A hot dip galvanizing device for producing power tower parts
By designing a hot-dip galvanizing device with automatic scraping and fishing mechanism, the problem of the oxidation layer on the surface of the zinc liquid affecting the galvanizing effect is solved, automated operation is achieved, manpower investment is reduced, and galvanizing quality and production efficiency are improved.
Patent Information
- Application Number
- CN202411550140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-11-01
AI Technical Summary
The existing continuous hot-dip galvanizing device has an oxide layer due to the long-term contact between the zinc solution and air, which affects the galvanizing effect and quality, and requires manual scraping, which consumes a lot of manpower.
A hot-dip galvanizing device for the production of power tower parts is designed, including a galvanizing tank, a moving rod, a scraping mechanism, a fishing mechanism and a flip assembly. The scraping mechanism drives the moving rod to move on the galvanizing tank through the worm and the driving motor, and automatically scrapes the oxide layer on the surface of the zinc liquid; the fishing mechanism moves upward through the fixed frame to lift the oxide layer upward; the flip assembly realizes the flip of the moving rod and cleans the oxide layer attached to the rotating plate.
It reduces manpower investment, improves galvanizing effect and quality, realizes automated oxide layer scraping and cleaning, and improves production efficiency.
Smart Images

Figure CN119040784B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of hot-dip galvanizing, in particular to a hot-dip galvanizing device for producing power tower parts. Background Art
[0002] Power towers are mainly composed of steel components. In order to extend the service life of power towers and improve their corrosion resistance, most parts of power towers need to be galvanized. Hot-dip galvanizing is a widely used galvanizing method, which can form a thicker coating on the surface of parts, thus having good corrosion resistance.
[0003] According to the continuous hot-dip galvanizing device and the manufacturing method of hot-dip galvanized steel sheet proposed in the patent document CN202410089058.1, it belongs to the technical field of galvanizing processing, which includes a base, a top plate, a mounting column installed between the base and the top plate, and a circulating track arranged on the top plate, a plurality of moving seats are installed on the circulating track, and a hoisting assembly for controlling the position of the workpiece is arranged on the moving seat, and an acid tank, a washing tank, a drying rack and a galvanizing tank are arranged in sequence on the upper surface of the base along the circulating track, and the hoisting assembly includes an electric push rod installed on the moving seat, a mounting seat installed on the electric push rod, and a clamping rod slidably arranged on the mounting seat at intervals, and a driving assembly for driving adjacent clamping rods to move toward each other is arranged on the mounting seat, and a cleaning assembly for cleaning the workpiece is arranged in the acid tank. This application has the effect of ensuring the quality of the product.
[0004] However, in the continuous hot-dip galvanizing device in the above technology, since the zinc solution inside the galvanizing pool is in contact with the air for a long time, an oxide layer will inevitably be produced on the surface. The oxide layer attached to the surface of the metal parts will affect the galvanizing effect and quality, and needs to be scraped off in time. At present, most workers use handheld push rods to manually scrape the oxide layer on the surface of the zinc liquid, which requires a lot of manpower. Therefore, in view of the above problems, a hot-dip galvanizing device for the production of power tower parts is proposed. Summary of the invention
[0005] In order to make up for the problem that in the continuous hot-dip galvanizing device of the prior art, since the zinc solution inside the galvanizing pool is in contact with the air for a long time, an oxide layer will inevitably be produced on the surface. The oxide layer attached to the surface of the metal parts will affect the galvanizing effect and quality and needs to be scraped off in time. However, most of the workers currently use handheld push rods to manually scrape the oxide layer on the surface of the zinc liquid, which requires a lot of manpower. The present invention proposes a hot-dip galvanizing device for the production of power tower parts.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a hot-dip galvanizing device for producing power tower parts described in the present invention comprises a galvanizing tank, two groups of moving rods are placed inside the galvanizing tank, connecting grooves are opened on the left and right sides of the moving rods, a collar is sleeved on the connecting groove, a scraping mechanism is arranged on the collar, the scraping mechanism is used to drive the moving rod to move on the galvanizing tank to scrape the oxide layer on the surface of the zinc liquid, a scooping mechanism is arranged inside the galvanizing tank, the scooping mechanism is used to scoop up the oxide layer on the surface of the zinc liquid, and flipping components are arranged on the left and right sides of the moving rod, and the flipping component is used to flip the moving rod.
[0007] Preferably, the scraping mechanism includes a worm, the bottom end of the worm is fixedly connected to a second rotating rod, the bottom end of the second rotating rod is fixedly connected to the driving motor, the worm and the worm gear are meshed, the worm gear is sleeved at the middle part of the first rotating rod, the first rotating rod, the worm and the second rotating rod are all rotatably connected to the inside of the mounting shell, the mounting shell is fixedly connected to the left and right sides of the galvanizing tank, the left and right sides of the first rotating rod are provided with opposite threads, the left and right sides of the first rotating rod are threadedly connected to the first moving block, the top of the first moving block is fixedly connected to a connecting rod, the bottom end of the connecting rod close to the first moving block is slidably connected in the through groove, the through groove is provided at the top of the mounting shell, the bottom end of the connecting rod away from the first moving block is fixedly connected to a ring, the top and bottom ends of the moving rod are fixedly connected to a fixed plate, and the fixed plate is rotatably connected to a rotating plate.
[0008] Preferably, the scooping mechanism includes a fixed frame, a plurality of groups of circular holes are provided at the bottom end of the fixed frame, the left and right sides of the fixed frame are fixedly connected to the connecting rod, the side of the connecting rod away from the fixed frame is inserted on the insertion rod, the bottom end of the insertion rod is fixedly connected to the protrusion, the protrusion is fixedly connected to the galvanized groove, a first spring is sleeved on the outer side of the insertion rod, the top and bottom ends of the first spring are fixedly connected to the connecting rod and the protrusion respectively, the bottom end of the connecting rod away from the fixed frame side abuts against the fixed rod, the bottom end of the fixed rod is fixedly connected to the second moving block, and the second moving block is threadedly connected to the second rotating rod.
[0009] Preferably, the flip assembly includes a long rod, which is inserted into the inside of the moving rod and fixedly connected to the moving rod. Gears are fixedly connected to the left and right sides of the long rod, which are meshed with racks, and the racks are fixedly connected to the inner wall of the galvanizing trough. The left and right sides of the long rod are slidably connected in a U-shaped slide groove, and the U-shaped slide groove is opened on the inner walls of the left and right sides of the galvanizing trough.
[0010] Preferably, a first fixing hole is opened on the side of the connecting rod away from the fixed frame, a fixing column is inserted in the first fixing hole, a ring is fixedly connected to the fixing column, the side of the fixing column away from the connecting rod is inserted on the connecting rod, the side of the ring away from the connecting rod is fixedly connected to the second spring, the side of the second spring away from the ring is fixedly connected to the connecting rod, and the second spring is sleeved on the outside of the fixing column.
[0011] Preferably, the fixed plate and the rotating plate are both L-shaped, and the rotating plate is provided with an inclined surface.
[0012] Preferably, a mounting groove is provided inside the rotating plate, and a counterweight block is fixedly connected inside the mounting groove.
[0013] Preferably, a second fixing hole is formed at the top end of the connecting rod, and the second fixing hole is located directly above the insertion rod.
[0014] Preferably, a plurality of groups of connecting columns are inserted on the fixing rod, the bottom ends of the connecting columns are fixedly connected to the supporting bottom plate, and the supporting bottom plate is fixedly connected to the galvanizing tank.
[0015] Preferably, the connecting rod is designed in a U-shape, and a supporting pulley is fixedly connected to the middle portion of the connecting rod, and the supporting pulley is in contact with the top end of the galvanizing tank.
[0016] The present invention is beneficial in that:
[0017] 1. The present invention realizes that the oxide layer on the surface of the zinc liquid is automatically scraped off by the rotating plate at the bottom of the moving rod before the metal parts are placed in the galvanizing tank through the structural design of the scraping mechanism, so as to reduce the input of manpower, and solves the problem that the continuous hot-dip galvanizing device in the above-mentioned technology will inevitably produce an oxide layer on the surface due to the long-term contact of the zinc solution in the galvanizing tank with the air. The oxide layer adheres to the surface of the metal parts and affects the galvanizing effect and quality, which needs to be scraped off in time. At present, most of the workers manually scrape off the oxide layer on the surface of the zinc liquid by holding a push rod, which requires more manpower;
[0018] 2. The present invention adopts the structural design of the scooping mechanism. After the rotating plate scrapes off the oxide layer on the surface of the zinc liquid, the oxide layer will be pushed by the rotating plate to gather on the front and rear sides of the galvanizing tank. At this time, the fixed frame moves upward to salvage the oxide layer gathered on the front and rear sides of the galvanizing tank for easy cleaning.
[0019] 3. The present invention realizes the function of flipping the moving rod when the moving rod moves on the galvanizing tank through the structural design of the flip assembly. After a group of rotating plates on the bottom end of the moving rod scrape off the oxide layer on the surface of the zinc liquid, the oxide layer will inevitably adhere to the rotating plate. The rotating plate is flipped up to facilitate scraping and cleaning of the attached oxide layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the structure of the outer side of the installation shell of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the inner side of the installation shell of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the mobile rod of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure inside the installation housing of the present invention;
[0026] Figure 6 It is a schematic diagram of the connection structure of the first moving block of the present invention;
[0027] Figure 7 It is a schematic cross-sectional structure diagram of the moving rod of the present invention;
[0028] Figure 8 It is a schematic diagram of the connection structure of the fixing frame of the present invention;
[0029] Fig. 9 It is a schematic diagram of the top view of the galvanizing tank of the present invention;
[0030] In the figure: 1, galvanized groove; 20, moving rod; 21, connecting groove; 22, fixed plate; 23, rotating plate; 24, collar; 25, connecting rod; 26, first moving block; 27, through groove; 28, mounting shell; 29, first rotating rod; 30, worm gear; 31, worm; 32, second moving block; 33, second rotating rod; 34, fixed rod; 35, driving motor; 36, bump; 37, plug rod; 38, first spring; 39, first fixing hole; 40, second fixing hole; 41, connecting rod; 42, fixing frame; 43, round hole; 44, fixing column; 45, round ring; 46, second spring; 47, supporting pulley; 48, long rod; 49, gear; 50, rack; 51, U-shaped slide groove; 52, connecting column; 53, supporting bottom plate; 55, counterweight; 56, mounting groove. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0032] See also Figure 1 - Fig. 9 As shown, a hot-dip galvanizing device for producing power tower parts comprises a galvanizing tank 1, two groups of moving rods 20 are placed inside the galvanizing tank 1, connecting grooves 21 are provided on the left and right sides of the moving rods 20, a collar 24 is sleeved on the connecting groove 21, a scraping mechanism is provided on the collar 24, the scraping mechanism is used to drive the moving rods 20 to move on the galvanizing tank 1, and scrape off the oxide layer on the surface of the zinc liquid, a scooping mechanism is provided inside the galvanizing tank 1, the scooping mechanism is used to scoop up the oxide layer on the surface of the zinc liquid, and a flipping assembly is provided on the left and right sides of the moving rods 20, and the flipping assembly is used to flip the moving rods 20;
[0033] The scraping mechanism includes a worm 31, a second rotating rod 33 is welded and fixed at the bottom end of the worm 31, the bottom end of the second rotating rod 33 is connected to the output shaft of the driving motor 35, the worm 31 is meshed with the worm wheel 30, the worm wheel 30 is sleeved on the middle part of the first rotating rod 29, the first rotating rod 29, the worm 31 and the second rotating rod 33 are all rotatably connected inside the mounting shell 28, the mounting shell 28 is welded and fixed on the left and right sides of the galvanizing tank 1, the left and right sides of the first rotating rod 29 are provided with opposite threads, the left and right sides of the first rotating rod 29 are threadedly connected with the first moving block 26, the top of the first moving block 26 is welded and fixed with a connecting rod 25, the bottom end of the connecting rod 25 close to the first moving block 26 is slidably connected in the through groove 27, the through groove 27 is provided at the top of the mounting shell 28, the bottom end of the connecting rod 25 away from the first moving block 26 is welded and fixed with a collar 24, the top and bottom ends of the moving rod 20 are all welded and fixed with a fixed plate 22, and the fixed plate 22 is rotatably connected with the rotating plate 23;
[0034] The scooping mechanism includes a fixed frame 42, and a plurality of groups of circular holes 43 are provided at the bottom end of the fixed frame 42. The left and right sides of the fixed frame 42 are fixed to the connecting rod 41 by welding. The fixed frame 42 is designed in a trapezoidal shape so that the oxide layer can be concentrated at the bottom end of the fixed frame 42. The connecting rod 41 is inserted on the plug rod 37 away from the fixed frame 42. The bottom end of the plug rod 37 is welded and fixed to the protrusion 36. The protrusion 36 is fixed to the galvanizing tank 1 by welding. The outer side of the plug rod 37 is sleeved with a first spring 38. The top and bottom ends of the first spring 38 are welded and fixed to the connecting rod 41 and the protrusion 36 respectively. The bottom end of the connecting rod 41 away from the fixed frame 42 abuts against the fixed rod 34. The bottom end of the fixed rod 34 is welded and fixed to the second moving block 32. The second moving block 32 is threadedly connected to the second rotating rod 33.
[0035] The flip assembly includes a long rod 48, which is inserted into the interior of the moving rod 20, and the long rod 48 is welded and fixed to the moving rod 20. Gears 49 are welded and fixed on both the left and right sides of the long rod 48, and the gears 49 are meshed with racks 50. The racks 50 are welded and fixed on the inner wall of the galvanizing tank 1. The left and right sides of the long rod 48 are slidably connected in U-shaped chutes 51, and the U-shaped chutes 51 are opened on the inner walls of the left and right sides of the galvanizing tank 1.
[0036] During operation, the oxide layer on the surface of the zinc liquid is automatically scraped off by the rotating plate 23 on the bottom end of the moving rod 20 to reduce the input of manpower. When it is necessary to scrape off the oxide layer on the surface of the zinc liquid inside the galvanizing tank 1, the second rotating rod 33 is first driven to rotate by the driving motor 35, and the worm 31 connected to the top of the second rotating rod 33 will rotate synchronously. The worm 31 drives the worm wheel 30 to rotate by meshing with the worm wheel 30 during the rotation process. The worm wheel 30 is sleeved on the middle part of the first rotating rod 29, so the worm wheel 30 can drive the first rotating rod 29 to rotate inside the mounting shell 28. Since the threads on the left and right sides of the first rotating rod 29 have opposite rotation directions, the first moving blocks 26 threadedly connected to the left and right sides of the first rotating rod 29 will move in the opposite direction. During the movement of the first moving block 26, the connecting rod 25 connected to its top will be driven to move. The bottom end of the other side of the rod 25 is connected with the collar 24, and the collar 24 is sleeved on the connecting groove 21. Driven by the two groups of collars 24 on the left and right sides of the moving rod 20, the moving rod 20 can move on the surface of the galvanizing tank 1. During the movement of the moving rod 20, the rotating plate 23 at the bottom end thereof can scrape off the oxide layer on the surface of the zinc liquid and push the oxide layer to the front and rear sides of the galvanizing tank 1. Similarly, the reverse rotation of the driving motor 35 can move the moving rod 20 back to its original position. At this point, the operation of scraping off the oxide layer on the surface of the zinc liquid is completed. The side of the connecting rod 25 close to the first moving block 26 slides in the through groove 27 and keeps in contact with the inner wall of the through groove 27, so as to guide the first moving block 26 through the abutment between the connecting rod 25 and the inner wall of the through groove 27, thereby ensuring that the first moving block 26 can stably move on the first rotating rod 29.
[0037] Through the structural design of the scooping mechanism, after the rotating plate 23 scrapes off the oxide layer on the surface of the zinc liquid, the oxide layer will be pushed by the rotating plate 23 to gather on the front and rear sides of the galvanizing tank 1. At this time, by moving the fixed frame 42 upward, the oxide layer gathered on the front and rear sides of the galvanizing tank 1 can be salvaged for cleaning. While the driving motor 35 drives the worm 31 to rotate, the second moving block 32 threadedly connected to the second rotating rod 33 will also move upward. When the second moving block 32 moves, it will drive the fixed rods 34 fixed on its front and rear sides to rise synchronously. When the fixed rod 34 rises to the position of the bottom end of the connecting rod 41, the fixed rod 34 continues to move upward to push the connecting rod 41 to move upward, and the first spring 38 It will be stretched, and the other side of the connecting rod 41 is inserted into the inside of the galvanizing tank 1 and connected to the fixed frame 42. Therefore, when the connecting rod 41 moves upward, it will drive the fixed frame 42 to move upward, and the fixed frame 42 can scoop up the oxide layer. The fixed frame 42 is trapezoidal in design and has multiple groups of round holes 43 on the fixed frame 42, so that the zinc liquid can flow back to the inside of the galvanizing tank 1 through the round holes 43 to reduce the loss of zinc liquid. At this time, it is only necessary to scrape the oxide layer on the fixed frame 42. Since the rotating plate 23 is rotatably connected to the fixed plate 22, when the fixed frame 42 starts to move upward, the fixed frame 42 will not abut against the rotating plate 23 to ensure that the fixed frame 42 can smoothly return to its original position.
[0038] Through the structural design of the flipping assembly, the function of flipping the moving rod 20 when the moving rod 20 moves on the galvanizing tank 1 is realized. After a group of rotating plates 23 on the bottom end of the moving rod 20 scrapes off the oxide layer on the surface of the zinc liquid, an oxide layer will inevitably adhere to the rotating plate 23. The rotating plate 23 is flipped up to facilitate scraping and cleaning the attached oxide layer. In the process of the moving rod 20 driven by the ring 24, the gear 49 fixed on the long rod 48 will mesh with the rack 50 and rotate, so that the group of rotating plates 23 originally located at the bottom end of the moving rod 20 can be flipped up to facilitate scraping off the oxide layer attached to the rotating plate 23, so that the rotating plate 23 can be kept clean for the next scraping operation. Example
[0039] See also Figure 1 - Fig. 9 As shown, compared with Example 1, as another embodiment of the present invention, a first fixing hole 39 is opened on the side of the connecting rod 41 away from the fixing frame 42, a fixing column 44 is inserted in the first fixing hole 39, a ring 45 is welded and fixed on the fixing column 44, a side of the fixing column 44 away from the connecting rod 41 is inserted on the connecting rod 25, a side of the ring 45 away from the connecting rod 41 is welded and fixed with a second spring 46, a side of the second spring 46 away from the ring 45 is fixed to the connecting rod 25 by welding, and the second spring 46 is sleeved on the outer side of the fixing column 44;
[0040] During operation, when the connecting rod 41 drives the fixed frame 42 to move upward to the maximum height, in order to avoid pushing the connecting rod 41 downward to move when scraping the oxide layer in the fixed frame 42, the fixed column 44 inserted on the connecting rod 25 is inserted into the first fixing hole 39, and the fixing column 44 is abutted against the inner wall of the first fixing hole 39 to prevent the connecting rod 41 from moving downward. A second spring 46 is sleeved on the fixing column 44, so that the fixing column 44 can slide in the connecting rod 25 to avoid interference between the fixing column 44 and the connecting rod 41 during the rising process.
[0041] The fixed plate 22 and the rotating plate 23 are both L-shaped, and the rotating plate 23 is provided with an inclined surface;
[0042] During operation, the fixed plate 22 and the rotating plate 23 are both L-shaped. When the moving rod 20 returns to its original position, the two sets of rotating plates 23 will contact each other to ensure that the rotating plates 23 can scrape off the oxide layer on the entire surface of the zinc liquid, avoiding dead angles between the two sets of moving rods 20. In addition, a slope is provided on the bottom end of the rotating plate 23 to better scrape off the oxide layer on the surface of the zinc liquid.
[0043] The rotating plate 23 is provided with a mounting groove 56, and a counterweight 55 is welded and fixed inside the mounting groove 56;
[0044] During operation, the counterweight block 55 is fixed inside the mounting groove 56. The design of the counterweight block 55 allows a set of rotating plates 23 at the bottom to quickly rotate to the correct position under the action of gravity, so as to scrape off the oxide layer on the surface of the zinc liquid.
[0045] A second fixing hole 40 is formed at the top of the connecting rod 41, and the second fixing hole 40 is located directly above the insertion rod 37;
[0046] During operation, the second fixing hole 40 is located directly above the insertion rod 37. When the connecting rod 41 moves downward, the top portion of the insertion rod 37 can be inserted into the second fixing hole 40, so that the connecting rod 41 is fixed by the abutment between the insertion rod 37 and the inner wall of the second fixing hole 40, so that the connecting rod 41 can remain stable and will not shake easily.
[0047] A plurality of connecting columns 52 are inserted on the fixing rod 34, and the spacing between the plurality of connecting columns 52 is the same. The bottom ends of the connecting columns 52 are fixed to the supporting bottom plate 53 by welding, and the supporting bottom plate 53 is fixed to the galvanizing tank 1 by welding.
[0048] During operation, the top end of the connecting column 52 is inserted into the fixing rod 34 . When the fixing rod 34 rises or falls, the connecting column 52 ensures the stability of the fixing rod 34 during the movement.
[0049] The connecting rod 25 is designed in a U-shaped shape, and a supporting pulley 47 is welded and fixed to the middle of the connecting rod 25, and the supporting pulley 47 is in contact with the top of the galvanizing tank 1;
[0050] During operation, a support pulley 47 is fixed at the middle position of the connecting rod 25. The supporting pulley 47 slides on the galvanizing tank 1 to support the connecting rod 25, so that the connecting rod 25 can move more smoothly on the galvanizing tank 1.
[0051] Working principle: First, the hanger moves the processed metal parts to the top of the galvanizing tank 1. Since the surface of the zinc liquid inside the galvanizing tank 1 is in contact with the air for a long time, an oxide layer will inevitably be produced. In order to ensure that the metal parts will not contact the oxide layer, the second rotating rod 33 inside the mounting housing 28 is driven to rotate by starting the driving motor 35. The top of the second rotating rod 33 is connected to the worm 31. Therefore, when the second rotating rod 33 rotates, the worm 31 will also rotate synchronously. When the worm 31 rotates, it will drive the worm wheel 30 meshing with it to rotate, and the first moving blocks 26 threadedly connected to the left and right sides of the first rotating rod 29 will move in the opposite direction. In the process of gradually moving away from each other, the two groups of first moving blocks 26 will move in the opposite direction. Since the left and right sides of the moving rod 20 are connected together with the first moving block 26 through the collar 24 and the connecting rod 25, the two groups of moving rods 20 will gradually move away from each other. During the movement of the moving rod 20, the rotating plate 23 on the bottom end of the moving rod 20 can scrape off the oxide layer on the surface of the zinc liquid and push it to the front and rear sides of the galvanizing tank 1. At this time, the zinc liquid that has not been oxidized by the air can be exposed again, and then the metal parts are slowly placed into the interior of the galvanizing tank 1 through the hanger until the metal parts are completely submerged in the zinc liquid. After a period of time, the metal parts can be taken out of the zinc liquid. At this time, the drive motor 35 is started again to rotate it in the opposite direction, and the moving rod 20 will return to its original position for the next scraping operation.
[0052] When the oxide layer on the surface of the zinc liquid is pushed to the front and rear sides of the galvanizing tank 1 by the rotating plate 23, in order to prevent the oxide layer from continuing to accumulate on the surface of the zinc liquid, the connecting rod 41 will drive the fixed frame 42 to move upward, and the fixed frame 42 will be initially below the zinc liquid surface. When the fixed frame 42 moves upward, the oxide layer can be salvaged. The fixed frame 42 is designed as a trapezoid as a whole, so that the oxide layer can be concentrated at the bottom of the fixed frame 42, and the excess zinc liquid will flow back to the galvanizing tank 1 through the multiple groups of circular holes 43 opened on the fixed frame 42 to reduce the loss of zinc liquid. At this time, it is only necessary to scrape off the oxide layer in the fixed frame 42.
[0053] When the moving rod 20 is moving, a group of rotating plates 23 located at the bottom end will inevitably be attached with an oxide layer. When the moving rod 20 moves to the rack 50, the gear 49 can be engaged with the rack 50 to drive the moving rod 20 to rotate as a whole, so that the group of rotating plates 23 originally located at the bottom end of the moving rod 20 can be flipped upwards, and the group of rotating plates 23 originally located at the top end will rotate to the bottom end of the moving rod 20, so as to scrape off the oxide layer attached to the rotating plates 23, so that in the next scraping operation of the rotating plates 23, the oxide layer attached to the rotating plates 23 will not fall back into the galvanizing tank 1.
[0054] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A hot dip galvanizing device for producing power tower parts, comprising a galvanizing tank (1), characterized in that: Two groups of moving rods (20) are placed inside the galvanizing tank (1), and connecting grooves (21) are provided on both left and right sides of the moving rods (20). A sleeve (24) is sleeved on the connecting groove (21), and a scraping mechanism is provided on the sleeve (24). The scraping mechanism is used to drive the moving rods (20) to move on the galvanizing tank (1) to scrape off the oxide layer on the surface of the zinc liquid. A scooping mechanism is provided inside the galvanizing tank (1), and the scooping mechanism is used to scoop up the oxide layer on the surface of the zinc liquid. Turning components are provided on both left and right sides of the moving rods (20), and the turning components are used to turn the moving rods (20); The scraping mechanism comprises a worm (31), the bottom end of the worm (31) is fixedly connected to a second rotating rod (33), the bottom end of the second rotating rod (33) is fixedly connected to a driving motor (35), the worm (31) is meshed with a worm wheel (30), the worm wheel (30) is sleeved on the middle part of the first rotating rod (29), the first rotating rod (29), the worm (31) and the second rotating rod (33) are all rotatably connected inside a mounting shell (28), the mounting shell (28) is fixedly connected to the left and right sides of the galvanizing tank (1), and the left and right sides of the first rotating rod (29) are provided with opposite screw threads. The first rotating rod (29) is threadedly connected to the first moving block (26) on both sides, the top of the first moving block (26) is fixedly connected to a connecting rod (25), the bottom end of the connecting rod (25) close to the first moving block (26) is slidably connected in a through groove (27), the through groove (27) is opened at the top of the mounting shell (28), the bottom end of the connecting rod (25) away from the first moving block (26) is fixedly connected to a collar (24), the top and bottom ends of the moving rod (20) are fixedly connected to a fixed plate (22), and the fixed plate (22) is rotatably connected to a rotating plate (23).
2. A hot dip galvanizing device for producing power tower parts according to claim 1, characterized in that: The scooping mechanism comprises a fixed frame (42), a plurality of groups of round holes (43) are formed at the bottom end of the fixed frame (42), the left and right sides of the fixed frame (42) are fixedly connected to the connecting rod (41), the side of the connecting rod (41) away from the fixed frame (42) is inserted into the insertion rod (37), the bottom end of the insertion rod (37) is fixedly connected to the protrusion (36), the protrusion (36) is fixedly connected to the galvanized tank (1), the outer side of the insertion rod (37) is sleeved with a first spring (38), the top and bottom ends of the first spring (38) are fixedly connected to the connecting rod (41) and the protrusion (36) respectively, the bottom end of the connecting rod (41) away from the fixed frame (42) abuts against the fixed rod (34), the bottom end of the fixed rod (34) is fixedly connected to the second moving block (32), and the second moving block (32) is threadedly connected to the second rotating rod (33).
3. The hot-dip galvanizing device for producing power tower parts according to claim 1, characterized in that: The flip assembly comprises a long rod (48), the long rod (48) is inserted into the interior of the moving rod (20), the long rod (48) is fixedly connected to the moving rod (20), the left and right sides of the long rod (48) are fixedly connected with gears (49), the gears (49) are meshed with racks (50), the racks (50) are fixedly connected to the inner wall of the galvanizing tank (1), the left and right sides of the long rod (48) are slidably connected to U-shaped slide grooves (51), and the U-shaped slide grooves (51) are opened on the inner walls of the left and right sides of the galvanizing tank (1).
4. A hot dip galvanizing device for producing power tower parts according to claim 2, characterized in that: A first fixing hole (39) is formed on a side of the connecting rod (41) away from the fixing frame (42); a fixing column (44) is inserted into the first fixing hole (39); a circular ring (45) is fixedly connected to the fixing column (44); a side of the fixing column (44) away from the connecting rod (41) is inserted into the connecting rod (25); a side of the circular ring (45) away from the connecting rod (41) is fixedly connected to a second spring (46); a side of the second spring (46) away from the circular ring (45) is fixedly connected to the connecting rod (25); and the second spring (46) is sleeved on the outside of the fixing column (44).
5. The hot-dip galvanizing device for producing power tower parts according to claim 1, characterized in that: The fixed plate (22) and the rotating plate (23) are both L-shaped, and the rotating plate (23) is provided with an inclined surface.
6. A hot dip galvanizing device for producing power tower parts according to claim 5, characterized in that: A mounting groove (56) is provided inside the rotating plate (23), and a counterweight block (55) is fixedly connected inside the mounting groove (56).
7. A hot dip galvanizing device for producing power tower parts according to claim 4, characterized in that: A second fixing hole (40) is formed at the top end of the connecting rod (41), and the second fixing hole (40) is located directly above the insertion rod (37).
8. A hot dip galvanizing device for producing power tower parts according to claim 2, characterized in that: A plurality of groups of connecting columns (52) are inserted on the fixing rod (34), the bottom ends of the connecting columns (52) are fixedly connected to a supporting bottom plate (53), and the supporting bottom plate (53) is fixedly connected to the galvanizing tank (1).
9. A hot dip galvanizing device for producing power tower parts according to claim 1, characterized in that: The connecting rod (25) is designed in a U-shaped shape, and a supporting pulley (47) is fixedly connected to the middle of the connecting rod (25), and the supporting pulley (47) is in contact with the top end of the galvanizing tank (1).
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