A welding device for assembling electronic access control machines with a deviation correction effect

By designing welding equipment with deviation correction effect, using conical soldering iron, air suction structure and rotating components, the problem of soldering iron offset during welding is solved, the welding quality and efficiency are improved, and batch processing and wire recycling are supported.

CN118989498BActive Publication Date: 2025-02-14GUANGZHOU JAPIN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202411480849.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-02-14
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

During the assembly process of electronic access control machine, the soldering iron and the welding position are easily offset during welding, affecting the welding quality.

Method used

A welding device with a bias correction effect is designed, including a tapered soldering iron, a fixed component of an air suction structure, a air suction component of a drive structure and a rotating component. Through the collaborative work of these components, the soldering iron can automatically adjust the position and angle, ensuring accurate welding.

Benefits of technology

It realizes the precise attachment of the soldering iron during the welding process, improves the welding quality and efficiency, avoids incomplete welding and offset problems, and supports batch processing and wire recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a welding device for electronic access control assembly with a correction effect, and the invention relates to the field of welding technology. The electric soldering iron of the invention is set to a cone shape, the end of the electric soldering iron is rotatably connected to a driving component through a rotating rod, the driving component is fixedly connected to a rotating component on the side away from the electric soldering iron, the surface of the rotating component is fixedly connected to the inner side of the base, the fixed component has an air suction structure for adsorbing and fixing the pad, the fixed component is slidably connected to the inner side of the base, the air suction component has a driving structure for driving the fixed component to generate suction, the air suction component is arranged inside the shell, and the outer side of the air suction component is slidably connected to the inner side of the shell, the angle of the electric soldering iron is adjustable, and all electronic components on the pad can be welded under the premise of one-time fixation, and at the same time, the pad placed parallel to the base, the tin liquid can fully enter the welding position under the action of gravity to avoid incomplete welding.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, and in particular to welding equipment for assembling electronic access control machines with a deviation correction effect. Background Art

[0002] Electronic access control is a modern access management device that uses electronic technology to control and manage doors. It is usually composed of a controller, card reader, electromagnetic lock, power supply and other components. The card reader can read card information, such as ID card, IC card, radio frequency card, etc., and transmit the information to the controller for verification. After verification, the controller will send a signal to open the electromagnetic lock and allow people to enter. Electronic access control has the advantages of safety, reliability, convenience, and efficient management. It can effectively prevent illegal entry and protect the safety of people and property. At the same time, it can also record the entry and exit information of people, which is convenient for managers to query and count. Electronic access control is widely used in enterprises, schools, hospitals, communities and other places;

[0003] Electronic access control machines require welding during assembly. The welding of electronic components of electronic access control machines is the process of connecting various electronic components to the circuit board through soldering. Usually manual welding or machine welding is adopted. Electric soldering irons, solder wires and other tools are needed to solder the pins of electronic components to the pads on the circuit board. During the welding process, the welding quality must be guaranteed to make the soldering points smooth and firm to avoid problems such as cold soldering and short circuit. During welding, if the electric soldering iron is offset from the welding position, it is easy to affect the welding effect. Therefore, we proposed a welding equipment with correction effect for the assembly of electronic access control machines. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a welding device for assembling an electronic access control machine with a correction effect, comprising:

[0005] A base, the outer side of the base is fixedly connected to a supporting leg, a plurality of supporting legs are arranged along the circumference of the base, the bottom of the base is fixedly connected to a shell, and the inner side of the shell is rotatably connected to a cabinet door via a rotating rod;

[0006] A welding mechanism, the welding mechanism having an air suction structure, used for adsorbing and fixing the pad and collecting welding slag during circuit board welding, the welding mechanism is fixedly connected to a side of the base away from the housing, and the air suction structure of the welding mechanism is arranged inside the housing;

[0007] Wherein, the welding mechanism comprises:

[0008] An electric soldering iron, wherein the electric soldering iron is configured in a cone shape, wherein the end of the electric soldering iron is rotatably connected to a driving assembly via a rotating rod, wherein a side of the driving assembly away from the electric soldering iron is fixedly connected to a rotating assembly, and a surface of the rotating assembly is fixedly connected to an inner side surface of a base;

[0009] A fixing component, the fixing component having an air suction structure for adsorbing and fixing the pad, the fixing component being slidably connected to the inner side surface of the base;

[0010] An air suction component, the air suction component having a driving structure for driving the fixed component to generate suction, the air suction component being arranged inside the housing, and the outer side surface of the air suction component being slidably connected to the inner side surface of the housing;

[0011] When welding, first place the pad on the top of the fixed component, adjust the appropriate position, start the air suction component, the air suction component drives the shell to generate suction, the air suction structure of the fixed component is driven by the suction inside the shell to adsorb and fix the pad, and then use tweezers or clamping mechanical arms to dock the pins of the electronic component at the welding point of the pad, then preheat the electric soldering iron, and at the same time, stick the soldering wire at the contact position between the electric soldering iron and the pin of the electronic component, that is, the end of the electric soldering iron. The soldering wire partially melts and adheres to the electric soldering iron, start the rotating component, and the rotating component drives the driving component and the electric soldering iron to rotate close to the welding position, and at the same time the driving component adjusts the electric soldering iron to The soldering iron stops at the appropriate position after reaching the welding position, and the pins are welded. Then the assembly is rotated back, the soldering iron is turned off, the soldering iron is cleaned, preheated again and the soldering wire is attached, and the welding is repeated. The soldering is performed according to the distance between the pins of the electronic components and the soldering iron in the circumferential and radial directions. The soldering is started from the electronic component that is farthest in both the circumferential and radial directions, so that the soldering iron can complete the welding of all pins without repeated movement. The angle of the soldering iron is adjustable, and all electronic components on the pad can be welded under the premise of being fixed once. At the same time, for the pads placed parallel to the base, the tin liquid can fully enter the welding position under the action of gravity to avoid incomplete welding.

[0012] Furthermore, the electric soldering iron and the driving components are arranged in a plurality along the circumference of the rotating component, and fixed components are arranged at the intervals between the adjacent driving components. The rotating component drives the three electric soldering irons to perform welding. The electric soldering iron is first located in the middle of two adjacent fixed components, at which time it is preheated and the welding wire is adhered. Then the electric soldering iron approaches one fixed component. After welding is completed, the electric soldering iron is turned off, the rotating component rotates, and the electric soldering iron returns to the middle of the two adjacent fixed components, and the residual welding wire is removed, preheated, and the welding wire is adhered in turn. At this time, the electric soldering iron continues to move to another welding pad and welds. , and then return to the middle position again. Each soldering iron completes the welding of half of the pads on the fixed components on both sides. The soldering iron is turned off after welding is completed. During the resetting process, it moves relative to the air, which can quickly cool down and solidify the tin liquid, avoiding the risk of scalding due to incomplete cooling during detinning, and at the same time avoiding the dripping of tin liquid. The setting of multiple soldering irons and fixed components can weld multiple pads to achieve batch processing. The soldering wire sticking and detinning of the soldering iron are both carried out in fixed positions, which can facilitate the operation of the operator and can also centrally recycle the modified welding wire for reuse after processing.

[0013] Furthermore, the rotating assembly includes a reciprocating motor, the surface of the reciprocating motor is fixedly connected to the inner side surface of the base, a reciprocating shaft is fixedly connected to the side of the reciprocating motor away from the outer shell, and the reciprocating shaft is fixedly connected to the output end of the reciprocating motor, the surface of the reciprocating shaft is rotatably connected to the inner side surface of the base, and the reciprocating motor is started, the output end of the reciprocating motor drives the reciprocating shaft to rotate, and the reciprocating shaft quickly reverses after rotating a certain angle, thereby preventing the reciprocating motor from rotating continuously in one direction, thereby preventing the already soldered electronic components from blocking the soldering iron.

[0014] Furthermore, the driving assembly includes a ring plate, the inner side surface of the ring plate is slidably connected to the surface of the reciprocating shaft, and the ring plate is arranged on a side of the base away from the shell, the outer side surface of the ring plate is fixedly connected to the first rotating arm, and the first rotating arm is arranged in a plurality of positions along the circumference of the ring plate, one end of the first rotating arm away from the ring plate is rotatably connected to the second rotating arm through a rotating rod, and the second rotating arm is rotatably connected to the electric soldering iron through a rotating rod at a side away from the first rotating arm, the ring plate is fixedly connected to a telescopic rod at a side away from the reciprocating motor, and one end of the telescopic rod away from the ring plate is fixedly connected to the surface of the reciprocating shaft, the telescopic rod is arranged in a plurality of positions along the circumference of the ring plate, and the telescopic rod is arranged at the intervals between adjacent first rotating arms, and the reciprocating shaft drives the telescopic rod to rotate. The rod rotates, driving the ring plate, the first rotating arm, and the second rotating arm to rotate, and finally driving the electric soldering iron to rotate, so as to approach the welding position. The second rotating arm rotates around the first rotating arm to adjust the rotation radius of the electric soldering iron to achieve welding of electronic component pins in different circumferential directions. The electric soldering iron rotates around the second rotating arm to adjust the angle between the electric soldering iron and the welding position, correct the welding angle within a suitable range, avoid the angle of the electric soldering iron and the welding position being offset during welding, ensure that the electric soldering iron can be better attached to the welding position, thereby improving the welding effect, start the telescopic rod, the telescopic rod drives the ring plate to move, drives the first rotating arm and the second rotating arm to move, and finally drives the electric soldering iron to move, thereby adjusting the welding height to ensure the welding of electronic components on pads of different thicknesses.

[0015] Furthermore, the fixing component includes a hollow plate, which is arranged on a side of the base away from the shell, and the hollow plate is slidably connected to the side of the base away from the shell, and a rubber ring is fixedly connected to the side of the hollow plate away from the base, and the hollow plate is located in a partially hollow setting of the inner circle of the rubber ring. The air suction structure of the fixing component generates suction, which drives the inside of the hollow plate to generate suction, and the welding pad is placed on the top of the rubber ring. The welding pad covers the rubber ring, thereby generating a certain amount of adsorption on the welding pad to prevent the welding pad from moving when the electric soldering iron is attached, and smoke and welding slag are generated during welding, and are adsorbed by the hollow plate from the remaining uncovered rubber ring. At the same time, the partially covered rubber ring cannot inhale air, resulting in enhanced suction at the uncovered rubber ring, thereby better adsorbing the smoke and welding slag. The rubber ring can increase the friction with the bottom of the welding pad to obtain a better fixing effect, and prevent the welding pad from deviating before adsorption, and the soft rubber material can prevent scratches on the bottom of the welding pad.

[0016] Furthermore, an inclined plate is fixedly connected to one side of the hollow plate away from the reciprocating shaft, and the inclined plate is inclined toward a lower position away from the hollow plate. A bent rod is fixedly connected to the surface of the inclined plate, and the bent rod is V-shaped. The movement of the hollow plate can coordinate with the movement of the soldering iron to adjust the welding position. After a welding pad is completed, it is moved to the top of the inclined plate, and slides along the inclined plate, and finally contacts the bent rod. The V-shaped bent rod limits the welding pad, and then fixes another welding pad. The previous welding pad can be cooled at the top of the inclined plate when the next welding pad is welded, so as to avoid large movement during unloading and cause the fully solidified weld to break. The cooled welding pad is removed, and the next welding pad is moved to the top of the inclined plate again, and then the material is loaded again.

[0017] Furthermore, a clamping plate is fixedly connected to a side of the hollow plate away from the inclined plate, an inner side surface of the clamping plate is rotatably connected to the surface of the reciprocating shaft, and a plate body is slidably connected to the inner side surface of the clamping plate. A spring is provided at the interval between the plate body and the clamping plate, and two ends of the spring are respectively fixedly connected to a side where the clamping plate and the plate body are close to each other, a side of the plate body away from the spring is fixedly connected to a side of the hollow plate away from the inclined plate, and the hollow plate slides on the top of the base, driving the plate body to move and the spring to stretch, thereby buffering the movement of the hollow plate.

[0018] Furthermore, a slide groove is symmetrically provided on one side of the base close to the hollow plate, and a slide groove is symmetrically provided directly below the hollow plate, slide plates are symmetrically provided inside the slide groove, and the surface of the slide plate slides with the inner side surface of the slide groove, the side of the slide plate away from the shell is fixedly connected to the side of the hollow plate close to the base, and the interior of the slide plate is hollow, and the inner cavity of the slide plate is connected with the inner cavity of the hollow plate. The movement of the hollow plate drives the movement of the slide plate, and the slide plate slides within the slide groove, thereby limiting the movement of the hollow plate and avoiding shaking when the hollow plate moves.

[0019] Furthermore, the inner side surface of the hollow plate is fixedly connected to a frame, the inner side surface of the frame is fixedly connected to a ridge plate, and the ridge plate is arranged between two symmetrical slide grooves. After the welding slag is sucked into the hollow plate, it can slide along the ridge plate and finally enter the hollow structure of the slide plate, which can concentrate the welding slag to both sides, avoiding the accumulation of welding slag inside the hollow plate and clogging, thereby ensuring the adsorption and fixing effect.

[0020] Furthermore, the air suction component includes a flat tube, and a plurality of the slide grooves are provided with a flat tube on one side close to the shell, and the flat tube is fixedly connected to a side of the base close to the shell, and a hole body is opened on the surface of the shell, and the hole body is evenly distributed along the circumference of the shell, and a fan blade is provided inside the shell, and the fan blade is arranged in a backward inclined type, and a plurality of the hole bodies are arranged on a side of the fan blade away from the base, and a rotating shaft is fixedly connected to a side of the base close to the shell, and an end of the rotating shaft away from the base extends to the outside of the shell, and the surface of the rotating shaft is rotatably connected to the inner side of the shell, and an end of the rotating shaft located outside the shell is fixedly connected to an air suction motor, and the output end of the air suction motor is fixedly connected to the rotating shaft, and the surface of the air suction motor is fixedly connected to a fixed The fan blades drive the air flow, which can quickly cool the welding slag that has not been completely solidified inside, avoid splashing when the welding slag hits the shell or the fan blades, avoid splashing welding slag and adhering to the hole body, avoid clogging the hole body, and ensure the generation of suction.

[0021] The present invention has the beneficial effects:

[0022] The present invention provides a welding mechanism, and welding is performed according to the distance between the pins of the electronic component and the electric soldering iron in the circumferential and radial directions, and welding is started from the electronic component that is farthest in both the circumferential and radial directions, so that the electric soldering iron can complete the welding of all the pins without repeated movement. The angle of the electric soldering iron is adjustable, and all the electronic components on the soldering pad can be soldered under the premise of one-time fixation. At the same time, the soldering pad placed parallel to the base can allow the tin liquid to fully enter the welding position under the action of gravity, so as to avoid incomplete welding. The electric soldering iron is turned off after welding is completed, and during the resetting process, it moves relative to the air, so that the temperature can be quickly reduced and the tin liquid can be solidified, so as to avoid the risk of scalding caused by incomplete cooling during tin removal, and at the same time, the tin liquid can be avoided from dripping. In addition, the arrangement of multiple electric soldering irons and fixed components can perform welding on multiple soldering pads to realize batch processing, and the soldering wire sticking and tin removal of the electric soldering iron are both performed at a fixed position, which can be convenient for the operator to operate, and the modified welding wire can also be collected and recycled for reuse after treatment.

[0023] The present invention sets a rotating assembly, and the second rotating arm rotates around the first rotating arm, and the rotating radius of the electric soldering iron is adjusted to achieve welding of electronic component pins in different circumferential directions. The electric soldering iron rotates around the second rotating arm, so as to adjust the angle between the electric soldering iron and the welding position, correct the welding angle within a suitable range, avoid the angle of the electric soldering iron and the welding position being offset during welding, ensure that the electric soldering iron can be better attached to the welding position, thereby improving the welding effect, start the telescopic rod, adjust the welding height, and ensure the welding of electronic components on pads of different thicknesses.

[0024] The present invention provides a fixing component to generate suction inside the hollow plate, and the welding pad is placed on the top of the rubber ring. The welding pad covers the rubber ring, thereby generating a certain amount of adsorption on the welding pad, thereby preventing the welding pad from moving when the electric soldering iron is attached. Smoke and welding slag are generated during welding and are adsorbed by the hollow plate from the remaining uncovered rubber ring. At the same time, the partially covered rubber ring cannot inhale, resulting in enhanced suction at the uncovered rubber ring, thereby better adsorbing the smoke and welding slag. The rubber ring can increase the friction with the bottom of the welding pad to obtain a better fixing effect and prevent the welding pad from being offset before adsorption. The soft rubber material can prevent the bottom of the welding pad from being scratched.

[0025] The present invention sets an inclined plate. After the welding of the welding pad is completed, it is pushed to the top of the inclined plate and slides along the inclined plate, and finally contacts the bending rod. The V-shaped bending rod limits the welding pad, and then fixes another welding pad. The previous welding pad can be cooled on the top of the inclined plate when the next welding pad is welded, avoiding large movement during unloading and causing the fully solidified welding point to break, and will not affect the subsequent welding.

[0026] The present invention provides an air suction component, and the fan blades are backward-inclined. Suction is generated during rotation, and at the same time, the welding slag is blown by the fan blades when it reaches the side of the fan blades, and the welding slag is blown to the outermost side of the shell, and the welding slag is collected inside the shell. Since the welding slag has a low hardness and a small volume, when part of the welding slag contacts the fan blades, it will not cause damage to the fan blades. The fan blades drive the air flow, which can quickly cool the welding slag that is not completely solidified inside, avoid splashing when the welding slag hits the shell or the fan blades, avoid splashing of the welding slag from adhering to the hole body, avoid clogging the hole body, and ensure the generation of suction. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the welding equipment for assembling the electronic access control machine with the correction effect of the present invention;

[0028] Figure 2 This is a schematic diagram of the internal structure of the housing of the present invention;

[0029] Figure 3 It is a schematic diagram of the structure of the electric soldering iron of the present invention;

[0030] Figure 4It is a schematic diagram of the structure of the fixing assembly of the present invention;

[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the base of the present invention;

[0032] Figure 6 This is a schematic diagram of the structure of the skateboard of the present invention;

[0033] Figure 7 It is a schematic diagram of the cross-sectional structure of the hollow plate of the present invention;

[0034] Figure 8 It is a schematic diagram of the pore structure of the present invention;

[0035] Fig. 9 It is a schematic diagram of the structure of the air suction component of the present invention.

[0036] In the figure: 1. base; 2. supporting legs; 3. welding mechanism; 31. electric soldering iron; 32. rotating assembly; 321. reciprocating motor; 322. reciprocating shaft; 33. driving assembly; 331. first rotating arm; 332. second rotating arm; 333. ring plate; 334. telescopic rod; 34. fixing assembly; 341. hollow plate; 342. rubber ring; 343. inclined plate; 344. bent rod; 345. clamping plate; 346. spring; 347. plate body; 348. slide groove; 349. slide plate; 3410. spine plate; 3411. frame; 35. air suction assembly; 351. flat tube; 352. hole body; 353. fan blade; 354. rotating shaft; 355. air suction motor; 356. fixing bracket; 4. outer shell; 5. cabinet door. DETAILED DESCRIPTION

[0037] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0038] Example 1, please refer to Figure 1-Figure 3 The present invention is a welding device for assembling an electronic access control machine with a deviation correction effect, comprising:

[0039] A base 1, the outer side of the base 1 is fixedly connected to a support leg 2, a plurality of support legs 2 are arranged along the circumference of the base 1, a shell 4 is fixedly connected to the bottom of the base 1, and a cabinet door 5 is rotatably connected to the inner side of the shell 4 via a rotating rod;

[0040] The welding mechanism 3 has an air suction structure, which is used for adsorbing and fixing the pads and collecting welding slag during circuit board welding. The welding mechanism 3 is fixedly connected to a side of the base 1 away from the housing 4, and the air suction structure of the welding mechanism 3 is arranged inside the housing 4;

[0041] Among them, the welding mechanism 3 includes:

[0042] The electric soldering iron 31 is configured to be conical, and the end of the electric soldering iron 31 is rotatably connected to a driving assembly 33 via a rotating rod, and a rotating assembly 32 is fixedly connected to a side of the driving assembly 33 away from the electric soldering iron 31, and a surface of the rotating assembly 32 is fixedly connected to an inner side surface of the base 1;

[0043] A fixing component 34, which has an air suction structure and is used for adsorption and fixing of the pad, and the fixing component 34 is slidably connected to the inner side surface of the base 1;

[0044] An air suction component 35, the air suction component 35 has a driving structure for driving the fixing component 34 to generate suction, the air suction component 35 is arranged inside the housing 4, and the outer side surface of the air suction component 35 is slidably connected to the inner side surface of the housing 4;

[0045] During welding, the pad is first placed on the top of the fixing component 34, and after adjusting the appropriate position, the air suction component 35 is started, and the air suction component 35 drives the housing 4 to generate suction. Driven by the suction force inside the housing 4, the air suction structure of the fixing component 34 adsorbs and fixes the pad, and then the pin of the electronic component is docked at the welding position of the pad by tweezers or a clamping robot arm. Then, the electric soldering iron 31 is preheated, and while preheating, a soldering wire is adhered to the contact position between the electric soldering iron 31 and the pin of the electronic component, that is, the end of the electric soldering iron 31. The soldering wire partially melts and adheres to the electric soldering iron 31, and the rotating component 32 is started. The rotating component 32 drives the driving component 33 and the electric soldering iron 31 to rotate close to the welding position, and at the same time, the driving component 33 The electric soldering iron 31 is adjusted to a suitable position, and stops after reaching the welding position, and the pins are welded. Then, the rotating assembly 32 rotates, the electric soldering iron 31 is turned off, the electric soldering iron 31 is cleaned, preheated again, and the welding wire is attached, and the welding is repeated. The welding is performed according to the circumferential and radial distances between the pins of the electronic components and the electric soldering iron 31, and the welding is started from the electronic components that are farthest in both the circumferential and radial directions, so that the electric soldering iron 31 can complete the welding of all pins without repeated movement. The angle of the electric soldering iron 31 is adjustable, and all electronic components on the pad can be welded under the premise of one fixation. At the same time, for the pads placed parallel to the base 1, the tin liquid can fully enter the welding position under the action of gravity to avoid incomplete welding.

[0046] Several electric soldering irons 31 and driving components 33 are arranged along the circumference of the rotating component 32, and fixed components 34 are arranged at the intervals between adjacent driving components 33. The rotating component 32 drives three electric soldering irons 31 to perform welding. The electric soldering iron 31 is first located in the middle of two adjacent fixed components 34, at which time it is preheated and the welding wire is adhered. Then the electric soldering iron 31 approaches one fixed component 34. After welding is completed, the electric soldering iron 31 is turned off, the rotating component 32 rotates, and the electric soldering iron 31 returns to the middle of the two adjacent fixed components 34, and removes the residual welding wire, preheats, and adheres the welding wire in turn. At this time, the electric soldering iron 31 continues to move to the other soldering pad. Move and weld, and then return to the middle position again. Each electric soldering iron 31 completes the welding of half of the pads on the fixed components 34 on both sides. The electric soldering iron 31 is turned off after welding is completed. During the resetting process, it moves relative to the air, which can quickly cool down and solidify the tin liquid, avoiding the risk of scalding caused by incomplete cooling during detinning, and at the same time avoiding the dripping of tin liquid. The arrangement of multiple electric soldering irons 31 and fixed components 34 can weld multiple pads to achieve batch processing. The soldering wire and detinning of the electric soldering iron 31 are both carried out in a fixed position, which can be convenient for the operator to operate, and the modified welding wire can also be collected and recycled for reuse after processing.

[0047] The rotating assembly 32 includes a reciprocating motor 321, the surface of the reciprocating motor 321 is fixedly connected to the inner side of the base 1, a reciprocating shaft 322 is fixedly connected to the side of the reciprocating motor 321 away from the shell 4, and the reciprocating shaft 322 is fixedly connected to the output end of the reciprocating motor 321, the surface of the reciprocating shaft 322 is rotatably connected to the inner side of the base 1, the reciprocating motor 321 is started, the output end of the reciprocating motor 321 drives the reciprocating shaft 322 to rotate, and the reciprocating shaft 322 quickly reverses after rotating a certain angle, so as to prevent the reciprocating motor 321 from rotating in one direction continuously, so as to prevent the already soldered electronic components from blocking the soldering iron 31.

[0048] The driving assembly 33 includes a ring plate 333, the inner side surface of the ring plate 333 is slidably connected to the surface of the reciprocating shaft 322, and the ring plate 333 is arranged on the side of the base 1 away from the shell 4, the outer side surface of the ring plate 333 is fixedly connected to the first rotating arm 331, and the first rotating arm 331 is arranged along the circumference of the ring plate 333, and the end of the first rotating arm 331 away from the ring plate 333 is rotatably connected to the second rotating arm 332 through a rotating rod, and the side of the second rotating arm 332 away from the first rotating arm 331 is rotatably connected to the electric soldering iron 31 through a rotating rod, and the side of the ring plate 333 away from the reciprocating motor 321 is fixedly connected to the telescopic rod 334, and the end of the telescopic rod 334 away from the ring plate 333 is fixedly connected to the surface of the reciprocating shaft 322, and the telescopic rod 334 is arranged along the circumference of the ring plate 333, and the telescopic rod 334 is arranged at the interval between adjacent first rotating arms 331, and the reciprocating shaft 322 drives the telescopic rod 334 to rotate. The retractable rod 334 rotates, driving the ring plate 333, the first rotating arm 331, and the second rotating arm 332 to rotate, and finally driving the electric soldering iron 31 to rotate, so as to approach the welding position. The second rotating arm 332 rotates around the first rotating arm 331, and the rotation radius of the electric soldering iron 31 is adjusted to achieve welding of electronic component pins in different circumferential directions. The electric soldering iron 31 rotates around the second rotating arm 332, so as to adjust the angle between the electric soldering iron 31 and the welding position, correct the welding angle within a suitable range, avoid the angle of the electric soldering iron 31 and the welding position being offset during welding, ensure that the electric soldering iron 31 can be better attached to the welding position, thereby improving the welding effect, and start the telescopic rod 334, the telescopic rod 334 drives the ring plate 333 to move, drives the first rotating arm 331 and the second rotating arm 332 to move, and finally drives the electric soldering iron 31 to move, so as to adjust the welding height, and ensure the welding of electronic components on pads of different thicknesses.

[0049] Example 2, please refer to Figure 1-Figure 9 The fixing component 34 includes a hollow plate 341, which is arranged on the side of the base 1 away from the shell 4, and the hollow plate 341 is slidably connected to the side of the base 1 away from the shell 4. The side of the hollow plate 341 away from the base 1 is fixedly connected with a rubber ring 342, and the hollow plate 341 is located in the hollow part of the inner circle of the rubber ring 342. The air suction structure of the fixing component 34 generates suction, which drives the hollow plate 341 to generate suction inside, and the welding pad is placed on the top of the rubber ring 342. The welding pad covers the rubber ring 342, thereby generating a certain adsorption on the welding pad. To prevent the pad from moving when the electric soldering iron 31 is in contact with the pad, smoke and welding slag are generated during welding and are adsorbed by the hollow plate 341 from the remaining uncovered rubber ring 342. At the same time, the partially covered rubber ring 342 cannot inhale air, resulting in enhanced suction at the uncovered rubber ring 342, thereby better adsorbing the smoke and welding slag. The rubber ring 342 can increase the friction with the bottom of the pad to obtain a better fixing effect and prevent the pad from shifting before adsorption. The soft rubber material can prevent the bottom of the pad from being scratched.

[0050] The side of the hollow plate 341 away from the reciprocating shaft 322 is fixedly connected with an inclined plate 343, and the inclined plate 343 is inclined toward a lower position away from the hollow plate 341. The surface of the inclined plate 343 is fixedly connected with a bent rod 344, and the bent rod 344 is V-shaped. The movement of the hollow plate 341 can cooperate with the movement of the electric soldering iron 31 to adjust the welding position. After a welding pad is completed, it is moved to the top of the inclined plate 343 and slides along the inclined plate 343, and finally contacts the bent rod 344. The V-shaped bent rod 344 limits the welding pad, and then fixes another welding pad. The previous welding pad can be cooled at the top of the inclined plate 343 when the next welding pad is welded, so as to avoid large movement during unloading and cause the fully solidified welding point to break. The cooled welding pad is removed, and the next welding pad is moved to the top of the inclined plate 343 again, and then the material is loaded again.

[0051] A clamping plate 345 is fixedly connected to the side of the hollow plate 341 away from the inclined plate 343, and the inner side surface of the clamping plate 345 is rotatably connected to the surface of the reciprocating shaft 322. The inner side surface of the clamping plate 345 is slidably connected to a plate body 347. A spring 346 is provided at the interval between the plate body 347 and the clamping plate 345, and the two ends of the spring 346 are respectively fixedly connected to the side where the clamping plate 345 and the plate body 347 are close to each other. The side of the plate body 347 away from the spring 346 is fixedly connected to the side of the hollow plate 341 away from the inclined plate 343. The hollow plate 341 slides on the top of the base 1, driving the plate body 347 to move and the spring 346 to stretch, thereby buffering the movement of the hollow plate 341.

[0052] A slide groove 348 is symmetrically provided on one side of the base 1 close to the hollow plate 341, and a slide groove 348 is symmetrically provided directly below the hollow plate 341. Slide plates 349 are symmetrically provided inside the slide groove 348, and the surface of the slide plate 349 slides with the inner side surface of the slide groove 348 in a limited manner. The side of the slide plate 349 away from the shell 4 is fixedly connected to the side of the hollow plate 341 close to the base 1, and the interior of the slide plate 349 is hollow, and the inner cavity of the slide plate 349 is connected with the inner cavity of the hollow plate 341. The movement of the hollow plate 341 drives the slide plate 349 to move, and the slide plate 349 slides in a limited manner inside the slide groove 348, thereby limiting the movement of the hollow plate 341 and avoiding shaking when the hollow plate 341 moves.

[0053] The inner side surface of the hollow plate 341 is fixedly connected to the frame 3411, and the inner side surface of the frame 3411 is fixedly connected to the ridge plate 3410, and the ridge plate 3410 is arranged between two symmetrical slide grooves 348. After the welding slag is sucked into the hollow plate 341, it can slide along the ridge plate 3410 and finally enter the hollow structure of the slide plate 349, which can concentrate the welding slag to both sides, avoid the welding slag from accumulating inside the hollow plate 341 and causing blockage, thereby ensuring the adsorption and fixing effect.

[0054] The air suction assembly 35 includes a flat tube 351, and a plurality of slide grooves 348 are provided with a flat tube 351 on one side close to the shell 4. The flat tube 351 is fixedly connected to the side of the base 1 close to the shell 4. The surface of the shell 4 is provided with holes 352, and the holes 352 are evenly distributed along the circumference of the shell 4. The inside of the shell 4 is provided with blades 353, and the blades 353 are arranged in a backward tilting manner. A plurality of holes 352 are arranged on the side of the blades 353 away from the base 1. A rotating shaft 354 is fixedly connected to the side of the blades 353 away from the inner side surface of the shell 4. The rotating shaft 354 is fixedly connected to the side of the base 1 close to the shell 4. One end of the rotating shaft 354 away from the base 1 extends to the outside of the shell 4, and the surface of the rotating shaft 354 is rotatably connected to the inner side surface of the shell 4. An air suction motor 355 is fixedly connected to one end of the rotating shaft 354 located outside the shell 4, and the output end of the air suction motor 355 is fixedly connected to the rotating shaft 354. A fixing frame 356 is fixedly connected to the surface of the air suction motor 355. The fixing frame 3 56 is fixedly connected to the side of the housing 4 away from the base 1, and the air suction motor 355 is started. The output end of the air suction motor 355 drives the rotating shaft 354 to rotate, and the rotation of the rotating shaft 354 drives the fan blade 353 to rotate. The fan blade 353 is backward-inclined and generates suction during rotation. The sucked welding slag and smoke enter the housing 4 through the flat tube 351, and the sucked air and smoke are discharged from the hole body 352 to ensure the smooth generation of suction. The welding slag is stored inside the housing 4. At the same time, when the welding slag reaches the side of the fan blade 353 The welding slag is blown toward the outermost side of the shell 4 by the fan blades 353, and is collected inside the shell 4. Since the welding slag has a low hardness and a small volume, when part of the welding slag contacts the fan blades 353, it will not cause damage to the fan blades 353. The fan blades 353 drive the air flow, which can quickly cool the welding slag that is not completely solidified inside, avoiding splashing when the welding slag hits the shell 4 or the fan blades 353, and avoiding splashing of the welding slag from adhering to the hole body 352, thereby avoiding clogging of the hole body 352, thereby ensuring the generation of suction.

[0055] When in use, the air suction structure of the fixing component 34 generates suction, which drives the hollow plate 341 to generate suction inside, and the soldering pad is placed on the top of the rubber ring 342. The soldering pad covers the rubber ring 342, thereby generating a certain adsorption on the soldering pad. Then, the pin of the electronic component is docked at the welding point of the soldering pad through tweezers or a clamping robot arm. Then, the electric soldering iron 31 is preheated. While preheating, a soldering wire is adhered to the contact position between the electric soldering iron 31 and the pin of the electronic component, that is, the end of the electric soldering iron 31. The soldering wire partially melts and adheres to the electric soldering iron 31. The reciprocating motor 321 is started, and the output end of the reciprocating motor 321 drives the reciprocating motor 321 to move back and forth. The rotating shaft 322 rotates, and after the reciprocating rotating shaft 322 rotates a certain angle, it stops after reaching the welding position, and the pin is welded. Then the reciprocating motor 321 quickly reverses and returns to the middle position, the electric soldering iron 31 is turned off, the electric soldering iron 31 is cleaned, preheated again and the welding wire is attached. At this time, the electric soldering iron 31 continues to move to another pad and weld, and then returns to the middle position again, and repeats the welding of half of the electronic components on the pads on both sides. While welding, the air suction motor 355 is started, and the output end of the air suction motor 355 drives the rotating shaft 354 to rotate, and the rotation of the rotating shaft 354 drives the fan blades 353 rotates, and the fan blades 353 are backward-inclined. Suction is generated during rotation. Smoke and welding slag are generated during welding, and are adsorbed by the hollow plate 341 from the remaining uncovered rubber ring 342. After the welding slag is sucked into the hollow plate 341, it can slide along the ridge plate 3410 and finally enter the hollow structure of the slide plate 349. The sucked welding slag and smoke enter the shell 4 through the flat tube 351. The sucked air and smoke are discharged from the hole body 352 to ensure the smooth generation of suction. The welding slag is stored in the shell 4. The fan blades 353 drive the air flow to remove the incompletely solidified particles in the shell 4. The welding slag is cooled rapidly, and when the welding slag reaches the side of the fan blade 353, it is blown by the fan blade 353, and the welding slag is blown to the outermost side of the shell 4, and the welding slag is collected inside the shell 4. After a welding pad is welded, it is moved to the top of the inclined plate 343, and slides along the inclined plate 343, and finally contacts the bent rod 344. The V-shaped bent rod 344 limits the welding pad, and then fixes another welding pad. When the previous welding pad is welded by the next welding pad, it is cooled at the top of the inclined plate 343. The cooled welding pad is removed, and the next welding pad that has been completed is moved to the top of the inclined plate 343 again, and then the material is loaded again.

[0056] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A welding device for electronic access control assembly with a correction effect, characterized in that: include: A base (1), the outer side surface of the base (1) being fixedly connected to a support leg (2), a plurality of the support legs (2) being arranged along the circumference of the base (1), the bottom of the base (1) being fixedly connected to a housing (4), the inner side surface of the housing (4) being rotatably connected to a cabinet door (5) via a rotating rod; A welding mechanism (3), the welding mechanism (3) having an air suction structure, used for adsorbing and fixing the welding pad and collecting welding slag when welding a circuit board, the welding mechanism (3) being fixedly connected to a side of the base (1) away from the housing (4), and the air suction structure of the welding mechanism (3) being arranged inside the housing (4); Wherein, the welding mechanism (3) comprises: An electric soldering iron (31), the electric soldering iron (31) being configured in a conical shape, the end of the electric soldering iron (31) being rotatably connected to a driving assembly (33) via a rotating rod, the side of the driving assembly (33) away from the electric soldering iron (31) being fixedly connected to a rotating assembly (32), the surface of the rotating assembly (32) being fixedly connected to the inner side surface of the base (1); A fixing component (34), the fixing component (34) having an air suction structure for adsorbing and fixing the pad, the fixing component (34) being slidably connected to the inner side surface of the base (1); An air suction component (35), the air suction component (35) having a driving structure for driving the fixing component (34) to generate suction, the air suction component (35) being arranged inside the housing (4), and the outer side surface of the air suction component (35) being slidably connected to the inner side surface of the housing (4); The fixing assembly (34) comprises a hollow plate (341), the hollow plate (341) being arranged on a side of the base (1) away from the housing (4), and the hollow plate (341) being slidably connected to the side of the base (1) away from the housing (4), a rubber ring (342) being fixedly connected to the side of the hollow plate (341) away from the base (1), and the hollow plate (341) being arranged in a partially hollow position within the inner ring of the rubber ring (342); A slanted plate (343) is fixedly connected to a side of the hollow plate (341) away from the reciprocating shaft (322), the slanted plate (343) is inclined toward a lower position away from the hollow plate (341), and a bent rod (344) is fixedly connected to a surface of the slanted plate (343), the bent rod (344) being quasi-V-shaped; A clamping plate (345) is fixedly connected to one side of the hollow plate (341) away from the inclined plate (343); the inner side surface of the clamping plate (345) is rotatably connected to the surface of the reciprocating shaft (322); the inner side surface of the clamping plate (345) is slidably connected to a plate body (347); a spring (346) is provided between the plate body (347) and the clamping plate (345); and both ends of the spring (346) are respectively fixedly connected to one side of the clamping plate (345) and the plate body (347) where the clamping plate (345) and the plate body (347) are close to each other; and a side of the plate body (347) away from the spring (346) is fixedly connected to a side of the hollow plate (341) away from the inclined plate (343).

2. According to claim 1, a welding device for electronic access control assembly with a deviation correction effect is characterized in that: A plurality of the electric soldering irons (31) and the driving components (33) are arranged along the circumference of the rotating component (32), and fixed components (34) are arranged at intervals between adjacent driving components (33).

3. The welding equipment for electronic access control assembly with a deviation correction effect according to claim 2 is characterized in that: The rotating assembly (32) comprises a reciprocating motor (321), the surface of the reciprocating motor (321) being fixedly connected to the inner side surface of the base (1), a reciprocating shaft (322) being fixedly connected to a side of the reciprocating motor (321) away from the housing (4), and the reciprocating shaft (322) being fixedly connected to an output end of the reciprocating motor (321), and the surface of the reciprocating shaft (322) being rotatably connected to the inner side surface of the base (1).

4. The welding equipment for electronic access control assembly with a deviation correction effect according to claim 3 is characterized in that: The driving assembly (33) comprises a ring plate (333), the inner side surface of the ring plate (333) being slidably connected to the surface of the reciprocating shaft (322), and the ring plate (333) being arranged on a side of the base (1) away from the housing (4), the outer side surface of the ring plate (333) being fixedly connected to a first rotating arm (331), and a plurality of first rotating arms (331) being arranged along the circumference of the ring plate (333), and one end of the first rotating arm (331) away from the ring plate (333) being rotatably connected to a second rotating arm (331) via a rotating rod. 2), the side of the second rotating arm (332) away from the first rotating arm (331) is rotatably connected to the electric soldering iron (31) via a rotating rod, the side of the ring plate (333) away from the reciprocating motor (321) is fixedly connected to a telescopic rod (334), one end of the telescopic rod (334) away from the ring plate (333) is fixedly connected to the surface of the reciprocating shaft (322), a plurality of telescopic rods (334) are arranged along the circumference of the ring plate (333), and the telescopic rods (334) are arranged at intervals between adjacent first rotating arms (331).

5. The welding equipment for electronic access control assembly with a deviation correction effect according to claim 4 is characterized in that: A slide groove (348) is symmetrically provided on one side of the base (1) close to the hollow plate (341), and a slide groove (348) is symmetrically provided directly below the hollow plate (341). Slide plates (349) are symmetrically provided inside the slide groove (348), and the surface of the slide plate (349) slides with the inner side surface of the slide groove (348) in a limited manner. The side of the slide plate (349) away from the shell (4) is fixedly connected to the side of the hollow plate (341) close to the base (1), and the interior of the slide plate (349) is hollow, and the inner cavity of the slide plate (349) is connected to the inner cavity of the hollow plate (341).

6. The welding equipment for electronic access control assembly with a deviation correction effect according to claim 5 is characterized in that: The inner side surface of the hollow plate (341) is fixedly connected to a frame body (3411), the inner side surface of the frame body (3411) is fixedly connected to a ridge plate (3410), and the ridge plate (3410) is arranged between two symmetrical slide grooves (348).

7. The welding equipment for electronic access control assembly with a deviation correction effect according to claim 6 is characterized in that: The air suction assembly (35) comprises a flat tube (351), a side of a plurality of the slide grooves (348) close to the housing (4) is provided with a flat tube (351), the flat tube (351) is fixedly connected to a side of the base (1) close to the housing (4), a surface of the housing (4) is provided with holes (352), the holes (352) are evenly distributed along the circumference of the housing (4), a fan blade (353) is provided inside the housing (4), the fan blade (353) is arranged in a backward-inclined manner, and a plurality of the holes (352) are arranged on a side of the fan blade (353) away from the base (1), and a side of the fan blade (353) away from the inner side of the housing (4) is fixedly connected to A rotating shaft (354), the rotating shaft (354) being fixedly connected to a side of the base (1) close to the outer shell (4), an end of the rotating shaft (354) away from the base (1) extending to the outside of the outer shell (4), and a surface of the rotating shaft (354) being rotatably connected to an inner side surface of the outer shell (4), an end of the rotating shaft (354) located outside the outer shell (4) being fixedly connected to an air suction motor (355), and an output end of the air suction motor (355) being fixedly connected to the rotating shaft (354), a fixing frame (356) being fixedly connected to a side of the outer shell (4) away from the base (1).

Citation Information

Patent Citations

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