Equipment for repairing ceramic blanks
By designing blank repair equipment for ceramic blanks, and using automated repair components and fixing mechanisms, the problems of cumbersome repair process and inconvenient debris collection in the prior art are solved, and efficient repair and convenient debris management are achieved.
Patent Information
- Application Number
- CN202411490587.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The existing ceramic blank restoration technology mainly relies on manual operation, the process is cumbersome and difficult to complete efficiently, and the debris is inconvenient to collect.
A blank repair device for ceramic blanks is designed, including a processing box, a repair assembly and a fixing mechanism. The repair assembly consists of a driving motor, a turntable, a slider, a sliding seat and an end effector. The fixing mechanism realizes clamping and position adjustment of the blank through a hydraulic rod and a connecting shaft. The collection box is used to collect debris generated during the repair process.
The device reduces the complexity and time of manual operation through automated repair components and fixing mechanisms, improves repair efficiency, and simplifies the cleaning process through efficient collection of debris through collection boxes.
Smart Images

Figure CN118990765B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic repair, in particular to a repairing device for ceramic blanks. Background Art
[0002] Ceramics is a general term for pottery and porcelain. It is also a kind of arts and crafts in my country. As early as the Neolithic Age, my country already had rough and simple painted pottery and black pottery. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Porcelain is made of clay, feldspar and quartz. It is translucent, does not absorb water, is corrosion-resistant, has a hard and compact body, and makes a crisp sound when struck. my country's traditional ceramic arts and crafts are of high quality and beautiful shape, with high artistic value and are famous all over the world.
[0003] Since ceramics are brittle materials, improper use will lead to damage to ceramic products and reduce the visual effect. Currently, the repair of damaged ceramic blanks is mostly done manually, which is a very cumbersome process and requires a high level of repair personnel. At the same time, the debris generated by the repair is not easy to collect, and the debris falls on the support table and condenses after drying, which is difficult to handle. Summary of the invention
[0004] The purpose of the present invention is to provide a ceramic blank repairing device for solving the above-mentioned problems.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A blank repairing device for ceramic blanks, comprising a processing box, wherein a repair component and a fixing mechanism cooperating with each other are arranged inside the processing box, wherein the repair component comprises a driving motor fixedly connected to the top surface wall inside the processing box, wherein a turntable is fixedly connected to the output end of the driving motor, wherein the upper end of the turntable is slidably connected to the top surface wall inside the processing box, wherein a slide groove is provided at the lower end of the turntable, wherein a sliding seat is slidably connected to the slide groove, and an end effector is arranged at the lower end of the sliding seat;
[0007] The fixing mechanism includes an outer shell fixedly connected to the bottom surface wall of the processing box, a hydraulic rod is provided inside the outer shell, the output end of the hydraulic rod extends to the top of the outer shell and is fixedly connected to a coaxially arranged connecting shaft, the upper end of the outer shell is fixedly connected to a support frame, a base is placed on the upper end of the support frame, a connecting block is fixedly connected to the base, a clamping block is provided above the connecting block, the connecting block and the clamping block are rotatably connected by connecting rod one and connecting rod two, the upper end of the connecting shaft passes through the base and is fixedly connected to a connecting seat, a connecting rod three is rotatably connected to one side of the connecting seat, the connecting rod three is rotatably connected to the middle part of the connecting rod two away from one end of the connecting seat, a slot is provided on the connecting shaft, and a limiting component matching the slot is provided at the lower end of the base.
[0008] Preferably, the limit assembly includes a vertical plate fixedly connected to the lower end surface of the base, a clamping block is rotatably connected to the vertical plate through a rotating shaft, the clamping block and the clamping slot are arranged to cooperate with each other, a torsion spring is sleeved on the rotating shaft, the two ends of the torsion spring are respectively fixedly connected to the vertical plate and the clamping block, a limit block is fixedly connected to the clamping block, and a column matching the limit block is fixedly connected to the vertical plate.
[0009] Preferably, a plurality of the card slots are provided, and the plurality of card slots are evenly spaced along the axial direction of the connecting shaft, and the upper ends of the card slots and the upper ends of the card blocks away from the rotating shaft are rounded.
[0010] Preferably, there are four connecting blocks, connecting rod one, connecting rod two, clamping blocks and connecting rod three respectively, and the four connecting blocks, connecting rod one, connecting rod two, clamping blocks and connecting rod three are respectively distributed in a ring shape with equal distances about the axis of the connecting shaft.
[0011] Preferably, a notch is provided on the inner side of the clamping block, the notch is arranged in an arc shape, and a buffer block is provided on the clamping block.
[0012] Preferably, a box door is provided at the upper front end of the processing box, a baffle is provided at the lower front end of the processing box, a collecting box is provided inside the processing box, the collecting box is fixedly connected to the baffle, and a channel matching the outer shell is opened on the collecting box.
[0013] Preferably, cover plates are rotatably connected to the side walls of the collection boxes on both sides of the channel, and the cover plates on both sides of the channel are arranged one by one. The front ends of the two corresponding cover plates are respectively provided with magnetic poles with opposite magnetic properties, and the upper ends of the cover plates close to the outer shell are provided with inclined surfaces, and the outer periphery of the outer shell is provided with inclined grooves matching the cover plates.
[0014] Preferably, a driving member for driving the sliding seat to move is provided inside the sliding groove.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0016] 1. The present application is provided with a repair component and a fixing mechanism, by which the blank is fixed and clamped, and the height position of the blank is adjusted at the same time, and the horizontal position and angle are adjusted by the repair component to repair the blank, thereby reducing the workload of manual repair, reducing the requirement for concentrating on controlling the hands to perform repair operations, and improving the repair efficiency, saving time and effort.
[0017] 2. The present application is provided with a collection box, and the debris generated by the repair falls freely into the collection box. The setting of the cover plate makes it difficult for the debris to fall into the channel, and the debris that falls on the cover plate will also slide into the collection box for easy collection. At the same time, the setting of the cover plate will not form an obstacle to the removal of the collection box, which is convenient for regular removal and cleaning of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure of a blank repairing device provided according to an embodiment of the present invention is shown.
[0019] Figure 2 A schematic diagram of the structure of a repair component provided according to an embodiment of the present invention is shown.
[0020] Figure 3 A schematic diagram of the structure of a fixing mechanism and a collection box provided according to an embodiment of the present invention is shown.
[0021] Figure 4 A schematic structural diagram of a fixing mechanism provided according to an embodiment of the present invention is shown.
[0022] Figure 5 A schematic diagram of the structure of a clamping block provided according to an embodiment of the present invention is shown.
[0023] Figure 6 A schematic diagram of the structure of a limit assembly provided according to an embodiment of the present invention is shown.
[0024] Figure 7 A schematic diagram of the cover plate structure provided according to an embodiment of the present invention is shown.
[0025] Legend:
[0026] 1. Processing box; 2. Box door; 3. Baffle; 4. Drive motor; 5. Turntable; 6. Slide; 7. Sliding seat; 8. End actuator; 9. Collection box; 10. Channel; 11. Shell; 12. Inclined slot; 13. Hydraulic rod; 14. Connecting shaft; 15. Support frame; 16. Base; 17. Connecting block; 18. Connecting rod one; 19. Connecting rod two; 20. Clamping block; 21. Notch; 22. Connecting seat; 23. Connecting rod three; 24. Slot; 25. Vertical plate; 26. Block; 27. Torsion spring; 28. Limiting block; 29. Column; 30. Cover plate; 31. Magnetic pole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-7 , the present invention provides a technical solution:
[0029] The invention relates to a ceramic blank repairing device, comprising a processing box 1, wherein the processing box 1 is provided with a repair component and a fixing mechanism that cooperate with each other, wherein the repair component comprises a driving motor 4 fixedly connected to the top surface wall inside the processing box 1, wherein the output end of the driving motor 4 is fixedly connected to a turntable 5, wherein the upper end of the turntable 5 is slidably connected to the top surface wall inside the processing box 1, wherein a slide groove 6 is provided at the lower end of the turntable 5, wherein a sliding seat 7 is slidably connected to the slide groove 6, wherein an end effector 8 is provided at the lower end of the sliding seat 7; wherein the fixing mechanism comprises a shell 11 fixedly connected to the bottom surface wall inside the processing box 1, wherein a hydraulic rod 13 is provided inside the shell 11, wherein the output end of the hydraulic rod 13 extends to the top of the shell 11 and is fixedly connected to a coaxially arranged The upper end of the housing 11 is fixedly connected to a support frame 15, and a base 16 is placed on the upper end of the support frame 15. A connecting block 17 is fixedly connected to the base 16, and a clamping block 20 is arranged above the connecting block 17. The connecting block 17 and the clamping block 20 are rotatably connected through a connecting rod 18 and a connecting rod 2 19. The upper end of the connecting shaft 14 passes through the base 16 and is fixedly connected to a connecting seat 22. A connecting rod 3 23 is rotatably connected to one side of the connecting seat 22. The end of the connecting rod 3 23 away from the connecting seat 22 is rotatably connected to the middle part of the connecting rod 2 19. A slot 24 is provided on the connecting shaft 14, and a limit assembly matching the slot 24 is provided at the lower end of the base 16. After the repair is completed, when the connecting shaft 14 and the base 16 move downward synchronously, due to the large weight on the base 16, the connecting shaft 14 and the base 16 still do not produce relative movement before the base 16 contacts the support frame 15.
[0030] Specifically, Figure 4 , Figure 5 and Figure 6As shown, the limit assembly includes a vertical plate 25 fixedly connected to the lower end surface of the base 16, a clamping block 26 is rotatably connected to the vertical plate 25 through a rotating shaft, the clamping block 26 and the clamping slot 24 are arranged in cooperation with each other, a torsion spring 27 is sleeved on the rotating shaft, and the two ends of the torsion spring 27 are respectively fixedly connected to the vertical plate 25 and the clamping block 26, a limit block 28 is fixedly connected to the clamping block 26, and a column 29 matched with the limit block 28 is fixedly connected to the vertical plate 25. There are multiple clamping slots 24, and the multiple clamping slots 24 are evenly spaced along the axial direction of the connecting shaft 14, and the upper ends of the clamping slots 24 and the upper ends of the clamping blocks 26 away from the rotating shaft are respectively rounded. When the connecting shaft 14 moves downward, the block 26 can enter the next slot 24 by deflection. The deflection causes the limit block 28 to disengage from the column 29, and the torsion spring 27 is compressed. After the block 26 enters the next slot 24, the torsion spring 27 needs to return to its original state so that the limit block 28 contacts the column 29 again, and ensure that when the block 26 is located in any slot 24, the limit block 28 and the column 29 remain in contact, so that the base 16 and the connecting shaft 14 keep moving synchronously when rising.
[0031] Specifically, Figure 5 As shown, there are four connection blocks 17, connection rod 1 18, connection rod 2 19, clamping block 20 and connection rod 3 23, respectively, and the four connection blocks 17, connection rod 1 18, connection rod 2 19, clamping block 20 and connection rod 3 23 are respectively distributed in a circular manner and equidistantly about the axis of the connecting shaft 14. A notch 21 is provided on the inner side of the clamping block 20, and the notch 21 is arranged in an arc shape, and a buffer block is provided on the clamping block 20. Preferably, the blank is mostly a rotating body formed about the axis of the blank, so when the blank is fixed, the blank opening should be upward or downward, and the final position can be determined according to the position to be repaired.
[0032] Specifically, Figure 1 , Figure 3 , Figure 4 and Figure 7 As shown, a box door 2 is provided at the upper end of the front side of the processing box 1, a baffle 3 is provided at the lower end of the front side of the processing box 1, a collection box 9 is provided inside the processing box 1, the collection box 9 is fixedly connected to the baffle 3, and a channel 10 matching the shell 11 is provided on the collection box 9. Cover plates 30 are rotatably connected to the side walls of the collection box 9 on both sides of the channel 10, and the cover plates 30 located on both sides of the channel 10 are arranged one by one. The front ends of the two corresponding cover plates 30 are respectively provided with magnetic poles 31 with opposite magnetic properties, and the upper end of the cover plate 30 close to the shell 11 is provided with an inclined surface, and the outer periphery of the shell 11 is provided with an inclined groove 12 matching the cover plate 30. Preferably, the magnetic attraction between the two magnetic poles 31 with opposite magnetic properties should not be too strong to ensure that the cover plate 30 can be naturally separated when passing through the inclined groove 12, and at the same time, the rotation angle of the cover plate 30 when passing through the inclined groove 12 should not be too large to avoid the cover plate 30 directly flipping to the inside of the collection box 9, so that when the collection box 9 is put back, the cover plate 30 cannot automatically recover.
[0033] Specifically, Figure 2 As shown, a driving member for driving the sliding seat 7 is provided inside the slide groove 6. Preferably, the driving member has a self-locking function, that is, after the sliding seat 7 reaches the corresponding position, the driving member can keep its position fixed to ensure the stability of the end effector 8.
[0034] In summary, the ceramic blank repairing device provided in the present embodiment, when in use, firstly places the damaged blank between the four clamping blocks 20, drives the connecting shaft 14 downward by the hydraulic rod 13, and since the base 16 is placed on the support frame 15, drives the connecting seat 22 downward, and pulls the connecting rod 2 19 to rotate by the connecting rod 3 23, so that the four clamping blocks 20 are synchronously close to each other to clamp and fix the blank, and when the connecting shaft 14 moves, the slot 24 moves accordingly, so that the clamping block 26 cooperates with different slots 24, until the four clamping blocks 20 fix the blank, the clamping block 26 stays in a certain slot 24, and at the same time the limit block 28 contacts the column 29, and then drives the connecting shaft 14 upward by the hydraulic rod 13. 24 and the cooperation and locking of the limit block 28 and the column 29 make it impossible for the connecting shaft 14 to move relative to the base 16 at this time. Therefore, the upward movement of the connecting shaft 14 drives the base 16 to move upward, thereby driving the blank to the working height area of the end actuator 8, and the sliding seat 7 is driven by the driving member to move, so that the end actuator 8 moves horizontally to the blank to perform repair operations on it. At the same time, the turntable 5 can be driven by the driving motor 4 to rotate to adjust the angle of the end actuator 8, which is convenient for the repair operation. The debris generated by the repair falls freely into the collection box 9, and the collection box 9 can be cleaned regularly. The collection box 9 is pulled to move by the baffle 3, and the collection box 9 is displaced relative to the shell 11. The cover plate 30 is separated when passing through the inclined groove 12, which is convenient for taking out the collection box 9.
[0035] The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A device for trimming ceramic blanks, comprising a treatment box (1), characterized in that: The processing box (1) is provided with a repair component and a fixing mechanism that cooperate with each other. The repair component includes a driving motor (4) fixedly connected to the top surface wall of the processing box (1). The output end of the driving motor (4) is fixedly connected to a turntable (5). The upper end of the turntable (5) is slidably connected to the top surface wall of the processing box (1). The lower end of the turntable (5) is provided with a slide groove (6). The slide groove (6) is slidably connected to a sliding seat (7). The lower end of the sliding seat (7) is provided with an end effector (8); The fixing mechanism comprises a shell (11) fixedly connected to the inner bottom surface wall of the processing box (1), a hydraulic rod (13) is provided inside the shell (11), an output end of the hydraulic rod (13) extends to the top of the shell (11) and is fixedly connected to a coaxially arranged connecting shaft (14), a support frame (15) is fixedly connected to the upper end of the shell (11), a base (16) is placed on the upper end of the support frame (15), a connecting block (17) is fixedly connected to the base (16), and a clamping block (20) is provided above the connecting block (17). The connecting block (17) and the clamping block (20) are rotatably connected via a connecting rod 1 (18) and a connecting rod 2 (19); the upper end of the connecting shaft (14) passes through the base (16) and is fixedly connected to a connecting seat (22); one side of the connecting seat (22) is rotatably connected to a connecting rod 3 (23); an end of the connecting rod 3 (23) away from the connecting seat (22) is rotatably connected to a middle portion of the connecting rod 2 (19); a slot (24) is provided on the connecting shaft (14); and a limit assembly matching the slot (24) is provided at the lower end of the base (16); A box door (2) is provided at the upper front end of the processing box (1), a baffle (3) is provided at the lower front end of the processing box (1), a collection box (9) is provided inside the processing box (1), the collection box (9) is fixedly connected to the baffle (3), and a channel (10) matching the outer shell (11) is provided on the collection box (9); Cover plates (30) are rotatably connected to the side walls of the collecting boxes (9) on both sides of the channel (10), the cover plates (30) on both sides of the channel (10) are arranged one by one, and the front ends of the two corresponding cover plates (30) are respectively provided with magnetic poles (31) with opposite magnetic properties, and the upper ends of the cover plates (30) close to the outer shell (11) are provided with inclined surfaces, and the outer periphery of the outer shell (11) is provided with inclined grooves (12) that match the cover plates (30).
2. The ceramic blank repairing device according to claim 1, characterized in that: The limit assembly comprises a vertical plate (25) fixedly connected to the lower end surface of the base (16); a clamping block (26) is rotatably connected to the vertical plate (25) via a rotating shaft; the clamping block (26) and the clamping slot (24) are arranged in cooperation with each other; a torsion spring (27) is sleeved on the rotating shaft; two ends of the torsion spring (27) are respectively fixedly connected to the vertical plate (25) and the clamping block (26); a limit block (28) is fixedly connected to the clamping block (26); and a column (29) that cooperates with the limit block (28) is fixedly connected to the vertical plate (25).
3. The ceramic blank repairing device according to claim 2, characterized in that: A plurality of the clamping grooves (24) are provided, and the plurality of clamping grooves (24) are distributed at equal intervals along the axial direction of the connecting shaft (14), and the upper ends of the clamping grooves (24) and the upper end of the clamping block (26) on the side away from the rotating shaft are respectively rounded.
4. The ceramic blank repairing device according to claim 1, characterized in that: The connecting block (17), the connecting rod one (18), the connecting rod two (19), the clamping block (20) and the connecting rod three (23) are respectively provided in four pieces, and the four connecting blocks (17), the connecting rod one (18), the connecting rod two (19), the clamping block (20) and the connecting rod three (23) are respectively distributed in a circular shape with equal distances about the axis of the connecting shaft (14).
5. The ceramic blank repairing device according to claim 4, characterized in that: A notch (21) is provided on the inner side of the clamping block (20), and the notch (21) is arranged in an arc shape. A buffer block is provided on the clamping block (20).
6. The ceramic blank repairing device according to claim 1, characterized in that: A driving member for driving the sliding seat (7) to move is provided inside the sliding groove (6).
Citation Information
Patent Citations
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CN110421296A
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