A positioning device for a pouring machine
By designing a pouring machine positioning device including a positioning mechanism and a pouring mechanism, the problems of inconvenience and safety hazards in the prior art are solved, automatic positioning and pouring of the casting bag are realized, and casting efficiency and safety are improved.
Patent Information
- Application Number
- CN202411493078.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The existing pouring machine positioning device requires manual adjustment, which is inconvenient to operate and has safety risks, and it is easy to cause high energy consumption of the device and sliding of the casting bag during the pouring process.
A positioning device including a positioning mechanism, a moving mechanism, a main body mechanism and a pouring mechanism is designed. The automatic positioning and clamping of the casting bag is realized through the cooperation of the oblique block and the transmission gear, and thrust is applied to the fixing plate through the cylinder and the push rod, so that the Dump the bale to improve work efficiency.
It realizes the positioning during the movement process, reduces operating steps, facilitates positioning, improves the working efficiency of the pouring machine, reduces ineffective work, and avoids the situation where the casting bag moves in other directions during the pouring process.
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Figure CN119016713B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of casting machines, and more particularly to a positioning device for casting machines. Background Art
[0002] A pouring machine is an automated equipment widely used in the manufacturing industry. It is mainly used to accurately inject molten or semi-molten materials, such as plastic, rubber, metal, etc., into a pre-designed mold to produce products with a certain shape and size. The background technology of this equipment covers multiple engineering disciplines, including mechanical engineering, materials science, automatic control, and computer science. In the application of pouring machines, the positioning device plays a vital role. Its main function is to ensure that the mold or workpiece can be accurately placed in the preset position during the pouring process, so that the pouring material can fill the mold evenly and accurately, thereby ensuring the quality and dimensional accuracy of the final product.
[0003] Most of the existing positioning devices for pouring machines require manual adjustment, which is not only inconvenient to operate, but also easy to cause burns to the staff. At the same time, during the pouring process, the force applied to the ladle is dispersed in different directions, which makes the device energy consumption high and easy to move in other directions, posing a safety hazard during the pouring process.
[0004] A Chinese utility model patent with publication number CN212945398U discloses a tilting pouring machine, including a body, a rotating plate movably sleeved inside the body, a baffle fixedly connected to the top surface of the rotating plate, a lifting rod fixedly installed on the top surface of the inner cavity of the body, a ladle provided on the top surface of the rotating plate, a horizontal plate fixedly connected to the right side of the ladle, a fixed plate fixedly connected to the bottom surface of the rotating plate, a lower clamping plate movably connected to the outer surface of the fixed plate, and a vertical plate fixedly connected to the left end of the lower clamping plate. The tilting pouring machine is simple and convenient to operate, and a small number of bolts are used, so that the ladle has a certain stability when rotating with the rotating plate, and the ladle is prevented from slipping, thereby improving work safety. However, when the pouring machine tilts the ladle, it cannot provide an effective and stable limiting effect on the ladle, and the ladle is prone to sliding and shifting, making it difficult to ensure operational safety. Summary of the invention
[0005] In order to overcome the above-mentioned deficiencies in the prior art, the present invention provides a positioning device for a pouring machine. The device has the functions of completing positioning during the movement, reducing the operation steps, facilitating positioning, and continuously applying a thrust on a section to the fixed plate to tip the ladle, thereby improving the working efficiency of the device and preventing the ladle from moving in other directions during the pouring process.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A positioning device for a pouring machine, comprising a positioning mechanism, a moving mechanism, a main mechanism and a dumping mechanism, wherein the moving mechanism comprises a crane housing, a moving plate and a protective housing, the crane housing adopts a "concave"-shaped structure, the moving plate is movably arranged in the crane housing, screw rods are rotatably arranged on both sides of the crane housing, the screw rods penetrate the moving plate and are threadedly connected to the moving plate, one end of the screw rod is connected to a motor, the motor is fixedly arranged on the crane housing, and the protective housing is arranged at an end of the crane housing away from the motor; the positioning mechanism is arranged in the protective housing, the positioning mechanism comprises an inclined block and a positioning plate, the inclined block penetrates the protective housing and extends into the crane housing, the inclined block is slidably arranged in the crane housing, the inclined block is connected to the positioning plate, and the positioning plate is controlled to move telescopically; the main mechanism comprises a casting ladle and a fixed plate, the fixed plate is slidably arranged on the moving plate, the casting ladle is fixedly arranged on the fixed plate, a card slot is arranged at the bottom of the fixed plate, the dumping mechanism is arranged on the crane housing, and the dumping mechanism is connected to the card slot.
[0008] A first slide groove is arranged in the housing of the traveling vehicle, and limiting blocks matching the first slide groove are arranged on both sides of the movable plate, and the limiting blocks are slidably arranged in the first slide groove.
[0009] One end of the inclined block extending into the protective shell is connected to a rack, and a slideway for the rack to move is arranged in the protective shell, the rack is meshed with a transmission gear, a connecting rod is concentrically arranged on the top of the transmission gear, a driven gear is concentrically connected to the top of the connecting rod, the driven gear is connected to a sliding rod, a tooth groove matching the driven gear is opened on the sliding rod, the sliding rod is slidably arranged in the protective shell, and one end of the sliding rod extending out of the protective shell is connected to the positioning plate, and the positioning plate is rotatably arranged on the sliding rod, and a support spring is arranged on the side of the rack away from the transmission gear, and both ends of the support spring are respectively connected to the inclined block and the inner wall of the protective shell.
[0010] Positioning grooves are arranged on both sides of the outer surface of the ladle, and the positioning grooves are matched with the positioning plates.
[0011] The bottom of the ladle is connected to the fixed plate through a plurality of fixed blocks, the fixed blocks are fixedly arranged on the fixed plate, the ladle is clamped in the plurality of fixed blocks, the side of the fixed plate close to the inclined block is arranged as an arc-shaped inclined surface, and the movable plate is arranged to match the arc-shaped inclined surface of the fixed plate.
[0012] The dumping mechanism includes a push plate, a push rod, a telescopic rod and a cylinder. The push plate is slidably arranged in the traveling housing, the push rod is hinged on the push plate, the position of the push rod corresponds to the slot, the cylinder is arranged at one end of the traveling housing away from the motor, and the end of the cylinder passes through the traveling housing and is connected to the push plate; the two ends of the telescopic rod are respectively connected to the traveling housing and the push plate.
[0013] Slide blocks are arranged on both sides of the push plate, a second slide groove is arranged in the housing of the crane, and the slide block is slidably arranged in the second slide groove.
[0014] The second sliding groove is arranged below the first sliding groove, and the upper surface of the push plate is arranged lower than the lower surface of the moving plate.
[0015] A side of the inclined block close to the moving plate is arranged as an inclined surface.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention can automatically position and clamp the ladle by arranging the cooperation of structures such as the inclined block and the transmission gear. When the inclined surface of the inclined block is squeezed and moves toward the inside of the protective shell, the transmission gear is driven to rotate by the sliding of the rack, and the transmission gear drives the slide bar to move toward the direction close to the ladle through the tooth groove, and finally the positioning plate is engaged with the positioning groove to complete the positioning and clamping of the ladle. The positioning is completed during the movement, the operation steps are reduced, and the positioning is convenient.
[0018] The push plate is moved toward the moving plate by extending the cylinder, so that a lateral thrust is applied to the slot through the push plate and the push rod, causing the fixed plate to slide on the top of the moving plate with the slide rod as the center; a thrust on the cross section is continuously applied to the fixed plate to tip the ladle, thereby improving the working efficiency of the device, reducing the ineffective work of the device, and preventing the ladle from moving in other directions during the pouring process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 It is a structural schematic diagram of another angle of the present invention;
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;
[0022] Figure 4 A schematic diagram of the structural matching relationship between the protective housing and the positioning mechanism of the present invention;
[0023] Figure 5 A cross-sectional view of the protective housing of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the dumping mechanism of the present invention;
[0025] In the figure: 1 is a positioning mechanism, 101 is an inclined block, 102 is a rack, 103 is a supporting spring, 104 is a transmission gear, 105 is a connecting rod, 106 is a driven gear, 107 is a slide rod, 108 is a tooth groove, 109 is a positioning plate, 2 is a moving mechanism, 201 is a traveling housing, 202 is a motor, 203 is a screw rod, 204 is a moving plate, 205 is a first slide groove, 206 is a second slide groove, 207 is a limit block, 208 is a protective housing, 3 is a main mechanism, 301 is a casting ladle, 302 is a positioning groove, 303 is a fixed plate, 304 is a fixed block, 305 is a card slot, 4 is a dumping mechanism, 401 is a push plate, 402 is a push rod, 403 is a telescopic rod, 404 is a slider, and 405 is a cylinder. DETAILED DESCRIPTION
[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from the description. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0028] like Figures 1 to 6As shown, a positioning device for a pouring machine includes a positioning mechanism 1, a moving mechanism 2, a main mechanism 3 and a dumping mechanism 4. The moving mechanism 2 includes a traveling housing 201, a moving plate 204 and a protective housing 208. The traveling housing 201 adopts a "concave"-shaped structure. The moving plate 204 is movably arranged in the traveling housing 201. Screw rods 203 are rotatably arranged on both sides of the traveling housing 201. The screw rods 203 penetrate the moving plate 204 and are threadedly connected to the moving plate 204. One end of the screw rod 203 is connected to a motor 202, and the motor 202 is fixedly arranged on the traveling housing 201. The protective housing 208 is arranged on the traveling housing 201 away from the motor 202. one end; the positioning mechanism 1 is arranged in the protective shell 208, the positioning mechanism 1 includes an inclined block 101 and a positioning plate 109, the inclined block 101 penetrates the protective shell 208 and extends into the traveling shell 201, the inclined block 101 is slidably arranged in the traveling shell 201, the inclined block 101 is connected to the positioning plate 109, and the positioning plate 109 is controlled to move telescopically; the main mechanism 3 includes a ladle 301 and a fixed plate 303, the fixed plate 303 is slidably arranged on the movable plate 204, the ladle 301 is fixedly arranged on the fixed plate 303, and a card slot 305 is arranged at the bottom of the fixed plate 303, and the dumping mechanism 4 is arranged on the traveling shell 201, and the dumping mechanism 4 is connected to the card slot 305.
[0029] The motor 202 is used to rotate the screw rod 203, driving the movable plate 204 to move inside the crane housing 201, so as to facilitate the transportation of the ladle 301. At the same time, it can cooperate with the inclined block 101. During the movement of the movable plate 204, the movable plate 204 squeezes the inclined block 101, so that the positioning plate 109 clamps and fixes the ladle 301 through transmission, so that some functions of the device are carried out synchronously, thereby reducing the time of the pouring process and improving the pouring efficiency.
[0030] Preferably, a first slide groove 205 is provided in the traveling housing 201, and limit blocks 207 matching the first slide groove 205 are provided on both sides of the moving plate 204, and the limit blocks 207 are slidably arranged in the first slide groove 205, so as to ensure that the moving plate 204 can maintain stable translation in the traveling housing 201.
[0031] Preferably, one end of the inclined block 101 extending into the protective housing 208 is connected to a rack 102, a slideway for the rack 102 to move is provided in the protective housing 208, the rack 102 is meshed with a transmission gear 104, a connecting rod 105 is coaxially provided on the top of the transmission gear 104, a driven gear 106 is coaxially connected to the top of the connecting rod 105, the driven gear 106 is connected to a slide bar 107, a tooth groove 108 matching the driven gear 106 is provided on the slide bar 107, and the slide bar 107 is provided with a tooth groove 108 matching the driven gear 106. 7 is slidably arranged in the protective housing 208, one end of the slide bar 107 extending out of the protective housing 208 is connected to the positioning plate 109, and the positioning plate 109 is rotatably arranged on the slide bar 107 (the rotation connection is located at the middle and upper part of the positioning plate 109, so that the positioning plate 109 is kept vertically downward under the action of gravity), and a support spring 103 is arranged on the side of the rack 102 away from the transmission gear 104, and the two ends of the support spring 103 are respectively connected to the inclined block 101 and the inner wall of the protective housing 208. The support spring 103 can support the extrusion of the inclined block 101, and at the same time, when the inclined block 101 is not squeezed, the inclined block 101 is returned to its original position.
[0032] Preferably, positioning grooves 302 are provided on both sides of the outer surface of the ladle 301 , and the positioning grooves 302 are matched with the positioning plates 109 .
[0033] Preferably, the bottom of the ladle 301 is connected to the fixed plate 303 through a plurality of fixed blocks 304, the fixed blocks 304 are fixedly arranged on the fixed plate 303, the ladle 301 is clamped in the plurality of fixed blocks 304, the side of the fixed plate 303 close to the inclined block 101 is set as an arc-shaped inclined surface, and the movable plate 204 is matched with the arc-shaped inclined surface of the fixed plate 303. By designing the center of gravity of the fixed plate 303, the ladle 301 will maintain the stability of the fixed plate 303 on the movable plate 204 when it is not subjected to the external force of the push rod 402, and the ladle 301 will always be kept in a vertically upward state. The two sides of the fixed plate 303 are slidably connected to the movable plate 204, so that the fixed plate 303 can only make a stable tilting movement along the pouring direction of the ladle 301 when it is pushed by the push rod 402.
[0034] Preferably, the dumping mechanism 4 includes a push plate 401, a push rod 402, a telescopic rod 403 and a cylinder 405. The push plate 401 is slidably arranged in the traveling housing 201, and the push rod 402 is hinged on the push plate 401 (the push plate 401 is provided with a corresponding groove, which can limit the push rod 402 from rotating downward), the position of the push rod 402 is set corresponding to the slot 305, and the cylinder 405 is set at one end of the traveling housing 201 away from the motor 202, and the end of the cylinder 405 passes through the traveling housing 201 and is connected to the push plate 401; the two ends of the telescopic rod 403 are respectively connected to the traveling housing 201 and the push plate 401. When the ladle 301 is clamped by the positioning plate 109, the push plate 401 moves toward the slot 305. When the push rod 402 presses against the bottom of the slot 305, the push plate 401 is located below the connection between the fixed plate 303 and the movable plate 204. When the push plate 401 continues to move toward the slot 305, it continues to push the slot 305 upward, and the push rod 402 rotates without colliding with the movable plate 204 or the fixed plate 303.
[0035] The push plate 401 is moved toward the moving plate 204 by extending the cylinder 405, so that a lateral thrust is applied to the slot 305 through the push plate 401 and the push rod 402, so that the fixed plate 303 slides on the top of the moving plate 204 with the slide rod 107 as the center; during the continued movement, the push rod 402 will rotate upward on the surface of the push plate 401, and continue to apply a thrust on the cross section to the fixed plate 303, so that the ladle 301 will tip over.
[0036] Preferably, sliders 404 are provided on both sides of the push plate 401 , a second slide groove 206 is provided in the traveling housing 201 , and the sliders 404 are slidably arranged in the second slide groove 206 .
[0037] Preferably, the second slide groove 206 is arranged below the first slide groove 205 , and the upper surface of the push plate 401 is arranged lower than the lower surface of the moving plate 204 .
[0038] Preferably, a side of the inclined block 101 close to the moving plate 204 is configured as an inclined surface.
[0039] The use process of the device is as follows: firstly, the ladle 301 is clamped on the fixed plate 303 through the fixed block 304, and then the motor 202 is started to rotate the screw rod 203, and the rotation of the screw rod 203 drives the movable plate 204 to move in the direction close to the inclined block 101 inside the traveling housing 201;
[0040] When the moving plate 204 approaches one end of the inclined block 101 and contacts the inclined surface of the inclined block 101, the inclined block 101 is squeezed into the interior of the protective housing 208 through the inclined surface, so that the transmission gear 104 is driven to rotate through the sliding of the rack 102, and the transmission gear 104 drives the slide bar 107 to move toward the direction close to the ladle 301 through the tooth groove 108, and finally the positioning plate 109 is engaged with the positioning groove 302, completing the positioning and clamping of the ladle 301;
[0041] At this time, the side of the moving plate 204 away from the motor 202 abuts against the inner wall of the traveling housing 201, and the push plate 401 is located below the moving plate 204. The cylinder 405 is extended to move the push plate 401 toward the moving plate 204, so that the push plate 401 and the push rod 402 exert a lateral thrust on the card slot 305, so that the fixed plate 303 slides on the top of the moving plate 204 with the slide bar 107 as the center; during the continued movement, the push rod 402 will rotate upward on the surface of the push plate 401, and continuously exert a thrust on the fixed plate 303 on the cross section, so that the ladle 301 is tilted, and the molten or semi-molten material inside the ladle 301 is injected into the pre-designed mold to complete the casting work.
[0042] Only the preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention, and various changes should be included in the protection scope of the present invention.
Claims
1. A positioning device for a casting machine, characterized in that: The invention comprises a positioning mechanism (1), a moving mechanism (2), a main body mechanism (3) and a tipping mechanism (4); the moving mechanism (2) comprises a traveling casing (201), a moving plate (204) and a protective casing (208); the traveling casing (201) adopts a "concave"-shaped structure; the moving plate (204) is movably arranged in the traveling casing (201); screw rods (203) are rotatably arranged on both sides of the traveling casing (201); the screw rods (203) penetrate the moving plate (204) and are threadedly connected to the moving plate (204); one end of the screw rod (203) is connected to a motor (202); the motor (202) is fixedly arranged on the traveling casing (201); the protective casing (208) is arranged at one end of the traveling casing (201) away from the motor (202); the positioning mechanism (1) is arranged In the protective shell (208), the positioning mechanism (1) comprises an inclined block (101) and a positioning plate (109), the inclined block (101) passes through the protective shell (208) and extends into the trolley shell (201), the inclined block (101) is slidably arranged in the trolley shell (201), the inclined block (101) is connected to the positioning plate (109), and controls the telescopic movement of the positioning plate (109); the main body mechanism (3) comprises a ladle (301) and a fixed plate (303), the fixed plate (303) is slidably arranged on the movable plate (204), the ladle (301) is fixedly arranged on the fixed plate (303), a slot (305) is arranged at the bottom of the fixed plate (303), the tipping mechanism (4) is arranged on the trolley shell (201), and the tipping mechanism (4) is connected to the slot (305); One end of the inclined block (101) extending into the protective housing (208) is connected to a rack (102), a slideway for the rack (102) to move is provided in the protective housing (208), the rack (102) is meshed with a transmission gear (104), a connecting rod (105) is coaxially provided at the top of the transmission gear (104), a driven gear (106) is coaxially connected to the top of the connecting rod (105), the driven gear (106) is connected to a slide rod (107), and a slide rod (107) is provided on the slide rod (107) to engage with the driven gear (104) 06) matching tooth grooves (108), the slide rod (107) is slidably arranged in the protective shell (208), one end of the slide rod (107) extending out of the protective shell (208) is connected to the positioning plate (109), the positioning plate (109) is rotatably arranged on the slide rod (107), and a support spring (103) is arranged on the side of the rack (102) away from the transmission gear (104), and the two ends of the support spring (103) are respectively connected to the inner wall of the inclined block (101) and the protective shell (208); Positioning grooves (302) are provided on both sides of the outer surface of the ladle (301), and the positioning grooves (302) are matched with the positioning plates (109); The bottom of the ladle (301) is connected to the fixed plate (303) via a plurality of fixed blocks (304); the fixed blocks (304) are fixedly arranged on the fixed plate (303); the ladle (301) is clamped in the plurality of fixed blocks (304); a side of the fixed plate (303) close to the inclined block (101) is arranged as an arc-shaped inclined surface; the movable plate (204) is arranged to match the arc-shaped inclined surface of the fixed plate (303); The tipping mechanism (4) comprises a push plate (401), a push rod (402), a telescopic rod (403) and a cylinder (405); the push plate (401) is slidably arranged in the trolley housing (201); the push rod (402) is hinged on the push plate (401); the position of the push rod (402) corresponds to the slot (305); the cylinder (405) is arranged at one end of the trolley housing (201) away from the motor (202); the end of the cylinder (405) passes through the trolley housing (201) and is connected to the push plate (401); the two ends of the telescopic rod (403) are respectively connected to the trolley housing (201) and the push plate (401); The upper surface of the push plate (401) is arranged lower than the lower surface of the moving plate (204).
2. A positioning device for a casting machine according to claim 1, characterized in that: A first slide groove (205) is arranged in the vehicle housing (201), and limit blocks (207) matching the first slide groove (205) are arranged on both sides of the movable plate (204), and the limit blocks (207) are slidably arranged in the first slide groove (205).
3. A positioning device for a casting machine according to claim 2, characterized in that: Slide blocks (404) are provided on both sides of the push plate (401), a second slide groove (206) is provided in the trolley housing (201), and the slide block (404) is slidably arranged in the second slide groove (206).
4. A positioning device for a casting machine according to claim 3, characterized in that: The second sliding groove (206) is arranged below the first sliding groove (205).
5. A positioning device for a casting machine according to claim 1, characterized in that: A side of the inclined block (101) close to the movable plate (204) is arranged as an inclined surface.
Citation Information
Patent Citations
Tilting pouring machine
CN212945398U
Rail-wheel type semi-automatic bilateral casting machine
CN104308135A
Ladle pouring vehicle facilitating cleaning of residues in ladle
CN108672692A