A stainless steel profile automatic bending machine
By designing an automated stainless steel profile bending machine, the cumbersome problems of changing the bending direction and mold steps in the prior art are solved, a more efficient processing process is achieved, and the processing accuracy and profile quality are improved through additional components.
Patent Information
- Application Number
- CN202411490622.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The prior art has cumbersome steps when replacing the bending direction and mold, which consumes time and reduces work efficiency.
A stainless steel profile automatic bending machine is designed. Through the combination of bending device, heat dissipation assembly, lubrication assembly and cleaning assembly, the rapid replacement of the mold and the rapid exchange of the bending direction are achieved.
The steps of mold replacement and bending direction are simplified, which significantly shortens working time, improves work efficiency, and improves machining accuracy and profile quality through heat dissipation, lubrication and cleaning components.
Smart Images

Figure CN118989074B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of profile bending processing, and in particular to an automatic stainless steel profile bending machine. Background Art
[0002] Stainless steel profiles refer to various shaped components made of stainless steel materials, which are used in construction, machinery, automobiles and other engineering fields. The stretching and bending of stainless steel profiles is a process of bending stainless steel profiles into the required shape. This process is widely used in manufacturing, construction and other fields to achieve structural and design requirements. The stretch-bending machine is a device specially used for bending various profiles (such as pipes, square tubes, angle steels, etc.). It can bend straight profiles into various required curves or angles. Conventional stretch-bending machines are divided into double-arm stretch-bending machines and single-arm stretch-bending machines. The double-arm stretch-bending machine applies tension to both ends of the profile through two cylinders, and achieves the stretch-bending effect through cooperation with the mold; the single-arm stretch-bending machine clamps and fixes one end of the profile through an oil cylinder, and the other end of the profile is clamped by the clamp on the mold. The mold applies lateral tension to the profile by rotation to form the profile.
[0003] However, the prior art has the following problems:
[0004] 1. In the prior art, when changing the bending direction, it is usually necessary to change the position of the oil cylinder and replace the oil cylinder and its accessories from one side of the mold to the other side. The overall steps are cumbersome and time-consuming, which reduces the overall work efficiency.
[0005] 2. In the prior art, when replacing a mold, it is usually necessary to manually fix the mold on the chuck using multiple bolts and a pressure plate, which takes a long time to replace the mold and has low work efficiency. Summary of the invention
[0006] The purpose of the present invention is to provide an automatic stainless steel profile bending machine to solve the above problems and overcome the defects of the prior art, as described in detail below.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] The present invention provides an automatic bending machine for stainless steel profiles, comprising: a mounting seat; a bending device for bending stainless steel profiles; a heat dissipation component for assisting the heat dissipation of the bending device; a lubricating component for spraying lubricant on the stainless steel profiles; and a cleaning component for cleaning the surface of the stainless steel profiles; the bending device is arranged on the mounting seat, the heat dissipation component is arranged on the mounting seat, the lubricating component is arranged on the mounting seat, and the cleaning component is arranged on the bending device; the bending device comprises a motor, the output end of the motor is connected to a cycloid reducer, the cycloid reducer is mounted on the mounting seat, the output end of the cycloid reducer is connected to an output shaft, and the top end of the output shaft is connected to a gear A slewing support bearing is rotatably mounted on the mounting seat, a plurality of teeth are arranged on the outer wall of the slewing support bearing, and the plurality of teeth are meshed with gears, a chassis is connected to the top of the slewing support bearing through a plurality of round tubes, a plurality of short shafts are connected to the chassis, a chuck is slidably connected to the top of the plurality of short shafts, a mold is arranged on the chuck, a No. 1 slide seat is mounted on the chuck, a No. 1 chuck is slidably mounted on the No. 1 slide seat, a hydraulic cylinder is mounted on the mounting seat, a right-angle rod is connected to the output end of the hydraulic cylinder, a No. 2 slide seat is connected to the right-angle rod, a No. 2 chuck is slidably mounted on the No. 2 slide seat, a sliding frame is mounted on the mounting seat, and a support rod is slidably mounted on the sliding frame.
[0009] Preferably, the inner wall of the mold is connected to an internal pressure block, and the inner wall of the internal pressure block is slidably connected to a plurality of friction shafts. The chassis and the chuck are respectively provided with a plurality of circular holes, and the positions and numbers of the plurality of circular holes on the chassis are the same as those of the plurality of circular holes on the chuck. The friction shaft passes through one of the circular holes on the chassis and one of the circular holes on the chuck.
[0010] Preferably, a limiting hole is provided on the support rod, and a plurality of limiting holes are provided on the sliding frame. A latch is slidably connected between one of the limiting holes of the sliding frame and the inner wall of the limiting hole of the support rod.
[0011] Preferably, the heat dissipation assembly includes a plurality of No. 1 pulleys, and the plurality of No. 1 pulleys are rotatably mounted on a mounting seat, the plurality of No. 1 pulleys are located on the inner side of a slewing support bearing, and the plurality of No. 1 pulleys are arranged in a circular array.
[0012] Preferably, a transmission belt is sleeved on the No. 1 pulley, and a No. 2 pulley is also sleeved on the transmission belt. The No. 2 pulley is rotatably mounted on a mounting seat, and a fan blade is connected to the top of the No. 2 pulley. Multiple No. 2 pulleys are arranged in a circular array, and multiple transmission belts are in contact with the inner surface of the slewing support bearing.
[0013] Preferably, the lubrication assembly includes a ball slide, which is arranged on the output shaft, and both ends of the ball slide are slidably connected to the mounting seat, an annular bevel groove is arranged on the output shaft, and the inner wall of the ball slide is slidably connected to the annular bevel groove of the output shaft through balls, and a pressure plate is connected to the ball slide.
[0014] Preferably, an airbag and a boost tank are mounted on the mounting seat, the top of the airbag is in contact with the pressure plate, an air pipe is mounted on the airbag, one end of the air pipe away from the airbag is connected to the boost tank, a rotating tube is rotatably mounted on the boost tank, and a nozzle is rotatably connected to the top of the rotating tube.
[0015] Preferably, a connecting rod is hinged on the ball bearing slide, a sliding rod is hinged on one end of the connecting rod away from the ball bearing slide, the sliding rod is slidably connected to the mounting seat, a shift fork is connected to the sliding rod, a shift rod is connected to the rotating tube, and the shift rod is in contact with the shift fork.
[0016] Preferably, the cleaning assembly includes a rotating shaft, which is rotatably mounted on a support rod, the rotating shaft passes through the support rod, the outer wall of the rotating shaft is slidably connected to a cleaning roller, the cleaning roller is located on the inner wall of the support rod, the bottom of the rotating shaft is connected to an umbrella tooth, the edge of the chuck is connected to two residual tooth rings, the residual tooth rings contact with the umbrella teeth during movement, two scrapers are installed on the inner wall of the support rod, the scrapers are both in contact with the cleaning roller, the support rod is provided with two ash dropping openings, and the two ash dropping openings are respectively located under the two scrapers.
[0017] The beneficial effects are:
[0018] 1. The automatic bending machine for stainless steel profiles, through the setting of the bending device, enables the staff to replace and fix the mold by pulling out and inserting multiple friction shafts when replacing the mold. The replacement steps are simple, which shortens the working time and speeds up the work process. When changing the bending direction, the staff can achieve reversal by rotating the chuck and sliding the No. 1 chuck, the No. 2 chuck and the support rod. The operation steps are simple and fast, which improves the work efficiency. During the bending operation of the profile, the support rod can support the side of the profile to avoid deformation of the unbent part of the profile. Through the cooperation of the cycloid reducer and the slewing support bearing, the torque is increased and the power of the bending device is improved.
[0019] 2. The automatic bending machine for stainless steel profiles is equipped with a heat dissipation component so that multiple fan blades can rotate to dissipate heat for the mold during the bending operation, thereby preventing the mold from generating heat due to continuous friction with the profile after working for a long time. When the heat accumulates, the mold temperature will be too high. The mold may expand thermally at high temperature, causing changes in its size and shape, thereby affecting the processing accuracy and possibly scalding the staff.
[0020] 3. The automatic bending machine for stainless steel profiles can spray a layer of lubricant on the profile before it contacts the mold through the setting of the lubrication component. The lubricant can form a thin film between the profile and the mold, thereby reducing the friction during the bending operation, reducing the friction heat and wear generated during the processing, and improving the bending quality of the profile; through the cooperation of the fork and the lever, the nozzle can swing back and forth during spraying, which expands the spraying range and further optimizes the spraying effect.
[0021] 4. The automatic bending machine for stainless steel profiles is equipped with a cleaning component so that the cleaning roller can clean the outer side of the profile by rotating before the profile is bent, thereby reducing the dust and impurities that fall onto the chuck during the bending operation, reducing the time for workers to clean the chuck, and reducing the labor intensity of workers; the two scrapers can continuously clean the cleaning roller to keep the surface of the cleaning roller clean, thereby maintaining the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the appearance of the present invention;
[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 3 It is a schematic structural diagram of the stretch-bending device of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the mounting frame of the present invention;
[0027] Figure 5 It is a schematic diagram of the slewing support bearing structure of the present invention;
[0028] Figure 6 It is a schematic diagram of the friction shaft structure of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the heat dissipation assembly of the present invention;
[0030] Figure 8 It is a schematic diagram of the fan blade structure of the present invention;
[0031] Fig. 9 It is a schematic diagram of the structure of the lubrication assembly of the present invention;
[0032] Fig.10 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0033] Fig.11 It is a schematic diagram of the cleaning roller structure of the present invention.
[0034] The reference numerals are as follows: 1. mounting seat; 2. bending device; 21. motor; 22. cycloid reducer; 23. output shaft; 24. gear; 25. slewing support bearing; 26. chassis; 27. short shaft; 28. chuck; 29. mold; 210. inner pressure block; 211. friction shaft; 212. No. 1 slide seat; 213. No. 1 chuck; 214. hydraulic cylinder; 215. right-angle rod; 216. No. 2 slide seat; 217. No. 2 chuck; 218. sliding frame; 219. Support rod; 220, latch; 3, heat dissipation assembly; 31, pulley No. 1; 32, pulley No. 2; 33, transmission belt; 34, fan blade; 4, lubrication assembly; 41, ball slide; 42, pressure plate; 43, air bag; 44, air pipe; 45, boost tank; 46, rotating pipe; 47, nozzle; 48, connecting rod; 49, slide rod; 410, shift fork; 411, shift rod; 5, cleaning assembly; 51, rotating shaft; 52, cleaning roller; 53, bevel gear; 54, residual tooth ring; 55, scraper. DETAILED DESCRIPTION
[0035] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Example 1
[0036] See also Figure 1 - Figure 6A stainless steel profile automatic bending machine comprises: a mounting seat 1; a bending device 2, which is used to bend the stainless steel profile, the bending device 2 is arranged on the mounting seat 1, the bending device 2 comprises a motor 21, the output end of the motor 21 is connected to a cycloid reducer 22, the cycloid reducer 22 is mounted on the mounting seat 1, the output end of the cycloid reducer 22 is connected to an output shaft 23, the top of the output shaft 23 is connected to a gear 24, a slewing support bearing 25 is rotatably mounted on the mounting seat 1, the outer wall of the slewing support bearing 25 is provided with a plurality of teeth, and the plurality of teeth are meshed with the gear 24, the top of the slewing support bearing 25 is connected to a chassis 26 through a plurality of round tubes, a plurality of short shafts 27 are connected to the chassis 26, and the tops of the plurality of short shafts 27 are slidably connected A chuck 28 is provided, on which a mold 29 is arranged, the inner wall of the mold 29 is connected to an inner pressure block 210, the inner wall of the inner pressure block 210 is slidably connected to a plurality of friction shafts 211, a plurality of circular holes are respectively provided on the chassis 26 and the chuck 28, the plurality of circular holes on the chassis 26 are in the same position and number as the plurality of circular holes on the chuck 28, the friction shaft 211 passes through one of the circular holes on the chassis 26 and one of the circular holes on the chuck 28, when the mold 29 is installed, the mold 29 is placed on the chuck 28, the plurality of friction shafts 211 pass through the inner pressure block 210, the plurality of circular holes on the chuck 28 and the plurality of circular holes on the chassis 26, so that the mold 29 is anchored on the chuck 28 through the inner pressure block 210, when the mold 29 needs to be replaced, the plurality of friction shafts 211 are placed on the chuck 28, and the plurality of circular holes on the chuck 28 are placed on the chassis 26 ... 1 is pulled out, and the above steps are repeated to achieve the effect of quickly replacing the mold 29, the operation steps are simple, and the replacement efficiency is high; a No. 1 slide 212 is installed on the chuck 28, and a No. 1 chuck 213 is slidably installed on the No. 1 slide 212, and a hydraulic cylinder 214 is installed on the mounting seat 1, and a right-angle rod 215 is connected to the output end of the hydraulic cylinder 214, and a No. 2 slide 216 is connected to the right-angle rod 215, and a No. 2 chuck 217 is slidably installed on the No. 2 slide 216, and a sliding frame 218 is installed on the mounting seat 1, and a support rod 219 is slidably installed on the sliding frame 218, and a limited hole is set on the support rod 219, and a plurality of limited holes are set on the sliding frame 218, and one of the limited holes of the sliding frame 218 is slidably connected with the inner wall of the limited hole of the support rod 219 Connected with a latch 220, when the bending direction needs to be changed, the staff slides the No. 2 chuck 217 to the other end of the No. 2 slide seat 216, starts the motor 21 to rotate the chuck 28 180 degrees, then turns off the motor 21, slides the No. 1 chuck 213 on the No. 1 slide seat 212 to the corresponding position, pulls out the latch 220, and the support rod 219 can slide on the slide frame 218. After sliding the slide frame 218 to the corresponding position, it is fixed again by the latch 220. At this time, the staff can place the profile to the rear side of the mold 29 for bending. Since the bending directions of the front side of the mold 29 and the rear side of the mold 29 are opposite, the effect of changing the pulling direction is achieved. For profiles with special processing requirements, the operation steps are simple and there is no need to change the position of the oil cylinder;Through the setting of the bending device 2, when the staff replaces the mold 29, they can replace and fix the mold 29 by pulling out and inserting multiple friction shafts 211. The replacement steps are simple, which shortens the working time and speeds up the working process. When the staff changes the bending direction, they can achieve reversal by rotating the chuck 28 and sliding the No. 1 clamp 213, the No. 2 clamp 217 and the support rod 219. The operation steps are simple and fast, which improves the working efficiency. When the profile is bent, the support rod 219 can support the side of the profile to avoid deformation of the unbent part of the profile. Through the cooperation of the cycloid reducer 22 and the slewing support bearing 25, the torque is increased and the power of the bending device 2 is improved. ;
[0037] For further information, see Figure 7 - Figure 8 , a heat dissipation component 3 is used to assist the heat dissipation of the stretch bending device 2. The heat dissipation component 3 is arranged on the mounting seat 1. The heat dissipation component 3 includes a plurality of No. 1 pulleys 31, and the plurality of No. 1 pulleys 31 are rotatably mounted on the mounting seat 1. The plurality of No. 1 pulleys 31 are located on the inner side of the slewing support bearing 25. The plurality of No. 1 pulleys 31 are arranged in a circular array. A transmission belt 33 is sleeved on the No. 1 pulley 31, and a No. 2 pulley 32 is also sleeved on the transmission belt 33. The No. 2 pulley 32 is rotatably mounted on the mounting seat 1. A fan blade 34 is connected to the top of the No. 2 pulley 32. The plurality of fan blades 34 drive the airflow under the chassis 26 by rotating, and take away part of the heat from the chassis 26, the chuck 28 and the mold 29 through the airflow, thereby achieving a certain heat dissipation effect. The pulleys 32 are arranged in a circular array, and multiple transmission belts 33 are in contact with the inner surface of the slewing support bearing 25. There is a large friction force between the multiple transmission belts 33 and the inner surface of the slewing support bearing 25. When the slewing support bearing 25 rotates, the slewing support bearing 25 uses the friction force to drive the multiple transmission belts 33 to rotate; through the arrangement of the heat dissipation component 3, the multiple fan blades 34 can have a certain heat dissipation effect on the mold 29 by rotating during the bending operation, thereby preventing the mold 29 from generating heat due to continuous friction with the profile after working for a long time. When a lot of heat accumulates, the temperature of the mold 29 will be too high. The mold 29 may expand thermally at high temperature, causing its size and shape to change, thereby affecting the processing accuracy, and may also scald the staff.
[0038] Further, see Fig. 9The lubrication component 4 is used for spraying lubricant on the stainless steel profile. The lubrication component 4 is arranged on the mounting seat 1. The lubrication component 4 includes a ball slide 41. The ball slide 41 is arranged on the output shaft 23. Both ends of the ball slide 41 are slidably connected with the mounting seat 1. The output shaft 23 is provided with an annular bevel groove. The inner wall of the ball slide 41 is slidably connected with the annular bevel groove of the output shaft 23 through the ball. When the output shaft 23 rotates, the ball slide 41 is driven to reciprocate up and down through the annular bevel groove. A pressure plate 42 is connected to the mounting base 1, an air bag 43 and a boost tank 45 are installed on the mounting base 1, and the staff adds lubricant to the boost tank 45 in advance, the top of the air bag 43 contacts the pressure plate 42, an air pipe 44 is installed on the air bag 43, and the end of the air pipe 44 away from the air bag 43 is connected to the boost tank 45, and a rotating pipe 46 is rotatably installed on the boost tank 45, and a nozzle 47 is rotatably connected to the top of the rotating pipe 46, and the nozzle 47 can spray the lubricant on the surface of the profile, so that the profile is before contacting the mold 29. , a layer of lubricant can be attached to the surface to achieve a certain lubrication effect; a connecting rod 48 is hinged on the ball slide 41, and a sliding rod 49 is hinged on the end of the connecting rod 48 away from the ball slide 41. The sliding rod 49 is slidably connected to the mounting seat 1, and a shift fork 410 is connected to the sliding rod 49. A lever 411 is connected to the rotating tube 46, and the lever 411 contacts the shift fork 410. When the shift fork 410 moves back and forth, the lever 411 drives the rotating tube 46 to reciprocate, and the rotating tube 46 drives the nozzle 47 to swing back and forth , thereby increasing the spraying area; through the setting of the lubricating component 4, a layer of lubricant can be sprayed on the profile before it contacts the mold 29, and the lubricant can form a thin film between the profile and the mold 29, thereby reducing the friction during the bending operation, reducing the friction heat and wear generated during the processing, and improving the bending quality of the profile; through the cooperation of the fork 410 and the lever 411, the spray head 47 can reciprocate during spraying, which expands the spraying range and further optimizes the spraying effect.
[0039] For further information, see Fig.10 - Fig.11The cleaning assembly 5 is used to clean the surface of the stainless steel profile. The cleaning assembly 5 is arranged on the bending device 2. The cleaning assembly 5 includes a rotating shaft 51. The rotating shaft 51 is rotatably installed on the support rod 219. The rotating shaft 51 passes through the support rod 219. The outer wall of the rotating shaft 51 is slidably connected with a cleaning roller 52. The cleaning roller 52 is located on the inner wall of the support rod 219. The bottom of the rotating shaft 51 is connected with an umbrella tooth 53. Two residual tooth rings 54 are connected to the edge of the chuck 28. The residual tooth ring 54 contacts the umbrella tooth 53 during the movement. When the chuck 28 rotates, it drives the two residual tooth rings 54 to rotate. When one of the residual tooth rings 54 rotates, it drives the rotating shaft 51 to rotate through the umbrella tooth 53. When the rotating shaft 51 rotates, it drives the cleaning roller 52 to rotate. The cleaning roller 52 cleans one side of the profile that it contacts by rotating. Two scrapers 55 are installed on the inner wall of the support rod 219, and the scrapers 55 are in contact with the cleaning roller 52. Two dust removal openings are opened on the support rod 219, and the two dust removal openings are respectively located under the two scrapers 55. The two scrapers 55 scrape off the dirt attached to the surface of the cleaning roller 52, and the dirt falls to the ground through the two dust removal openings; through the setting of the cleaning component 5, the cleaning roller 52 can clean the outer side of the profile by rotation before the profile is stretched and bent, reducing the dust and impurities falling onto the chuck 28 during the stretching and bending operation, reducing the time for the staff to clean the chuck 28, and reducing the labor intensity of the staff; the two scrapers 55 can continuously clean the cleaning roller 52 to maintain the cleanliness of the surface of the cleaning roller 52, thereby maintaining the cleaning effect.
[0040] With the above structure, the working principle of this case is that the motor 21 and the hydraulic cylinder 214 are both controlled by a remote control, and the motor 21 can rotate in both directions. When the mold 29 is installed, the mold 29 is placed on the chuck 28, and multiple friction shafts 211 are passed through the internal pressure block 210, multiple round holes on the chuck 28, and multiple round holes on the chassis 26, so that the mold 29 is anchored on the chuck 28 through the internal pressure block 210. When the mold 29 needs to be replaced, the multiple friction shafts 211 are pulled out and the above steps are repeated, thereby achieving the effect of quickly replacing the mold 29, with simple operating steps and high replacement efficiency; when performing the stretching and bending operation, one end of the profile is clamped by the No. 2 chuck 217, and the other end of the profile is After the hydraulic cylinder 214 is started, the hydraulic cylinder 214 applies a certain pulling force to one end of the profile through the right-angle rod 215, the second slide 216 and the second clamp 217. After the motor 21 is started, the motor 21 drives the output shaft 23 to rotate through the cycloid reducer 22. The cycloid reducer 22 can increase the torque by reducing the speed. When the output shaft 23 rotates, it drives the gear 24 to rotate. The gear 24 drives the slewing support bearing 25 to rotate on the mounting seat 1 through the multiple teeth on the slewing support bearing 25. The slewing support bearing 25 drives the chassis 26 to rotate through multiple round tubes. When the mold 29 is not installed, the chassis 26 can be driven by multiple short shafts 27. The chuck 28 is driven to rotate. Since the multiple short shafts 27 can move slightly at the bottom of the chuck 28, the chassis 26 first drives the multiple short shafts 27 to rotate a certain angle before driving the chuck 28 to rotate. When the mold 29 is installed, since the multiple friction shafts 211 are interspersed between the chuck 28 and the chassis 26, after the chassis 26 rotates slightly, the multiple friction shafts 211 are stuck between the chuck 28 and the chassis 26, so that the chassis 26 drives the chuck 28 to rotate through the multiple friction shafts 211, so that the chassis 26 and the chuck 28 apply horizontal pressure in two directions to the friction shafts 211, thereby increasing the friction between the chassis 26 and the chuck 28 and the friction shafts 211. The friction shafts 211 are temporarily difficult to slide up and down, thereby achieving the effect of fixing the mold 29, making the mold 29 relatively stable during the bending operation. When the chuck 28 rotates, the mold 29 is driven to rotate through the multiple friction shafts 211. The mold 29 cooperates with the No. 1 clamp 213 to keep the side of the profile close to the surface of the mold 29. When the mold 29 rotates, the profile is bent. At the same time, the hydraulic cylinder 214 contracts and pushes the profile to the right during the bending process to complete the bending operation. While the profile is being bent, the support rod 219 can apply a supporting force to the side of the profile to prevent the unbent part of the profile from being deformed by the tensile force transmitted from the bending part during the bending process.When the bending direction needs to be changed, the staff slides the No. 2 chuck 217 to the other end of the No. 2 slide 216, starts the motor 21 to rotate the chuck 28 180 degrees, then turns off the motor 21, slides the No. 1 chuck 213 on the No. 1 slide 212 to the corresponding position, pulls out the latch 220, and the support rod 219 can slide on the sliding frame 218. After sliding the sliding frame 218 to the corresponding position, it is fixed again by the latch 220. At this time, the staff can place the profile on the back side of the mold 29 for bending. Since the bending directions of the front side of the mold 29 and the back side of the mold 29 are opposite, the effect of changing the pulling direction is achieved. It is suitable for profiles with special processing requirements, the operation steps are simple, and there is no need to replace the cylinder position; through the setting of the bending device 2, when the staff replaces the mold 29, they can replace and fix the mold 29 by pulling out and inserting multiple friction shafts 211. The replacement steps are simple, which shortens the working time and speeds up the working process; when the staff changes the bending direction, they can achieve reversal by rotating the chuck 28 and sliding the No. 1 clamp 213, the No. 2 clamp 217 and the support rod 219. The operation steps are simple and fast, which improves the working efficiency; when the profile is bent, the support rod 219 can support the side of the profile to avoid deformation of the unbent part of the profile; through the cooperation of the cycloid reducer 22 and the slewing support bearing 25, the torque is increased and the power of the bending device 2 is improved. ;
[0041] Since there is a large friction force between the multiple transmission belts 33 and the inner surface of the slewing support bearing 25, when the slewing support bearing 25 rotates, the slewing support bearing 25 uses the friction force to drive the multiple transmission belts 33 to rotate. When the multiple transmission belts 33 rotate, they respectively drive the multiple No. 1 pulleys 31 and the No. 2 pulleys 32 to rotate. When the multiple No. 2 pulleys 32 rotate, they drive the multiple fan blades 34 to rotate. The multiple fan blades 34 drive the air flow under the chassis 26 by rotating, and take away part of the heat from the chassis 26, the chuck 28 and the mold 29 through the air flow, thereby achieving a certain heat dissipation effect; through the setting of the heat dissipation component 3, the multiple fan blades 34 can play a certain heat dissipation effect on the mold 29 by rotating during the bending operation, so as to avoid the mold 29 from generating heat due to continuous friction with the profile after working for a long time. When the heat accumulates more, the temperature of the mold 29 will be too high. The mold 29 may expand thermally at high temperature, causing its size and shape to change, thereby affecting the processing accuracy, and may also scald the staff.
[0042] The staff adds lubricant to the boost tank 45 in advance. When the output shaft 23 rotates, the ball slide 41 is driven to move up and down through the annular inclined groove. The ball slide 41 drives the pressure plate 42 to move synchronously. When the pressure plate 42 moves up and down, it will repeatedly squeeze the air bag 43. When the air bag 43 is squeezed, the air bag 43 injects air into the boost tank 45 through the air pipe 44. The boost tank 45 transports the lubricant to the nozzle 47 through the rotating tube 46 according to the positive pressure principle. The nozzle 47 sprays the lubricant onto the surface of the profile, so that a layer of lubricant can adhere to the surface of the profile before it contacts the mold 29, thereby achieving a certain lubrication effect. While the ball slide 41 is reciprocating up and down, the ball slide 41 drives the slide rod 49 to slide left and right through the connecting rod 48. The slide rod 49 replaces the dial The fork 410 reciprocates left and right. When the fork 410 reciprocates, the lever 411 drives the rotating tube 46 to rotate reciprocally, and the rotating tube 46 drives the spray head 47 to swing back and forth, thereby increasing the spraying area. After changing the bending direction, the staff rotates the spray head 47 to adjust the spraying angle of the spray head 47; through the setting of the lubricating component 4, the profile can be sprayed with a layer of lubricant before contacting the mold 29. The lubricant can form a thin film between the profile and the mold 29, thereby reducing the friction during the bending operation, reducing the friction heat and wear generated during the processing, and improving the bending quality of the profile; through the cooperation of the fork 410 and the lever 411, the spray head 47 can swing back and forth during spraying, which expands the spraying range and further optimizes the spraying effect.
[0043] During the bending operation, the staff usually attaches a layer of protective film on the surface of the mold 29 to prevent surface wear when the profile is bent. The side of the profile that is not in contact with the mold 29 generates a pull rope during bending. When there is dirt such as mud on the surface of the profile, the mud will fall onto the chuck 28 after the profile is stretched. As the use time increases, more impurities will accumulate on the chuck 28, which requires regular cleaning by the staff. Since the chuck 28 is a porous structure, it is inconvenient to clean it. When the chuck 28 rotates, it drives the two residual tooth rings 54 to rotate. When one of the residual tooth rings 54 rotates, it drives the rotating shaft 51 to rotate through the bevel teeth 53. When the rotating shaft 51 rotates, it drives the cleaning roller 52 to rotate. The cleaning roller 52 cleans the side of the profile that it contacts by rotating. The profile is cleaned before it is bent. The rotating shaft 51 is configured to be able to lift a small After a certain distance, the bevel gear 53 and the residual tooth ring 54 are disengaged after the rotating shaft 51 is lifted. When the bending direction is changed, the support rod 219 is moved after the rotating shaft 51 is lifted. After the chuck 28 rotates, the other residual tooth ring 54 contacts the bevel gear 53. While the cleaning roller 52 is rotating, the two scrapers 55 scrape off the dirt attached to the surface of the cleaning roller 52, and the dirt falls to the ground through two dust dropping openings. Through the setting of the cleaning component 5, the cleaning roller 52 can clean the outer side of the profile by rotating before the profile is bent, reducing the dust and impurities that fall onto the chuck 28 during the bending operation, reducing the time for the staff to clean the chuck 28, and reducing the labor intensity of the staff; the two scrapers 55 can continuously clean the cleaning roller 52 to keep the cleanliness of the surface of the cleaning roller 52, thereby maintaining the cleaning effect.
[0044] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An automatic stainless steel profile bending machine, characterized in that: include: Mounting seat (1); A bending device (2) for bending stainless steel profiles; A heat dissipation component (3) used to assist the stretch-bending device (2) in dissipating heat; A lubrication assembly (4) for spraying lubricant on the stainless steel profile; A cleaning component (5) for cleaning the surface of the stainless steel profile; The bending device (2) is arranged on the mounting seat (1), the heat dissipation component (3) is arranged on the mounting seat (1), the lubrication component (4) is arranged on the mounting seat (1), and the cleaning component (5) is arranged on the bending device (2); The stretch-bending device (2) comprises a motor (21), the output end of the motor (21) is connected to a cycloidal reducer (22), the cycloidal reducer (22) is mounted on a mounting seat (1), the output end of the cycloidal reducer (22) is connected to an output shaft (23), the top end of the output shaft (23) is connected to a gear (24), a slewing support bearing (25) is rotatably mounted on the mounting seat (1), the outer wall of the slewing support bearing (25) is provided with a plurality of teeth, and the plurality of teeth are meshed with the gear (24), the top of the slewing support bearing (25) is connected to a chassis (26) via a plurality of round tubes, the chassis (26) is connected to a plurality of short shafts (27), and the plurality of short shafts (27) are connected to the chassis (26). The top of the short shaft (27) is slidably connected to a chuck (28), the chuck (28) is provided with a mold (29), a No. 1 slide seat (212) is installed on the chuck (28), a No. 1 chuck (213) is slidably installed on the No. 1 slide seat (212), a hydraulic cylinder (214) is installed on the mounting seat (1), a right-angle rod (215) is connected to the output end of the hydraulic cylinder (214), a No. 2 slide seat (216) is connected to the right-angle rod (215), a No. 2 chuck (217) is slidably installed on the No. 2 slide seat (216), a sliding frame (218) is installed on the mounting seat (1), and a support rod (219) is slidably installed on the sliding frame (218); The heat dissipation assembly (3) comprises a plurality of first belt pulleys (31), and the plurality of first belt pulleys (31) are all rotatably mounted on the mounting seat (1); The lubrication assembly (4) comprises a ball bearing slide (41), the ball bearing slide (41) being arranged on the output shaft (23), and both ends of the ball bearing slide (41) being slidably connected to the mounting seat (1); The cleaning assembly (5) comprises a rotating shaft (51), wherein the rotating shaft (51) is rotatably mounted on the support rod (219), and the rotating shaft (51) passes through the support rod (219).
2. The automatic stainless steel profile bending machine according to claim 1, characterized in that: The inner wall of the mold (29) is connected to an inner pressure block (210), and the inner wall of the inner pressure block (210) is slidably connected to a plurality of friction shafts (211). The chassis (26) and the chuck (28) are respectively provided with a plurality of circular holes, and the plurality of circular holes on the chassis (26) and the plurality of circular holes on the chuck (28) are located in the same position and in the same number, and the friction shaft (211) passes through one of the circular holes on the chassis (26) and one of the circular holes on the chuck (28).
3. The automatic stainless steel profile bending machine according to claim 2, characterized in that: The support rod (219) is provided with a limit hole, the sliding frame (218) is provided with a plurality of limit holes, and a latch (220) is slidably connected between one of the limit holes of the sliding frame (218) and the inner wall of the limit hole of the support rod (219).
4. The automatic stainless steel profile bending machine according to claim 3, characterized in that: The plurality of first belt pulleys (31) are all located on the inner side of the slewing support bearing (25), and the plurality of first belt pulleys (31) are arranged in a circumferential array.
5. The automatic stainless steel profile bending machine according to claim 4, characterized in that: A transmission belt (33) is sleeved on the first pulley (31), and a second pulley (32) is also sleeved on the transmission belt (33). The second pulley (32) is rotatably mounted on the mounting seat (1), and a fan blade (34) is connected to the top of the second pulley (32). A plurality of the second pulleys (32) are arranged in a circular array, and the plurality of transmission belts (33) are in contact with the inner surface of the slewing support bearing (25).
6. The automatic stainless steel profile bending machine according to claim 5, characterized in that: The output shaft (23) is provided with an annular bevel groove, the inner wall of the ball bearing slide (41) is slidably connected to the annular bevel groove of the output shaft (23) via balls, and the ball bearing slide (41) is connected to a pressure plate (42).
7. The automatic stainless steel profile bending machine according to claim 6, characterized in that: An air bag (43) and a pressurizing tank (45) are mounted on the mounting seat (1); the top of the air bag (43) contacts the pressure plate (42); an air pipe (44) is mounted on the air bag (43); one end of the air pipe (44) away from the air bag (43) is connected to the pressurizing tank (45); a rotating tube (46) is rotatably mounted on the pressurizing tank (45); and a nozzle (47) is rotatably connected to the top of the rotating tube (46).
8. The automatic stainless steel profile bending machine according to claim 7, characterized in that: A connecting rod (48) is hingedly connected to the ball bearing slide (41); a sliding rod (49) is hingedly connected to one end of the connecting rod (48) away from the ball bearing slide (41); the sliding rod (49) is slidably connected to the mounting seat (1); a shift fork (410) is connected to the sliding rod (49); a shift rod (411) is connected to the rotating tube (46); and the shift rod (411) is in contact with the shift fork (410).
9. The automatic stainless steel profile bending machine according to claim 8, characterized in that: The outer wall of the rotating shaft (51) is slidably connected to a cleaning roller (52), the cleaning roller (52) is located on the inner wall of the support rod (219), the bottom of the rotating shaft (51) is connected to an umbrella tooth (53), the edge of the chuck (28) is connected to two residual tooth rings (54), the residual tooth rings (54) are in contact with the umbrella teeth (53) during movement, the inner wall of the support rod (219) is provided with two scrapers (55), the scrapers (55) are in contact with the cleaning roller (52), and the support rod (219) is provided with two ash dropping openings, the two ash dropping openings are respectively located below the two scrapers (55).
Citation Information
Patent Citations
Intelligent metal pipe fitting bending equipment and bending method thereof
CN116890044A
Secondary bending forming device
CN117696795A