A quick cleaning device for PC component production molds

By designing a quick cleaning device for PC component production molds, the crushed structure and shovel structure are used to achieve automatic cleaning of solidified cement, which solves the problems of inefficient and high cost of existing manual cleaning methods, and improves cleaning efficiency and environmental cleaning Spend.

CN119017517BActive Publication Date: 2025-02-14JIANGSU ZHONGHUI CONSTR TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411488415.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-02-14
Estimated Expiration
2044-10-24

AI Technical Summary

Technical Problem

During the production process of PC components, a large amount of solidified cement will be attached to the side grooves of the lower mold after the mold is disengaged. The existing manual cleaning method is inefficient and costly.

Method used

A quick cleaning device including a base plate, a moving assembly, a cylinder, a top plate, a crushed structure and a shovel structure is designed. The screw drives the screw to move the breaker up and down through a two-way motor. The crushed structure is used to crush dry cement blocks; the shovel structure realizes automatic cleaning of the side grooves and side cement blocks of the mold through racks and blades.

Benefits of technology

It improves cleaning efficiency and accuracy, reduces the cost and time of manual cleaning, maintains the cleanliness of the work environment, and enhances the sustainable use of the equipment and the convenience of cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119017517B_ABST
    Figure CN119017517B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of PC component production, and discloses a quick cleaning device for PC component production molds. The present invention solves the problem that cement overflows after the existing upper mold and lower mold are covered, and a large amount of solidified cement adheres to the side groove of the lower mold after demoulding, and the current manual cleaning method is inefficient and consumes a lot of labor costs. The present invention includes a bottom plate, a placement groove provided on the surface of the bottom plate, a moving component slidably connected to the top of the bottom plate, a top plate is arranged on the top of the moving component, and a crushing structure and a scraping structure are connected to one side of the top plate for reciprocating motion. The screw rod is driven by a bidirectional motor to make the crushing hammer reciprocate up and down, which can quickly and effectively knock and crush the dry cement blocks overflowing from the side groove of the lower mold, thereby improving the cleaning efficiency. Then, the up and down movement of the extension plate drives the scraper 1 and the scraper 2 to reciprocate, and the cement blocks on the side groove and the side of the mold are automatically cleaned respectively, thereby improving the cleaning accuracy and efficiency, and reducing labor costs and time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of PC component production, in particular to a rapid cleaning device for a PC component production mold. Background Art

[0002] As an important part of prefabricated buildings, the production quality and efficiency of PC components are of vital importance. In the production process of PC components, molds play a key role. When producing concrete pipe piles, a small amount of cement often overflows from the upper and lower molds of the used pipe pile molds after they are covered. After demolding, a large amount of solidified cement will adhere to the side grooves of the lower mold.

[0003] At present, the cleaning of solidified cement in the side groove of the lower mold is mainly done by manual scraping. This method is not only inefficient and consumes a lot of labor costs, but also difficult to ensure the quality and consistency of cleaning. With the continuous expansion of the production scale of PC components, higher requirements are placed on the speed and effect of mold cleaning. The traditional manual cleaning method can no longer meet the needs of modern production.

[0004] In view of the above problems, an innovative design was carried out based on the original rapid cleaning device used for PC component production molds. Summary of the invention

[0005] The purpose of the present invention is to provide a rapid cleaning device for PC component production molds. By using the device to work, the problem of cement overflowing after the upper mold and the lower mold are covered and a large amount of solidified cement adhering to the side groove of the lower mold after demoulding is solved. The current manual cleaning method is inefficient and consumes a lot of labor costs.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a quick cleaning device for a PC component production mold, comprising a bottom plate, a placement groove provided on the surface of the bottom plate, a fixing component arranged inside the placement groove for fixing the mold, and a moving component slidably connected to the top of the bottom plate, a cylinder is arranged on the top of the moving component, a top plate is arranged on the output end of the cylinder, a crushing structure for crushing dry cement blocks overflowing from the side of the mold is provided on one side of the top plate for reciprocating, a fixing plate is provided on one side of the top plate, a shoveling structure for cleaning cement blocks on the side groove of the mold is provided on one side of the fixing plate, a collecting structure for collecting flying dust is provided on the other side of the fixing plate, and a dust pushing structure for automatically pushing out the sucked dust is slidably connected inside the collecting structure;

[0007] The crushing structure includes a bidirectional motor fixedly mounted on one side of the top plate, a screw rod arranged at one end of the bidirectional motor, the crushing structure also includes a vertical plate arranged on one side of the top plate, a moving block slidably connected to one side of the vertical plate, the moving block is threadedly connected to the screw rod, an extension plate arranged on one side of the moving block, and a breaker hammer arranged on one side of the extension plate, wherein a side of the breaker hammer close to the mold is in a horizontal line with the side wall of the mold;

[0008] The scraping structure includes a rack arranged on one side of the moving block, a screw rod 1 rotatably connected to one side of the fixed plate, a driven wheel arranged on the surface of the screw rod 1, the driven wheel meshes with the rack, and a sleeve slidably connected to one side of the fixed plate, the screw rod 1 is threadedly connected to the sleeve, and a scraper 1 and a scraper 2 are arranged on one side of the sleeve, the scraper 1 and the scraper 2 are vertically distributed, the scraper 1 cleans the cement blocks in the side groove of the mold, and the scraper 2 cleans the cement blocks on the side of the mold;

[0009] The collecting structure includes a second screw rotatably connected to the other side of the fixed plate, a movable column slidably connected to the other side of the fixed plate, the movable column and the second screw being threadedly connected, a collecting box arranged at the end of the movable column away from the fixed plate, a baffle hinged on one side of the collecting box, a cleaning brush arranged at the bottom end of the collecting box, a fan driven and connected to the inside of the collecting box, a filter arranged inside the collecting box, a connecting pipe connected to the bottom end of the collecting box, and the bristles of the connecting pipe and the cleaning brush are staggered.

[0010] Furthermore, the crushing structure has two groups symmetrically distributed about the top plate, wherein the screw rods of one group are rotatably connected to the top plate, and the surfaces of the screw rods of the two groups are sleeved with the same group of belts for synchronous transmission.

[0011] Furthermore, a slide rod 1 is provided on one side of the fixed plate, a ring 1 is sleeved on one end of the sleeve close to the fixed plate, the ring 1 is slidably connected to the slide rod 1, and a side plate is provided on the end of the sleeve away from the ring 1, and the side plate is used to fix shovel blade 1 and shovel blade 2.

[0012] Furthermore, a second slide bar is provided on the other side of the fixed plate, a second ring is sleeved on the end of the movable column close to the fixed plate, the second ring is slidably connected to the second slide bar, a connecting frame is provided on the end of the movable column away from the second ring, the connecting frame is used to fix the collection box, a horizontal plate is provided at the bottom end of the fixed plate, the connecting frame is slidably connected to the horizontal plate.

[0013] Furthermore, an outlet is provided on the surface of the collection box, the baffle corresponds to the outlet, the side of the baffle is magnetically connected to the collection box, and an opening is provided on the bottom surface of the collection box, and a plurality of openings are evenly spaced, and the plurality of openings are connected to corresponding connecting pipes.

[0014] Furthermore, the dust pushing structure includes a slideway opened on the inner wall of the collection box, and two groups of slideways are symmetrically opened. The inside of each of the two groups of slideways is slidably connected with a slider, a push plate is arranged between the two groups of sliders, and brushes are arranged on both sides of the push plate, one group of brushes is in contact with the filter, and the other group of brushes is in contact with the bottom end of the collection box. A moving rod is arranged on one side of the two groups of sliders close to the baffle, and the length of the moving rod is equal to the distance between the slider and the baffle.

[0015] Furthermore, a compression spring is provided on the other side of the push plate, and the end of the compression spring away from the push plate is connected to the inner wall of the collection box. A spring is provided at one end of the slider, and the end of the spring away from the slider is connected to the slideway.

[0016] Furthermore, a cleaning structure for scraping and cleaning cement remaining on the inner curved surface of the mold is provided on one side of the top plate, and the cleaning structure includes a bevel gear 1 arranged at the other end of the bidirectional motor, and a sleeve plate is provided on one side of the outer shell of the bidirectional motor, and a driven rod is rotatably connected inside the sleeve plate, and a bevel gear 2 is provided at one end of the driven rod, and the bevel gear 2 is meshed with the bevel gear 1, and a transmission belt is sleeved on one end of the driven rod away from the bevel gear 2, and a rotating rod is sleeved on the other end of the transmission belt, and the rotating rod is rotatably connected to the top plate.

[0017] Furthermore, a driving wheel is provided at one end of the rotating rod, a hanging plate is provided at one side of the top plate, and two groups of hanging plates are symmetrically distributed about the top plate, a circular shell is provided between the two groups of hanging plates, a gear ring is slidably connected inside the circular shell, a plurality of tooth blocks are provided inside and outside the gear ring, the driving wheel is meshed with the outer tooth block of the gear ring, a long rod is provided on one side of the gear ring, and four groups of long rods are evenly spaced, and a scraper three is fixedly installed on the end of the four groups of long rods away from the circular shell, and the scraper three is used to scrape and clean the cement residual on the inner arc surface of the lower mold, and a sun gear is rotatably connected inside the circular shell, a planetary gear is meshed between the sun gear and the gear ring, and the planetary gear is meshed with the inner tooth block of the sun gear, and four groups of planetary gears are evenly spaced, and short rods are respectively provided on one side of the four groups of planetary gears, and a sweeping brush is provided on the end of the four groups of short rods away from the planetary gear, and the sweeping brush contacts the inner arc surface of the lower mold.

[0018] Furthermore, a connecting plate is provided on one side of the top plate, a suction pump is fixedly installed on one side of the connecting plate, one end of the suction pump is connected to a dust suction pipe, the dust suction pipe passes through a circular groove opened on the surface of the circular shell, and the dust suction pipe is rotatably connected to the sun gear.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention proposes a quick cleaning device for a PC component production mold. After the existing upper mold and lower mold are covered, cement will overflow and a large amount of solidified cement will adhere to the side groove of the lower mold after demolding. The current manual cleaning method is inefficient and consumes a lot of labor costs. The present invention includes a bottom plate, a placement groove opened on the surface of the bottom plate, and a moving component slidably connected to the top of the bottom plate. A cylinder is arranged on the top of the moving component, and a top plate is arranged on the output end of the cylinder. A crushing structure and a scraping structure are reciprocatingly connected on one side of the top plate. The screw rod is driven by a bidirectional motor to make the crushing hammer reciprocate up and down, which can quickly and effectively knock and crush the dry cement blocks overflowing from the side groove of the lower mold, laying a foundation for subsequent cleaning, improving the cleaning efficiency, and reducing the low efficiency and labor intensity of manual knocking. Then the up and down movement of the extension plate drives the rack, and then drives the scraper one and the scraper two to reciprocate, so as to automatically clean the side groove and the cement blocks on the side of the mold respectively, thereby improving the cleaning accuracy and efficiency, and reducing labor costs and time.

[0021] At the same time, the driven wheel drives screw 2 to make the collection box move back and forth, and the cleaning brush at the bottom end cleans the side groove of the lower mold. The internal motor drives the fan to generate suction, and the dust generated by cleaning is adsorbed and uniformly collected through the connecting pipe and filter, which keeps the working environment clean and improves the cleaning effect. After the cleaning work is completed, open the collection box baffle, and the push plate drives the brush to clean the filter and the bottom of the collection box under the action of the spring, scraping off the dust on the inner wall and cleaning out the internal dust, which is convenient for cleaning the next group of molds, improving the sustainable use and cleaning convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall three-dimensional unfolded three-dimensional structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the crushing structure of the present invention;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the shoveling structure and the collecting structure of the present invention;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the collection structure and the dust pushing structure of the present invention;

[0027] Figure 6 It is a three-dimensional enlarged structural schematic diagram of the dust pushing structure of the present invention;

[0028] Figure 7 For the present invention Figure 6 Schematic diagram of the three-dimensional structure enlarged at A in the middle;

[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the dust pushing structure of the present invention;

[0030] Fig. 9 It is a schematic diagram of the three-dimensional structure of the dust collection structure of the present invention.

[0031] In the figure: 1, bottom plate; 2, moving assembly; 3, cylinder; 4, top plate; 5, crushing structure; 51, two-way motor; 52, screw rod; 53, moving block; 54, extension plate; 55, crushing hammer; 56, belt; 57, vertical plate; 6, scraping structure; 61, rack; 62, driven wheel; 63, screw rod 1; 64, sleeve; 65, slide rod 1; 66, ring 1; 67, side plate; 68, scraper 1; 69, scraper 2; 7, collecting structure; 71, screw rod 2; 72, moving column; 73, slide rod 2; 74, ring 2; 75, connecting frame; 76, collecting box; 77, baffle; 78, cleaning brush; 79, opening; 710, Connecting pipe; 711, fan; 712, filter; 8, dust pushing structure; 81, slide; 82, push plate; 83, brush; 84, slider; 85, moving rod; 86, spring; 87, compression spring; 9, cleaning structure; 91, bevel gear one; 92, bevel gear two; 93, driven rod; 94, sleeve plate; 95, transmission belt; 96, rotating rod; 97, driving wheel; 98, gear ring; 99, long rod; 910, scraper three; 911, planetary gear; 912, short rod; 913, sweeping brush; 914, sun gear; 915, round shell; 916, hanging plate; 10, fixing plate; 11, connecting plate; 12, suction pump; 13, dust suction pipe. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings.

[0034] Combination Figure 1-Figure 7A quick cleaning device for a PC component production mold comprises a bottom plate 1, a placement groove provided on the surface of the bottom plate 1, a fixing component arranged inside the placement groove for fixing the mold, a moving component 2 slidably connected to the top of the bottom plate 1, a cylinder 3 is arranged on the top of the moving component 2, a top plate 4 is arranged on the output end of the cylinder 3, a crushing structure 5 for crushing dry cement blocks overflowing from the side of the mold is reciprocated on one side of the top plate 4, a fixed plate 10 is arranged on one side of the top plate 4, a shoveling structure 6 for cleaning cement blocks on the side groove of the mold is arranged on one side of the fixed plate 10, a collecting structure 7 for collecting flying dust is arranged on the other side of the fixed plate 10, and a dust pushing structure 8 for automatically pushing out the sucked dust is slidably connected inside the collecting structure 7.

[0035] The present invention will be further described below in conjunction with the embodiments.

[0036] See also Figure 1-9 The crushing structure 5 includes a bidirectional motor 51 fixedly mounted on one side of the top plate 4, a screw rod 52 arranged at one end of the bidirectional motor 51, the crushing structure 5 also includes a vertical plate 57 arranged on one side of the top plate 4, a moving block 53 slidably connected to one side of the vertical plate 57, the moving block 53 is threadedly connected to the screw rod 52, an extension plate 54 arranged on one side of the moving block 53, and a breaker hammer 55 arranged on one side of the extension plate 54, the side of the breaker hammer 55 close to the mold is on the same horizontal line with the side wall of the mold, the crushing structure 5 has two groups symmetrically distributed about the top plate 4, one group of the screw rods 52 is rotatably connected to the top plate 4, the surfaces of the two groups of the screw rods 52 are sleeved with the same group of belts 56 for synchronous transmission, which can quickly and effectively process the solidified cement blocks and improve the cleaning efficiency.

[0037] The scraping structure 6 includes a rack 61 arranged on one side of the moving block 53, a screw rod 63 rotatably connected to one side of the fixed plate 10, a driven wheel 62 arranged on the surface of the screw rod 63, the driven wheel 62 is meshed with the rack 61, and a sleeve 64 is slidably connected to one side of the fixed plate 10. The screw rod 63 is threadedly connected to the sleeve 64. A scraper 68 and a scraper 69 are arranged on one side of the sleeve 64. The scraper 68 and the scraper 69 are vertically distributed. The scraper 68 cleans the side groove of the mold. Cement blocks, scraper 2 69 is used to clean the cement blocks on the side of the mold, a slide bar 65 is provided on one side of the fixed plate 10, and a ring 66 is sleeved on the end of the sleeve 64 close to the fixed plate 10, and the ring 66 is slidably connected to the slide bar 65, and a side plate 67 is provided on the end of the sleeve 64 away from the ring 66, and the side plate 67 is used to fix scraper 1 68 and scraper 2 69, thereby realizing automatic cleaning, improving the accuracy and efficiency of cleaning, and reducing the cost and time of manual cleaning.

[0038] The collecting structure 7 includes a screw rod 71 rotatably connected to the other side of the fixed plate 10, a movable column 72 slidably connected to the other side of the fixed plate 10, the movable column 72 is threadedly connected to the screw rod 71, a collecting box 76 arranged at the end of the movable column 72 away from the fixed plate 10, a baffle 77 hinged on one side of the collecting box 76, a cleaning brush 78 arranged at the bottom end of the collecting box 76, a fan 711 driven and connected to the inside of the collecting box 76, a filter screen 712 arranged inside the collecting box 76, a connecting pipe 710 connected to the bottom end of the collecting box 76, the bristles of the connecting pipe 710 and the cleaning brush 78 are staggered, and a sliding rod 73 is arranged on the other side of the fixed plate 10, and the movable column 72 is close to the fixed plate 10. A ring 2 74 is sleeved on one end, and the ring 2 74 is slidably connected to the slide rod 2 73. A connecting frame 75 is provided at the end of the movable column 72 away from the ring 2 74. The connecting frame 75 is used to fix the collection box 76. A horizontal plate is provided at the bottom end of the fixed plate 10. The connecting frame 75 is slidably connected to the horizontal plate. An outlet is provided on the surface of the collection box 76, and a baffle 77 corresponds to the outlet. The side of the baffle 77 is magnetically connected to the collection box 76. An opening 79 is provided on the bottom surface of the collection box 76, and a number of openings 79 are evenly spaced. The openings 79 are all connected to corresponding connecting pipes 710, thereby realizing the function of collecting dust while cleaning, keeping the working environment clean, and improving the cleaning effect.

[0039] The dust pushing structure 8 includes a slide 81 opened on the inner wall of the collection box 76, and the slide 81 is symmetrically provided with two groups. The inside of the two groups of slides 81 is slidably connected with a slider 84, a push plate 82 is arranged between the two groups of sliders 84, and a brush 83 is arranged on both sides of the push plate 82, one group of the brushes 83 is in contact with the filter screen 712, and the other group of the brushes 83 is in contact with the bottom end of the collection box 76, and the two groups of sliders 84 are each provided with a moving rod 85 near the side of the baffle 77, and the length of the moving rod 85 is equal to the distance between the slider 84 and the baffle 77, and a compression spring 87 is arranged on the other side of the push plate 82, and the compression spring 87 is connected to the inner wall of the collection box 76 at one end away from the push plate 82, and a spring 86 is arranged at one end of the slider 84, and the end of the spring 86 away from the slider 84 is connected to the slide 81, which is convenient for cleaning the next group of molds and improves the sustainable use and convenience of cleaning of the equipment.

[0040] A cleaning structure 9 for scraping and cleaning the cement remaining on the inner curved surface of the mold is provided on one side of the top plate 4. The cleaning structure 9 includes a bevel gear 91 arranged at the other end of the bidirectional motor 51. A sleeve plate 94 is provided on one side of the shell of the bidirectional motor 51. A driven rod 93 is rotatably connected inside the sleeve plate 94. A bevel gear 92 is provided at one end of the driven rod 93. The bevel gear 92 meshes with the bevel gear 91. A transmission belt 95 is sleeved on the end of the driven rod 93 away from the bevel gear 92. A rotating rod 96 is sleeved on the other end of the transmission belt 95. The rotating rod 96 is rotatably connected to the top plate 4. A driving wheel 97 is provided at one end of the rotating rod 96. A hanging plate 916 is provided on one side of the top plate 4. Two groups of hanging plates 916 are symmetrically distributed about the top plate 4. A circular shell 915 is provided between the two groups of hanging plates 916. A gear ring 98 is slidably connected inside the circular shell 915. A plurality of tooth blocks are provided inside and outside the gear ring 98. , the driving wheel 97 is meshed with the external tooth block of the gear ring 98, and a long rod 99 is provided on one side of the gear ring 98. The long rod 99 is evenly spaced in four groups. A scraper three 910 is fixedly installed at one end of the four groups of long rods 99 away from the round shell 915. The scraper three 910 is used to scrape and clean the cement remaining on the inner arc surface of the lower mold. The inner rotation of the round shell 915 is connected to a sun gear 914. A planetary gear 911 is meshed between the sun gear 914 and the gear ring 98. The planetary gear 911 is meshed with the inner tooth block of the sun gear 914. The planetary gear 911 is evenly spaced in four groups. Short rods 912 are respectively provided on one side of the four groups of planetary gears 911. A sweeping brush 913 is provided at one end of the four groups of short rods 912 away from the planetary gear 911. The sweeping brush 913 contacts the inner arc surface of the lower mold, thereby achieving comprehensive cleaning of the inner arc surface of the mold and improving the cleaning quality and efficiency.

[0041] A connecting plate 11 is provided on one side of the top plate 4, and a suction pump 12 is fixedly installed on one side of the connecting plate 11. One end of the suction pump 12 is connected to a dust suction pipe 13. The dust suction pipe 13 passes through a circular groove opened on the surface of the round shell 915. The dust suction pipe 13 and the sun gear 914 are rotatably connected, which effectively avoids the impact of flying dust on the environment and the health of operators.

[0042] Specifically, when the pipe pile mold needs to be cleaned, the mold is placed inside the placement groove opened on the surface of the bottom plate 1 through the external feeding assembly, the lower mold is fixed by driving the fixing assembly inside the placement groove, and then the moving assembly 2 arranged inside the bottom plate 1 is driven to drive the top cylinder 3 to move. The moving assembly 2 can be a slide rail or a ball screw transmission assembly, etc., which can be realized. It is not described in detail for the prior art. Then the cylinder 3 is driven to drive the top plate 4 to move downward, so that the breaker 55 is flush with the side groove poured into the lower mold, and then the bidirectional motor 51 fixedly installed on the surface of the top plate 4 is driven, and the bidirectional motor 51 drives the screw rod 52 at one end and the moving The movable block 53 is threadedly connected, and there are two groups of screw rods 52 symmetrically distributed about the top plate 4, one group of the screw rods 52 is rotatably connected to the top plate 4, and the two groups of the screw rods 52 are synchronously driven by a group of belts 56. The movable block 53 is slidably connected to the vertical plate 57, and the vertical plate 57 is connected to the top plate 4. The movable block 53 drives the extension plate 54 on one side to move downward, and the extension plate 54 drives the breaker hammer 55 on one side to move up and down reciprocatingly. The breaker hammer 55 knocks and breaks the dry cement blocks overflowing from the side groove of the lower mold, which can quickly and effectively handle the solidified cement blocks, lay a foundation for subsequent cleaning work, improve the cleaning efficiency, and avoid the low efficiency and high labor intensity of manual knocking.

[0043] As the extension plate 54 moves up and down, the rack 61 is driven to move up and down, the rack 61 is meshed with the driven wheel 62, the driven wheel 62 drives the screw 1 63 to rotate, the screw 1 63 is threadedly connected with the sleeve 64, the screw 1 63 is rotatably connected with the fixed plate 10, the fixed plate 10 is connected with the top plate 4, the sleeve 64 drives the ring 1 66 near one end of the fixed plate 10 to slide and connect with the slide bar 1 65, the slide bar 1 65 is connected with the fixed plate 10, the sleeve 64 drives the side plate 67 away from the end of the fixed plate 10 to connect, the side plate 67 drives the scraper 1 68 and the scraper 2 69 on one side to reciprocate, the scraper 1 68 and the scraper 2 69 are vertically distributed, the scraper 1 68 cleans the cement blocks on the side groove of the mold, and the scraper 2 69 cleans the cement blocks on the side of the mold, thereby realizing automatic cleaning, improving the accuracy and efficiency of cleaning, and reducing the cost and time of manual cleaning;

[0044] The driven wheel 62 also drives the second screw rod 71 on one side to rotate, the second screw rod 71 is rotatably connected to the fixed plate 10, the second screw rod 71 is threadedly connected to the moving column 72, the moving column 72 drives the second ring 74 near one end of the fixed plate 10 to be slidably connected to the second slide rod 73, the second slide rod 73 is connected to the fixed plate 10, and the moving column 72 drives the connecting frame 75 away from the end of the fixed plate 10 to reciprocate, so that the connecting frame 75 drives the collection box 76 fixedly installed at one end to reciprocate, and the connecting frame 75 is slidably connected to the horizontal plate set at the bottom end of the fixed plate 10, and the horizontal plate has a certain supporting effect on the collection box 76, and the collection box 76 reciprocates and drives The cleaning brush 78 at the bottom cleans the side grooves of the lower mold, and at the same time drives the motor inside the collection box 76 to drive the fan 711 to rotate. The fan 711 generates suction, and the connecting pipe 710 connected to the opening 79 at the bottom of the collection box 76 corresponds to the dust generated during cleaning and absorbs it into the inside. A filter screen 712 is arranged inside the collection box 76 to filter large particles in the dust to avoid affecting the operation of the fan 711, thereby achieving the effect of cleaning dust and impurities from multiple side grooves of the lower mold and uniformly collecting and processing the dust adsorption, realizing the function of cleaning and collecting dust at the same time, keeping the working environment clean, and improving the cleaning effect;

[0045] When the cleaning work is completed, the baffle 77 on one side of the collection box 76 is opened by the hinge, and the baffle 77 corresponds to the outlet opened on the surface of the collection box 76. When the baffle 77 is opened, the baffle 77 does not squeeze the sliding rod 85 that has slid out, so that the sliding rod 85 slides toward the outlet in the slideway 81 through the slider 84 on one side, and the spring 86 connected to the slider 84 pops out and returns to its position, and the slider 84 drives the push plate 82 to move in the direction of the opening. At the same time, the push plate 82 is also rebounded after the compression spring 87 squeezes and accumulates force. One group of the brushes 83 contacts the filter screen 712, and the other group of the brushes 83 is connected to the bottom end of the interior of the collection box 76, further allowing the push plate 82 to drive the brushes 83 on both sides to clean the filter screen 712 and the inner bottom end of the collection box 76, and the push plate 82 also scrapes off the dust attached to the inner wall of the collection box 76, and the push plate 82 also cleans the dust inside the collection box 76 out through the outlet, which is convenient for the cleaning work of the next group of molds, thereby improving the sustainable use and convenience of cleaning of the equipment;

[0046] The other end of the bidirectional motor 51 drives the bevel gear 1 91 to mesh with the bevel gear 2 92, and the bevel gear 2 92 drives the driven rod 93 to rotate. The driven rod 93 is rotatably connected with the sleeve plate 94. One end of the sleeve plate 94 is connected and fixed to the shell of the bidirectional motor 51, and the driven rod 93 is supported. The driven rod 93 drives the transmission belt 95 to drive the rotating rod 96 to rotate. The rotating rod 96 is rotatably connected with the top plate 4. The rotating rod 96 drives the driving wheel 97 at one end to rotate. The gear ring 98 is provided with tooth blocks inside and outside. The driving wheel 97 meshes with the outer tooth blocks of the gear ring 98 that is slidably connected to the inside of the round shell 915. The round shell 915 is connected and fixed to the top plate 4 through the hanging plates 916 on both sides, so that the rotation of the gear ring 98 drives one The long rod 99 on the side rotates in a circle, and the long rod 99 drives the scraper blade 3 910 away from one end of the gear ring 98 to scrape away the cement remaining on the inner arc surface of the lower mold. At the same time, the inner tooth block of the gear ring 98 is meshed with the planetary gear 911. There are four groups of planetary gears 911 distributed at equal intervals. The planetary gears 911 each drive the short rods 912 on one side to rotate and rotate, so that the sweeping brush 913 set at one end of the short rod 912 away from the planetary gear 911 cleans the inner arc surface of the mold. The planetary gear 911 is meshed with the sun gear 914. The four groups of scrapers 3 910 and the four groups of sweeping brushes 913 are staggered, so as to achieve comprehensive cleaning of the inner arc surface of the mold and improve the cleaning quality and efficiency.

[0047] And by driving the suction pump 12 fixed on the connecting plate 11 on one side of the top plate 4, the suction pump 12 absorbs the dust flying in the cleaning process of the cleaning brush 913 through the dust suction pipe 13 connected at one end. The dust suction pipe 13 passes through the circular groove opened on the surface of the round shell 915. The dust suction pipe 13 and the sun gear 914 are rotatably connected, which effectively avoids the impact of flying dust on the environment and the health of operators, and improves the environmental protection of the cleaning work.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid cleaning device for a PC component production mold, comprising a base plate (1), a placement groove provided on the surface of the base plate (1), a fixing component arranged inside the placement groove for fixing the mold, and a moving component (2) slidably connected to the top of the base plate (1), characterized in that: The top of the moving component (2) is provided with a cylinder (3), the output end of the cylinder (3) is provided with a top plate (4), one side of the top plate (4) is provided with a crushing structure (5) for crushing dry cement blocks overflowing from the side of the mold, a fixed plate (10) is provided on one side of the top plate (4), one side of the fixed plate (10) is provided with a shoveling structure (6) for cleaning cement blocks on the side groove of the mold, and the other side of the fixed plate (10) is provided with a collecting structure (7) for collecting flying dust, and the internal sliding connection of the collecting structure (7) is provided with a pushing structure for automatically pushing the sucked dust out. The crushing structure (5) comprises a bidirectional motor (51) fixedly mounted on one side of the top plate (4), a screw rod (52) arranged at one end of the bidirectional motor (51), the crushing structure (5) further comprising a vertical plate (57) arranged on one side of the top plate (4), a moving block (53) slidably connected to one side of the vertical plate (57), the moving block (53) being threadedly connected to the screw rod (52), an extension plate (54) arranged on one side of the moving block (53), and a crushing hammer (55) arranged on one side of the extension plate (54), wherein a side of the crushing hammer (55) close to the mold is in a horizontal line with a side wall of the mold; The scraping structure (6) comprises a rack (61) arranged on one side of the moving block (53), a screw rod (63) rotatably connected to one side of the fixed plate (10), a driven wheel (62) arranged on the surface of the screw rod (63), the driven wheel (62) meshing with the rack (61), and a sleeve (64) slidably connected to one side of the fixed plate (10), the screw rod (63) and the sleeve (64) being threadedly connected, a sliding rod (65) being arranged on one side of the fixed plate (10), a circular ring (66) being sleeved on one end of the sleeve (64) close to the fixed plate (10), the circular ring (66) being slidably connected to the sliding rod (65), a scraper blade (68) and a scraper blade (69) being arranged on one side of the sleeve (64), the scraper blade (68) and the scraper blade (69) being vertically distributed, and the scraper blade (68) is opposed to the mold The side groove cleans cement blocks, and the second scraper (69) cleans cement blocks on the side of the mold; the collecting structure (7) includes a second screw (71) rotatably connected to the other side of the fixed plate (10), a movable column (72) slidably connected to the other side of the fixed plate (10), the movable column (72) and the second screw (71) are threadedly connected, a collecting box (76) is arranged at the end of the movable column (72) away from the fixed plate (10), a baffle (77) hinged on one side of the collecting box (76), a cleaning brush (78) arranged at the bottom end of the collecting box (76), a fan (711) driven and connected inside the collecting box (76), a filter (712) arranged inside the collecting box (76), and a connecting pipe (710) connected to the bottom end of the collecting box (76), and the bristles of the connecting pipe (710) and the cleaning brush (78) are staggered.

2. The rapid cleaning device for PC component production mold according to claim 1 is characterized in that: The crushing structure (5) has two groups symmetrically distributed with respect to the top plate (4), and the screw rods (52) have two groups symmetrically distributed with respect to the top plate (4), one group of the screw rods (52) is rotatably connected to the top plate (4), and the surfaces of the two groups of the screw rods (52) are both sleeved with belts (56), and the surfaces of the two groups of the screw rods (52) are sleeved with the same group of belts (56) for synchronous transmission.

3. The rapid cleaning device for PC component production mold according to claim 1 is characterized in that: A side plate (67) is provided at one end of the sleeve (64) away from the circular ring 1 (66), and the side plate (67) is used to fix the shovel blade 1 (68) and the shovel blade 2 (69).

4. The rapid cleaning device for PC component production mold according to claim 1, characterized in that: A second slide bar (73) is provided on the other side of the fixed plate (10); a second ring (74) is sleeved on one end of the movable column (72) close to the fixed plate (10); the second ring (74) is slidably connected to the second slide bar (73); a connecting frame (75) is provided on one end of the movable column (72) away from the second ring (74); the connecting frame (75) is used to fix the collection box (76); a horizontal plate is provided at the bottom end of the fixed plate (10); the connecting frame (75) is slidably connected to the horizontal plate.

5. The rapid cleaning device for PC component production mold according to claim 4 is characterized in that: An outlet is provided on the surface of the collection box (76), the baffle (77) corresponds to the outlet, the side of the baffle (77) is magnetically connected to the collection box (76), and an opening (79) is provided on the bottom surface of the collection box (76). A plurality of openings (79) are distributed at equal intervals, and the plurality of openings (79) are connected to corresponding connection pipes (710).

6. The rapid cleaning device for PC component production mold according to claim 1, characterized in that: The dust pushing structure (8) comprises a slideway (81) provided on the inner wall of the collection box (76), wherein the slideways (81) are symmetrically provided with two groups, wherein each of the two groups of slideways (81) is slidably connected with a slider (84), wherein a push plate (82) is provided between the two groups of sliders (84), wherein brushes (83) are provided on both sides of the push plate (82), wherein one group of the brushes (83) contacts the filter screen (712), and the other group of the brushes (83) contacts the bottom end of the collection box (76), and wherein each of the two groups of sliders (84) is provided with a moving rod (85) on one side close to the baffle (77), wherein the length of the moving rod (85) is equal to the distance between the slider (84) and the baffle (77).

7. A rapid cleaning device for a PC component production mold according to claim 6, characterized in that: A compression spring (87) is provided on the other side of the push plate (82), and one end of the compression spring (87) away from the push plate (82) is connected to the inner wall of the collection box (76). A spring (86) is provided on one end of the slider (84), and one end of the spring (86) away from the slider (84) is connected to the slideway (81).

8. The rapid cleaning device for PC component production mold according to claim 1, characterized in that: A cleaning structure (9) for scraping and cleaning cement residue on the inner curved surface of the mold is provided on one side of the top plate (4), the cleaning structure (9) comprising a bevel gear 1 (91) provided at the other end of the bidirectional motor (51), a sleeve plate (94) provided on one side of the housing of the bidirectional motor (51), a driven rod (93) rotatably connected inside the sleeve plate (94), a bevel gear 2 (92) provided at one end of the driven rod (93), the bevel gear 2 (92) meshing with the bevel gear 1 (91), a transmission belt (95) sleeved on one end of the driven rod (93) away from the bevel gear 2 (92), a rotating rod (96) sleeved on the other end of the transmission belt (95), and the rotating rod (96) rotatably connected to the top plate (4).

9. A rapid cleaning device for a PC component production mold according to claim 8, characterized in that: A driving wheel (97) is provided at one end of the rotating rod (96), a hanging plate (916) is provided at one side of the top plate (4), two groups of hanging plates (916) are symmetrically distributed about the top plate (4), a round shell (915) is provided between the two groups of hanging plates (916), a gear ring (98) is slidably connected inside the round shell (915), a plurality of tooth blocks are provided inside and outside the gear ring (98), the driving wheel (97) meshes with the outer tooth blocks of the gear ring (98), a long rod (99) is provided at one side of the gear ring (98), four groups of long rods (99) are evenly spaced, and a scraper blade (91) is fixedly installed at one end of the four groups of long rods (99) away from the round shell (915). 0), scraper blade three (910) is used to scrape and clean the cement remaining on the inner arc surface of the lower mold, the inner part of the circular shell (915) is rotatably connected to a sun gear (914), a planetary gear (911) is meshed between the sun gear (914) and the ring gear (98), the planetary gear (911) is meshed with the inner tooth block of the sun gear (914), and the planetary gear (911) is evenly spaced. There are four groups of planetary gears (911), one side of the four groups of planetary gears (911) is respectively provided with a short rod (912), and the end of the four groups of short rods (912) away from the planetary gear (911) is provided with a sweeping brush (913), and the sweeping brush (913) is in contact with the inner arc surface of the lower mold.

10. The rapid cleaning device for PC component production mold according to claim 1, characterized in that: A connecting plate (11) is provided on one side of the top plate (4); a suction pump (12) is fixedly mounted on one side of the connecting plate (11); one end of the suction pump (12) is connected to a dust suction pipe (13); the dust suction pipe (13) passes through a circular groove provided on the surface of the circular shell (915); and the dust suction pipe (13) is rotatably connected to the sun gear (914).

Citation Information

Patent Citations

  • Automatic mold cleaning machine

    CN113172739A

  • Concrete pipe pile mold inner wall cleaning tool

    CN115816638A