A wire crimping device for electric power construction

By designing two sets of press molds and translation devices with power separation in the wire crimping device for power construction construction, the problems of low crimping efficiency and poor finished product quality in the prior art are solved, and efficient and uniform crimping of conductors are achieved. Improvement of finished product quality.

CN119029645BActive Publication Date: 2025-02-11SHANDONG RUIYI ELECTRIC POWER ENG CO LTD +1
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Patent Information

Application Number
CN202411504950.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-11
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The existing wire crimping devices for power construction construction require replacement of stamping molds of different sizes during crimping, resulting in low working efficiency, the straightness of the wire does not meet the standards, and the crimping stacking molds are uneven, which affects the quality of the finished product.

Method used

Design a wire crimping device for power construction construction. The hydraulic crimping machine is equipped with two sets of power-separated presses. The distance of the presses is the same for each time through the translation device, so as to achieve uniform pressing of the steel sleeve and aluminum sleeve. catch.

Benefits of technology

It improves the working efficiency of wire crimping, ensures the straightness and mold stacking uniformity of wires after crimping, improves the quality of finished products, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wire crimping device for electric power construction, and relates to the technical field of wire connection. The wire crimping device for electric power construction includes: a die device, which simultaneously places two kinds of dies required for pressing steel casing and aluminum casing; a hydraulic control device, which is used to control the use order of the steel casing pressing die and the aluminum casing pressing mold; a translation device, which is used to move the whole including the die device and the hydraulic control device in the horizontal direction at a preset speed; a fixing device, which is used to fix and support two wires to be crimped, and the bottom of the fixing device is connected to the upper surface of the translation device. The wire crimping device for electric power construction, a hydraulic crimping machine is provided with two sets of dies, with power separation, which respectively complete the crimping of steel casing and aluminum casing in turn, and through the translation device, the distance moved by the die each time is the same, and the overlapping area after crimping is uniform.
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Description

Technical Field

[0001] The invention relates to the technical field of wire connection, and in particular to a wire crimping device for electric power construction. Background Art

[0002] The wire crimping device for electric power construction is an important tool for the power industry to carry out wire crimping during line infrastructure construction and line maintenance.

[0003] In the known prior art, during crimping, workers need to insert the steel core at one end of the two wires into the steel casing, and put the aluminum casing on the outside of the stranded wire of one wire. Two workers each hold a wire so that one end of the two wires overlap and remain horizontal. The hydraulic crimping machine is operated to drive the pressing die (usually hexagonal) on the hydraulic pliers to crimp the steel casing and the aluminum casing in turn, firmly pressing the casing and the wire together to form a connection between the two coils of wire.

[0004] However, a hydraulic crimping machine can only place one type of die at a time, and the sizes of steel casing and aluminum casing are different, so two different dies are needed. Each time after the steel casing is crimped, the steel casing die needs to be replaced with the aluminum casing die, which has low work efficiency. In addition, during the replacement process, the wire needs to be moved significantly, which may easily cause the wire straightness not to meet the standard requirements and the crimping stacking die to be uneven. In addition, adjacent crimped areas need to overlap, and manual movement may easily cause uneven length of the overlapping area, resulting in poor quality of the finished product after crimping. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a wire crimping device for power construction. A hydraulic crimping machine is provided with two sets of dies with separated power, which respectively complete the crimping of steel casing and aluminum casing in turn. Through the translation device, the distance moved by the dies each time is the same, and the overlapping area after crimping is uniform.

[0006] Technical solution: To achieve the above purpose, the present invention is implemented through the following technical solution: A wire crimping device for electric power construction, including: a die pressing device, which simultaneously places two dies required for steel casing pressing and aluminum casing pressing.

[0007] The hydraulic control device is used to control the use sequence of the steel sleeve pressing die and the aluminum sleeve pressing mold, and the pressing die device is placed above the hydraulic control device.

[0008] The hydraulic control device includes: a box body, a first chamber, a second chamber, and a third chamber are provided inside the box body, the third chamber is connected to the hydraulic press, the third chamber is provided with two liquid inlet holes, an inclined slide groove is provided between the first chamber and the third chamber, one of the liquid inlet holes is connected to the first chamber through the slide groove, an inclined slide groove is also provided between the second chamber and the third chamber, the other liquid inlet hole is connected to the second chamber through the slide groove, the inclination angles of the two slide grooves are both 30°-45°, the first chamber and the second chamber are both slidably connected with a floating plate, and the top of the floating plate is connected to the bottom of the die pressing device through a shift rod.

[0009] The translation device is used for moving the whole including the die pressing device and the hydraulic control device in the horizontal direction at a preset speed, and the bottom of the box body is connected with the top of the translation device.

[0010] The fixing device is used to fix and support two wires to be crimped, and the bottom of the fixing device is connected to the upper surface of the translation device.

[0011] Preferably, the die pressing device comprises: a first positioning plate, a total of two first positioning plates, each of the first positioning plates is connected to the inner wall of a wall panel on one side away from the axis of the box body, the inner wall of each wall panel is connected to a second positioning plate, a total of two second positioning plates, the first positioning plate and the second positioning plate on the same wall panel are symmetrically distributed according to the longitudinal axis of the box body, the first positioning plate is slidably connected with a first lower die and a first upper die, the second positioning plate is slidably connected with a second lower die and a second upper die, the first lower die and the first upper die constitute a first die, the first die is used to crimp the steel casing, the second lower die and the second upper die constitute a second die, the second die is used to crimp the aluminum casing, a slot is provided on the inner wall of the upper wall panel, the slot is clamped with a top plate, the bottom of the top plate abuts against the top of the first upper die, and the bottom of the top plate also abuts against the top of the second upper die.

[0012] Preferably, the first upper die comprises: a pressing plate, the pressing plate is arranged above the box body, a pressing groove is opened at the center of the bottom of the pressing plate, two ends of the pressing plate are respectively connected to a side plate, a positioning groove is opened on the side of the side plate away from the axis of the box body, the positioning plate is slidably connected to the positioning groove, the first upper die, the first lower die, the second upper die and the second lower die are all the same size, the first upper die and the first lower die are adapted to the steel casing, and the second upper die and the second lower die are adapted to the aluminum casing.

[0013] Preferably, the top of the floating plate is connected to a shift plate through a shift rod, and there are two shift plates in total. The top of one shift plate abuts against the bottom of the first lower die, and the top of the other shift plate abuts against the bottom of the second lower die. The hydraulic press is connected to a liquid inlet head through a liquid inlet pipe, and the liquid inlet head is connected to the third chamber. The hydraulic press is connected to a liquid outlet head through a liquid outlet pipe, and the liquid outlet head is connected to the third chamber. A base is provided on one side of the hydraulic press, and a support leg is connected to the top of the base.

[0014] Preferably, the translation device includes: a stepper motor, the fixed part of the stepper motor is connected to the top of the floor, the stepper motor is a bidirectional motor, the rotating end of the stepper motor is connected to a screw rod, the screw rod is threadedly connected to a nut, the side of the nut is connected to a wire tube, the upper surface of the middle part of the base is connected to a slide, a channel is penetrated on the side of the slide close to the stepper motor, one end of the screw rod passes through the channel and is arranged outside the channel, the side of the wire tube is connected to the inner wall of the middle part of the channel, the top of the slide is connected to a cylinder, and the cylinder is clamped with the lower part of the box body.

[0015] Preferably, when crimping the steel sleeve, the bottom of the first lower die is always located above the second lower die, and when preparing to crimp the aluminum sleeve, the bottom of the second lower die is always located above the first lower die.

[0016] Preferably, when crimping is performed on the same side of the middle part of the steel casing or the same side of the middle part of the aluminum casing, the length of the overlapping indentations of two adjacent crimping processes is 5-10 mm. When crimping is performed from the same side of the middle part of the steel casing to the other side of the middle part of the steel casing, the screw rod brings the first die back to the starting position, and the central axis of the first die at the starting position coincides with the first standard line. When crimping is performed from the same side of the middle part of the aluminum casing to the other side of the middle part of the steel casing, the screw rod brings the first die back to the starting position, and the central axis of the second die at the starting position coincides with the second standard line. The distance between the first standard line and the second standard line is the same as the distance between the first die and the second die.

[0017] Preferably, the fixing device comprises: a lower arc plate, the center of the bottom of the lower arc plate is connected to the top of the connecting leg, an upper arc plate is placed on the top of the lower arc plate, the upper arc plate and the lower arc plate are threadedly connected by a threaded rod, a stranded wire is arranged between the upper arc plate and the lower arc plate, and the lower arc plate has two pieces, and the two lower arc plates are respectively arranged directly above the two ends of the base, one of the lower arc plates is connected to the first support plate on the side close to the box body, the arc surface of the inner wall of the first support plate and the inner wall of the lower arc plate are located on the same arc surface, the stranded wire is placed on the first support plate, and the other lower arc plate is connected to the second support plate on the side close to the box body, the arc surface of the side surface of the second support plate and the side surface of the lower arc plate are located on the same arc surface, one end of the stranded wire close to the axis of the box body is connected to a steel core, the steel core is plugged into a steel casing, the length of the steel core is half of the length of the steel casing, the stranded wire is sleeved with an aluminum casing, and the aluminum casing is placed on the second support plate.

[0018] Beneficial effects: The present invention provides a wire crimping device for electric power construction. Compared with the prior art, it has the following beneficial effects: 1. The fixing device is used to fix and support the two wires so that the whole body is kept horizontal, avoiding large-scale shaking caused by holding, reducing the possibility of crimping failure, and improving the yield rate; the translation device allows the die to move as a whole, without dragging the wire, avoiding the problem that the wire torsion before crimping is not released due to the movement of the wire and the wire clamp tube body is twisted during crimping; the die device can place two sets of die molds at the same time, without the need to replace the mold after the first crimping, simplifying the crimping procedure, avoiding large-scale movement of the wire, and improving production efficiency.

[0019] 2. The hydraulic control device is matched with the die, and controls the operation of the two sets of die dies in sequence through hydraulic pressure. It has a simple structure and is easy to operate and control. The fixing device, the translation device, and the die device can be assembled with each other. After disassembly, it occupies a small area and is easy to carry and use.

[0020] 3. When crimping the same side of the middle of the steel casing or the same side of the middle of the aluminum casing, the length of the overlap of the indentations of two adjacent crimping processes is 5-10mm. When the length of the overlap of the indentations of two adjacent crimping processes is 5mm, the area of ​​the overlap is small, the length of each crimping is long, the crimping speed is fast, and the work efficiency is high. When the length of the overlap of the indentations of two adjacent crimping processes is 10mm, the area of ​​the overlap is large, the workpiece after crimping is relatively dense, the crimping effect is good, and the two wires are more closely connected.

[0021] 4. After crimping on the same side, the tube to be crimped needs to be returned to its original position and positioned. The first standard line and the second standard line can be used as a basis for judgment to ensure the accuracy of subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, further serve to explain the principles of the present application and enable those skilled in the relevant art to make and use the present application.

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a structural schematic diagram of the present invention.

[0025] Figure 2 for Figure 1 Schematic diagram of the structure after removing the hydraulic press, liquid inlet pipe and liquid outlet pipe.

[0026] Figure 3 It is a schematic diagram of the structures of the translation device, the fixing device, the die pressing device and the hydraulic control device.

[0027] Figure 4 This is a separation diagram of the translation device and the fixed device.

[0028] Figure 5 It is a schematic diagram of the structure of the fixing device at one end of the base.

[0029] Figure 6 It is a schematic diagram of the structure of the fixing device at the other end of the base.

[0030] Figure 7 It is a schematic diagram of the structure of the die pressing device and the hydraulic control device.

[0031] Figure 8 An exploded view of the die assembly.

[0032] Fig. 9 It is a schematic structural diagram of the first upper die.

[0033] Fig.10 for Figure 7 The right side view of the hydraulic control device and the separation view of the part where the shift plate is located, the sealing plate and the box body.

[0034] Fig.11 It is a top view of the hydraulic control device.

[0035] Fig.12 for Fig.11 Front view, sectional view and exploded view.

[0036] The reference numerals in the figure are: 11 hydraulic press, 12 liquid inlet pipe, 13 liquid outlet pipe, 14 base, 15 support leg, 16 stranded wire, 17 steel core, 18 steel casing, 19 aluminum casing, 2 translation device, 21 stepping motor, 22 screw rod, 23 nut, 24 wire drum, 25 slide, 26 channel, 27 cylinder, 3 fixing device, 31 upper arc plate, 32 lower arc plate, 33 threaded rod, 34 first support plate, 35 second support plate, 4 die pressing device, 41 first positioning Plate, 42 second positioning plate, 43 first upper die, 431 pressing plate, 432 pressing groove, 433 side plate, 434 positioning groove, 44 first lower die, 45 second upper die, 46 second lower die, 5 hydraulic control device, 51 box body, 52 first chamber, 53 second chamber, 54 third chamber, 55 floating plate, 56 shift rod, 57 liquid inlet hole, 58 slide groove, 59 sealing plate, 61 wall plate, 62 top plate, 63 shift plate, 71 liquid inlet head, 72 liquid outlet head.

[0037] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] The technical solution in the embodiment of the present application is to solve the above technical problems. The overall idea is as follows: a steel sleeve with a steel core is placed in a first die, and the stranded wire is fixed by a fixing device, and the steel sleeve is fixed. There is no need to manually hold the stranded wire. The fixing device is used to fix and support the two wires so that the whole is kept horizontal, avoiding large-scale shaking caused by holding, reducing the possibility of crimping failure, and improving the yield rate; the die is moved as a whole by a translation device, without dragging the wire, avoiding the problem that the torsion of the wire before crimping is not released due to the movement of the wire and the wire clamp tube body is twisted during crimping, and the module moves the same distance, and the crimped finished product is of high quality and beautiful; the die device can place two sets of die molds at the same time, without the need to replace the mold after the first crimping, simplifying the crimping procedure, avoiding large-scale movement of the wire, and improving production efficiency; the hydraulic control device is matched with the die, and the operation of the two sets of die molds is controlled in turn by hydraulic pressure, with a simple structure and easy operation and control; the fixing device, the translation device, and the die device can be assembled with each other, and occupy a small volume after disassembly, which is easy to carry and use.

[0040] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] Example 1

[0042] Reference Figure 1 - Fig.12, a wire crimping device for power construction, comprising: a die device 4, on which two dies required for pressing a steel casing 18 and an aluminum casing 19 are placed at the same time, the die device 4 comprising: a first positioning plate 41, the first positioning plates 41 having two pieces, each of which is connected to the inner wall of a wall plate 61 on one side away from the axis of a box body 51, the inner wall of each wall plate 61 being connected to a second positioning plate 42, the second positioning plates 42 having two pieces, the first positioning plates 41 and the second positioning plates 42 on the same wall plate 61 being symmetrically distributed along the longitudinal axis of the box body 51, the first positioning plate 41 being slidably connected to a first lower die 44 and a first upper die 43, the second positioning plate 42 being slidably connected to a second lower die 46 and a second upper die 45, the first lower die 44 and the first upper die 43 forming a first die, the first die being used to crimp the steel casing 18, the second lower die 46 and the second upper die 45 forming The second die is used to crimp the aluminum sleeve 19. A slot is provided on the inner wall of the upper part of the wall plate 61. The slot is connected with a top plate 62. The bottom of the top plate 62 abuts against the top of the first upper die 43. The bottom of the top plate 62 also abuts against the top of the second upper die 45. The first upper die 43 includes a pressing plate 431. The pressing plate 431 is arranged above the box body 51. A pressing groove 432 is provided at the center of the bottom of the pressing plate 431. The two ends of the pressing plate 431 are respectively connected to a side plate 433, and a positioning groove 434 is provided on the side of the side plate 433 away from the axis of the box body 51. The positioning plate is slidably connected to the positioning groove 434. The first upper pressing die 43, the first lower pressing die 44, the second upper pressing die 45, and the second lower pressing die 46 are all the same size. The first upper pressing die 43 and the first lower pressing die 44 are adapted to the steel sleeve 18, and the second upper pressing die 45 and the second lower pressing die 46 are adapted to the aluminum sleeve 19.

[0043] The hydraulic control device 5 is used to control the use order of the steel sleeve 18 pressing mold and the aluminum sleeve 19 pressing mold. The pressing mold device 4 is placed above the hydraulic control device 5. The hydraulic control device 5 includes: a box body 51, and the box body 51 is provided with a first chamber 52, a second chamber 53, and a third chamber 54. The third chamber 54 is connected to the hydraulic press 11. The third chamber 54 is provided with two liquid inlet holes 57. An inclined chute 58 is provided between the first chamber 52 and the third chamber 54. One of the liquid inlet holes 57 is connected to the first chamber 52 through the chute 58. An inclined chute 58 is also provided between the second chamber 53 and the third chamber 54. The other liquid inlet hole 57 is connected to the second chamber 53 through the chute 58. The two chute 58s are connected to the second chamber 53. 8 has an inclination angle of 30°-45°. A floating plate 55 is slidably connected to the first chamber 52 and the second chamber 53. The top of the floating plate 55 is connected to the bottom of the die device 4 through a shift rod 56. The top of the floating plate 55 is connected to a shift plate 63 through a shift rod 56. There are two shift plates 63. The top of one shift plate 63 abuts against the bottom of the first lower die 44, and the top of the other shift plate 63 abuts against the bottom of the second lower die 46. The hydraulic press 11 is connected to a liquid inlet head 71 through a liquid inlet pipe 12. The liquid inlet head 71 is connected to the third chamber 54. The hydraulic press 11 is connected to a liquid outlet head 72 through a liquid outlet pipe 13. The liquid outlet head 72 is connected to the third chamber 54. A base 14 is provided on one side of the hydraulic press 11, and a support leg 15 is connected to the top of the base 14.

[0044] When the inclination angle of the slide groove 58 is 30°, compared with the vertical plane, the inclination degree of the slide groove 58 is small, the distance between the bottom outlet of the slide groove 58 and the floor is large, the liquid is not easy to flow out of the slide groove 58, and the vertical downward component of the slide groove 58 is large, which facilitates the sealing plate 59 to reset to the slide groove 58.

[0045] When the inclination angle of the slide groove 58 is 45°, compared with the vertical plane, the inclination degree of the slide groove 58 is large, the length of the slide groove 58 is reduced, and the required sealing plate 59 material is less, saving resources.

[0046] When crimping the steel sleeve 18 , the bottom of the first lower die 44 is always located above the second lower die 46 . When preparing to crimp the aluminum sleeve 19 , the bottom of the second lower die 46 is always located above the first lower die 44 .

[0047] When the same side of the middle of the steel sleeve 18 or the same side of the middle of the aluminum sleeve 19 is crimped, the length of the overlap of the indentations in two adjacent crimping processes is 5-10 mm.

[0048] When the overlapping length of the indentations of two adjacent crimping processes is 5mm, the overlapping area is small, the length of each crimping is long, the crimping speed is fast, and the work efficiency is high;

[0049] When the overlapping length of the indentations of two adjacent crimping processes is 10 mm, the overlapping area is large, the workpiece after crimping is denser, the crimping effect is good, and the two wires are more closely connected.

[0050] In this example, see Figure 1 - Fig.12 When in use, determine the type and diameter of the steel sleeve 18 and the aluminum sleeve 19, find the first die and the second die that match them, put the first lower die 44 and the first upper die 43 into the space between the two wall panels 61 along the first positioning plate 41 in turn, and put the second lower die 46 and the second upper die 45 into the space between the two wall panels 61 along the second positioning plate 42 in turn. The first die includes the first lower die 44 and the first upper die 43, and the second die includes the second lower die 46 and the second upper die 45. The first die and the second die are arranged in parallel, and the central axis of the first die coincides with the first standard line, and the central axis of the second die coincides with the second standard line. First, place the steel sleeve 18 in the pressing groove 432 of the first die, pull the sealing plate 59 so that the sealing plate 59 no longer seals the channel 26 between the third chamber 54 and the first chamber 52, start the hydraulic press 11, and the liquid of the hydraulic press 11 passes through the liquid inlet pipe 12, the liquid inlet head 71, and the third The liquid in the first chamber 52 increases, and the pressure on the floating plate 55 increases. The floating plate 55 moves upward against the shifting plate 63 and the first lower die 44 through the shifting rod 56, and the distance between the first upper die 43 and the first lower die 44 decreases. The pressure on the steel sleeve 18 from the first upper die 43 and the first lower die 44 gradually increases, and the stressed part of the steel sleeve 18 is pressed tightly. After one crimping is completed, the hydraulic press 11 is closed, and the first chamber 5 2 flows back into the hydraulic press 11, and the first upper die 43 and the first lower die 44 move away from each other. When one side of the center position of the steel sleeve 18 is completely crimped, the stepper motor 21 rotates in the opposite direction, and the rotating end of the stepper motor 21 moves the first die and the steel sleeve 18 to the starting position through the screw rod 22. At this time, the central axis of the steel sleeve 18 coincides with the first standard line, and the hydraulic press 11 is started. The stepper motor 21 continues to reverse to complete the crimping of the other side of the steel sleeve 18. After the steel sleeve 18 is crimped, the sealing plate 59 is inserted to seal the first chamber 52 and the third chamber 54, and the other sealing plate 59 is pulled to open the channel 26 of the second chamber 53 and the third chamber 54. The aluminum sleeve 19 is rotated in the direction of the stranded wire 16 so that the central axis of the aluminum sleeve 19 is colinear with the central axis of the steel sleeve 18, and the central axis of the aluminum sleeve 19 coincides with the central axis of the second die, thereby completing the crimping on both sides of the center of the aluminum sleeve 19.

[0051] Example 2

[0052] Reference Figure 1 - Fig.12 , a wire crimping device for electric power construction, comprising: a translation device 2, used to move the whole including a die pressing device 4 and a hydraulic control device 5 in a horizontal direction at a preset speed, the bottom of the box body 51 is connected to the top of the translation device 2, the translation device 2 comprises: a stepper motor 21, the fixing part of the stepper motor 21 is connected to the top of the floor, the stepper motor 21 is a bidirectional motor, the rotating end of the stepper motor 21 is connected with a screw rod 22, the screw rod 22 is threadedly connected with a nut 23, the side of the nut 23 is connected with a wire drum 24, the upper surface of the middle part of the base 14 is connected with a slide 25, the side of the slide 25 close to the stepper motor 21 is penetrated with a channel 26, one end of the screw rod 22 passes through the channel 26 and is arranged outside the channel 26, the side of the wire drum 24 is connected to the inner wall of the middle part of the channel 26, the top of the slide 25 is connected with a cylinder 27, and the cylinder 27 is clamped with the lower part of the box body 51.

[0053] The fixing device 3 includes: a lower arc plate 32, the center of the bottom of the lower arc plate 32 is connected to the top of the connecting leg, an upper arc plate 31 is placed on the top of the lower arc plate 32, the upper arc plate 31 and the lower arc plate 32 are threadedly connected by a threaded rod 33, a twisted wire 16 is arranged between the upper arc plate 31 and the lower arc plate 32, there are two lower arc plates 32, the two lower arc plates 32 are respectively arranged directly above the two ends of the base 14, one side of the lower arc plate 32 close to the box body 51 is connected to the first support plate 34, the arc surface of the inner wall of the first support plate 34 is connected to the lower arc plate 32, and the arc surface of the inner wall of the first support plate 34 is connected to the lower arc plate 32. The inner wall of the arc plate 32 is located on the same arc surface, the stranded wire 16 is placed on the first support plate 34, and the other side of the lower arc plate 32 close to the box body 51 is connected to the second support plate 35, and the arc surface of the side of the second support plate 35 is located on the same arc surface as the side of the lower arc plate 32. The end of the stranded wire 16 close to the axis of the box body 51 is connected to the steel core 17, and the steel core 17 is plugged into the steel sleeve 18. The length of the steel core 17 is half of the length of the steel sleeve 18. The stranded wire 16 is sleeved with the aluminum sleeve 19, and the aluminum sleeve 19 is placed on the second support plate 35.

[0054] The fixing device 3 is used to fix and support the two wires to be crimped, and the bottom of the fixing device 3 is connected to the upper surface of the translation device 2.

[0055] When switching from the same side of the middle of the steel sleeve 18 to the other side of the middle of the steel sleeve 18 for crimping, the screw rod 22 brings the first die back to the starting position, and the central axis of the first die at the starting position coincides with the first standard line. When switching from the same side of the middle of the aluminum to the other side of the middle of the steel sleeve 18 for crimping, the screw rod 22 brings the first die back to the starting position, and the central axis of the second die at the starting position coincides with the second standard line. The distance between the first standard line and the second standard line is the same as the distance between the first die and the second die.

[0056] The first pressing die and the second pressing die are positioned respectively by the first standard line and the second standard line to ensure the accuracy of the starting point of the crimping.

[0057] In this example, see Figure 1 - Fig.12 When in use, the aluminum sleeve 19 is screwed in according to the direction of the stranded wire 16 of one conductor, so that the steel sleeve 18 passes through the pressing groove 432 of the first pressing die and the central axis of the steel sleeve 18 coincides with the first standard line, and the steel cores 17 of the two conductors are fully inserted from both ends of the same steel sleeve 18. The lengths of the two steel cores 17 are both half of the length of the steel sleeve 18. After the steel cores 17 are connected, the stranded wire 16 of one conductor is placed on the first support plate 34, and the aluminum sleeve 19 on the other conductor is placed on the second support partition, and the two conductors are fixed by the fixing parts composed of the upper arc plate 31, the lower arc plate 32, and the threaded rod 33 to prevent the two conductors from shaking or twisting to a large extent during the crimping process. The distance that the stepper motor 21 moves each time can be controlled by a relay. When crimping the same side at the center of the steel sleeve 18 and the same side at the center of the aluminum sleeve 19, the length of each crimping and the length of the overlapping area are determined according to the length of the tube and the requirements of the crimping quality, thereby determining the distance that the stepper motor 21 moves each time. With precise control, the quality of the finished product after crimping is high, and the probability of defective rate is reduced. Regardless of the steel sleeve 18 or the aluminum sleeve 19, both sides of the center need to be crimped. Therefore, after the crimping on the same side is completed, the tube to be crimped needs to be returned to the original position and positioned. The first standard line and the second standard line can be used as a basis for judgment to ensure the accuracy of subsequent processes. The entire die is moved by the translation device 2 without dragging the wire, thus avoiding the problem that the wire torque is not released before crimping and the wire clamp tube is twisted during crimping due to the movement of the wire. The modules move at the same distance, and the crimped finished products are of high quality and beautiful. The die device 4 can hold two sets of die molds at the same time, without the need to replace the molds after the first crimping, thus simplifying the crimping procedure, avoiding large-scale movement of the wire, and improving production efficiency. The hydraulic control device 5 is matched with the die, and controls the operation of the two sets of die molds in turn through hydraulics. It has a simple structure and is easy to operate and control. The fixing device 3, the translation device 2, and the die device 4 can be assembled with each other, and occupy a small volume after disassembly, making it easy to carry and use.

[0058] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0059] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A wire crimping device for electric power construction, characterized in that: include: The die pressing device (4) is provided with two dies required for pressing the steel sleeve (18) and the aluminum sleeve (19); A hydraulic control device (5) is used to control the use order of the steel sleeve (18) pressing die and the aluminum sleeve (19) pressing mold, wherein the pressing die device (4) is placed above the hydraulic control device (5); The hydraulic control device (5) comprises a box body (51), wherein a first chamber (52), a second chamber (53), and a third chamber (54) are provided inside the box body (51), wherein the third chamber (54) is connected to the hydraulic press (11), wherein the third chamber (54) is provided with two liquid inlet holes (57), wherein an inclined slide groove (58) is provided between the first chamber (52) and the third chamber (54), wherein one of the liquid inlet holes (57) is connected to the first chamber (52) through the slide groove (58). 52), an inclined slide groove (58) is also provided between the second chamber (53) and the third chamber (54), another of the liquid inlet holes (57) is connected to the second chamber (53) through the slide groove (58), the inclination angles of the two slide grooves (58) are both 30°-45°, a floating plate (55) is slidably connected in the first chamber (52) and the second chamber (53), and the top of the floating plate (55) is connected to the bottom of the die pressing device (4) through a shift rod (56); A translation device (2) is used to move the entire body including the die pressing device (4) and the hydraulic control device (5) in a horizontal direction at a preset speed, wherein the bottom of the box body (51) is connected to the top of the translation device (2); A fixing device (3) for fixing and supporting two wires to be crimped, wherein the bottom of the fixing device (3) is connected to the upper surface of the translation device (2); The die pressing device (4) comprises: a first positioning plate (41), wherein the first positioning plates (41) are two in total, and the side of each of the first positioning plates (41) away from the axis of the box body (51) is connected to the inner wall of a wall plate (61), and the inner wall of each of the wall plates (61) is connected to a second positioning plate (42), and the second positioning plates (42) are two in total, and the first positioning plates (41) and the second positioning plates (42) on the same wall plate (61) are symmetrically distributed along the longitudinal axis of the box body (51), and the first positioning plates (41) are slidably connected to a first lower die (44) and a first upper die (43), and the second positioning plates (42) are connected to the first positioning plates (41) and the second positioning plates (42) on the same wall plate (61). 42) is slidably connected with a second lower die (46) and a second upper die (45), the first lower die (44) and the first upper die (43) form a first die, the first die is used to crimp the steel sleeve (18), the second lower die (46) and the second upper die (45) form a second die, the second die is used to crimp the aluminum sleeve (19), the inner wall of the upper part of the wall plate (61) is provided with a slot, the slot is connected with a top plate (62), the bottom of the top plate (62) is in contact with the top of the first upper die (43), and the bottom of the top plate (62) is also in contact with the top of the second upper die (45); The first upper die (43) comprises: a pressing plate (431), the pressing plate (431) being arranged above the box body (51), a pressing groove (432) being provided at the center of the bottom of the pressing plate (431), two ends of the pressing plate (431) being connected to a side plate (433) respectively, a positioning groove (434) being provided on a side of the side plate (433) away from the axis of the box body (51), the positioning plate being slidably connected to the positioning groove (434), the first upper die (43), the first lower die (44), the second upper die (45), and the second lower die (46) being of the same size, the first upper die (43) and the first lower die (44) being adapted to the steel sleeve (18), and the second upper die (45) and the second lower die (46) being adapted to the aluminum sleeve (19); The top of the floating plate (55) is connected to a shift plate (63) via a shift rod (56). There are two shift plates (63). The top of one shift plate (63) abuts against the bottom of the first lower die (44), and the top of the other shift plate (63) abuts against the bottom of the second lower die (46). The hydraulic press (11) is connected to a liquid inlet head (71) via a liquid inlet pipe (12). The liquid inlet head (71) is connected to the third chamber (54). The hydraulic press (11) is connected to a liquid outlet head (72) via a liquid outlet pipe (13). The liquid outlet head (72) is connected to the third chamber (54). A base (14) is provided on one side of the hydraulic press (11). The top of the base (14) is connected to a support leg (15).

2. The wire crimping device for electric power construction according to claim 1, characterized in that: The translation device (2) comprises: a stepper motor (21), the fixing part of the stepper motor (21) is connected to the top of the floor, the stepper motor (21) is a bidirectional motor, the rotating end of the stepper motor (21) is connected to a screw rod (22), the screw rod (22) is threadedly connected to a nut (23), the side of the nut (23) is connected to a wire drum (24), the upper surface of the middle part of the base (14) is connected to a slide table (25), a side of the slide table (25) close to the stepper motor (21) is penetrated by a channel (26), one end of the screw rod (22) passes through the channel (26) and is arranged outside the channel (26), the side of the wire drum (24) is connected to the inner wall of the middle part of the channel (26), the top of the slide table (25) is connected to a cylinder (27), and the cylinder (27) is clamped with the lower part of the box body (51).

3. The wire crimping device for electric power construction according to claim 1, characterized in that: When crimping the steel sleeve (18), the bottom of the first lower die (44) is always located above the second lower die (46); when preparing to crimp the aluminum sleeve (19), the bottom of the second lower die (46) is always located above the first lower die (44).

4. The wire crimping device for electric power construction according to claim 2, characterized in that: When crimping is performed on the same side of the middle of the steel sleeve (18) or the same side of the middle of the aluminum sleeve (19), the length of the overlap of the indentations of two adjacent crimping processes is 5-10 mm. When crimping is performed from one side of the middle of the steel sleeve (18) to the other side of the middle of the steel sleeve (18), the screw rod (22) brings the first die back to the starting position, and the center axis of the first die at the starting position coincides with the first standard line. When crimping is performed from one side of the middle of the aluminum sleeve (19) to the other side of the middle of the aluminum sleeve (19), the screw rod (22) brings the first die back to the starting position, and the center axis of the second die at the starting position coincides with the second standard line. The distance between the first standard line and the second standard line is the same as the distance between the first die and the second die.

5. The wire crimping device for electric power construction according to claim 1, characterized in that: The fixing device (3) comprises: a lower arc plate (32), the center of the bottom of the lower arc plate (32) being connected to the top of the connecting leg, an upper arc plate (31) being placed on the top of the lower arc plate (32), the upper arc plate (31) and the lower arc plate (32) being threadedly connected via a threaded rod (33), a twisted wire (16) being arranged between the upper arc plate (31) and the lower arc plate (32), two lower arc plates (32) being arranged directly above the two ends of the base (14), a first support plate (34) being connected to the side of one lower arc plate (32) close to the box body (51), the arc surface of the inner wall of the first support plate (34) being in contact with the lower arc plate (31), and a first support plate (34) being provided on the side of the lower arc plate (32) close to the box body (51). The inner wall of the plate (32) is located on the same arc surface, the stranded wire (16) is placed on the first support plate (34), and the side of the other lower arc plate (32) close to the box body (51) is connected to the second support plate (35), and the arc surface of the side surface of the second support plate (35) and the side surface of the lower arc plate (32) are located on the same arc surface, and the end of the stranded wire (16) close to the axis of the box body (51) is connected to the steel core (17), and the steel core (17) is plugged into the steel sleeve (18), and the length of the steel core (17) is half the length of the steel sleeve (18), and the stranded wire (16) is sleeved with the aluminum sleeve (19), and the aluminum sleeve (19) is placed on the second support plate (35).

Citation Information

Patent Citations

  • Wire crimping / cutting / stripping integrated multifunctional device and working method thereof

    CN111613952A

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    CN117498111A