A grouting machine for tunnel construction
By designing a circulating mixing unit and automatic cleaning unit in the grouting machine, the multi -directional movement of the control component and the mixing component is used to combine the rotation of the cylindrical cylindrical. The problem has achieved full stirring and stable operation.
Patent Information
- Application Number
- CN202411479129.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The existing grouting machines have a single stirring method and low efficiency. The viscosity of the grouting material causes the material to adhere to the inner wall of the stirring barrel, affecting the rotation of the stirring rod, and causing unstable equipment operation.
Design a kind of sinking machine for tunnel construction, adopts a circular mixing unit and automatic cleaning unit, and drives the mixing component of the control mixing component through differential numbers to mobilize. Stir, and use the inner wall cleaning unit to automatically clean up the inner wall of the cylinder.
The comprehensive and full stirring of grouting materials is achieved, ensuring the adequacy of the mixed, and avoiding the residue of the material through the automatic cleaning function, ensuring the stability of the device in subsequent operation.
Smart Images

Figure CN118988066B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mixing devices, in particular to a grouting machine for tunnel construction. Background Art
[0002] In tunnel construction, the grouting machine is an important equipment used for grouting reinforcement of soil or rock. Grouting is to inject specific materials (such as cement slurry, polymer, etc.) into underground voids or holes to enhance the stability and bearing capacity of the geological layer; the grouting machine usually first adds slurry raw materials for mixing, and then injects the mixed slurry into the tunnel.
[0003] Grouting materials are divided into organic and inorganic types. At present, the mixing of grouting materials is mainly carried out by a mixer. The existing mixing equipment has a single mixing method and low mixing efficiency. At the same time, due to the high viscosity of the grouting material, the inner wall of the mixing barrel usually sticks to a part of the grouting material, and the grouting material will adhere to the inner wall of the mixing barrel after drying and cracking, affecting the rotation of the stirring rod. Therefore, in view of the above situation, it is urgent to develop a grouting machine for tunnel construction to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide a grouting machine for tunnel construction to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A grouting machine for tunnel construction comprises: a mounting seat; a fusion cylinder, the fusion cylinder is arranged on the outside of the mounting seat, and the outer sides of both ends of the fusion cylinder are provided with fixing frames fixedly connected to the mounting seat, and the fixing frames are rotatably connected to the fusion cylinder; a discharge pipe, the discharge pipe is fixedly connected to the cylinder wall at the bottom end of the fusion cylinder, and the other end is detachably connected to the grouting conduit; a circulation stirring unit, the circulation stirring unit is connected to the mounting seat and leads to the inner side of the fusion cylinder, and is used to cooperate with the fusion cylinder to realize multi-directional circulation stirring of the raw materials located inside the fusion cylinder; an inner wall cleaning unit, the inner wall cleaning unit is connected to the fusion cylinder and the circulation stirring unit, and is used to Cooperate with the circulating stirring unit to realize automatic cleaning of the inner wall of the fusion cylinder; wherein, the circulating stirring unit comprises: a differential transmission control component, a variable support component and a stirring component, the stirring component is arranged on the inner side of the fusion cylinder, the stirring component is connected to the mounting seat through a variable support component, the variable support component is fixedly connected to the mounting seat, and is connected to the differential transmission control component arranged on the inner side of the mounting seat, and is used to cooperate with the differential transmission control component to realize the synchronous reciprocating motion of the stirring component in the horizontal and vertical directions, and the differential transmission control component is also connected to the fusion cylinder, and is used to drive the fusion cylinder to rotate to realize the comprehensive stirring of the raw materials located on the inner side of the fusion cylinder by the stirring component.
[0007] Compared with the prior art, the present invention has the following beneficial effects:
[0008] When the device is running, the raw materials are placed inside the fusion cylinder, and the stirring assembly can stir the raw materials inside the fusion cylinder. The differential transmission control assembly drives the variable support assembly. The variable support assembly cooperates with the mounting seat to not only support the stirring assembly, but also cooperates with the differential transmission control assembly to realize the lateral and longitudinal movement of the stirring assembly. The two movements are carried out simultaneously, and the longitudinal reciprocating movement is faster than the lateral reciprocating movement, so that the stirring assembly moves in a wave shape inside the fusion cylinder. At the same time, the differential transmission control assembly can drive the fusion cylinder to rotate, and cooperate with the moving stirring assembly to fully stir the raw materials inside the fusion cylinder in all directions, thereby ensuring the comprehensiveness of the stirring. The fully stirred slurry is discharged along the discharge pipe and the grouting conduit for grouting, wherein the inner side of the discharge pipe is fixedly connected A solenoid valve is provided. After the grouting is completed, the inner wall cleaning unit can cooperate with the stirring assembly to automatically clean the inner wall of the fusion cylinder to avoid slurry residue. Compared with the prior art, the mixing equipment of the present application has a single stirring method and low stirring efficiency. At the same time, due to the high viscosity of the grouting material, a part of the grouting material is usually adhered to the inner wall of the stirring barrel, and the grouting material will adhere to the inner wall of the stirring barrel after drying and cracking, affecting the rotation of the stirring rod. By setting a circulating stirring unit and cooperating with the automatic cleaning unit, the stirring assembly can stir the raw materials located on the inner side of the fusion cylinder in all directions by utilizing the synchronous movement of the stirring assembly in multiple directions and the rotation of the fusion cylinder, thereby ensuring the adequacy of the stirring, so that the raw materials can be fully mixed, and the grouting material remaining in the fusion cylinder can be automatically cleaned, thereby ensuring the stability of the equipment in subsequent operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic diagram of the structure of a grouting machine for tunnel construction.
[0010] Figure 2 A cross-sectional view of a grouting machine used in tunnel construction.
[0011] Figure 3 This is a schematic diagram of the structure of a variable support assembly in a grouting machine for tunnel construction.
[0012] Figure 4 This is a schematic diagram of the structure of the automatic lifting component in the grouting machine used in tunnel construction.
[0013] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0014] Figure 6 This is a schematic diagram of the structure of the mixing assembly in the grouting machine used in tunnel construction.
[0015] Figure 7 This is a schematic diagram of the structure of the differential transmission control component in the grouting machine used in tunnel construction.
[0016] Figure 8 This is a partial structural schematic diagram of the differential transmission control component in a grouting machine used in tunnel construction.
[0017] Fig. 9 This is a schematic diagram of the structure of the inner wall cleaning unit in the grouting machine used in tunnel construction.
[0018] Fig.10 for Fig. 9 Schematic diagram of the enlarged structure at point B in the middle.
[0019] In the figure: 1-mounting seat, 2-fusion cylinder, 3-grouting guide tube, 4-fixed frame, 5-circulating stirring unit, 6-inner wall cleaning unit, 7-discharge pipe, 8-differential transmission control assembly, 9-variable support assembly, 10-stirring assembly, 11-support frame, 12-transverse seat, 13-transverse control rod, 14-adjusting wheel, 15-limiting guide rod, 16-automatic lifting assembly, 17-positioning side plate, 18-adjusting slide plate, 19-control seat, 20-L-type regulating pipe, 21-connecting pipe, 22-rubber hose, 23-lifting control rod, 24-transmission wheel, 25-control gear, 26-T-type guide rail, 27-adjusting groove, 28-adjusting ring, 29-control box, 30-screw Grooves, 31-servo motor, 32-support rod, 33-stirring rod, 34-control source, 35-driving rod, 36-driving gear, 37-speed lever, 38-auxiliary rod, 39-eccentric wheel, 40-pushing slide, 41-elastic reset part, 42-pressure stabilizing box, 43-regulating chamber, 44-connecting chamber, 45-pressure stabilizing tube, 46-sensing tube, 47-sensing part, 48-lifting plate, 49-adjusting tooth, 50-guide plate, 51-pressure control tube, 52-pressure control part, 53-water tank, 54-water pump, 55-water pipe, 56-annular spray box, 57-flushing pipe, 58 connecting slide, 59-scraper, 60-positioning block, 61-synchronizing groove, 62-synchronizing block. DETAILED DESCRIPTION
[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0022] See also Figure 1 and Figure 2In one embodiment of the present invention, a grouting machine for tunnel construction includes: a mounting seat 1; a fusion cylinder 2, the fusion cylinder 2 is arranged on the outside of the mounting seat 1, and the outer sides of both ends of the fusion cylinder 2 are provided with a fixing frame 4 fixedly connected to the mounting seat 1, and the fixing frame 4 is rotatably connected to the fusion cylinder 2; a discharge pipe 7, the discharge pipe 7 is fixedly connected to the bottom end wall of the fusion cylinder 2, and the other end is detachably connected to the grouting conduit 3; a circulation stirring unit 5, the circulation stirring unit 5 is connected to the mounting seat 1, and passes to the inner side of the fusion cylinder 2, and is used to cooperate with the fusion cylinder 2 to realize multi-directional circulation stirring of the raw materials located inside the fusion cylinder 2; an inner wall cleaning unit 6, the inner wall cleaning unit 6 is connected to the fusion cylinder 2, and is connected to the circulation stirring unit 5 The circulating stirring unit 5 is connected to realize automatic cleaning of the inner wall of the fusion cylinder 2 in cooperation with the circulating stirring unit 5; wherein the circulating stirring unit 5 comprises: a differential transmission control component 8, a variable support component 9 and a stirring component 10; the stirring component 10 is arranged on the inner side of the fusion cylinder 2; the stirring component 10 is connected to the mounting seat 1 via the variable support component 9; the variable support component 9 is fixedly connected to the mounting seat 1 and is connected to the differential transmission control component 8 arranged on the inner side of the mounting seat 1, and is used to cooperate with the differential transmission control component 8 to realize synchronous reciprocating motion of the stirring component 10 in the horizontal and vertical directions; the differential transmission control component 8 is also connected to the fusion cylinder 2, and is used to drive the fusion cylinder 2 to rotate to realize comprehensive stirring of the raw materials located on the inner side of the fusion cylinder 2 by the stirring component 10.
[0023] In this embodiment, when the device is running, the raw materials are placed inside the fusion cylinder 2, and the stirring component 10 can stir the raw materials located inside the fusion cylinder 2. The differential transmission control component 8 drives the variable support component 9. The variable support component 9 cooperates with the mounting seat 1 to not only complete the support of the stirring component 10, but also cooperates with the differential transmission control component 8 to realize the lateral movement and longitudinal movement of the stirring component 10. The two movements are carried out simultaneously, and the longitudinal reciprocating movement process is faster than the lateral reciprocating movement process, so that the stirring component 10 moves in a wave shape inside the fusion cylinder 2. At the same time, the differential transmission control component 8 can drive the fusion cylinder 2 to rotate, and cooperate with the moving stirring component 10 to fully stir the raw materials located inside the fusion cylinder 2 in all directions, thereby ensuring the comprehensiveness of the stirring. The fully stirred slurry is discharged along the discharge pipe 7 and the grouting conduit 3 for grouting, wherein the discharge pipe 7 and the grouting conduit 3 are used for grouting. An electromagnetic valve is fixedly connected to the inner side of the material pipe 7. After the grouting is completed, the inner wall cleaning unit 6 can cooperate with the stirring component 10 to automatically clean the inner wall of the fusion cylinder 2 to avoid slurry residue. Compared with the prior art, the mixing equipment of the present application has a single stirring method and low stirring efficiency. At the same time, due to the high viscosity of the grouting material, a part of the grouting material is usually adhered to the inner wall of the stirring barrel, and the grouting material will adhere to the inner wall of the stirring barrel after drying and cracking, affecting the rotation of the stirring rod. By setting a circulating stirring unit 5 and cooperating with the automatic cleaning unit 6, the multi-directional synchronous movement of the stirring component 10 and the rotation of the fusion cylinder 2 are utilized, so that the stirring component 10 can stir the raw materials located on the inner side of the fusion cylinder 2 in all directions, thereby ensuring the adequacy of the stirring, so that the raw materials can be fully mixed, and the grouting material remaining in the fusion cylinder 2 can be automatically cleaned, thereby ensuring the stability of the equipment in subsequent operation.
[0024] In one embodiment of the present invention, please refer to Figure 2 and Figure 3The variable support assembly 9 includes: a support frame 11, a transverse seat 12, a transverse control rod 13, an adjusting wheel 14, a limit guide rod 15 and an automatic lifting assembly 16. The support frame 11 is arranged on the outer side of the top of the fusion cylinder 2 and is fixedly connected to the mounting seat 1. The transverse seat 12 is arranged on the outer side of the top of the fusion cylinder 2 and is slidably connected to the wall of the support frame 11. Both sides of the connection between the support frame 11 and the transverse seat 12 are fixedly connected with positioning side plates 17 slidably connected to the support frame 11. The transverse seat 12 is connected to the stirring assembly 10 through the automatic lifting assembly 16. The automatic lifting assembly The lowering component 16 is also connected to the differential transmission control component 8, and is used to cooperate with the differential transmission control component 8 to realize the automatic lifting and lowering of the stirring component 10. The outer side of the automatic lifting component 16 is also provided with a limiting guide rod 15 fixedly connected to the stirring component 10. The limiting guide rod 15 is slidably connected to the transverse displacement seat 12. The transverse control rod 13 is threadedly connected to the transverse displacement seat 12, and one end is rotatably connected to the support frame 11, and the other end is fixedly connected to the outside with an adjusting wheel 14 connected to the differential transmission control component 10, which is used to cooperate with the differential transmission control component 8 to drive the transverse control rod 13 to rotate to realize the transverse reciprocating motion of the stirring component 10.
[0025] In this embodiment, the support frame 11 is of an L-shaped structure, one end of which is fixedly connected to the top shell wall of the mounting seat 1, and the other end is located on the outer side of the top of the fusion cylinder 2. A transverse seat 12 is slidably connected to the frame wall of the support frame 11, and positioning side plates 17 are fixedly connected on both sides of the transverse seat 12. The positioning side plates 17 on each side exist in pairs and are respectively arranged on both sides of the frame wall of the support frame 11. When the differential transmission control component 8 is in operation, on the one hand, it can cooperate with the adjusting wheel 14 to drive the transverse control rod 13 to rotate alternately clockwise and counterclockwise, and the transverse control rod 13 drives the transverse seat 12 to reciprocate laterally along the frame wall of the support frame 11. The automatic lifting component 16 drives the stirring component 10 to move horizontally synchronously. On the other hand, the differential transmission control component 8 can synchronously drive the automatic lifting component 16 in the horizontal movement. The automatic lifting component 16 can realize the up and down reciprocating movement of the stirring component 10. The multi-directional movement of the stirring component 10 can ensure that the raw materials can maintain full contact with the stirring component 10, thereby ensuring the adequacy of mixing. By setting up a variable support component 9, it can not only cooperate with the mounting seat 1 to support the stirring component 10, but also cooperate with the differential transmission control component 8 to realize the comprehensive stirring of the raw materials located on the inner side of the fusion cylinder 2, thereby ensuring the adequacy of the stirring and allowing the raw materials to be fully mixed.
[0026] In one embodiment of the present invention, please refer to Figure 4 and Figure 5The automatic lifting assembly 16 includes: an adjusting slide 18, a control seat 19, an L-shaped regulating tube 20, a connecting tube 21, a rubber hose 22, a lifting control rod 23, a transmission wheel 24, a control tooth 25, an adjusting groove 27 and an adjusting ring 28. The adjusting slide 18 is arranged on the outer side of the top end of the traverse seat 12, and is slidably connected to a T-shaped guide rail 26 fixedly connected to the outer side of the top end of the traverse seat 12. An adjusting groove 27 is arranged on the inner side of the adjusting slide 18. One end of the L-shaped regulating tube 20 passes through the inner side of the adjusting groove 27, and the other end is fixedly connected to the control seat 19 fixedly connected to the outer side of the traverse seat 12. The L-shaped regulating tube 20 is fixedly connected to the outer side of the pipe opening inside the adjusting groove 27 and is slidably connected to the adjusting groove 27. An adjusting ring 28 is connected, and a connecting pipe 21 is fixedly connected to the control seat 19. The other end of the connecting pipe 21 is connected to the differential control assembly 8 through a rubber hose 22, and is used to cooperate with the differential control assembly 8 to drive the adjusting slide 18 to reciprocate along the T-shaped guide rail 26. A control tooth 25 is fixedly connected to the outer side of the adjusting slide 18, and a lifting control rod 23 rotatably connected to the transverse seat 12 is provided on the outer side of the control tooth 25. One end of the lifting control rod 23 is threadedly connected to the stirring assembly 10, and the other end is fixedly connected to the outer side with a transmission wheel 24 meshing with the control tooth 25, which is used to cooperate with the movement of the adjusting slide 18 to drive the lifting control rod 23 to rotate to realize the up and down reciprocating motion of the stirring assembly 10.
[0027] In this embodiment, the T-shaped guide rail 26 is fixedly connected to the outside of the top end of the transverse displacement seat 12, and an adjusting slide 18 is slidably connected to the outside of the T-shaped guide rail 26. A control tooth 25 is fixedly connected to the side wall of the adjusting slide 18. The differential transmission control component 8 can cooperate with the rubber hose 22 and the connecting pipe 21 to drive the air inside the control seat 19 to flow. The air inside the control seat 19 enters the inside of the adjusting groove 27 along the L-shaped regulating pipe 20. As the air pressure inside the regulating groove 27 changes, the adjusting ring 28 can be used to drive the adjusting slide 18 to flow along the T-shaped guide rail. The rail 26 moves, and when air is taken in from the inner side of the adjusting groove 27, the adjusting slide 18 moves away from the adjusting ring 28. When air is discharged from the inner side of the adjusting groove 27, the adjusting slide 18 moves toward the side close to the adjusting ring 28. The adjusting slide 18 drives the control gear 25 to move synchronously. The control gear 25 cooperates with the transmission wheel 24 to drive the lifting control rod 23 to rotate alternately clockwise and counterclockwise. The lifting control rod 23 cooperates with the limiting guide rod 15 to realize the up and down reciprocating motion of the stirring assembly 10, and cooperates with the lateral movement of the transverse displacement seat 12 to realize the comprehensive stirring of the raw materials located inside the fusion cylinder 2.
[0028] In one embodiment of the present invention, please refer to Figure 2 and Figure 6The stirring assembly 10 includes: a control box 29, a threaded groove 30, a servo motor 31, a support rod 32 and a stirring rod 33. The control box 29 is arranged on the outer side of the bottom end of the transverse displacement seat 12. The inner side of the control box 29 wall is provided with a threaded groove 30 threadedly connected to the lifting control rod 23. The control box 29 is also fixedly connected to the limiting guide rod 15. The servo motor 31 is fixedly connected to the inner side of the control box 29. The output end of the servo motor 31 is fixedly connected to the support rod 32 arranged on the inner side of the fusion cylinder 2. A plurality of stirring rods 33 are fixedly connected to the outer side of the support rod 32 for cooperating with the rotation of the support rod 32 to achieve stirring of the raw materials located on the inner side of the fusion cylinder 2.
[0029] In this embodiment, the servo motor 31 is fixedly connected to the top inner side of the control box 29, the output end of the servo motor 31 is fixedly connected to the support rod 32, the other end of the support rod 32 passes to the outside of the control box 29, and a plurality of stirring rods 33 are fixedly connected to the outside, the servo motor 31 drives the support rod 32 to rotate, the support rod 32 drives the stirring rod 33 to rotate synchronously, the transverse seat 12 cooperates with the lifting control rod 23 and the limit guide rod 15 to drive the control box 29 to move horizontally synchronously, the lifting control rod 23 can also cooperate with the limit guide rod 15 to realize the up and down movement of the control box 29, and then realize the multi-directional movement of the stirring rod 33 on the inner side of the fusion cylinder 2, thereby completing the comprehensive stirring of the raw materials.
[0030] In one embodiment of the present invention, please refer to Figure 7 and Figure 8The differential transmission control assembly 8 includes: a control source 34, a driving rod 35, a shift rod 37, an auxiliary rod 38, an eccentric wheel 39, a push slide 40, an elastic reset member 41, a voltage stabilizing box 42, a regulating chamber 43, a connecting chamber 44, a voltage stabilizing tube 45, a sensing tube 46, a lifting plate 48, an adjusting tooth 49 and a voltage control tube 51. The control source 34 is fixedly connected to the bottom of the inner side of the mounting seat 1, and the output end of the control source 34 is fixedly connected to the driving rod 35. The other end of the driving rod 35 is fixedly connected to the outer side thereof with a driving gear 36. The driving gear 36 is meshed with a driven gear fixedly connected to the outer side of the fusion cylinder 2 for matching. The rotation of the driving rod 35 realizes the self-rotation of the fusion cylinder 2. A pressure stabilizing box 42 fixedly connected to the mounting seat 1 is arranged on the outer side of the control source 34. A regulating chamber 43 and a connecting chamber 44 are arranged on the inner side of the pressure stabilizing box 42. A shifting rod 37 rotatably connected to the inner wall of the mounting seat 1 is arranged on the outer side of the regulating chamber 43 close to the control source 34. The shifting rod 37 is connected to the driving rod 45 through a shifting member. An auxiliary rod 38 rotatably connected to the inner wall of the mounting seat 1 is arranged on the outer side of the connecting chamber 44 close to the control source 34. The auxiliary rod 38 is connected to the driving rod 35 through a power transmission member. The rod 37 and the auxiliary rod 38 are both fixedly connected with eccentric wheels 39 on the outside, and the eccentric wheels 39 on both sides are abutted with push slides 40 on the outside of one end close to the pressure stabilizing box 42. A plurality of elastic reset parts 41 are fixedly connected between the push slide 40 and the pressure stabilizing box 42. A pressure control tube 51 fixedly connected to the pressure stabilizing box 42 is provided between the regulating chamber 43 and the connecting chamber 44 and the adjacent pushing slide 40. A pressure control part 52 fixedly connected to the adjacent pushing slide 40 is slidably connected to the inside of the pressure control tube 51, which is used to cooperate with the movement of the pushing slide 40 to realize the regulation of the air pressure inside the regulating chamber 43 and the connecting chamber 44. A voltage-stabilizing tube 45 is fixedly connected to the voltage-stabilizing box 42, with one end leading to the inner side of the connecting chamber 44 and the other end connected to the rubber hose 22, so as to cooperate with the change of the air pressure inside the connecting chamber 44 to realize the driving of the lifting control rod 23. The induction tube 46 is fixedly connected to the voltage-stabilizing box 42, with one end leading to the inner side of the regulating chamber 43 and the other end having a sensing element 47 slidingly connected thereto. The other end of the sensing element 47 is fixedly connected to a lifting plate 48, and an adjusting tooth 49 meshingly connected to the adjusting wheel 14 is fixedly connected to the outer side of the lifting plate 48, so as to cooperate with the change of the air pressure inside the regulating chamber 43 to realize the rotation of the lateral control rod 13.
[0031] In this embodiment, the control source 34 is a driving motor, and the control source 34 is fixedly connected to the inner bottom of the mounting seat 1. The speed change member includes a control gear fixedly connected to the outer side of the driving rod 35 and a speed change wheel fixedly connected to the outer side of the speed change rod 37, wherein the wheel diameter of the control gear is much smaller than the wheel diameter of the speed change wheel. In addition, the power transmission member includes a pulley fixedly connected to the outer sides of the driving rod 35 and the auxiliary rod 38, and the pulleys are connected by belts. The driving source 34 drives the driving rod 35 to rotate, and the driving rod 35 realizes the rotation of the fusion cylinder 2 through the driving gear 36 and the driven gear. In addition, the driving rod 35 can also drive the shift rod 37 and the auxiliary rod 38 to rotate at the same time. The speed of the shift rod 37 is much lower than the speed of the auxiliary rod 38. The elastic reset member 41 includes a fixed rod fixedly connected to the outside of the voltage stabilizing box 42 and a sliding rod fixedly connected to the pushing slide 40. The fixed rod is slidably connected to the sliding rod, and a spring is fixedly connected between the fixed rod and the sliding rod. The shift rod 37 and the auxiliary rod 38 respectively drive the corresponding eccentric wheel 39 to rotate, and the eccentric wheel 39 pushes the pushing slide 40 connected thereto to move, and cooperates with the spring set between the sliding rod and the fixed rod to realize the reciprocating motion of the pushing slide 40. The pressure control member 52 includes a first piston slidably connected to the inner side of the pressure control tube 51 and a first push rod fixedly connected to the first piston. The induction member 47 includes a second piston slidably connected to the inner side of the induction tube 46 and a second push rod fixedly connected to the second piston. The sliding plate 40 is pushed to drive the first piston to move inside the pressure control tube 51, so that the air inside the regulating chamber 43 and the connecting chamber 44 can flow. The air inside the connecting chamber 44 enters the inner side of the pressure-stabilizing tube 45, and then enters the inner side of the control seat 19 along the rubber hose 22 and the connecting tube 21, thereby realizing the rotation of the lifting control rod 23. The air inside the regulating chamber 43 enters the induction tube 46. On the inner side, the second piston is moved inside the induction tube 46, and the second piston cooperates with the second push rod to drive the lifting plate 48 to move. The lifting plate 48 is slidably connected to the guide plate 50 fixedly connected to the mounting seat 1, and the lifting plate 48 drives the adjusting tooth 49 to move, and cooperates with the adjusting wheel 14 to realize the rotation of the transverse control rod 13. By setting the differential transmission control component 8, not only can the fusion cylinder 2 be driven to rotate, but also the variable support component 9 can be driven to realize the transverse and longitudinal movement of the stirring component 10, so that the raw materials located inside the fusion cylinder 2 can be fully stirred, ensuring the adequacy of the stirring and allowing the raw materials to be fully mixed.
[0032] In one embodiment of the present invention, please refer to Fig. 9 and Fig.10The inner wall cleaning unit 6 includes: a connecting slide bar 58, a scraper 59, a positioning block 60, a synchronous groove 61, a synchronous block 62 and a flushing assembly. The scraper 59 is arranged on the outer side of the stirring rod 33 and abuts against the inner wall of the fusion cylinder 2. The outer side of the scraper 59 is also fixedly connected with a positioning block 59. The positioning block 59 is slidably connected to the positioning groove arranged on the inner wall of the fusion cylinder 2. A connecting slide bar 58 is arranged between the slide plate 59 and the stirring rod 33. The connecting slide bar 58 is slidably connected to the stirring rod 33. One end of the connecting slide bar 58 is connected to the stirring rod 33 through a spring, and a synchronous block 62 is fixedly connected on the outer side of the other end. The synchronous block 62 is slidably connected to the synchronous groove 61 arranged on the wall of the scraper 59, which is used to cooperate with the rotation of the support rod 32 to drive the scraper 59 to scrape and clean the inner wall of the fusion cylinder 2. The flushing assembly is arranged on the outer side of the scraper 59 and is connected to the mounting seat 1.
[0033] In this embodiment, a connecting slide bar 58 is provided on the inner side of one end of the stirring rod 33 away from the support rod 32 for sliding connection. A spring is provided for fixed connection between the connecting slide bar 58 and the stirring rod 33. The other end of the connecting slide bar 58 is fixedly connected to the scraper 59. When the support rod 32 rotates, it can not only drive the stirring rod 33 to complete the stirring of the raw materials inside the fusion cylinder 2, but also cooperate with the connecting slide bar 58 to drive the scraper 59 to move. The scraper 59 scrapes the raw materials on the inner wall of the fusion cylinder 2 to avoid the raw materials remaining on the inner wall of the fusion cylinder 2. With the rotation of the scraper 59, the sufficient mixing of the equipment can be further improved. The flushing component can flush the inner wall of the fusion cylinder 2, cooperate with the scraper 59 to ensure the effectiveness of cleaning, and can also clean the stirring component 10 to avoid the raw materials remaining on the inside of the equipment, thereby ensuring the comprehensiveness of cleaning.
[0034] In one embodiment of the present invention, the flushing assembly includes: a water tank 53, a water pump 54, a water pipe 55, an annular spray box 56 and a flushing pipe 57. The water tank 53 is fixedly connected to the outside of the mounting base 1, and a water pump 54 is fixedly connected to the inside of the water tank 53. The output end of the water pump 54 is connected to the water pipe 55, and the other end of the water pipe 55 is connected to the annular spray box 56 arranged on the outside of the top of the scraper 59. A plurality of flushing pipes 57 are fixedly connected to the bottom box wall of the annular spray box 56.
[0035] In this embodiment, the annular spray box 56 is arranged on the inner side of the top end of the fusion cylinder 2, the top box wall is fixedly connected to the water pipe 55, and a plurality of flushing pipes 57 are fixedly connected to the bottom box wall. The flushing pipes 57 are distributed in a ring shape and are equidistantly. The water pump 54 drives the water located on the inner side of the water storage tank 53 along the water pipe 55 into the inner side of the annular spray box 56, and is sprayed out from the flushing pipe 57, so as to clean the inner wall of the fusion cylinder 2 and the stirring rod 33, thereby greatly improving the cleaning effect of the equipment.
[0036] The grouting machine for tunnel construction is provided with a circulating stirring unit 5, in cooperation with the automatic cleaning unit 6, and utilizes the synchronous movement of the stirring component 10 in multiple directions and the rotation of the fusion cylinder 2, so that the stirring component 10 can carry out all-round stirring of the raw materials located inside the fusion cylinder 2, thereby ensuring sufficient stirring, so that the raw materials can be fully mixed, and can automatically clean the grouting materials remaining inside the fusion cylinder 2, thereby ensuring the stability of the equipment in subsequent operation. By providing a variable support component 9, it can not only cooperate with the mounting seat 1 to realize the support of the stirring component 10, but also cooperate with the differential transmission control component 8 to realize the comprehensive stirring of the raw materials located inside the fusion cylinder 2, thereby ensuring sufficient stirring, so that the raw materials can be fully mixed. By providing a differential transmission control component 8, it can not only drive the fusion cylinder 2 to rotate, but also drive the multiple The variant support assembly 9 realizes the lateral and longitudinal movement of the stirring assembly 10, so that the raw materials located on the inner side of the fusion cylinder 2 can be fully stirred, ensuring the adequacy of the stirring and allowing the raw materials to be fully mixed. By setting the inner wall cleaning unit 6, when the support rod 32 rotates, it can not only drive the stirring rod 33 to complete the stirring of the raw materials located on the inner side of the fusion cylinder 2, but also cooperate with the connecting slide rod 58 to drive the scraper 59 to move. The scraper 59 scrapes the raw materials on the inner wall of the fusion cylinder 2 to avoid the raw materials remaining on the inner wall of the fusion cylinder 2, and with the rotation of the scraper 59, the adequacy of the mixing of the equipment can be further improved. The flushing assembly can flush the inner wall of the fusion cylinder 2, cooperate with the scraper 59 to ensure the effectiveness of cleaning, and can also clean the stirring assembly 10 to avoid the raw materials remaining on the inner side of the equipment, ensuring the comprehensiveness of cleaning.
[0037] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A grouting machine for tunnel construction, characterized in that: include: Mounting seat; A fusion cylinder, the fusion cylinder is arranged outside the mounting seat, and both ends of the fusion cylinder are provided with a fixing frame fixedly connected to the mounting seat, and the fixing frame is rotatably connected to the fusion cylinder; A discharge pipe, the discharge pipe is fixedly connected to the wall of the bottom end of the fusion cylinder, and the other end is detachably connected to the grouting conduit; A circulation stirring unit, which is connected to the mounting seat and leads to the inner side of the fusion cylinder, and is used to cooperate with the fusion cylinder to realize multi-directional circulation stirring of the raw materials located inside the fusion cylinder; An inner wall cleaning unit, the inner wall cleaning unit is connected to the fusion cylinder and the circulation stirring unit, and is used to cooperate with the circulation stirring unit to realize automatic cleaning of the inner wall of the fusion cylinder; Wherein, the circulating stirring unit comprises: a differential transmission control component, a variable support component and a stirring component, wherein the stirring component is arranged inside the fusion cylinder, and the stirring component is connected to the mounting seat via a variable support component, the variable support component is fixedly connected to the mounting seat, and is connected to the differential transmission control component arranged inside the mounting seat, and is used to cooperate with the differential transmission control component to realize the synchronous reciprocating motion of the stirring component in the horizontal and vertical directions, and the differential transmission control component is also connected to the fusion cylinder, and is used to drive the fusion cylinder to rotate to realize the comprehensive stirring of the raw materials located inside the fusion cylinder by the stirring component; The multi-variable support assembly comprises: a support frame, a transverse movement seat, a transverse control rod, an adjusting wheel, a limiting guide rod and an automatic lifting assembly, the support frame is arranged on the outer side of the top end of the fusion cylinder and is fixedly connected to the mounting seat, the transverse movement seat is arranged on the outer side of the top end of the fusion cylinder and is slidably connected to the frame wall of the support frame, and both sides of the connection between the support frame and the transverse movement seat are fixedly connected and provided with positioning side plates slidably connected to the support frame, the transverse movement seat and the stirring assembly are connected through an automatic lifting assembly, the automatic lifting assembly is also connected to the differential transmission control assembly, and is used to cooperate with the differential transmission control assembly to realize automatic lifting of the stirring assembly, and a limiting guide rod fixedly connected to the stirring assembly is also provided on the outer side of the automatic lifting assembly, the limiting guide rod is slidably connected to the transverse movement seat, the transverse control rod is threadedly connected to the transverse movement seat, and one end is rotatably connected to the support frame, and the other end is fixedly connected to the outer side thereof with an adjusting wheel connected to the differential transmission control assembly, and is used to cooperate with the differential transmission control assembly to drive the transverse control rod to rotate to realize the transverse reciprocating motion of the stirring assembly; The automatic lifting assembly includes: an adjusting slide, a control seat, an L-shaped regulating tube, a connecting tube, a rubber hose, a lifting control rod, a transmission wheel, a control tooth, an adjusting groove and an adjusting ring. The adjusting slide is arranged on the outer side of the top end of the traverse seat and is slidably connected to a T-shaped guide rail fixedly connected to the outer side of the top end of the traverse seat. An adjusting groove is arranged on the inner side of the adjusting slide. One end of the L-shaped regulating tube passes through the inner side of the adjusting groove, and the other end is fixedly connected to a control seat fixedly connected to the outer side of the traverse seat. The L-shaped regulating tube is fixedly connected to an adjusting groove slidably connected to the outer side of the pipe opening inside the adjusting groove. The control seat is also fixedly provided with a connecting pipe, the other end of which is connected to the differential transmission control assembly through a rubber hose, and is used to cooperate with the differential transmission control assembly to drive the adjustment slide to reciprocate along the T-shaped guide rail. The outer side of the adjustment slide is fixedly provided with a control tooth, and the outer side of the control tooth is provided with a lifting control rod rotatably connected to the transverse seat. One end of the lifting control rod is threadedly connected to the stirring assembly, and the outer side of the other end is fixedly provided with a transmission wheel meshing with the control tooth, and is used to cooperate with the movement of the adjustment slide to drive the lifting control rod to rotate to realize the up and down reciprocating movement of the stirring assembly. The stirring assembly comprises: a control box, a thread groove, a servo motor, a support rod and a stirring rod, wherein the control box is arranged on the outer side of the bottom end of the transverse displacement seat, the inner side of the control box wall is provided with a thread groove threadedly connected to the lifting control rod, the control box is also fixedly connected to the limit guide rod, the inner side of the control box is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with the support rod arranged on the inner side of the fusion cylinder, and the outer side of the support rod is fixedly connected with a plurality of stirring rods for cooperating with the rotation of the support rod to achieve stirring of the raw materials located on the inner side of the fusion cylinder; The differential transmission control assembly includes: a control source, a driving rod, a shifting rod, an auxiliary rod, an eccentric wheel, a push slide, an elastic reset member, a voltage stabilizing box, a regulating chamber, a connecting chamber, a voltage stabilizing tube, a sensing tube, a lifting plate, an adjusting tooth and a voltage control tube. The control source is fixedly connected to the bottom of the inner side of the mounting seat, the output end of the control source is fixedly connected to the driving rod, and a driving gear is fixedly connected to the outer side of the other end of the driving rod. The driving gear is meshed with a driven gear fixedly connected to the outer side of the fusion cylinder to cooperate with the rotation of the driving rod to realize the self-rotation of the fusion cylinder. A voltage stabilizing box fixedly connected to the mounting seat is arranged on the outer side of the control source, and a regulating chamber and a connecting chamber are arranged on the inner side of the voltage stabilizing box. A speed shifting rod rotatably connected to the inner wall of the mounting seat is arranged on the outer side of the regulating chamber near one end of the control source, and the speed shifting rod is connected to the driving rod through a speed shifting member. An auxiliary rod rotatably connected to the inner wall of the mounting seat is arranged on the outer side of the connecting chamber near one end of the control source, and the auxiliary rod is connected to the driving rod through a power transmission member. The outer sides of the rods are fixedly connected with eccentric wheels, and the outer sides of the eccentric wheels on both sides are abutted with pushing slides near one end of the pressure stabilizing box, and a plurality of elastic reset parts are fixedly connected between the pushing slide and the pressure stabilizing box, and a pressure controlling tube fixedly connected to the pressure stabilizing box is arranged between the regulating chamber and the connecting chamber and the adjacent pushing slide. The inner side of the pressure controlling tube is slidably connected with a pressure controlling part fixedly connected to the adjacent pushing slide, which is used to cooperate with the movement of the pushing slide to realize the regulation of the air pressure inside the regulating chamber and the connecting chamber, the pressure stabilizing tube is fixedly connected with the pressure stabilizing box, one end of which is connected to the inner side of the connecting chamber, and the other end is connected to the rubber hose, which is used to cooperate with the change of the air pressure inside the connecting chamber to realize the driving of the lifting control rod, the induction tube is fixedly connected with the pressure stabilizing box, one end of which is connected to the inner side of the regulating chamber, and the other end of which is slidably connected with a sensing part, and the other end of the sensing part is fixedly connected to the lifting plate, and the outer side of the lifting plate is fixedly connected with an adjusting tooth meshing with the adjusting wheel, which is used to cooperate with the change of the air pressure inside the regulating chamber to realize the rotation of the lateral control rod.
2. The grouting machine for tunnel construction according to claim 1, characterized in that: The inner wall cleaning unit includes: a connecting slide rod, a scraper, a positioning block, a synchronization groove, a synchronization block and a flushing assembly. The scraper is arranged on the outside of the stirring rod and abuts against the inner wall of the fusion cylinder. The outside of the scraper is also fixedly connected with a positioning block. The positioning block is slidably connected to the positioning groove arranged on the inner wall of the fusion cylinder. A connecting slide rod is arranged between the slide plate and the stirring rod. The connecting slide rod is slidably connected to the stirring rod. One end of the connecting slide rod is connected to the stirring rod by a spring, and a synchronization block is fixedly connected on the outside of the other end. The synchronization block is slidably connected to the synchronization groove arranged on the scraper wall, and is used to cooperate with the rotation of the support rod to drive the scraper to scrape and clean the inner wall of the fusion cylinder. The flushing assembly is arranged on the outside of the scraper and is connected to the mounting seat.
3. The grouting machine for tunnel construction according to claim 2, characterized in that: The flushing assembly includes: a water tank, a water pump, a water pipe, an annular spray box and a flushing pipe. The water tank is fixedly connected to the outside of the mounting seat, and a water pump is fixedly connected to the inside of the water tank. The output end of the water pump is connected to the water pipe, and the other end of the water pipe is connected to the annular spray box arranged on the outside of the top end of the scraper. A plurality of flushing pipes are fixedly connected to the bottom wall of the annular spray box.
Citation Information
Patent Citations
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CN108786519A
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