffle is provided between the two first lifting mechanisms and between the two second lifting mechanisms, and the baffle is provided with a plurality of through holes.
[0010] Preferably, hinged seats are provided at opposite ends of the first mounting bar and the second mounting bar, and the first sliding bar and the second sliding bar are both provided with sliding grooves that cooperate with the hinged seats, and the sliding grooves run through the tops of the first sliding bar and the second sliding bar, and the hinged seat is slidably connected to the sliding grooves.
[0011] Preferably, the inner walls on both sides of the slide groove are provided with racks, the outer walls on both sides of the hinge seat are provided with elastic teeth that engage with the racks, and the two side walls of one end of the hinge seat that passes through the slide groove are provided with extrusion parts for extruding the elastic teeth.
[0012] Preferably, a sealing groove is provided at the top of the soaking tank, a sealing strip cooperating with the sealing groove is provided at the bottom of the cover plate, and a vacuum tube and a pressure tube are connected through the cover plate.
[0013] Preferably, a disc-type heating tube is installed at the bottom of the inner cavity of the soaking pool.
[0014] Preferably, the first lifting mechanism and the second lifting mechanism both include a bidirectional screw rod rotatably connected to the bottom of the inner cavity of the immersion pool, and the interior of the bidirectional screw rod is a hollow structure, the outer wall of the bidirectional screw rod is threadedly connected with an internally threaded sleeve, and the top of the internally threaded sleeve is connected to the cover plate, the inner cavity of the bidirectional screw rod is slidably connected with a sliding rod, and a limiting strip is arranged on the outer wall of the sliding rod, and a limiting groove is arranged on the inner wall of the bidirectional screw rod, a driving rod is fixedly connected to the top of the sliding rod, and the top of the driving rod passes through the inner cavity of the cover plate and is rotatably connected to the cover plate through a bearing, the power assembly is connected to the driving rod, and the four driving rods are connected by a sprocket assembly.
[0015] Preferably, the power assembly includes a power box, a driving motor is fixedly connected to the side wall of the power box, a first output shaft and a second output shaft are rotatably connected to the top and bottom of the inner cavity of the power box respectively, the first output shaft passes through the power box and is installed with a pulley assembly, and the pulley assembly is connected to a driving rod, the second output shaft is connected to an incomplete gear, a first driven bevel gear that can rotate in one direction is fixedly connected to the outer wall of the first output shaft, a second driven bevel gear is fixedly connected to the outer wall of the second output shaft, and the output end of the driving motor is fixedly connected to an active bevel gear that is meshed with the first driven bevel gear and the second driven bevel gear respectively.
[0016] The second technical solution provided by the present invention is:
[0017] A method for synergistically modifying bamboo and wood for mildew and corrosion resistance, using a synergistic modification device for modification, specifically comprising the following steps:
[0018] S1. Dry the fresh raw bamboo to a moisture content of 12-15%;
[0019] S2. Place the dried raw bamboo and wood into the placement rack in sequence, then cover the cover plate and control the vacuum degree in the immersion tank to be above 0.08MPa for 35-50min;
[0020] S3, adding protective agent into the immersion pool and turning on the disc heating tube;
[0021] S4. Turn off the vacuum pump and turn on the pressure pump to make the pressure reach 1.2-1.8MPa, and maintain the pressure for dynamic immersion treatment for 50-70min;
[0022] S5. Release the pressure and discharge the protective agent.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] In the present invention, when the bamboo is subjected to mildew and anticorrosion modification treatment, the bamboo can be placed on the placement rack, and then the cover plate and the placement rack are driven down by the lifting mechanism to immerse the bamboo into the protective agent in the soaking pool, so that the protective agent penetrates into the bamboo to modify the bamboo, and improve the anticorrosion and mildew resistance of the bamboo. During the soaking, the power component and the incomplete gear can drive the rectangular frame to slide back and forth, and the second rack can drive the first double-headed screw and the second double-headed screw to rotate back and forth, and the first double-headed screw and the second double-headed screw have opposite directions of rotation, so that the placement rack The two ends of the bamboo can be lifted and lowered alternately to produce an inclination, so that the bamboo can slide back and forth on the rack to achieve dynamic immersion, improve the immersion effect, and make the bamboo completely contact with the protective agent without dead angles, and the bamboo is completely in contact with the protective agent, so that the contact between the protective agent and the bamboo is more uniform. At the same time, after the bamboo is soaked and leaves the immersion pool, one end of the bamboo can be driven to rise and the other end can be driven to fall by a power component, so that the bamboo is tilted and remains stable, so that the protective agent remaining on the surface can flow down smoothly and will not be deposited on the surface of the bamboo. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 It is a structural schematic diagram of the modification device of the present invention;
[0027] Figure 2 It is a schematic diagram of the front cross-section structure of the modification device of the present invention;
[0028] Figure 3 It is a structural schematic diagram of the cover plate and its connecting parts in the modification device of the present invention;
[0029] Figure 4 It is a schematic diagram of the structure of the placement components and their connecting parts in the modification device of the present invention;
[0030] Figure 5 It is a schematic diagram of the exploded structure of the first lifting mechanism in the modification device of the present invention;
[0031] Figure 6 It is a schematic cross-sectional structural diagram of the first lifting mechanism in the modification device of the present invention;
[0032] Figure 7 It is a schematic diagram of the exploded structure of the first sliding bar and the first mounting bar in the modification device of the present invention;
[0033] Figure 8 It is a schematic structural diagram of the power assembly and its connecting parts in the modification device of the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] 1. Soaking tank; 11. Sealing groove; 2. Cover plate; 21. Sealing strip; 3. First lifting mechanism; 31. Bidirectional screw rod; 32. Internal threaded sleeve; 33. Sliding rod; 34. Limiting strip; 35. Driving rod; 36. Sprocket assembly; 4. Second lifting mechanism; 5. Placement assembly; 51. Placement rack; 511. First mounting strip; 512. Second mounting strip; 513. Placement rod; 514. Roller; 515. Articulated seat; 516. Elastic clamping teeth; 517. Extrusion piece; 52. First sliding strip; 53. Second sliding strip; 54. Sliding groove; 55. Clamping rack; 6. Driving mechanism ; 61. Power assembly; 6101. Power box; 6102. Drive motor; 6103. First output shaft; 6104. Second output shaft; 6105. Pulley assembly; 6106. First driven bevel gear; 6107. Second driven bevel gear; 6108. Active bevel gear; 62. Incomplete gear; 63. Rectangular frame; 64. First rack; 65. Second rack; 66. First double-headed screw; 67. Second double-headed screw; 68. Rotating gear; 69. First slider; 610. Second slider; 7. Baffle; 8. Vacuum tube; 9. Pressure tube; 10. Disc heating tube. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figure 1-8 As shown: One embodiment of the present invention is:
[0038] A bamboo and wood mildew and anticorrosion synergistic modification device comprises a soaking tank 1 and a cover plate 2. Two first lifting mechanisms 3 and two second lifting mechanisms 4 are installed at the bottom of the inner cavity of the soaking tank 1, and the cover plate 2 is connected to the first lifting mechanism 3 and the second lifting mechanism 4. A placement component 5 is slidably installed between the telescopic end side walls of the two first lifting mechanisms 3 and the second lifting mechanism 4. A driving mechanism 6 is installed at the bottom of the cover plate 2.
[0039] The placement assembly 5 includes a placement frame 51, a first sliding bar 52 slidably connected to the two first lifting mechanisms 3, and a second sliding bar 53 slidably connected to the two second lifting mechanisms 4, and the first sliding bar 52 and the second sliding bar 53 are arranged close to each other, and the two ends of the placement frame 51 are hinged to the two first sliding bars 52 and the two second sliding bars 53 respectively;
[0040] The driving mechanism 6 includes a power component 61, which passes through the cover plate 2 and is installed with an incomplete gear 62. A rectangular frame 63 is slidably connected to the bottom of the cover plate 2. The inner walls of both sides of the rectangular frame 63 are symmetrically provided with first racks 64 meshing with the incomplete gear 62. The opposite ends of the rectangular frame 63 are symmetrically fixed with second racks 65. The bottom of the cover plate 2 is rotatably connected with a first double-headed screw 66 and a second double-headed screw 67. The outer walls of the first double-headed screw 66 and the second double-headed screw 67 are both fixed with a rotating gear 68 meshing with the second rack 65. The outer walls of both ends of the first double-headed screw 66 are symmetrically threaded with first sliders 69, and the two first sliders 69 are respectively hinged to the two first sliding bars 52. The outer walls of both ends of the second double-headed screw 67 are symmetrically threaded with second sliders 610, and the two second sliders 610 are respectively hinged to the two second sliding bars 53.
[0041] In this embodiment, the placement rack 51 includes a plurality of first mounting bars 511 hinged to the first sliding bar 52 and the second sliding bar 53 on one side and a plurality of second mounting bars 512 hinged to the first sliding bar 52 and the second sliding bar 53 on the other side, a plurality of placement rods 513 are installed between the relatively arranged first mounting bars 511 and the second mounting bars 512, and a plurality of rollers 514 are rotatably connected to the placement rods 513, wherein the setting of the rollers can make the bamboo and wood slide more smoothly, and raise the bamboo and wood, thereby reducing the contact area between the bamboo and wood and the placement rods and improving the soaking effect.
[0042] In this embodiment, in order to prevent the bamboo from falling from both ends of the placement rack when the water is spun off after soaking, an openable baffle 7 is provided between the two first lifting mechanisms 3 and between the two second lifting mechanisms 4, and the baffle 7 has a plurality of through holes.
[0043] In this embodiment, in order to allow each layer of the rack to accommodate bamboo and wood of different thicknesses, hinge seats 515 are provided at opposite ends of the first mounting bar 511 and the second mounting bar 512, and the first sliding bar 52 and the second sliding bar 53 are provided with sliding grooves 54 that cooperate with the hinge seats 515, and the sliding grooves 54 run through the tops of the first sliding bar 52 and the second sliding bar 53, and the hinge seats 515 are slidably connected with the sliding grooves 54, and the inner walls on opposite sides of the sliding grooves 54 are provided with toothed bars 55, and the outer walls on opposite sides of the hinge seats 515 are provided with elastic toothed bars 516 that are mutually engaged with the toothed bars 55, and the two side walls of one end of the hinge seats 515 that pass through the sliding grooves 54 are provided with There is an extrusion piece 517 for extruding the elastic latch teeth 516, and the specific structure is: the interior of the hinge seat 515 is a hollow structure, and the ends of the two elastic latch teeth 516 close to each other are inserted into the hinge seat 515, and the two elastic latch teeth 516 are connected by a spring. One end of the extrusion piece 517 is inserted into the hinge seat 515 and connected to the elastic latch teeth 516, so that the extrusion piece 517 can drive the elastic latch teeth 516 to slide, wherein the elastic latch teeth are driven to deform by the extrusion piece, so that the elastic latch teeth are separated from the latch teeth, so that the hinge seat can slide up and down, thereby adjusting the spacing between each layer of mounting strips to adapt to bamboo and wood of different thicknesses.
[0044] In this embodiment, in order to improve the penetration effect of the protective agent in the soaking pool, a sealing groove 11 is opened on the top of the soaking pool 1, and a sealing strip 21 that cooperates with the sealing groove 11 is arranged at the bottom of the cover plate 2. The cover plate 2 is connected with a vacuum tube 8 and a pressure tube 9 (both are telescopic tubes), and a disc heating tube 10 is installed at the bottom of the inner cavity of the soaking pool 1, wherein the cooperation of the sealing groove and the sealing strip can ensure the sealing of the soaking pool, and the vacuum tube cooperates with an external vacuum pump to evacuate the soaking pool, so that the bamboo can be pre-treated by vacuum suction, and then the soaking pool is pressurized by the pressure tube and the external pressure pump, and the protective agent is heated and insulated by the disc heating tube at the same time, so that after vacuum and pressurization treatment, the protective agent penetrates into the interior of the original bamboo from the inner circle of the original bamboo (bamboo yellow) with the highest nutrient content and the lowest density, which greatly improves the penetration speed and penetration amount of the protective agent.
[0045] In this embodiment, in order to ensure the sealing of the interior of the immersion pool and only use one set of motors for lifting control and dynamic immersion control, the first lifting mechanism 3 and the second lifting mechanism 4 both include a bidirectional screw rod 31 rotatably connected to the bottom of the inner cavity of the immersion pool 1, and the interior of the bidirectional screw rod 31 is a hollow structure, the outer wall of the bidirectional screw rod 31 is threadedly connected with an internal threaded sleeve 32, and the top of the internal threaded sleeve 32 is connected to the cover plate 2, the inner cavity of the bidirectional screw rod 31 is slidably connected with a sliding rod 33, and the outer wall of the sliding rod 33 is provided with a limiting strip 34, and the inner wall of the bidirectional screw rod 31 is provided with a limiting groove, the top of the sliding rod 33 is fixedly connected with a driving rod 35, and the top of the driving rod 35 passes through the inner cavity of the cover plate 2 and is rotatably connected to the cover plate 2 through a bearing, the power component 61 is connected to the driving rod 35, and the four driving rods 35 are connected by a sprocket assembly 36, wherein the power component drives one driving rod and a screw rod to rotate, and synchronously drives the other three screw rods to rotate through the chain assembly, thereby realizing smooth up and down lifting of the cover plate.
[0046] In this embodiment, the power assembly 61 includes a power box 6101, a driving motor 6102 is fixedly connected to the side wall of the power box 6101, and the top and bottom of the inner cavity of the power box 6101 are respectively rotatably connected to the first output shaft 6103 and the second output shaft 6104, the first output shaft 6103 passes through the power box 6101 and is installed with a pulley assembly 6105, and the pulley assembly 6105 is connected to a driving rod 35, the second output shaft 6104 is connected to the incomplete gear 62, the outer wall of the first output shaft 6103 is fixedly connected to the first driven bevel gear 6106 that can rotate in one direction, and the outer wall of the second output shaft 6104 is fixedly connected to the first driven bevel gear 6106 that can rotate in one direction. There are two driven bevel gears 6107, and the output end of the driving motor 6102 is fixedly connected with an active bevel gear 6108 which is meshed with the first driven bevel gear 6106 and the second driven bevel gear 6107 respectively. When the driving motor rotates in the forward direction, it can drive the first output shaft and the second output shaft to rotate synchronously, so that the cover plate can be lowered, and the placement rack can be gradually immersed in the immersion pool, and in the process of descending, the two ends of the placement rack can also slide back and forth alternately up and down. After the cover plate is installed, the driving motor rotates in the opposite direction. At this time, it can only drive the second output shaft to rotate, so that the placement rack moves, and the cover plate remains in position.
[0047] The specific working process of this embodiment is as follows:
[0048] When the bamboo is modified, a protective agent is added into the soaking tank 1 , and then the bamboo to be treated is sequentially placed on each layer of the placement rods 513 of the placement rack 51 , and then the baffles 7 on both sides of the placement rack 51 are closed.
[0049] Then the driving motor 6102 is started forward, and the driving motor 6102 drives the first driven bevel gear 6106 (and the connection structure between the first driven bevel gear 6106 and the first output shaft 6103 is: the outer wall of the first output shaft 6103 is provided with a rotating disk with a ratchet, the first driven bevel gear 6106 is sleeved on the rotating disk, and the inner hole of the first driven bevel gear 6106 is provided with a ratchet groove matched with the ratchet, and this structure enables the first output shaft 6103 to rotate in one direction) and the second driven bevel gear 6107 through the active bevel gear 6108. Rotate, wherein the first output shaft 6103 drives a driving rod 35 to rotate through the pulley assembly 6105, and synchronously drives the remaining three driving rods 35 to rotate through the sprocket assembly 36, so that the four bidirectional screw rods 31 rotate synchronously, and drive the four internal threaded sleeves 32 and the cover plate 2 to descend. During the process of the cover plate 2 descending, the driving rod 35 and the sliding rod 33 can be driven to slide inside the bidirectional screw rod 31, so as to realize the continuous rotation of the bidirectional screw rod 31, until the cover plate 2 completely covers the immersion tank 1 (the sealing strip 21 is completely inserted into the sealing groove 11);
[0050] The second output shaft 6104 rotates forward to drive the incomplete gear 62 to rotate, and the incomplete gear 62 meshes with the two first racks 64 in turn, thereby driving the rectangular frame 63 and the second rack 65 to slide back and forth. When the second rack 65 slides back and forth, it can drive the rotating gear 68 on the first double-headed screw 66 to rotate forward and drive the rotating gear 68 on the second double-headed screw 67 to rotate in the opposite direction, so that the first double-headed screw 66 and the second double-headed screw 67 rotate in opposite directions. When the first double-headed screw 66 rotates forward, it drives the two The first slider 69 slides in a direction approaching each other, thereby driving the two first sliding bars 52 to slide upward along the internal threaded sleeve 32. At the same time, the second double-headed screw 67 rotates in the opposite direction, driving the two second sliders 610 to slide in a direction away from each other, thereby driving the two second sliding bars 53 to slide downward along the internal threaded sleeve 32, and finally the placement rack 51 can be tilted, so that the bamboo and wood slide a certain distance in the tilted direction and are blocked by the baffle 7. In this way, as the rectangular frame 63 slides back and forth, the bamboo and wood slide back and forth in the placement rack 51;
[0051] After the cover plate 2 completely covers the soaking pool 1, the drive motor 6102 is started in reverse, wherein the active bevel gear 6108 drives the first driven bevel gear 6106 to idle (that is, the first output shaft 6103 does not rotate), while the second driven bevel gear 6107 and the incomplete gear 62 rotate normally, so that during the soaking process, the sealing of the soaking pool 1 can be ensured, and the bamboo can be driven to slide back and forth on the placement rack 51, so that the soaking has no dead angle and is more uniform.
[0052] During the soaking process, the external pressure pump is started to pressurize the soaking pool 1 through the pressure pipe 9 to improve the penetration efficiency, and the disc heating pipe 10 is turned on to heat and keep the protective agent warm.
[0053] After the soaking is completed, the drive motor 6102 is started in the forward direction, so that the internal threaded sleeve 32 slides upward under the drive of the bidirectional screw 31, driving the cover plate 2 and the placement rack 51 to rise. During the rising process, the bamboo and wood also slide back and forth, and can also be tilted, so that the protective agent remaining on the bamboo and wood can flow out along the inclined angle, and after rising into place, the placement rack 51 is kept in a tilted state. After the protective agent has completely flowed out, the baffle 7 at the lower end is opened, the bamboo and wood are taken out, and the bamboo and wood modification is completed.
[0054] The second embodiment of the present invention is:
[0055] A method for synergistically modifying bamboo and wood for mildew and corrosion resistance comprises the following steps:
[0056] S1. Dry the fresh raw bamboo wood in the shade to a moisture content of 12-15%. The control range of the moisture content of the raw bamboo has a significant impact on the antiseptic effect. The moisture content directly affects the penetration effect of the protective agent. If the moisture content exceeds 15%, the penetration effect is poor. If the moisture content is less than 12%, the raw bamboo is prone to cracking after and during treatment. When the moisture content is between 12% and 15%, the vacuum degree is above 0.08MPa, the treatment is carried out for 35-50min, and combined with the subsequent pressurization, the penetration effect achieved by the protective agent is better.
[0057] S2, put the dried raw bamboo wood into the placement rack 51 of the first embodiment in sequence, then cover the cover plate 2 and control the vacuum degree in the soaking tank 1 to be above 0.08MPa, and treat for 35-50min, and before S2, perform high pressure pre-treatment on the raw bamboo, and the conditions of the high pressure pre-treatment are pressure 2.6-3.2MPa, temperature 10-15℃, and treatment time 2-5min. The early high pressure pre-treatment has a short treatment time, which is controlled at 2-5 minutes, which is conducive to improving the penetration of the protective agent in the later stage;
[0058] S3, adding a protective agent into the soaking pool 1, and turning on the disc heating tube 10, and the protective agent includes the following components in parts by weight: 3-6 parts of alcohol, 3-5 parts of chitosan (and chitosan is chitosan with a deacetylation degree of 88-92%), 2-4 parts of nano titanium dioxide, 22-30 parts of acetic acid, 5-8 parts of quaternary ammonium salt, and 12-18 parts of bamboo leaf extract. The protective agent has a higher affinity with the original bamboo. Under the process adopted by the present invention, it is easier to penetrate into the interior of the original bamboo, and has good binding force with bamboo fiber, especially chitosan. Under the action of acetic acid, chitosan is more likely to carry anti-corrosion and anti-mildew effective ingredients into the bamboo fiber, and the combination is firm, and the anti-corrosion and anti-mildew effect is more lasting. In addition, chitosan and nano titanium dioxide work together to be able to more quickly and efficiently penetrate the original bamboo inner circle with the highest nutrient content and the lowest density and penetrate into the interior of the original bamboo;
[0059] In this embodiment, the bamboo leaf extract is obtained according to the following steps: A. Wash the bamboo leaves, dry them, and grind them to obtain bamboo leaf powder; B. Add an alcohol solution with a volume 2-4 times that of the bamboo leaf powder, and ultrasonically treat it for 35-50 minutes to obtain an initial extraction solution; C. Filter the initial extraction solution to obtain a bamboo leaf extract.
[0060] S4. Turn off the vacuum pump and turn on the pressure pump to make the pressure reach 1.2-1.8MPa, and maintain the pressure for dynamic immersion treatment for 50-70min;
[0061] S5, release the pressure, discharge the protective agent, and after the protective agent is discharged, first steam the bamboo and then perform vacuum treatment, wherein the steaming treatment is carried out for 30-40 minutes at a humidity of 75-88% and a temperature of 85-100°C. Adding the steaming treatment can prolong the residence time of the protective agent in the original bamboo, making it difficult to be lost, and can achieve a long-term protective effect.
[0062] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bamboo and wood mildew and anti-corrosion synergistic modification device, characterized in that: It comprises a soaking tank (1) and a cover plate (2), wherein two first lifting mechanisms (3) and two second lifting mechanisms (4) are installed at the bottom of the inner cavity of the soaking tank (1), and the cover plate (2) is connected to the first lifting mechanism (3) and the second lifting mechanism (4), a placement component (5) is slidably installed between the telescopic end side walls of the two first lifting mechanisms (3) and the second lifting mechanism (4), and a driving mechanism (6) is installed at the bottom of the cover plate (2); The placement assembly (5) comprises a placement frame (51), a first sliding bar (52) slidably connected to the two first lifting mechanisms (3) respectively, and a second sliding bar (53) slidably connected to the two second lifting mechanisms (4) respectively, and the first sliding bar (52) and the second sliding bar (53) are arranged close to each other, and the two ends of the placement frame (51) are hinged to the two first sliding bars (52) and the two second sliding bars (53) respectively; The driving mechanism (6) comprises a power assembly (61), the power assembly (61) passes through the cover plate (2) and is installed with an incomplete gear (62), the bottom of the cover plate (2) is slidably connected to a rectangular frame (63), the inner walls of both sides of the rectangular frame (63) are symmetrically provided with first racks (64) meshing with the incomplete gear (62), the opposite ends of the rectangular frame (63) are symmetrically fixed with second racks (65), and the bottom of the cover plate (2) is rotatably connected to a first double-headed screw (66) and a second double-headed screw (67). ), the outer walls of the first double-headed screw (66) and the second double-headed screw (67) are both fixedly connected with a rotating gear (68) meshing with the second rack (65), the outer walls at both ends of the first double-headed screw (66) are symmetrically threadedly connected with first sliders (69), and the two first sliders (69) are respectively hinged to the two first sliding bars (52), and the outer walls at both ends of the second double-headed screw (67) are symmetrically threadedly connected with second sliders (610), and the two second sliders (610) are respectively hinged to the two second sliding bars (53).
2. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 1 is characterized by: The placement rack (51) comprises a plurality of first mounting bars (511) hingedly connected to a first sliding bar (52) and a second sliding bar (53) on one side, and a plurality of second mounting bars (512) hingedly connected to a first sliding bar (52) and a second sliding bar (53) on the other side, a plurality of placement rods (513) being installed between the first mounting bars (511) and the second mounting bars (512) being arranged opposite to each other, and a plurality of rollers (514) being rotatably connected to the placement rods (513).
3. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 2 is characterized by: An openable baffle (7) is provided between the two first lifting mechanisms (3) and between the two second lifting mechanisms (4), and the baffle (7) is provided with a plurality of through holes.
4. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 2 is characterized by: The first mounting bar (511) and the second mounting bar (512) are each provided with a hinge seat (515) at opposite ends, the first sliding bar (52) and the second sliding bar (53) are each provided with a slide groove (54) that cooperates with the hinge seat (515), and the slide groove (54) runs through the top of the first sliding bar (52) and the second sliding bar (53), and the hinge seat (515) is slidably connected to the slide groove (54).
5. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 4 is characterized by: The inner walls on opposite sides of the slide groove (54) are provided with latching teeth (55), the outer walls on opposite sides of the hinge seat (515) are provided with elastic latching teeth (516) that are mutually latched and matched with the latching teeth (55), and the two side walls of one end of the hinge seat (515) that passes through the slide groove (54) are provided with extrusion pieces (517) for extruding the elastic latching teeth (516).
6. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 1, characterized in that: The top of the soaking tank (1) is provided with a sealing groove (11), the bottom of the cover plate (2) is provided with a sealing strip (21) that cooperates with the sealing groove (11), and the cover plate (2) is connected through a vacuum tube (8) and a pressure tube (9).
7. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 1, characterized in that: A disc-type heating pipe (10) is installed at the bottom of the inner cavity of the soaking pool (1).
8. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 1, characterized in that: The first lifting mechanism (3) and the second lifting mechanism (4) both comprise a bidirectional screw rod (31) rotatably connected to the bottom of the inner cavity of the soaking tank (1), and the interior of the bidirectional screw rod (31) is a hollow structure, the outer wall of the bidirectional screw rod (31) is threadedly connected to an internally threaded sleeve (32), and the top of the internally threaded sleeve (32) is connected to the cover plate (2), the inner cavity of the bidirectional screw rod (31) is slidably connected to a sliding rod (33), and the outer wall of the sliding rod (33) is provided with a limit strip (34), the inner wall of the bidirectional screw rod (31) is provided with a limit groove, the top of the sliding rod (33) is fixedly connected to a driving rod (35), and the top of the driving rod (35) passes through the inner cavity of the cover plate (2) and is rotatably connected to the cover plate (2) via a bearing, the power assembly (61) is connected to the driving rod (35), and the four driving rods (35) are connected via a sprocket assembly (36).
9. The bamboo and wood mildew and anticorrosion synergistic modification device according to claim 8, characterized in that: The power assembly (61) comprises a power box (6101), a driving motor (6102) is fixedly connected to the side wall of the power box (6101), a first output shaft (6103) and a second output shaft (6104) are rotatably connected at the top and bottom of the inner cavity of the power box (6101), the first output shaft (6103) passes through the power box (6101) and is installed with a pulley assembly (6105), and the pulley assembly (6105) is connected to a driving rod (35). The second output shaft (6104) is connected to the incomplete gear (62); the outer wall of the first output shaft (6103) is fixedly connected to a first driven bevel gear (6106) that can rotate in one direction; the outer wall of the second output shaft (6104) is fixedly connected to a second driven bevel gear (6107); and the output end of the drive motor (6102) is fixedly connected to an active bevel gear (6108) that is meshed with the first driven bevel gear (6106) and the second driven bevel gear (6107), respectively.
10. A method for synergistically modifying bamboo and wood for mildew and corrosion resistance, characterized in that: The modification is carried out using the synergistic modification device according to any one of claims 1 to 9, specifically comprising the following steps: S1. Dry the fresh raw bamboo to a moisture content of 12-15%; S2, placing the dried raw bamboo and wood into the placement rack (51) in sequence, then covering it with the cover plate (2) and controlling the vacuum degree in the soaking tank (1) to be above 0.08 MPa, and performing dynamic soaking treatment for 35-50 minutes; S3, adding a protective agent into the soaking tank (1) and turning on the disc heating tube (10); S4. Turn off the vacuum pump and turn on the pressure pump to make the pressure reach 1.2-1.8MPa, and maintain the pressure treatment for 50-70min; S5. Release the pressure and discharge the protective agent.
Citation Information
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