Automatic single board packaging system for resin board processing and working method thereof

Abstract

The present invention is applicable to the technical field of resin board packaging, and provides an automatic single-board packaging system for resin board processing and a working method thereof, including a stacking unit and a superposition unit; the stacking unit includes a rotating motor, a rotating plate, a rotating column, a sliding table, a bearing plate, a telescopic cylinder, a variable distance part, and an adaptive part; the superposition unit includes a long rail, a second electric slider, a lifting plate, a pushing cylinder, a pushing plate, an opening and closing cylinder, an opening and closing plate, and an adjusting part; through the cooperation between the conveying unit and the stacking unit, each resin board is individually subjected to a dislocation packaging process, and this dislocation packaging process not only improves the packaging efficiency, but also ensures that each resin board can maintain a stable position after packaging, reduces the relative sliding and friction that are easy to occur during packaging and transportation, and may even cause obvious scratches or cracks in severe cases, thereby improving the production quality of the resin board, and then effectively protecting the integrity and safety of the resin board.

Description

Technical Field

[0001] The present invention relates to the technical field of resin board packaging, and more particularly to an automatic single board packaging system for resin board processing and a working method thereof. Background Art

[0002] Resin board is a board made of synthetic resin (a kind of high molecular polymer) as the matrix material and various reinforcing materials (such as glass fiber, carbon fiber, paper, cloth, etc.) compounded by different process methods; it has many characteristics such as high strength, chemical corrosion resistance, electrical insulation, heat resistance and light weight, and is widely used in electrical insulation materials, building decoration, industrial manufacturing and advertising production.

[0003] In the prior art, the packaging of resin boards is not only the last step in the resin board processing process, but also a crucial link to ensure that the boards are intact during transportation and storage; the following are the detailed steps of this link: first, use a suction cup device to suck up the resin boards, and then stack the sucked resin boards layer by layer in a predetermined order and direction to form a stable stacking structure; after the stacking is completed, first use black protective film bags to perform preliminary packaging on the resin boards, and on the basis of the black protective film bag packaging, use customized cartons for further packaging processing, thus completing the packaging process of the resin boards.

[0004] However, during the initial packaging of resin boards, we found that some manufacturers, in order to save packaging resources, took the approach of stacking multiple layers of resin boards directly in the same bag for packaging; although this approach seems to reduce the use of packaging materials in the short term, it actually ignores the protection needs of resin boards during the packaging process; due to the lack of effective fixing structure between the boards, they are prone to relative sliding and friction during packaging and transportation, which not only increases the risk of damage to the boards, but in severe cases may even cause obvious scratches or cracks, thus seriously affecting the production quality and appearance integrity of the resin boards; in addition, this packaging method may also reduce the packaging efficiency of resin boards.

[0005] At the same time, there is a special photosensitive resin board among the existing resin boards. Due to its light-sensitive property, this material needs to be picked up and put back very quickly and carefully. The operator must take quick actions to minimize the time that ultraviolet light directly shines on the photosensitive resin board, because long-term exposure to ultraviolet light may trigger undesirable chemical reactions, causing polymerization or degradation on the surface of the photosensitive resin board, forming unwanted images or damage. For this reason, an automatic single-board packaging system for resin board processing and a working method thereof are proposed to improve the existing problems. Summary of the invention

[0006] In view of the deficiencies in the prior art, an object of the present invention is to provide an automatic single board packaging system for resin board processing and a working method thereof.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic single-board packaging system for resin board processing, comprising a conveying unit, a stacking unit and a superposition unit; wherein the conveying unit comprises a conveying roller, support frames symmetrically arranged at both ends of the conveying roller in the axial direction, a conveying motor arranged at the top of one of the support frames, limit blocks symmetrically arranged on the side walls of the support frames in the radial direction, a limit rod arranged between the limit blocks, a first electric slider sliding on the limit rod, and a clamping member arranged on the side wall of the first electric slider; the stacking unit is arranged below the conveying roller, and comprises a bearing platform, a rotating motor arranged at the bottom of the bearing platform, a rotating plate arranged at the output end of the rotating motor, and a rotating plate rotatably connected to the rotating plate A rotating column at both ends of the top, a sliding table rotatably connected to the rotating column at one end away from the rotating plate, a carrying plate arranged on the top of the sliding table, a telescopic cylinder arranged on the top of the carrying plate, a variable distance piece arranged at one end of the telescopic cylinder, and an adaptive piece arranged on the side of the variable distance piece away from the telescopic cylinder; a superimposed unit, which is diagonally arranged at both ends of the conveying roller, and includes a long rail, a second electric slider sliding on the long rail, a lifting plate arranged on the side wall of the second electric slider away from the long rail, a pushing cylinder arranged at one end of the lifting plate, a pushing plate arranged at the telescopic end of the pushing cylinder, an opening and closing cylinder symmetrically arranged at both ends of the pushing plate in the radial direction, an opening and closing plate arranged at the telescopic end of the opening and closing cylinder, and an adjusting piece arranged between the opening and closing plates.

[0008] The present invention is further configured as follows: both ends of the conveying roller can be connected to the top of the corresponding support frame through a bearing seat, and the output end of the conveying motor can be connected to one end of the conveying roller; the clamping member includes a clamping cylinder, and a clamping plate symmetrically arranged at the telescopic end of the clamping cylinder in the radial direction; the end of the clamping cylinder away from the clamping plate can be connected to the side wall of the corresponding first electric slider.

[0009] The present invention is further configured as follows: the output end of the rotating motor can pass through the top of the supporting platform and be connected to the middle side wall of the rotating plate, and the rotating column can be symmetrically distributed with opposite inclinations about the two ends of the top of the rotating plate; the bottom of the sliding platform in the axial direction is also symmetrically provided with sliders, and a sliding rail is provided on the side of the slider away from the sliding platform, the slider can slide on the sliding rail, and the side of the sliding rail away from the slider can be connected to the top of the supporting platform.

[0010] The present invention is further configured as follows: a vertical plate is symmetrically arranged at the top of the bearing plate in the axial direction, the telescopic cylinder is located in the middle of the vertical plate, a first fixed plate is also arranged in the middle of the vertical plate, a second fixed plate is arranged on one side of the first fixed plate, both ends of the first fixed plate and the second fixed plate can be connected to the side walls of the corresponding vertical plate, the first fixed plate is located at the bottom in the middle of the vertical plate, and the second fixed plate is located at the top in the middle of the vertical plate; sliding rods are symmetrically arranged in the axial direction between the first fixed plate and the second fixed plate, and sliding grooves are also opened on the side walls of the vertical plate, and the sliding grooves are relatively distributed.

[0011] The present invention is further configured as follows: the distance changing member can be evenly distributed along the vertical direction, and the distance changing member includes a first rotating rod, a second rotating rod rotatably connected to the middle part of the side wall of the first rotating rod, and a distance changing block rotatably connected to one end of the second rotating rod; the first rotating rod and the second rotating rod are cross-distributed, the output end of the telescopic cylinder can be rotatably connected to one end of one of the first rotating rods, the end of the first rotating rod away from the telescopic cylinder can be rotatably connected to the side wall of the adjacent distance changing block, the end of the second rotating rod away from the distance changing block can be rotatably connected to one end of the adjacent first rotating rod, the distance changing block can be sleeved on the two sliding rods, and the two ends of the distance changing block can cooperate to slide in the corresponding sliding grooves.

[0012] The present invention is further configured as follows: the adaptive part includes a flip cylinder, a flip plate arranged at the telescopic end of the flip cylinder, and a stacking plate evenly arranged on the side of the flip plate away from the flip cylinder; the end of the flip cylinder away from the flip plate can be rotatably connected to the side wall of the variable distance block, and the variable distance block is also symmetrically provided with a flip block in the axial direction of the side wall close to the flip cylinder, the end face of the flip block is U-shaped, the flip plate is U-shaped, and the raised end of the flip plate can be rotatably connected to the recess of the corresponding flip block; the flip plate and the stacking plate, as well as the stacking plates are connected by hinges, and the stacking plates are distributed in opposite superposition, a stacking groove is also provided on the top of the stacking plate, a through groove is also provided on the side wall of the stacking plate, a magnetic attraction strip is provided in the through groove, and a through groove is provided on the side wall of the flip plate away from the flip cylinder.

[0013] The present invention is further configured as follows: a side of the long rail away from the second electric slider can be connected to the side wall of the corresponding support frame, the long rail can be diagonally distributed with respect to the radial direction, the lifting plate is also symmetrically provided with a first track in the radial direction of the side wall close to the pushing cylinder, a first track block is slidably provided on the first track, and one side of the pushing plate can be connected to the side wall of the first track block away from the first track.

[0014] The present invention is further configured as follows: a second rail block is symmetrically arranged in the radial direction of one end of the opening and closing plate, a second track is arranged on a side of the second rail block away from the closing plate, the second rail block can slide on the second track, and the side of the second track away from the second rail block can be connected to the side wall of the pushing plate away from the pushing cylinder.

[0015] The present invention is further configured as follows: the adjusting member includes a movable plate, and electric telescopic rods diagonally arranged on both sides of the movable plate; one end of one of the electric telescopic rods away from the movable plate can be connected to the side wall of one of the opening and closing plates, and the other end of the electric telescopic rod away from the movable plate can be connected to the side wall of the other opening and closing plate; a movable groove is also provided on the top of the movable plate, and one end of the movable groove can penetrate the side wall of the movable plate.

[0016] The automatic single board packaging method for resin board processing, using the automatic single board packaging system for resin board processing as described above, comprises the following steps:

[0017] S1. Before packaging the resin board, on the one hand, the telescopic cylinder is started, and its telescopic end is extended to push the variable pitch piece to perform variable pitch movement and be in an unfolded state, driving the adaptive piece to be evenly distributed in the vertical direction; on the other hand, the staff needs to unfold the adaptive pieces at both ends of the stacking unit, so that the adaptive pieces at both ends are staggered layer by layer after unfolding, and then place the single laminated board on the corresponding adaptive piece through the conveying mechanism;

[0018] S2, then the two clamping members are started at the same time to clamp the black protective film bag wrapped on the conveying roller, and then the two first electric sliders are started to slide downward on the corresponding limit rods, and the black protective film bag is driven to descend synchronously through the clamping members, so that the black protective film bag changes from a rolled state to a stretched and unfolded state and moves vertically downward; in this process, the conveying motor is started, and its output end drives the conveying roller to rotate, so as to control the tension of the black protective film bag;

[0019] S3. When packaging the resin plate, the rotating motor is started, and its output end drives the rotating plate to rotate, so that the rotating column pulls the corresponding sliding table, so that the two sliding tables are close to each other, and the two supporting plates are also displaced synchronously, so that the two adaptive parts with offset distribution are also close to each other; in this process, the two adaptive parts will approach the vertically downward black protective film bag, squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously bent state, and the resin plates on the two adaptive parts are also located in the continuously bent space of the black protective film bag; finally, the open side of the black protective film bag is sealed by a hot pressing edge sealing mechanism.

[0020] In summary, the present application includes at least one of the following beneficial technical effects:

[0021] (1) Two adaptive parts are placed close to the vertically downward black protective film bag to squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously curved state, and the resin plates on the two adaptive parts are also located in the continuously curved space of the black protective film bag, ensuring that each resin plate can be accurately placed in a staggered manner, so that each resin plate can fit tightly against the side of the black protective film bag after being staggered, thereby achieving effective space utilization and protection; in the process of staggered distribution, the stacking unit not only ensures the spacing between the resin plates, avoids direct contact between them, and reduces the risk of friction and potential damage, but also enhances the stability of the overall packaging structure by staggered insertion; this staggered insertion layout is similar to the stacking method in the Tetris game, where each plate is placed in the gap of the previous plate, thus forming a compact and stable stacking pattern.

[0022] (2) Through the cooperation between the conveying unit and the stacking unit, each resin board is individually staggered and packaged, that is, each resin board is independently wrapped in a specific position of the film bag instead of being simply stacked together; this staggered packaging process not only improves the packaging efficiency, but also ensures that each resin board can maintain a stable position after packaging, reducing the relative sliding and friction that are prone to occur during packaging and transportation, which may even cause obvious scratches or cracks in severe cases, thereby improving the production quality of the resin board and effectively protecting the integrity and safety of the resin board.

[0023] (3) Through the design of the stacking unit, the special photosensitive resin plate can be quickly put back. At the same time, it also has the function of sunshade when putting it back, providing the necessary protection for the photosensitive resin plate, avoiding the problem that long-term exposure to ultraviolet rays may cause unexpected chemical reactions, causing polymerization or degradation of the surface of the photosensitive resin plate, forming unwanted images or damage, thereby ensuring the quality and integrity of the plate, and playing a key role in the entire packaging and storage process of the resin plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the automatic single board packaging system for resin board processing of the present invention.

[0025] Figure 2 It is a schematic diagram of the overall structure of the transmission unit in the present invention.

[0026] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0027] Figure 4It is a partial structural schematic diagram of the stacking unit in the present invention.

[0028] Figure 5 It is a schematic diagram of another part of the structure of the stacking unit in the present invention.

[0029] Figure 6 It is a schematic diagram of the overall structure of the pitch-changing member in the present invention.

[0030] Figure 7 It is a schematic diagram of the overall structure of the adaptive component in the present invention.

[0031] Figure 8 It is a schematic diagram of the overall structure of the stacking plates and stacking slots in the present invention.

[0032] Fig. 9 It is a schematic diagram of the overall structure of the through slot and the magnetic strip in the present invention.

[0033] Fig.10 It is a schematic diagram of the overall structure of the superposition unit in the present invention.

[0034] Fig.11 It is an exploded diagram of the superposition unit in the present invention.

[0035] Fig.12 Schematic diagram of the state change of the adaptive component in the present invention.

[0036] Description of reference numerals: 1. conveying unit; 11. conveying roller; 12. supporting frame; 13. conveying motor; 14. limiting block; 15. limiting rod; 16. first electric slider; 17. clamping member; 171. clamping cylinder; 172. clamping plate;

[0037] 2. Stacking unit; 21. Carrying platform; 22. Rotating motor; 23. Rotating plate; 24. Rotating column; 25. Sliding platform; 251. Sliding block; 252. Slide rail; 26. Carrying plate; 261. Vertical plate; 262. First fixed plate; 263. Second fixed plate; 264. Sliding rod; 265. Sliding groove; 27. Telescopic cylinder; 28. Pitch changer; 281. First rotating rod; 282. Second rotating rod; 283. Pitch changer block; 29. ​​Adaptive member; 291. Turning cylinder; 292. Turning plate; 293. Stacking plate; 294. Turning block; 295. Hinge; 296. Stacking groove; 297. Through groove; 298. Magnetic strip;

[0038] 3. Superposition unit; 31. Long rail; 32. Second electric slider; 33. Lifting plate; 331. First rail; 332. First rail block; 34. Push cylinder; 35. Push plate; 36. Opening and closing cylinder; 37. Opening and closing plate; 371. Second rail block; 372. Second rail; 38. Adjustment member; 381. Movable plate; 382. Electric telescopic rod; 383. Movable slot. DETAILED DESCRIPTION

[0039] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0040] See also Figure 1-Figure 12 , the present invention provides the following technical solutions:

[0041] Example 1, see Figure 1-Figure 12 , an automatic single board packaging system for resin board processing, includes a conveying unit 1, a stacking unit 2 and a superposition unit 3; wherein, the main function of the conveying unit 1 is to smoothly stretch the black protective film bag used for preliminary packaging from a curled state to a vertically unfolded state. This process requires precise control to ensure that the film bag is unfolded evenly and straightly to avoid wrinkles or twists, which will affect the subsequent packaging quality.

[0042] The main function of the stacking unit 2 is to ensure that each resin board can be accurately placed in a staggered manner, so that each resin board can fit tightly against the side of the black protective film bag after being staggered, thereby achieving effective space utilization and protection; in the process of staggered distribution, the stacking unit 2 not only ensures the spacing between the resin boards, avoids direct contact between each other, reduces friction and the risk of potential damage, but also enhances the stability of the overall packaging structure by staggered plug-in; this staggered plug-in layout is similar to the stacking method in the Tetris game, where each board is placed in the gap of the previous board, thus forming a compact and stable stacking pattern.

[0043] Through the cooperation between the conveying unit 1 and the stacking unit 2, each resin board is subjected to a separate staggered packaging process, that is, each resin board is independently wrapped in a specific position of the film bag instead of being simply stacked together; this staggered packaging process not only improves the packaging efficiency, but also ensures that each resin board can maintain a stable position after packaging, reduces the relative sliding and friction that are prone to occur during packaging and transportation, and in severe cases may even cause obvious scratches or cracks, thereby improving the production quality of the resin boards, and then effectively protecting the integrity and safety of the resin boards.

[0044] The function of the stacking unit 3 is to quickly put back the special photosensitive resin plate. At the same time, it also has the function of sunshade when putting it back, providing necessary protection for the photosensitive resin plate, avoiding long-term exposure to ultraviolet rays that may trigger unexpected chemical reactions, causing polymerization or degradation of the surface of the photosensitive resin plate, forming unwanted images or damage, thereby ensuring the quality and integrity of the plate, and playing a key role in the entire packaging and storage process of the resin plate.

[0045] See also Figure 1-Figure 3 Specifically, the conveying unit 1 includes a conveying roller 11, support frames 12 symmetrically arranged at both ends of the conveying roller 11 in the axial direction M, a conveying motor 13 arranged on the top of one of the support frames 12, limit blocks 14 symmetrically arranged on the side walls of the support frames 12 in the radial direction N, a limit rod 15 arranged between the limit blocks 14, a first electric slider 16 sliding on the limit rod 15, and a clamping member 17 arranged on the side wall of the first electric slider 16.

[0046] Among them, the two clamping members 17 are started at the same time to clamp the black protective film bag wrapped on the conveying roller 11 synchronously, thereby achieving the purpose of fixing; then the two first electric sliders 16 are also started at the same time, sliding on the corresponding limit rods 15, and driving the black protective film bag to descend synchronously through the clamping members 17, so that the black protective film bag is smoothly stretched from a curled state to a vertically unfolded state. This process requires precise control to ensure that the film bag is unfolded evenly and straight, avoiding wrinkles or twisting, which will affect the subsequent packaging quality.

[0047] During this process, the conveying motor 13 is started, and its output end drives the conveying roller 11 to rotate, so as to adjust the stretching force and speed of the black protective film bag; this intelligent control method further improves the accuracy and reliability of the packaging process.

[0048] See also Figure 4-Figure 9 and Fig.12 Specifically, the stacking unit 2 is arranged below the conveying roller 11, and includes a carrying platform 21, a rotating motor 22 arranged at the bottom of the carrying platform 21, a rotating plate 23 arranged at the output end of the rotating motor 22, a rotating column 24 rotatably connected to the two ends of the top of the rotating plate 23, a sliding platform 25 rotatably connected to the end of the rotating column 24 away from the rotating plate 23, a carrying plate 26 arranged at the top of the sliding platform 25, a telescopic cylinder 27 arranged at the top of the carrying plate 26, a distance changing member 28 arranged at one end of the telescopic cylinder 27, and an adaptive member 29 arranged on the side of the distance changing member 28 away from the telescopic cylinder 27.

[0049] Before packaging the resin board, on the one hand, the telescopic cylinder 27 is started, and its telescopic end is extended to push the variable distance piece 28 to perform variable distance movement and gradually unfold, driving the adaptive piece 29 to be evenly and equidistantly distributed in the vertical direction; on the other hand, the staff needs to unfold the adaptive pieces 29 at both ends, so that the adaptive pieces 29 at both ends are staggered in layers after unfolding, and then place the single laminated board on the corresponding adaptive piece 29 through the conveying mechanism.

[0050] When the resin plate is packaged, the rotating motor 22 is started, and its output end drives the rotating plate 23 to rotate, so that the rotating column 24 pulls the corresponding sliding table 25, so that the two sliding tables 25 are close to each other, and the two supporting plates 26 are also displaced synchronously, so that the two adaptive parts 29 with staggered distribution are also close to each other.

[0051] During this process, the two adaptive parts 29 will approach the vertically downward black protective film bag and squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously curved state, and the resin plates on the two adaptive parts 29 are also located in the continuously curved space of the black protective film bag, ensuring that each resin plate can be accurately placed in a dislocated manner, so that each resin plate can fit tightly against the side of the black protective film bag after dislocation, thereby achieving effective space utilization and protection; in the process of dislocation distribution, the stacking unit 2 not only ensures the spacing between the resin plates, but also avoids direct contact between each other, thereby reducing friction and potential damage. The staggered plug-in layout is similar to the stacking method in the game of Tetris, where each board is placed in the gap between the previous boards, thus forming a compact and stable stacking pattern. The staggered packing process not only improves the efficiency of packaging, but also ensures that each resin board can maintain a stable position after packaging, reducing the relative sliding and friction that may occur during packaging and transportation, which may even cause obvious scratches or cracks in severe cases, thereby improving the production quality of the resin board and effectively protecting the integrity and safety of the resin board.

[0052] Finally, the open side of the black protective film bag is sealed by a hot pressing edge sealing mechanism.

[0053] See also Figure 10-11 Specifically, the superposition unit 3 is diagonally arranged at both ends of the conveying roller 11, and includes a long rail 31, a second electric slider 32 sliding on the long rail 31, a lifting plate 33 arranged on the side wall of the second electric slider 32 away from the long rail 31, a pushing cylinder 34 arranged at one end of the lifting plate 33, a pushing plate 35 arranged at the telescopic end of the pushing cylinder 34, an opening and closing cylinder 36 symmetrically arranged at both ends of the pushing plate 35 in the radial N direction, an opening and closing plate 37 arranged at the telescopic end of the opening and closing cylinder 36, and an adjusting member 38 arranged between the opening and closing plates 37.

[0054] When the photosensitive resin plate needs to be put back, the second electric slider 32 is started, driving the lifting plate 33 to lift and slide on the long rail 31; then the pushing cylinder 34 is started, and its telescopic end pushes the pushing plate 35 to slide in the horizontal direction, and extends into the black protective film bag through the side of the black protective film bag; in this process, the two opening and closing cylinders 36 are started, pulling the opening and closing plates 37 back, so that the two opening and closing plates 37 can open the black protective film bag, and finally the adjusting member 38 is started, so that the second photosensitive resin plate is tilted to the first photosensitive resin plate, and the pushing cylinder 34 is started again to pull back the pushing plate 35. The movable plate 35 and the adjusting member 38 allow the second photosensitive resin plate to slowly slide onto the first photosensitive resin plate; this method not only achieves the purpose of quickly placing the special photosensitive resin plate back, but also has the function of sunshade treatment when placing it back, providing the necessary protection for the photosensitive resin plate, avoiding the problem that long-term exposure to ultraviolet rays may cause unexpected chemical reactions, resulting in polymerization or degradation of the surface of the photosensitive resin plate, forming unwanted images or damage, thereby ensuring the quality and integrity of the plate, and playing a key role in the entire packaging and storage process of the resin plate.

[0055] See also Figure 1-Figure 3 Furthermore, both ends of the conveying roller 11 can be connected to the top of the corresponding support frame 12 through the bearing seat, and the output end of the conveying motor 13 can be connected to one end of the conveying roller 11; the clamping member 17 includes a clamping cylinder 171, and a clamping plate 172 symmetrically arranged at the telescopic end of the clamping cylinder 171 in the radial N direction; the end of the clamping cylinder 171 away from the clamping plate 172 can be connected to the side wall of the corresponding first electric slider 16.

[0056] The clamping cylinder 171 is started, and its telescopic end drives the two clamping plates 172 to approach each other, so that the two clamping plates 172 can clamp the black protective film bag wrapped on the conveying roller 11, thereby achieving the purpose of fixing.

[0057] See also Figure 4-Figure 6 Furthermore, the output end of the rotating motor 22 can pass through the top of the supporting platform 21 and be connected to the middle side wall of the rotating plate 23, and the rotating column 24 can be symmetrically distributed with opposite inclinations about the two ends of the top of the rotating plate 23; the bottom of the sliding platform 25 in the axial direction M is also symmetrically provided with a slider 251, and a slide rail 252 is provided on the side of the slider 251 away from the sliding platform 25, the slider 251 can slide on the slide rail 252, and the side of the slide rail 252 away from the slider 251 can be connected to the top of the supporting platform 21.

[0058] In the process of the two sliding platforms 25 approaching each other, the sliding platforms 25 will drive the corresponding sliding blocks 251 to slide on the corresponding sliding rails 252, thereby achieving the purpose of guiding displacement.

[0059] See also Figure 4-Figure 6 Furthermore, a vertical plate 261 is symmetrically arranged at the top of the bearing plate 26 in the axial M direction, the telescopic cylinder 27 is located in the middle of the vertical plate 261, a first fixed plate 262 is also arranged in the middle of the vertical plate 261, a second fixed plate 263 is arranged on one side of the first fixed plate 262, both ends of the first fixed plate 262 and the second fixed plate 263 can be connected to the side walls of the corresponding vertical plate 261, the first fixed plate 262 is located at the bottom in the middle of the vertical plate 261, and the second fixed plate 263 is located at the top in the middle of the vertical plate 261; sliding rods 264 are symmetrically arranged in the axial M direction between the first fixed plate 262 and the second fixed plate 263, and sliding grooves 265 are also opened on the side walls of the vertical plate 261, and the sliding grooves 265 are relatively distributed.

[0060] The distance changing member 28 can be evenly distributed along the vertical direction, and the distance changing member 28 includes a first rotating rod 281, a second rotating rod 282 rotatably connected to the middle part of the side wall of the first rotating rod 281, and a distance changing block 283 rotatably connected to one end of the second rotating rod 282; the first rotating rod 281 and the second rotating rod 282 are cross-distributed, the output end of the telescopic cylinder 27 can be rotatably connected to one end of one of the first rotating rods 281, the end of the first rotating rod 281 away from the telescopic cylinder 27 can be rotatably connected to the side wall of the adjacent distance changing block 283, the end of the second rotating rod 282 away from the distance changing block 283 can be rotatably connected to one end of the adjacent first rotating rod 281, the distance changing block 283 can be sleeved on the two sliding rods 264, and the two ends of the distance changing block 283 can cooperate to slide in the corresponding sliding groove 265.

[0061] It should be noted that the variable distance block 283 adjacent to the first fixed plate 262 is connected to the first fixed plate 262 , so the output end of the telescopic cylinder 27 can be rotatably connected to one end of the adjacent first rotating rod 281 .

[0062] When changing the pitch, the telescopic cylinder 27 is started, and its telescopic end extends out, pushing the corresponding first rotating rod 281 to rotate. Since the end of the first rotating rod 281 away from the telescopic cylinder 27 can be rotatably connected to the side wall of the adjacent pitch-changing block 283, when the first rotating rod 281 rotates, it will also push the adjacent pitch-changing block 283 to perform a lifting movement, so that the two ends of the pitch-changing block 283 slide in the corresponding slide groove 265 and slide and guide along the length direction of the slide rod 264; and the second rotating rod 282 will also rotate with the change of the first rotating rod 281, pushing the adjacent first rotating rod 281 to rotate again, and the rotation is repeated in this way, thereby achieving the purpose of changing the pitch, making the distances between the pitch-changing blocks 283 equally distributed, driving the adaptive parts 29 to be evenly distributed in the vertical direction.

[0063] Subsequently, when the resin plate is packaged, the rotating motor 22 is started, and its output end drives the rotating plate 23 to rotate, so that the rotating column 24 pulls the corresponding sliding table 25, so that the two sliding tables 25 are close to each other, and the two supporting plates 26 are also displaced synchronously, thereby making the two adaptive parts 29 with staggered distribution close to each other.

[0064] During this process, the two adaptive parts 29 will approach the vertically downward black protective film bag and squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously curved state, and the resin plates on the two adaptive parts 29 are also located in the continuously curved space of the black protective film bag, ensuring that each resin plate can be accurately placed in a dislocated manner, so that each resin plate can fit tightly against the side of the black protective film bag after dislocation, thereby achieving effective space utilization and protection; in the process of dislocation distribution, the stacking unit 2 not only ensures the spacing between the resin plates, but also avoids direct contact between each other, thereby reducing friction and potential damage. The staggered plug-in layout is similar to the stacking method in the game of Tetris, where each board is placed in the gap between the previous boards, thus forming a compact and stable stacking pattern. The staggered packing process not only improves the efficiency of packaging, but also ensures that each resin board can maintain a stable position after packaging, reducing the relative sliding and friction that may occur during packaging and transportation, which may even cause obvious scratches or cracks in severe cases, thereby improving the production quality of the resin board and effectively protecting the integrity and safety of the resin board.

[0065] Example 2, see Figure 7-Figure 9 and Fig.12 Furthermore, the adaptive part 29 includes a flip cylinder 291, a flip plate 292 arranged at the telescopic end of the flip cylinder 291, and a stacking plate 293 evenly arranged on the side of the flip plate 292 away from the flip cylinder 291; the end of the flip cylinder 291 away from the flip plate 292 can be rotatably connected to the side wall of the variable distance block 283, and the variable distance block 283 is also symmetrically provided with a flip block 294 in the axial M direction near the side wall of the flip cylinder 291, the end face of the flip block 294 is U-shaped, the flip plate 292 is U-shaped, and the raised end of the flip plate 292 can be rotatably connected to the corresponding recess of the flip block 294.

[0066] The flip plate 292 and the stacking plate 293, as well as the stacking plates 293 themselves, are connected via hinges 295. The stacking plates 293 are arranged in opposite stacking arrangement. A stacking groove 296 is provided on the top of the stacking plate 293. A through groove 297 is provided on the side wall of the stacking plate 293. A magnetic attraction strip 298 is arranged in the through groove 297. A through groove 297 is provided on the side wall of the flip plate 292 away from the flip cylinder 291.

[0067] Among them, the flip cylinder 291 is started, pushing the flip plate 292 to flip 90 degrees around the depression of the flip block 294, so that the flip plate 292 changes from a vertical state to a horizontal state, and several stacking plates 293 also move accordingly. Then, the staff can pull the stacking plate 293 of the outermost circle horizontally, so that several stacking plates 293 are continuously flipped along the rotation direction of the corresponding hinge 295, so that several superimposed stacking plates 293 can be unfolded and become a whole large plate in a horizontal state. At this time, several stacking grooves 296 are also spliced ​​into a whole large groove, and the resin plate can be transported to the spliced ​​stacking grooves 296 through the transportation mechanism; in this process, the controller controls the magnetic attraction strip 298 in the through groove 297 to start, and the adjacent stacking plates 293 and flip plates 292 are magnetically attracted, thereby achieving the purpose of fixing several stacking plates 293 and flip plates 292, and ensuring that several stacking plates 293 and flip plates 292 are placed horizontally.

[0068] Embodiment 3: Through the cooperation of Embodiment 1 and Embodiment 2, the problem in the prior art that the plates are prone to relative sliding and friction during packaging and transportation due to the lack of an effective fixing structure between the plates is solved, which not only increases the risk of damage to the plates, but may even cause obvious scratches or cracks in severe cases, is solved. However, if two special photosensitive resin plates are packaged at the same time, how to quickly put back the second photosensitive resin plate and minimize the time that ultraviolet light directly shines on the photosensitive resin plate is still not solved. For this purpose, the following solution is proposed:

[0069] See also Figure 10-11 Furthermore, the side of the long rail 31 away from the second electric slider 32 can be connected to the side wall of the corresponding support frame 12, the long rail 31 can be diagonally distributed about the radial N direction, and the side wall of the lifting plate 33 close to the pushing cylinder 34 is also symmetrically provided with a first track 331 in the radial N direction, and a first rail block 332 is slidably provided on the first track 331, and one side of the pushing plate 35 can be connected to the side wall of the first rail block 332 away from the first track 331.

[0070] The push cylinder 34 is started, and its telescopic end pushes the push plate 35 to slide in the horizontal direction. During this process, the push plate 35 also drives the first rail block 332 to slide on the first rail 331, thereby achieving the purpose of guidance.

[0071] See also Figure 10-11Furthermore, a second rail block 371 is symmetrically arranged in the radial N direction at one end of the opening and closing plate 37, and a second track 372 is arranged on the side of the second rail block 371 away from the closing plate 37. The second rail block 371 can slide on the second track 372, and the side of the second track 372 away from the second rail block 371 can be connected to the side wall of the pushing plate 35 away from the pushing cylinder 34.

[0072] The opening and closing cylinder 36 is activated to pull the opening and closing plate 37 back. During this process, the opening and closing plate 37 also drives the second rail block 371 to slide on the second rail 372, thereby achieving the purpose of guided sliding.

[0073] See also Figure 10-11 Furthermore, the adjusting member 38 includes a movable plate 381, and electric telescopic rods 382 diagonally arranged on both sides of the movable plate 381; one end of one of the electric telescopic rods 382 away from the movable plate 381 can be connected to the side wall of one of the opening and closing plates 37, and the other end of the electric telescopic rod 382 away from the movable plate 381 can be connected to the side wall of the other opening and closing plate 37; a movable groove 383 is also provided on the top of the movable plate 381, and one end of the movable groove 383 can pass through the side wall of the movable plate 381.

[0074] When the two opening and closing plates 37 open the black protective film bag, the two electric telescopic rods 382 are started at the same time, and the telescopic ends thereof are extended at the same time, thereby ensuring that the two opening and closing plates 37 are lifted and lowered horizontally.

[0075] When the movable plate 381 needs to be tilted, the electric telescopic rod 382 located at the bottom of the movable plate 381 is started, and its telescopic end is retracted, while the electric telescopic rod 382 located at the top of the movable plate 381 is started, and its telescopic end is extended, thereby causing the movable plate 381 to change from a horizontal state to a tilted state. At this time, the second photosensitive resin plate will tilt and slide out from the movable groove 383 to the first photosensitive resin plate, and the push cylinder 34 will be started again, pulling back the push plate 35 and the adjustment member 38, so that the second photosensitive resin plate slowly slides onto the first photosensitive resin plate; this method not only achieves the purpose of quickly returning the special photosensitive resin plate, but also has the function of sunshade treatment when returning, providing the necessary protection for the photosensitive resin plate, avoiding the problem that long-term exposure to ultraviolet rays may cause unexpected chemical reactions, resulting in polymerization or degradation of the surface of the photosensitive resin plate, forming unwanted images or damage, thereby ensuring the quality and integrity of the plate, and thus playing a key role in the entire packaging and storage process of the resin plate.

[0076] Embodiment 4, an automatic single board packaging method for resin board processing, using the automatic single board packaging system for resin board processing as described above, comprises the following steps:

[0077] S1. Before packaging the resin board, on the one hand, the telescopic cylinder 27 is started, and its telescopic end is extended to push the variable distance member 28 to perform variable distance movement and to be in an unfolded state, driving the adaptive member 29 to be evenly and equidistantly distributed in the vertical direction; on the other hand, the staff needs to unfold the adaptive members 29 at both ends of the stacking unit 2, so that the adaptive members 29 at both ends are staggered in layers after unfolding, and then place the single laminated board on the corresponding adaptive member 29 through the conveying mechanism.

[0078] S2. Subsequently, the two clamping members 17 are started simultaneously to clamp the black protective film bag wrapped on the conveying roller 11. After that, the two first electric sliders 16 are started to slide downward on the corresponding limit rods 15, and the black protective film bag is driven to descend synchronously through the clamping members 17, so that the black protective film bag changes from a rolled state to a stretched and unfolded state and moves vertically downward; in this process, the conveying motor 13 is started, and its output end drives the conveying roller 11 to rotate, so as to control the tension of the black protective film bag.

[0079] S3. When packaging the resin plate, the rotating motor 22 is started, and its output end drives the rotating plate 23 to rotate, so that the rotating column 24 pulls the corresponding sliding table 25, so that the two sliding tables 25 are close to each other, and the two supporting plates 26 are also displaced synchronously, so that the two adaptive parts 29 with offset distribution are also close to each other; in this process, the two adaptive parts 29 will approach the vertically downward black protective film bag, squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously bent state, and the resin plates on the two adaptive parts 29 are also located in the continuously bent space of the black protective film bag; finally, the open side of the black protective film bag is sealed by a hot pressing edge sealing mechanism.

[0080] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. Automatic single board packaging system for resin board processing, Features: include, A conveying unit (1), comprising a conveying roller (11), support frames (12) symmetrically arranged at both ends of the conveying roller (11) in an axial direction, a conveying motor (13) arranged on the top of one of the support frames (12), limit blocks (14) symmetrically arranged on the side walls of the support frames (12) in a radial direction, a limit rod (15) arranged between the limit blocks (14), a first electric slider (16) sliding on the limit rod (15), and a clamping member (17) arranged on the side wall of the first electric slider (16); A stacking unit (2) is arranged below the conveying roller (11), and comprises a carrying platform (21), a rotating motor (22) arranged at the bottom of the carrying platform (21), a rotating plate (23) arranged at the output end of the rotating motor (22), a rotating column (24) rotatably connected to both ends of the top of the rotating plate (23), a sliding platform (25) rotatably connected to one end of the rotating column (24) away from the rotating plate (23), a carrying plate (26) arranged at the top of the sliding platform (25), a telescopic cylinder (27) arranged at the top of the carrying plate (26), a variable distance member (28) arranged at one end of the telescopic cylinder (27), and an adaptive member (29) arranged at a side of the variable distance member (28) away from the telescopic cylinder (27); and, The stacking unit (3) is diagonally arranged at both ends of the conveying roller (11), and comprises a long rail (31), a second electric slider (32) sliding on the long rail (31), a lifting plate (33) arranged on the side wall of the second electric slider (32) away from the long rail (31), a pushing cylinder (34) arranged at one end of the lifting plate (33), a pushing plate (35) arranged at the telescopic end of the pushing cylinder (34), an opening and closing cylinder (36) symmetrically arranged at both ends of the pushing plate (35) in a radial direction, an opening and closing plate (37) arranged at the telescopic end of the opening and closing cylinder (36), and an adjusting member (38) arranged between the opening and closing plates (37).

2. The automatic single board packaging system for resin board processing according to claim 1, Features: Both ends of the conveying roller (11) can be connected to the top of the corresponding support frame (12) through a bearing seat, and the output end of the conveying motor (13) can be connected to one end of the conveying roller (11); The clamping member (17) comprises a clamping cylinder (171) and a clamping plate (172) symmetrically arranged at the telescopic end of the clamping cylinder (171) in a radial direction; an end of the clamping cylinder (171) away from the clamping plate (172) can be connected to a side wall of a corresponding first electric slider (16).

3. The automatic single board packaging system for resin board processing according to claim 1, Features: The output end of the rotating motor (22) can pass through the top of the carrier platform (21) and be connected to the middle side wall of the rotating plate (23), and the rotating column (24) can be symmetrically distributed with opposite inclinations about the two ends of the top of the rotating plate (23); A slider (251) is symmetrically arranged at the bottom of the sliding platform (25) in the axial direction, and a slide rail (252) is arranged on the side of the slider (251) away from the sliding platform (25), the slider (251) can slide on the slide rail (252), and the side of the slide rail (252) away from the slider (251) can be connected to the top of the supporting platform (21).

4. The automatic single board packaging system for resin board processing according to any one of claims 1 or 3, Features: A vertical plate (261) is symmetrically arranged at the top of the bearing plate (26) in the axial direction, the telescopic cylinder (27) is located in the middle of the vertical plate (261), a first fixing plate (262) is also arranged in the middle of the vertical plate (261), a second fixing plate (263) is arranged on one side of the first fixing plate (262), both ends of the first fixing plate (262) and the second fixing plate (263) can be connected to the side walls of the corresponding vertical plate (261), the first fixing plate (262) is located at the bottom in the middle of the vertical plate (261), and the second fixing plate (263) is located at the top in the middle of the vertical plate (261); Sliding rods (264) are symmetrically arranged in the middle axial direction of the first fixing plate (262) and the second fixing plate (263), and sliding grooves (265) are also provided on the side walls of the vertical plate (261), and the sliding grooves (265) are relatively distributed.

5. The automatic single board packaging system for resin board processing according to claim 4, Features: The distance-changing members (28) can be evenly distributed along the vertical direction, and the distance-changing members (28) comprise a first rotating rod (281), a second rotating rod (282) rotatably connected to the middle of a side wall of the first rotating rod (281), and a distance-changing block (283) rotatably connected to one end of the second rotating rod (282); The first rotating rod (281) and the second rotating rod (282) are cross-distributed; the output end of the telescopic cylinder (27) can be rotatably connected to one end of one of the first rotating rods (281); the end of the first rotating rod (281) away from the telescopic cylinder (27) can be rotatably connected to the side wall of an adjacent variable distance block (283); the end of the second rotating rod (282) away from the variable distance block (283) can be rotatably connected to one end of an adjacent first rotating rod (281); the variable distance block (283) can be sleeved on the two sliding rods (264); and the two ends of the variable distance block (283) can cooperate to slide in corresponding sliding grooves (265).

6. The automatic single board packaging system for resin board processing according to claim 5, Features: The adaptive member (29) comprises a flip cylinder (291), a flip plate (292) arranged at the telescopic end of the flip cylinder (291), and a stacking plate (293) evenly arranged on the side of the flip plate (292) away from the flip cylinder (291); one end of the flip cylinder (291) away from the flip plate (292) can be rotatably connected to the side wall of the variable distance block (283); a flip block (294) is symmetrically arranged in the axial direction of the side wall of the variable distance block (283) close to the flip cylinder (291); the end surface of the flip block (294) is U-shaped; the flip plate (292) is U-shaped; and the protruding end of the flip plate (292) can be rotatably connected to the corresponding recess of the flip block (294); The flip plates (292) and the stacking plates (293), as well as the stacking plates (293) themselves, are connected via hinges (295); the stacking plates (293) are arranged in opposite stacking configurations; a stacking groove (296) is provided on the top of the stacking plates (293); a through groove (297) is provided on the side walls of the stacking plates (293); a magnetic attraction strip (298) is provided in the through groove (297); and a through groove (297) is provided on the side walls of the flip plates (292) away from the flip cylinder (291).

7. The automatic single board packaging system for resin board processing according to claim 1, Features: A side of the long rail (31) away from the second electric slider (32) can be connected to a side wall of a corresponding support frame (12); the long rail (31) can be distributed diagonally with respect to a radial direction; a first rail (331) is symmetrically arranged in a radial direction on a side wall of the lifting plate (33) close to the pushing cylinder (34); a first rail block (332) is slidably arranged on the first rail (331); and a side of the pushing plate (35) can be connected to a side wall of the first rail block (332) away from the first rail (331).

8. The automatic single board packaging system for resin board processing according to claim 7, Features: A second rail block (371) is symmetrically arranged in the radial direction at one end of the opening and closing plate (37); a second track (372) is arranged on a side of the second rail block (371) away from the closing plate (37); the second rail block (371) can slide on the second track (372); and a side of the second track (372) away from the second rail block (371) can be connected to a side wall of the pushing plate (35) away from the pushing cylinder (34).

9. The automatic single board packaging system for resin board processing according to claim 8, Features: The adjusting member (38) comprises a movable plate (381), and electric telescopic rods (382) arranged diagonally on both sides of the movable plate (381); one end of one of the electric telescopic rods (382) away from the movable plate (381) can be connected to the side wall of one of the opening and closing plates (37), and another end of the electric telescopic rod (382) away from the movable plate (381) can be connected to the side wall of another opening and closing plate (37); A movable groove (383) is also provided on the top of the movable plate (381), and one end of the movable groove (383) can penetrate the side wall of the movable plate (381).

10. An automatic single board packaging method for resin board processing, using the automatic single board packaging system for resin board processing as claimed in any one of claims 1 to 9, It is characterized in that The following steps are involved: S1. Before packaging the resin board, on the one hand, the telescopic cylinder (27) is started, and its telescopic end is extended, pushing the variable distance piece (28) to perform variable distance movement and gradually unfold, driving the adaptive piece (29) to be evenly distributed in the vertical direction; on the other hand, the staff needs to unfold the adaptive pieces (29) at both ends of the stacking unit (2), so that the adaptive pieces (29) at both ends are staggered in layers after unfolding, and then the single laminated board is placed on the corresponding adaptive piece (29) through the conveying mechanism; S2, the two clamping members (17) are then started simultaneously to clamp the black protective film bag wound on the conveying roller (11), and then the two first electric sliders (16) are started to slide on the corresponding limit rods (15), and the black protective film bag is driven to descend synchronously through the clamping members (17), so that the black protective film bag changes from a rolled state to a stretched and unfolded state and moves vertically downward; during this process, the conveying motor (13) is started, and its output end drives the conveying roller (11) to rotate, so as to adjust the stretching force and speed of the black protective film bag; S3. When the resin plate is packaged, the rotating motor (22) is started, and its output end drives the rotating plate (23) to rotate, so that the rotating column (24) pulls the corresponding sliding platform (25), so that the two sliding platforms (25) are close to each other, and the two supporting plates (26) are also displaced synchronously, so that the two adaptive parts (29) with offset distribution are also close to each other; in this process, the two adaptive parts (29) are close to the vertically downward black protective film bag, and squeeze the side of the black protective film bag, so that the black protective film bag changes from a vertical state to a continuously bent state, and the resin plates on the two adaptive parts (29) are also located in the continuously bent space of the black protective film bag; finally, the open side of the black protective film bag is sealed by a hot pressing edge sealing mechanism.

Images