A segment gap powder spraying plugging machine
By introducing technologies such as power telescopic mobile frame and airbag cleaning strips into the pipe slot gap powder spraying machine, the problems of low cleaning efficiency and difficulty in gap adjustment in the existing technology are solved, and efficient cleaning of the shielded pipe slot gaps is achieved. Effective treatment of blockages avoids damage to the end face of the pipe piece.
Patent Information
- Application Number
- CN202411466872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing shield pipe segment gap powder spraying plugging machine is inefficient when cleaning harder plugs, and cannot be adjusted according to the gap width, which can easily damage the end face of the pipe segment.
A pipe-slit gap powder spraying machine including a power telescopic mobile rack, powder feeding box, fixed-range plate, oblique frame, airbag cleaning strip and jet angle rod is designed, and a cleaning plate driven by an elastic structure and motor is driven by a motor. The airbag cleaning strip realizes accurate cleaning of the gap and effective blow and cleansing of blockages, avoiding damage to the end face of the pipe piece.
Efficient cleaning of the gaps of the pipe segments is achieved, ensuring that the cleaning range matches the gap width, avoiding damage to the end face of the pipe segments, and improving the cleaning effect of harder clogs.
Smart Images

Figure CN118959042B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of powder spraying at pipe segment gaps, and in particular to a pipe segment gap powder spraying plugging machine. Background Art
[0002] The shield segment is the main assembly component of the shield construction and the outermost barrier of the tunnel. It is responsible for resisting soil pressure, groundwater pressure and some special loads. The shield segment is the permanent lining structure of the shield tunnel. The quality of the shield segment is directly related to the overall quality and safety of the tunnel, and affects the waterproof performance and durability of the tunnel.
[0003] Chinese patent announcement number CN204327122U discloses a shield segment gap powder spraying plugging machine, including a gun body, a handle is arranged at the rear of the gun body, an air duct is arranged inside the gun, the air inlet of the air duct is arranged at the lower end of the handle, the air inlet is connected to the air pump through an air pipe, a vent valve is arranged on the air duct, and the switch handle of the vent valve is arranged outside the gun body and in front of the handle; a silo is arranged at the lower part of the front of the gun body, a silo pipe is arranged in the silo, and the upper end of the silo pipe is connected to the air duct; a spray pipe is arranged at the front end of the gun body, the spray pipe is a flat pipe, the rear end of the spray pipe is connected to the air duct, a water spray pipe is arranged on the side of the spray pipe, and the water spray pipe is connected to the water pump through a water pipe. The utility model is simple to operate, has good filling effect, high efficiency, and reduces the work intensity of workers.
[0004] The above-mentioned related technologies have the following defects: in the prior art, cleaning is generally carried out through air flow and water flow, so harder blockages are inconvenient to remove; and when a cleaning structure is used to clean the gaps between the pipe segments, it cannot be adjusted according to the gaps between the pipe segments. When the cleaning structure is narrow, the gaps between the pipe segments cannot be fully cleaned; and when the cleaning range of the cleaning structure is wide, the end face of the pipe segment is easily damaged. For this reason, a pipe segment gap powder spraying plugging machine is proposed. Summary of the invention
[0005] In order to avoid damaging the end faces of the pipe segments when cleaning the gaps between the pipe segments, the present invention provides a pipe segment gap powder spraying and plugging machine.
[0006] The present invention provides a segment gap powder spraying and plugging machine, which adopts the following technical scheme: it comprises a power telescopic moving frame and a powder spraying feeding box, wherein two power telescopic moving frames are provided, a main shaft is provided between the two power telescopic moving frames, the powder spraying feeding box is located between the two power telescopic moving frames, two ends of the main shaft are respectively rotatably connected with the upper ends of the two power telescopic moving frames, a main board is provided between the two power telescopic moving frames, the powder spraying feeding box is fixed to the main board, a fork frame is fixed to the upper surface of the main board, the other end of the fork frame is fixed to the main shaft, a sub-plate is provided below the main board, a cavity box is fixedly installed on the upper surface of the sub-plate, the interior of the cavity box is connected with the bottom of the sub-plate, the main board is fixedly sleeved on the upper end of the cavity box, a fixing plate is provided on the inner side of the cavity box, and the fixing plate is fixed to the main board. The fixed plate is fixed to the auxiliary plate, a movable plate is arranged above the fixed plate, the movable plate and the fixed plate are elastically connected through an elastic structure, the upper surface of the fixed plate slides through two distance plates, one end of the two distance plates located above the fixed plate is slidably connected with an inclined frame A, the upper end of the inclined frame A is fixed to the bottom surface of the movable plate, the upper surface of the fixed plate rotates through a lower plate, an upper plate is arranged above the lower plate, the movable plate is rotatably sleeved on the outer surface of the upper plate, a plurality of inclined frames B are fixed to the bottom surface of the upper plate, the inclined frames A and B have the same inclination angle, the bottom surface of the lower plate and below each inclined frame B slides through a cleaning plate, the upper end of the cleaning plate is slidably inserted into the interior of the inclined frame B located directly above, a motor A is fixed to the upper surface of the movable plate, and the output end of the motor A is fixed to the upper plate.
[0007] The bottom surface of the left end of the fixed plate is elastically rotatably connected with a torsion frame, and the lower end of the torsion frame is rotatably connected with a cavity disk, and a ventilation structure is fixed to the bottom surface of the left end of the fixed plate. The connecting shaft of the torsion frame and the fixed plate is coaxial with the central axis of the ventilation structure, and the lower end of the ventilation structure is rotatably connected with the back axis of the cavity disk, and an air supply structure is fixed on the upper surface of the main board, and the cavity box and the main board are fixedly sleeved on the upper end of the ventilation structure, and the upper end of the ventilation structure is fixedly connected with the air supply structure, and a plurality of air bag cleaning strips are fixedly connected with the outer ring surface of the cavity disk, and a rotatable air discharge structure is slidably connected to the front end of the cavity disk, and the interior of the air discharge structure is connected with the interior of the cavity disk, and an elastic telescopic rod is fixed to one end of the air discharge structure located inside the cavity disk, and the other end of the elastic telescopic rod is fixed to the inner ring surface of the cavity disk, and a power structure is arranged on the front side of the torsion frame, and the power structure is connected to the left end of the fixed plate, and the output end of the power structure is connected to the front end of the air discharge structure.
[0008] Optionally, the lower end of the distance plate is a plate-like structure, the upper end of the distance plate is a rod-like structure, the fixed plate is connected to the rod-like structure of the distance plate, a movable groove is provided at the connection between the fixed plate and the distance plate, the contact surface between one end of the rod-like structure of the distance plate located inside the movable groove and the inner wall of the movable groove is a convex structure, the distance between one end of the plate-like structure of the two distance plates close to the lower plate is smaller than the distance between the other ends of the two distance plates, the lower end of the cleaning plate is a plate-like structure, the upper end of the cleaning plate is a rod-like structure, the multiple cleaning plates are distributed in a circular array about the axis of the upper plate, the upper plate and the lower plate are coaxially arranged, the distance between the plate-like structure of the cleaning plate and the axis of the upper plate is equal to half of the maximum distance between the two plate-like structures of the two distance plates, and the two distance plates are symmetrically distributed front and back around the center plane of the fixed plate.
[0009] Optionally, a jet angle rod is arranged between the two spacing plates, the lower end of the jet angle rod is a triangular column structure, the upper end of the jet angle rod is a circular tube structure, the circular tube end of the jet angle rod is fixed through the bottom surface of the fixed plate, the movable plate is slidably sleeved on the outer surface of the circular tube end of the jet angle rod, the cavity box and the main board are fixedly sleeved on the circular tube end of the jet angle rod, and the upper end of the jet angle rod is fixedly connected to the air supply structure.
[0010] Optionally, a dust box is arranged between the two powered telescopic movable frames. The dust box is fixedly sleeved on the outer surface of the main shaft. A connecting pipe is fixedly connected to one side of the dust box close to the fixed plate, and the other end of the connecting pipe is fixedly connected to the cavity box. A worm gear is fixedly sleeved on one end of the main shaft, a worm is meshed with one side of the worm gear, a motor B is arranged on the lower side of the worm gear, the worm is fixed to the output end of the motor B, and an openable and closable breathable cover is installed on the outer ring surface of the dust box.
[0011] Optionally, the elastic structure includes a slotted fork tube, the upper end of the slotted fork tube is fixed to the bottom surface of the movable plate, the fixed plate is slidably sleeved on the lower end of the slotted fork tube, a push spring is fixed to the upper surface of the fixed plate, the upper end of the push spring is fixed to the movable plate, the push spring is located on the inner ring side of the slotted fork tube, the outer surface of the movable plate is slidably sleeved with a dust cover, and the bottom surface of the dust cover is fixed to the upper surface of the fixed plate.
[0012] Optionally, the deflation structure includes an inner prism tube, a plug and a gas spring, the plug is slidably inserted into the interior of the inner prism tube, one end of the gas spring is fixed to the inner wall of the inner prism tube located inside the cavity disk, the other end of the gas spring is fixed to the plug, the end of the inner prism tube located inside the cavity disk is threadedly sleeved with a threaded ring, the threaded ring is fixed to the inner wall of the cavity disk, the end of the inner prism tube located inside the cavity disk has an outer ring surface in the shape of a prism, the prism end of the inner prism tube located inside the cavity disk is slidably sleeved with an inner prism shaft, and the inner prism shaft It is coaxially arranged with the cavity disk, the inner prism shaft is rotatably connected to the inner wall of the cavity disk, the outer annular surface of the inner prism shaft is fixed to the elastic telescopic rod, the elastic telescopic rod is in the shape of an arc, the arc axis of the elastic telescopic rod is coaxially arranged with the axis of the cavity disk, the end of the inner prism tube located outside the cavity disk is a prism end, the end of the inner prism tube located outside the cavity disk is slidably sleeved with a driven bevel gear A, the driven bevel gear A is rotatably connected to the front face of the torsion frame, and the outer annular surface of the end of the inner prism tube located outside the cavity disk is provided with a plurality of pressure relief holes.
[0013] Optionally, the power structure includes a motor C and a long shaft, which is rotatably connected to the torsion frame, an active bevel gear A is meshed above the driven bevel gear A, the active bevel gear A is coaxially fixed to the lower end of the long shaft, a driven gear B is coaxially fixed to the upper end of the long shaft, and a driving gear B is meshed on one side of the driven gear B. The upper end of the torsion frame is in the shape of a round rod, and the round rod end of the torsion frame is rotatably connected to the fixed plate. The driving gear B is coaxially arranged with the round rod shape of the torsion frame, and the driving gear B is rotatably connected to the bottom surface of the fixed plate. A spur gear A is coaxially fixed to the outer ring surface of the driving gear B, and one side of the spur gear A is meshed with a spur gear B. Spur gear B is fixed to the output end of the motor C, and the motor C is fixed to the fixed plate. The round rod end of the torsion frame is located above the fixed plate and is fixedly sleeved with a spur gear C. A missing tooth gear is meshed on one side of the spur gear C, and the missing tooth gear is fixed to the output end of the motor C. An axis plate is fixed to the upper surface of the spur gear C, and side baffles are provided on both sides of the axis plate, and the lower ends of the side baffles are fixed to the upper surface of the fixed plate.
[0014] Optionally, the ventilation structure includes an air cavity ring, the axis of the air cavity ring is coaxially arranged with the rod-shaped structure of the torsion frame, the bottom surface of the air cavity ring is rotatably connected with a torsion ring, the back axis of the cavity disk is rotatably connected with a bent pipe, the upper end of the bent pipe is fixedly inserted through the bottom surface of the torsion ring, the upper surface of the air cavity ring is fixedly connected with an air supply pipe, the cavity box and the main board are fixedly sleeved on the outer surface of the air supply pipe, and the air supply structure is fixedly connected with the upper end of the air supply pipe.
[0015] Optionally, a plurality of mutually contacting blocking rods are arranged on the outer ring side of the sub-plate, the upper ends of the blocking rods slide through the bottom surface of the main plate, and the upper ends of the blocking rods are elastically connected to the bottom surface of the main plate.
[0016] In summary, the present invention includes the following beneficial technical effects:
[0017] The present invention arranges a distance plate, an inclined frame A, a cleaning plate and an inclined frame B. The elastic structure has a tendency to push the movable plate away from the fixed plate. The two distance plates are controlled to be inserted between the gaps between the two pipe segments. The ends of the two distance plates that are away from each other are respectively in contact with the sides of the two pipe segments that are close to each other. The upper end of the distance plate drives the movable plate to move relative to the fixed plate by moving in the inclined frame A. At the same time, the movable plate approaches the lower plate through the upper plate. The inclined frame B moves downward synchronously with the upper plate, driving the cleaning plate to change the distance from the axis of the lower plate, so that the cleaning plate just contacts the end surface of the pipe segment. When the motor A drives the upper plate to rotate, the cleaning plate and the lower plate are driven to rotate through the inclined frame B, so that the cleaning plate cleans the debris inside the gap between the two pipes when rotating, and the cleaning range of the cleaning plate is equal to the gap width between the pipes, without causing damage to the end surface of the pipes.
[0018] The present invention is provided with an air bag cleaning strip, an inner prism tube, a plug, a pressure relief hole and an elastic telescopic rod. The air supply structure supplies air to the inside of the cavity disk through the ventilation structure. The air bag cleaning strip expands under the filling of gas, thereby increasing the hardness of the air bag cleaning strip. Then, when the cavity disk rotates, the air bag cleaning strip is driven to hit and clean the blockage in the gap between the tube sheets. As the air pressure inside the cavity disk increases, the plug is pushed to stretch the gas pressure spring to move outward. When the plug moves to the outside of the pressure relief hole located on the outer surface of the cavity disk, the gas is discharged from the pressure relief hole to limit the maximum air pressure in the cavity disk. When the air bag cleaning strip hits the harder blockage, the degree to which the air bag cleaning strip moves relative to the inner prism axis to compress the elastic telescopic rod increases, driving the inner prism tube to rotate and engage with the threaded ring to move into the cavity disk, increasing the moving distance of the plug to the right side of the pressure relief hole on the outer side of the cavity disk, thereby increasing the air pressure in the cavity disk, and simultaneously increasing the hardness of the air bag cleaning strip after being filled with air pressure, thereby increasing the striking and cleaning effect of the air bag cleaning strip on the blockage when it rotates.
[0019] The present invention provides an axis plate and a side baffle rod, and the toothless gear intermittently meshes with the spur gear C to drive the torsion frame to rotate intermittently. After the toothless gear is disengaged from the spur gear C, the torsion frame is reset under the elastic connection with the fixed plate. The two side baffle rods block the axis plate to limit the rotation range of the torsion frame. When the torsion frame swings, it drives the airbag cleaning strip to swing, thereby increasing the cleaning width.
[0020] The present invention provides a blocking rod and an air jet angle rod. The air jet angle rod blows air from between two distance plates toward one side of the cleaning plate to blow the blockage cleaned by the cleaning plate out from between the two pipe segments. A plurality of mutually contacting blocking rods seal the space between the auxiliary plate and the pipe segment to prevent the blockage from being scattered by the airflow. The blockage is driven by the airflow into the dust collecting box through the connecting pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0022] Figure 22 is a schematic diagram of the structure of the dust collecting box connected to the main shaft in an embodiment of the present invention;
[0023] Figure 3 is a structural schematic diagram of a schematic diagram of a connection between an air supply structure and a main board in an embodiment of the present invention;
[0024] Figure 4 is a schematic diagram of the structure of the connection between the fixing plate and the main board in an embodiment of the present invention;
[0025] Figure 5 2 is a schematic diagram of the structure of the connection between the fixed plate and the distance plate in an embodiment of the present invention;
[0026] Figure 6 is a schematic structural diagram of the connection between the side guard bar and the fixing plate in an embodiment of the present invention;
[0027] Figure 7 is a partial structural cross-sectional view of an embodiment of the present invention;
[0028] Figure 8 2 is a schematic diagram of the structure of the connection between the inner prism tube and the cavity disk in an embodiment of the present invention;
[0029] Fig. 9 is a schematic diagram of the structure of the connection between the plug and the gas pressure spring in an embodiment of the present invention;
[0030] Fig.10 In the embodiment of the present invention Figure 7 A schematic diagram of the enlarged structure in the middle.
[0031] Figure numerals: 1, power telescopic mobile frame; 2, powder feeding box; 3, main shaft; 4, main board; 5, elastic structure; 51, slotted fork tube; 52, push spring; 53, dust cover; 6, ventilation structure; 61, air cavity ring; 62, torsion ring; 63, elbow; 64, air supply pipe; 7, air release structure; 71, inner prism tube; 72, plug; 73, gas spring; 74, threaded ring; 75, inner prism shaft; 76, driven bevel gear A; 77, pressure relief hole; 8, power structure; 81, motor C; 82, long shaft; 83, driving bevel gear A; 84, driven gear B; 85, driving gear B; 86, spur gear A; 87, Spur gear B; 88, spur gear C; 89, missing tooth gear; 891, axis plate; 892, side stopper; 9, fork frame; 10, sub-plate; 11, cavity box; 12, fixed plate; 13, movable plate; 14, inclined frame A; 15, distance plate; 16, lower plate; 17, upper plate; 18, inclined frame B; 19, cleaning plate; 20, motor A; 21, torsion frame; 22, cavity plate; 23, air supply structure; 24, airbag cleaning strip; 25, elastic telescopic rod; 26, movable groove; 27, jet angle rod; 28, dust collection box; 29, connecting pipe; 30, worm; 31, worm wheel; 32, motor B; 33, blocking rod. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-Figure 10 The present invention is described in further detail.
[0033] The embodiment of the present invention discloses a segment gap powder spraying plugging machine. Figure 1 As shown, it includes a power telescopic moving frame 1 and a powder feeding box 2, two power telescopic moving frames 1 are provided, a main shaft 3 is provided between the two power telescopic moving frames 1, the powder feeding box 2 is located between the two power telescopic moving frames 1, both ends of the main shaft 3 are rotatably connected to the upper ends of the two power telescopic moving frames 1 respectively, the power telescopic moving frame 1 can change the height of the main shaft 3 by telescoping, a main board 4 is provided between the two power telescopic moving frames 1, the powder feeding box 2 is fixed to the main board 4, the powder feeding box 2 can fill powder into the gap between the pipe segments, a fork frame 9 is fixed to the upper surface of the main board 4, the other end of the fork frame 9 is fixed to the main shaft 3, a sub-plate 10 is provided below the main board 4, a cavity box 11 is fixedly installed on the upper surface of the sub-plate 10, the interior of the cavity box 11 is connected to the sub-plate 10 The main board 4 is fixedly sleeved on the upper end of the cavity box 11, and a dust box 28 is arranged between the two powered telescopic movable frames 1. The dust box 28 is fixedly sleeved on the outer surface of the main shaft 3. A connecting pipe 29 is fixedly connected to the side of the dust box 28 close to the fixed plate 12, and the other end of the connecting pipe 29 is fixedly connected to the cavity box 11. A worm gear 31 is fixedly sleeved on one end of the main shaft 3, and a worm 30 is meshed on one side of the worm gear 31. A motor B32 is arranged on the lower side of the worm gear 31, and the worm 30 is fixed to the output end of the motor B32. An openable and closable breathable cover is installed on the outer ring surface of the dust box 28. The breathable cover can be opened to take out the debris in the dust box 28. The motor B32 drives the main shaft 3 to rotate by meshing with the worm 30 and the worm wheel 31, and changes the angle between the main board 4 and the main shaft 3 through the main shaft 3.
[0034] A plurality of mutually contacting blocking rods 33 are arranged on the outer ring side of the sub-plate 10, and the upper ends of the blocking rods 33 slide through the bottom surface of the main plate 4, and the upper ends of the blocking rods 33 are elastically connected to the bottom surface of the main plate 4. The elastically connected blocking rods 33 have a tendency to move toward the side of the sub-plate 10, and a closed space is formed between the plurality of mutually contacting blocking rods 33 and the sub-plate 10 and the pipe segments, so that the airflow can drive the cleaned blockages to enter the dust collecting box 28 from the connecting pipe 29, so as to facilitate the later collection and treatment of the blockages.
[0035] A fixed plate 12 is provided on the inner side of the cavity box 11, and the fixed plate 12 is fixed to the sub-plate 10. A movable plate 13 is provided above the fixed plate 12. The movable plate 13 and the fixed plate 12 are elastically connected through an elastic structure 5. The elastic structure 5 includes a slotted fork tube 51, and the upper end of the slotted fork tube 51 is fixed to the bottom surface of the movable plate 13. The fixed plate 12 is slidably sleeved on the lower end of the slotted fork tube 51. A push spring 52 is fixed to the upper surface of the fixed plate 12, and the upper end of the push spring 52 is fixed to the movable plate 13. The push spring 52 is located on the inner ring side of the slotted fork tube 51. A dust cover 53 is slidably sleeved on the outer surface of the movable plate 13, and the bottom surface of the dust cover 53 is fixed to the upper surface of the fixed plate 12. The push spring 52 has a tendency to push the movable plate 13 away from the fixed plate 12.
[0036] The upper surface of the fixed plate 12 is slidably penetrated by two distance plates 15, and one end of the two distance plates 15 located above the fixed plate 12 is slidably connected with an inclined frame A14, and the upper end of the inclined frame A14 is fixed to the bottom surface of the movable plate 13. The upper surface of the fixed plate 12 is rotatably penetrated by a lower plate 16, and an upper plate 17 is arranged above the lower plate 16. The movable plate 13 is rotatably sleeved on the outer surface of the upper plate 17, and a plurality of inclined frames B18 are fixed to the bottom surface of the upper plate 17. The inclined frames A14 and the inclined frames B18 have the same inclination angle, and the bottom surface of the lower plate 16 is located below each inclined frame B18. The cleaning plate 19 is slidably penetrated, and the upper end of the cleaning plate 19 is slidably inserted into the interior of the inclined frame B18 located directly above. The lower end of the distance plate 15 is a plate-like structure, and the upper end of the distance plate 15 is a rod-like structure. The fixed plate 12 is connected to the rod-like structure of the distance plate 15. A movable groove 26 is provided at the connection between the fixed plate 12 and the distance plate 15. The end of the rod-like structure of the distance plate 15 located inside the movable groove 26 and the contact surface with the inner wall of the movable groove 26 are convex structures. The distance between the ends of the plate-like structures of the two distance plates 15 close to the lower plate 16 is less than the distance between the two distance plates 15. The lower end of the cleaning plate 19 is a plate-like structure, and the upper end of the cleaning plate 19 is a rod-like structure. A plurality of cleaning plates 19 are arranged in a circular array around the axis of the upper plate 17. The upper plate 17 and the lower plate 16 are coaxially arranged. The distance between the plate-like structure of the cleaning plate 19 and the axis of the upper plate 17 is equal to half of the maximum distance between the two plate-like structures of the two spacing plates 15. The two spacing plates 15 are symmetrically distributed front and back around the center plane of the fixed plate 12. The maximum distance between the two spacing plates 15 is greater than the gap width between the pipe segments. When the two spacing plates 15 are pushed to move between the pipe segments When the two distance plates 15 are inside the gap, the upper end of the distance plate 15 is driven to slide in the inclined frame A14, pulling the inclined frame A14 downward to move downward synchronously with the movable plate 13, and the movable plate 13 drives the inclined frame B18 to move downward through the upper plate 17. Since the inclined frames A14 and B18 have the same inclination angle, the upper end of the cleaning plate 19 slides in the inclined frame B18. When the two distance plates 15 are in contact with the end faces of the two segments, the cleaning plate 19 just contacts with the end faces of the segments when rotating, and the gaps between the segments are cleaned with equal width, effectively preventing the end faces of the segments from being damaged during cleaning.
[0037] A motor A20 is fixed to the upper surface of the movable plate 13 , and an output end of the motor A20 is fixed to the upper plate 17 .
[0038] A torsion frame 21 is elastically and rotatably plugged into the bottom surface of the left end of the fixed plate 12, and a cavity disk 22 is rotatably plugged into the lower end of the torsion frame 21. A ventilation structure 6 is fixed to the bottom surface of the left end of the fixed plate 12. The connecting axis of the torsion frame 21 and the fixed plate 12 is coaxial with the central axis of the ventilation structure 6, and the lower end of the ventilation structure 6 is rotatably connected to the back axis of the cavity disk 22.
[0039] An air supply structure 23 is fixed on the upper surface of the main board 4, and an air jet angle rod 27 is arranged between the two distance plates 15. The lower end of the air jet angle rod 27 is a triangular column structure, and the upper end of the air jet angle rod 27 is a circular tube structure. The circular tube end of the air jet angle rod 27 is fixedly penetrated through the bottom surface of the fixed plate 12, and the movable plate 13 is slidably sleeved on the outer surface of the circular tube end of the air jet angle rod 27. The cavity box 11 and the main board 4 are fixedly sleeved on the circular tube end of the air jet angle rod 27, and the upper end of the air jet angle rod 27 is fixedly connected to the air supply structure 23. The air supply structure 23 can blow out the blockage between the two distance plates 15 through the air jet angle rod 27.
[0040] The cavity box 11 and the main board 4 are fixedly sleeved on the upper end of the ventilation structure 6, and the upper end of the ventilation structure 6 is fixedly connected to the air supply structure 23. The outer annular surface of the cavity disk 22 is fixedly connected with multiple air bag cleaning strips 24. The air bag cleaning strips 24 expand and harden after being filled with gas. When the air bag cleaning strips 24 rotate with the cavity disk 22, they can knock on the blockages between the pipe segments and pre-clean the blockages between the pipe segments. The front end of the cavity disk 22 is slidably inserted with a rotatable deflation structure 7, and the interior of the deflation structure 7 is connected to the interior of the cavity disk 22. An elastic telescopic rod 25 is fixed to one end of the deflation structure 7 located inside the cavity disk 22, and the other end of the elastic telescopic rod 25 is fixed to the inner annular surface of the cavity disk 22.
[0041] A power structure 8 is disposed at the front side of the torsion frame 21 . The power structure 8 is connected to the left end of the fixing plate 12 , and an output end of the power structure 8 is connected to the front end of the air release structure 7 .
[0042] The deflation structure 7 includes an inner prism tube 71, a plug 72 and a gas spring 73. The plug 72 is slidably inserted into the inner prism tube 71. One end of the gas spring 73 is fixed to the inner wall of the inner prism tube 71 located inside the cavity disk 22. The other end of the gas spring 73 is fixed to the plug 72. The end of the inner prism tube 71 located inside the cavity disk 22 is threadedly sleeved with a threaded ring 74. The threaded ring 74 is fixed to the inner wall of the cavity disk 22. The end of the inner prism tube 71 located inside the cavity disk 22 is a prism-shaped outer annular surface. The prism end of the inner prism tube 71 located inside the cavity disk is slidably sleeved with an inner prism shaft 75. The inner prism shaft 75 is coaxially arranged with the cavity disk 22. The inner prism shaft 75 is rotatably connected to the inner wall of the cavity disk 22. When the inner prism tube 71 rotates with the inner prism shaft 75, the inner prism tube 71 can slide in the inner prism shaft 75. The outer annular surface of the inner prism shaft 75 is fixed to the elastic telescopic rod 25. The elastic telescopic rod 25 is in the shape of an arc. The arc axis of the elastic telescopic rod 25 is coaxially arranged with the axis of the cavity disk 22. The end of the inner prism tube 71 located outside the cavity disk 22 is a prism end. The end of the inner prism tube 71 located outside the cavity disk 22 is slidably sleeved with a driven bevel gear A76. The inner prism tube 71 rotates synchronously with the driven bevel gear A76, and the driven bevel gear A76 rotates with the front face of the torsion frame 21. The inner prism 71 is connected to the cavity disk 22, and a plurality of pressure relief holes 77 are provided on the outer ring surface of one end thereof. The elastic telescopic rod 25 has a tendency to stretch. When the elastic telescopic rod 25 is at the maximum stretching depth, the inner prism 71 drives all the pressure relief holes 77 to be located outside the cavity disk 22. As the air pressure in the cavity disk 22 increases, the air pressure pushes the plug 72 to gradually stretch the gas spring 73. When the plug 72 moves to the right side of the pressure relief hole 77 outside the cavity disk 22, the gas in the cavity disk 22 is discharged from the pressure relief hole 77 on the left side of the plug 72, and the maximum pressure in the cavity disk 22 is limited. When the airbag cleaning strip 24 is blocked by the harder plug When an object is hit, the degree to which the airbag cleaning strip 24 moves relative to the inner prism shaft 75 and compresses the elastic telescopic rod 25 increases, driving the inner prism tube 71 to rotate and engage with the threaded ring 74 to move into the cavity disk 22, thereby increasing the moving distance of the plug 72 to the right side of the pressure relief hole 77 outside the cavity disk 22, thereby increasing the air pressure in the cavity disk 22, and simultaneously increasing the hardness of the airbag cleaning strip 24 after being filled with air pressure, thereby increasing the impact and cleaning effect of the airbag cleaning strip 24 on the blockage when it rotates, and the driven bevel gear A76 drives the inner prism shaft 75 to rotate synchronously through the inner prism tube 71, and the inner prism shaft 75 drives the cavity disk 22 to rotate through the elastic telescopic rod 25.
[0043] The power structure 8 includes a motor C81 and a long shaft 82, the long shaft 82 is rotatably connected to the torsion frame 21, the upper part of the driven bevel gear A76 is meshed with a driving bevel gear A83, the driving bevel gear A83 is coaxially fixed to the lower end of the long shaft 82, the upper end of the long shaft 82 is coaxially fixed with a driven gear B84, one side of the driven gear B84 is meshed with a driving gear B85, the upper end of the torsion frame 21 is a round rod, the round rod end of the torsion frame 21 is rotatably connected to the fixed plate 12, the ventilation structure 6 includes an air cavity ring 61, the axis of the air cavity ring 61 is coaxially arranged with the rod-shaped structure of the torsion frame 21, and the air cavity ring 61 A torsion ring 62 is rotatably inserted into the bottom surface, which closes the bottom end of the air cavity ring 61 and can rotate relative to the air cavity ring 61. A bent pipe 63 is rotatably inserted into the back axis of the cavity disk 22. The upper end of the bent pipe 63 is fixedly penetrated through the bottom surface of the torsion ring 62. The upper surface of the air cavity ring 61 is fixedly connected with an air supply pipe 64. The cavity box 11 and the main board 4 are fixedly sleeved on the outer surface of the air supply pipe 64, and the air supply structure 23 is fixedly connected to the upper end of the air supply pipe 64. When the torsion frame 21 drives the cavity disk 22 to twist, the torsion ring 62 is driven to rotate on the bottom surface of the air cavity ring 61 through the bent pipe 63.
[0044] The driving gear B85 is coaxially arranged with the round rod end of the torsion frame 21, and the driving gear B85 is rotatably connected with the bottom surface of the fixed plate 12. A spur gear A86 is coaxially fixed to the outer ring surface of the driving gear B85, and a spur gear B87 is meshed with one side of the spur gear A86. The spur gear B87 is fixed to the output end of the motor C81, and the motor C81 is fixed to the fixed plate 12. The round rod end of the torsion frame 21 is located above the fixed plate 12 and is fixedly sleeved with a spur gear C88. The spur gear B87 is meshed with the spur gear A86 to drive the driving gear B85 to rotate. The driving gear B85 is meshed with the driven gear B84 to drive the long shaft 82 and the driving bevel gear A83 to rotate, and the driving bevel gear A83 drives the inner prism 71 to rotate synchronously. Rotation, a missing tooth gear 89 is meshed with one side of the spur gear C88, and the missing tooth gear 89 is fixed to the output end of the motor C81. An axis plate 891 is fixed to the upper surface of the spur gear C88, and side baffles 892 are provided on both sides of the axis plate 891. The lower end of the side baffle 892 is fixed to the upper surface of the fixed plate 12. The missing tooth gear 89 drives the torsion frame 21 to rotate intermittently by intermittently meshing with the spur gear C88. After the missing tooth gear 89 is disengaged from the spur gear C88, the torsion frame 21 is reset under the elastic connection with the fixed plate 12. The two side baffles 892 limit the rotation range of the torsion frame 21 by blocking the axis plate 891. When the torsion frame 21 swings, it drives the airbag cleaning strip 24 to swing, thereby increasing the cleaning width.
[0045] The working principle is as follows: when it is necessary to clean and powder the gaps between the pipe segments, the powered telescopic moving frame 1 is telescoped to change the height of the main shaft 3, and then the motor B32 drives the main shaft 3 to rotate to change the orientation of the main plate 4 and the auxiliary plate 10, so that the pipe segment gaps at different angles can be processed, and the blocking rod 33 is controlled to contact the pipe segment, so that a closed structure is formed between multiple contacting blocking rods 33, the auxiliary plate 10 and the pipe segment, and the two distance plates 15 are controlled to be inserted between the gaps between the two pipe segments, and the two distance plates 15 are pushed close to each other, and the ends of the two distance plates 15 that are away from each other are respectively in contact with the sides of the two pipe segments that are close to each other, and the upper end of the distance plate 15 drives the movable plate 13 to move relative to the fixed plate 12 by moving in the inclined frame A14, and at the same time, the movable plate 13 approaches the lower plate 16 through the upper plate 17, and the inclined frame B18 moves downward synchronously with the upper plate 17, driving the cleaning The cleaning plate 19 changes the distance from the axis of the lower plate 16 so that the cleaning plate 19 just contacts the end face of the pipe segment. The airbag cleaning strip 24 expands under gas filling, increasing the hardness of the airbag cleaning strip 24. Then, when the cavity plate 22 rotates, the airbag cleaning strip 24 is driven to hit the blockage in the gap between the pipe segments for pre-cleaning. When the motor A20 drives the upper plate 17 to rotate, the cleaning plate 19 and the lower plate 16 are driven to rotate through the inclined frame B18, so that the cleaning plate 19 cleans the debris inside the gap between the two pipes during rotation, and the cleaning range of the cleaning plate 19 is equal to the width of the gap between the pipes. The jet angle rod 27 blows air from between the two spacing plates 15 toward one side of the cleaning plate 19 to blow the blockage cleaned by the cleaning plate 19 out from between the two pipe segments. The airflow drives the blockage through the connecting pipe 29 into the dust collecting box 28, which is convenient for later powder spraying and filling between the pipe segments.
[0046] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A segment gap powder spraying plugging machine, comprising a powered telescopic moving frame (1) and a powder spraying feed box (2), Features: The power telescopic movable frames (1) are provided with two, a main shaft (3) is provided between the two power telescopic movable frames (1), the powder feeding box (2) is located between the two power telescopic movable frames (1), the two ends of the main shaft (3) are respectively rotatably connected to the upper ends of the two power telescopic movable frames (1), a main board (4) is provided between the two power telescopic movable frames (1), the powder feeding box (2) is fixed to the main board (4), a fork frame (9) is fixed to the upper surface of the main board (4), and the other end of the fork frame (9) is One end is fixed to the main shaft (3), a sub-plate (10) is arranged below the main plate (4), a cavity box (11) is fixedly installed on the upper surface of the sub-plate (10), the interior of the cavity box (11) is communicated with the bottom of the sub-plate (10), the main plate (4) is fixedly sleeved on the upper end of the cavity box (11), a fixed plate (12) is arranged on the inner side of the cavity box (11), the fixed plate (12) is fixed to the sub-plate (10), a movable plate (13) is arranged above the fixed plate (12), the movable plate (13) is connected to the fixed plate (10), and the movable plate (13) is connected to the fixed plate (10). The fixed plate (12) is elastically connected via an elastic structure (5), the upper surface of the fixed plate (12) is slidably penetrated by two fixed distance plates (15), one end of the two fixed distance plates (15) located above the fixed plate (12) is slidably connected to an inclined frame A (14), the upper end of the inclined frame A (14) is fixed to the bottom surface of the movable plate (13), the upper surface of the fixed plate (12) is rotatably penetrated by a lower plate (16), an upper plate (17) is arranged above the lower plate (16), and the movable plate (13) is rotatably sleeved on the upper plate (17). 17), a plurality of inclined frames B (18) are fixed on the bottom surface of the upper plate (17), the inclined frames A (14) and the inclined frames B (18) have the same inclination angle, a cleaning plate (19) is slidably penetrated through the bottom surface of the lower plate (16) and located below each inclined frame B (18), the upper end of the cleaning plate (19) is slidably inserted into the interior of the inclined frame B (18) located directly above, a motor A (20) is fixed on the upper surface of the movable plate (13), and the output end of the motor A (20) is fixed to the upper plate (17); The bottom surface of the left end of the fixed plate (12) is elastically rotatably plugged with a torsion frame (21), the lower end of the torsion frame (21) is rotatably plugged with a cavity disk (22), the bottom surface of the left end of the fixed plate (12) is fixed with a ventilation structure (6), the connecting axis of the torsion frame (21) and the fixed plate (12) is coaxial with the central axis of the ventilation structure (6), the lower end of the ventilation structure (6) is rotatably connected with the back axis of the cavity disk (22), the upper surface of the main board (4) is fixed with an air supply structure (23), the cavity box (11) and the main board (4) are both fixedly sleeved on the upper end of the ventilation structure (6), and the upper end of the ventilation structure (6) is fixedly connected with the air supply structure (23). The outer annular surface of the cavity disk (22) is fixedly connected to a plurality of airbag cleaning strips (24); a rotatable air release structure (7) is slidably inserted at the front end of the cavity disk (22); the interior of the air release structure (7) is connected to the interior of the cavity disk (22); an elastic telescopic rod (25) is fixed to one end of the air release structure (7) located inside the cavity disk (22); the other end of the elastic telescopic rod (25) is fixed to the inner annular surface of the cavity disk (22); a power structure (8) is arranged on the front side of the torsion frame (21); the power structure (8) is connected to the left end of the fixed plate (12); and the output end of the power structure (8) is connected to the front end of the air release structure (7).
2. A segment gap powder spraying plugging machine according to claim 1, Features: The lower end of the distance plate (15) is a plate-like structure, the upper end of the distance plate (15) is a rod-like structure, the fixed plate (12) is connected to the rod-like structure of the distance plate (15), a movable groove (26) is provided at the connection between the fixed plate (12) and the distance plate (15), one end of the rod-like structure of the distance plate (15) located inside the movable groove (26) and the contact surface with the inner wall of the movable groove (26) is a convex structure, and the distance between the ends of the plate-like structures of the two distance plates (15) close to the lower plate (16) is less than the distance between the two distance plates (15) and the other end, the lower end of the cleaning plate (19) is a plate-like structure, the upper end of the cleaning plate (19) is a rod-like structure, a plurality of cleaning plates (19) are arranged in a circular array around the axis of the upper plate (17), the upper plate (17) and the lower plate (16) are coaxially arranged, the distance between the plate-like structure of the cleaning plate (19) and the axis of the upper plate (17) is equal to half of the maximum distance between the two plate-like structures of the two spacing plates (15), and the two spacing plates (15) are symmetrically distributed front and rear to the center plane of the fixed plate (12).
3. A segment gap powder spraying plugging machine according to claim 2, Features: An air jet angle rod (27) is arranged between the two distance plates (15), the lower end of the air jet angle rod (27) is a triangular column structure, the upper end of the air jet angle rod (27) is a circular tube structure, the circular tube end of the air jet angle rod (27) is fixedly penetrated through the bottom surface of the fixed plate (12), the movable plate (13) is slidably sleeved on the outer surface of the circular tube end of the air jet angle rod (27), the cavity box (11) and the main plate (4) are both fixedly sleeved on the circular tube end of the air jet angle rod (27), and the upper end of the air jet angle rod (27) is fixedly connected to the air supply structure (23).
4. A segment gap powder spraying plugging machine according to claim 1, Features: A dust collecting box (28) is arranged between the two power telescopic movable frames (1). The dust collecting box (28) is fixedly sleeved on the outer surface of the main shaft (3). A connecting pipe (29) is fixedly connected to a surface of the dust collecting box (28) close to the fixed plate (12). The other end of the connecting pipe (29) is fixedly connected to the cavity box (11). A worm gear (31) is fixedly sleeved on one end of the main shaft (3). A worm (30) is meshed on one side of the worm gear (31). A motor B (32) is arranged on the lower side of the worm gear (31). The worm (30) is fixed to the output end of the motor B (32). An openable and closable air permeable cover is installed on the outer ring surface of the dust collecting box (28).
5. A segment gap powder spraying plugging machine according to claim 1, Features: The elastic structure (5) comprises a slotted fork tube (51), the upper end of the slotted fork tube (51) is fixed to the bottom surface of the movable plate (13), the fixed plate (12) is slidably sleeved on the lower end of the slotted fork tube (51), a push spring (52) is fixed to the upper surface of the fixed plate (12), the upper end of the push spring (52) is fixed to the movable plate (13), the push spring (52) is located on the inner ring side of the slotted fork tube (51), and a dust cover (53) is slidably sleeved on the outer surface of the movable plate (13), and the bottom surface of the dust cover (53) is fixed to the upper surface of the fixed plate (12).
6. A segment gap powder spraying plugging machine according to claim 1, Features: The air release structure (7) comprises an inner prism tube (71), a plug (72) and a gas pressure spring (73); the plug (72) is slidably inserted into the inner prism tube (71); one end of the gas pressure spring (73) is fixed to the inner wall of one end of the inner prism tube (71) located inside the cavity disk (22); the other end of the gas pressure spring (73) is fixed to the plug (72); one end of the inner prism tube (71) located inside the cavity disk (22) is threadedly sleeved with a threaded ring (74); the threaded ring (74) is fixed to the inner wall of the cavity disk (22); one end of the inner prism tube (71) located inside the cavity disk (22) has an outer ring surface in the shape of a prism; the prism end of the inner prism tube (71) located inside the cavity disk is slidably sleeved with an inner prism shaft (75); the inner prism shaft (75) The inner prism shaft (75) is coaxially arranged with the cavity disk (22), the inner prism shaft (75) is rotatably connected with the inner wall of the cavity disk (22), the outer annular surface of the inner prism shaft (75) is fixed with the elastic telescopic rod (25), the elastic telescopic rod (25) is in the shape of an arc, the arc axis of the elastic telescopic rod (25) is coaxially arranged with the axis of the cavity disk (22), the end of the inner prism tube (71) located outside the cavity disk (22) is a prism end, the end of the inner prism tube (71) located outside the cavity disk (22) is slidably sleeved with a driven bevel gear A (76), the driven bevel gear A (76) is rotatably connected with the front face of the torsion frame (21), and the outer annular surface of the end of the inner prism tube (71) located outside the cavity disk (22) is provided with a plurality of pressure relief holes (77).
7. A segment gap powder spraying and plugging machine according to claim 6, Features: The power structure (8) comprises a motor C (81) and a long shaft (82), the long shaft (82) being rotatably connected to the torsion frame (21), a driving bevel gear A (83) being meshed above the driven bevel gear A (76), the driving bevel gear A (83) being coaxially fixed to the lower end of the long shaft (82), a driven gear B (84) being coaxially fixed to the upper end of the long shaft (82), a driving gear B (85) being meshed on one side of the driven gear B (84), the upper end of the torsion frame (21) being in the shape of a round rod, the round rod end of the torsion frame (21) being rotatably connected to the fixed plate (12), the driving gear B (85) being coaxially arranged with the round rod of the torsion frame (21), the driving gear B (85) being rotatably connected to the bottom surface of the fixed plate (12), the driving gear B (85) ) is coaxially fixed with a spur gear A (86) on its outer ring surface, a spur gear B (87) is meshed with one side of the spur gear A (86), the spur gear B (87) is fixed to the output end of the motor C (81), the motor C (81) is fixed to the fixed plate (12), a round rod end of the torsion frame (21) located above the fixed plate (12) is fixedly sleeved with a spur gear C (88), a toothless gear (89) is meshed with one side of the spur gear C (88), the toothless gear (89) is fixed to the output end of the motor C (81), an axis plate (891) is fixed to the upper surface of the spur gear C (88), side stoppers (892) are provided on both sides of the axis plate (891), and the lower ends of the side stoppers (892) are fixed to the upper surface of the fixed plate (12).
8. A segment gap powder spraying and plugging machine according to claim 7, Features: The ventilation structure (6) comprises an air cavity ring (61), the axis of the air cavity ring (61) is coaxially arranged with the rod-shaped structure of the torsion frame (21), the bottom surface of the air cavity ring (61) is rotatably plugged with a torsion ring (62), the back axis of the cavity plate (22) is rotatably plugged with a bent pipe (63), the upper end of the bent pipe (63) is fixedly penetrated through the bottom surface of the torsion ring (62), the upper surface of the air cavity ring (61) is fixedly connected with an air supply pipe (64), the cavity box (11) and the main board (4) are both fixedly sleeved on the outer surface of the air supply pipe (64), and the air supply structure (23) is fixedly connected with the upper end of the air supply pipe (64).
9. A segment gap powder spraying plugging machine according to claim 1, Features: A plurality of mutually contacting blocking rods (33) are arranged on the outer ring side of the sub-plate (10), the upper ends of the blocking rods (33) slide through the bottom surface of the main plate (4), and the upper ends of the blocking rods (33) are elastically connected to the bottom surface of the main plate (4).
Citation Information
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