Integrated ceiling device for building decoration

By designing automatic installation mechanism, automatic collection mechanism and self-cleaning mechanism in the integrated ceiling device, and using components such as horizontal keel, longitudinal keel, docking frame, extension plate and electric guide rail, the highly integrated automation of the ceiling is achieved, solving the problem of inconvenient ceiling cleaning in the existing technology, and improving construction efficiency and cleaning effect.

CN119041624BActive Publication Date: 2025-03-11SUZHOU HAIYIDA BUILDING DECORATION CO LTD
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Patent Information

Application Number
CN202411464250.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-03-11
Estimated Expiration
2044-10-21

AI Technical Summary

Technical Problem

The existing integrated ceiling devices have problems such as single function and inconvenient cleaning during the cleaning process, especially high-rise areas and hidden areas are difficult to reach, resulting in incomplete cleaning, affecting the quality and aesthetics of the indoor environment, and also pose safety risks and high costs.

Method used

An integrated ceiling device is designed, using an automatic installation mechanism, an automatic collection mechanism and a self-cleaning mechanism. Through the transverse keel, longitudinal keel, docking frame, extension plate and electric guide rail, the ceiling is highly integrated automation, and the installation and cleaning process is automated, including the coordinated work of components such as push cylinders, electric rotors, micro cylinders, magnetic blocks, cleaner boxes and cleaning scrapers.

Benefits of technology

It realizes automatic installation and efficient cleaning of suspended ceilings, significantly improves construction efficiency and convenience, solves the problem of inconvenience in cleaning high-rise areas, reduces the safety risks and costs of manual cleaning, and ensures the thoroughness and aesthetics of cleaning.

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Abstract

The present invention relates to the technical field of integrated ceilings, and proposes an integrated ceiling device for building decoration, comprising a plurality of longitudinal keel frames, two transverse keel frames and a plurality of silos, wherein the plurality of longitudinal keel frames and the silos are equidistantly arranged in a linear array, and the two transverse keel frames are symmetrically arranged, thereby realizing highly integrated automation of ceiling installation. During the automated installation stage, the gusset plates automatically fall and are pushed to the installation grooves under the coordinated action of gravity and a pushing cylinder, and the electric turntable and the inclined top block cooperate to push the gusset plates to be continuously installed. The silos and the baffle plates ensure orderly supply and positioning of the gusset plates, and the reset spring realizes rapid reset of the baffle plates. The various components work closely together to form an efficient and stable installation process, thereby realizing automation and intelligence of ceiling installation, and significantly improving construction efficiency and convenience. Through the above technical scheme, the problems of single function and inconvenient cleaning in the prior art are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of integrated ceilings, and in particular to an integrated ceiling device for building decoration. Background Art

[0002] With the rapid development of the modern building decoration industry, integrated ceiling devices have been favored for their unique advantages. Combining beauty and functionality, they not only greatly enrich the visual effect of the interior space, but also significantly improve the comfort of the living environment. Integrated ceilings integrate multiple functions into one through modular design, optimize the use of space, and effectively save installation and maintenance costs. Their unique installation method and diverse style options can easily match various decoration styles. They can be used for work or installation to meet the personalized needs of different users. At the same time, integrated ceilings use high-quality materials to ensure the durability and safety of the product.

[0003] In the existing technology, ceiling cleaning mostly relies on manual operation. Although it can meet basic cleaning needs, it has obvious deficiencies in integration and automation. Workers need to use tools such as ladders or scaffolding to manually wipe the ceiling surface. This is not only labor-intensive and inefficient, but also difficult to reach high places and hidden areas, resulting in incomplete cleaning, affecting the quality and aesthetics of the indoor environment. In addition, manual cleaning also faces safety risks, which increases the difficulty and cost of the operation. Summary of the invention

[0004] The invention provides an integrated ceiling device for building decoration, which solves the problems of single function and inconvenience in cleaning in the related art.

[0005] The technical solution of the present invention is as follows:

[0006] It comprises a plurality of longitudinal keels, two transverse keels and a plurality of silos, wherein the plurality of longitudinal keels and silos are arranged equidistantly in a linear array, the two transverse keels are arranged symmetrically, the interiors of the two transverse keels are both installed with electric guide rails, the interiors of the plurality of longitudinal keels are both provided with slide grooves, the interior of one of the electric guide rails is slidably connected with an extension plate, the interior of the other electric guide rail is slidably connected with a docking frame, the docking frame is fixedly connected to the extension plate, and the extension plate is fixedly provided with an automatic installation mechanism;

[0007] The automatic installation mechanism includes a pushing cylinder, the output end of the pushing cylinder is fixedly connected to a coaxially arranged push rod, one end of the push rod is fixedly provided with a push block, the docking frame is fixedly connected to a vertical plate, the pushing cylinder is installed on the vertical plate, the bottom of the docking frame and the extension plate are both installed with four symmetrically arranged micro cylinders, the output end of the micro cylinder is fixedly connected to a coaxially arranged telescopic rod, the bottom end of the telescopic rod is installed with an electric turntable, and the docking frame is provided with a blanking opening running through it.

[0008] Preferably, a material trough is provided inside the material silo, a plurality of buckle plates are placed inside the material trough, two symmetrically arranged telescopic slots are provided inside the material silo, a material baffle plate is slidably connected inside the telescopic slot, one side of the material baffle plate and the side wall of the telescopic slot are commonly connected with a return spring, two symmetrically arranged inclined top blocks are fixedly provided on the top of the docking frame, one side of the inclined top block is inclined, and the shape and size of the drop-out port are the same as those of the buckle plate.

[0009] Preferably, an automatic collecting mechanism is fixedly provided on the docking frame, and the automatic collecting mechanism includes an upper sprocket and a lower sprocket, a pad is fixedly connected to one side of the vertical plate, a transmission motor is installed on the top of the pad, the output end of the transmission motor is fixedly connected to a coaxially arranged transmission rod through a coupling, the transmission rod is rotatably installed inside the vertical plate, the upper sprocket is fixedly sleeved on the outer peripheral surface of the transmission rod, the lower sprocket is rotatably installed on the vertical plate, and a chain is commonly sleeved on the upper sprocket and the lower sprocket.

[0010] Preferably, a connecting plate is fixedly provided on the chain, a rotating motor is installed on the connecting plate, the output of the rotating motor is fixedly connected to a coaxially arranged feeding rod through a coupling, two symmetrically arranged transmission rollers are rotatably installed on the connecting plate, one of the transmission rollers is coaxially fixedly connected to the feeding rod, the feeding rod is rotatably installed inside the connecting plate, a feeding belt is jointly sleeved on the outer circumferential surfaces of the two transmission rollers, a tensioning device is provided on the two transmission rollers, and a magnetic suction block is fixedly provided on the feeding belt.

[0011] Preferably, two symmetrically arranged side baffles are fixedly provided on the vertical plate, and two symmetrically arranged electric rollers are rotatably installed on the two side baffles. A second synchronous belt is commonly sleeved on the outer circumference of the two electric rollers, and a tensioning device is provided on the two electric rollers.

[0012] Preferably, a support rod is fixedly connected to one side of the vertical plate, a driving motor is installed on the support rod, and the output end of the driving motor is fixedly connected to a coaxially arranged rotating shaft through a coupling, a stabilizing rod is fixedly provided on one side of the vertical plate, the rotating shaft is rotatably installed inside the stabilizing rod, a first bevel gear is fixedly sleeved on the outer periphery of the rotating shaft, a round rod and a rotating rod are rotatably installed on the two side baffles together, a flap is fixedly sleeved on the outer periphery of the round rod, a second bevel gear is fixedly sleeved on the outer periphery of the rotating rod, the second bevel gear is meshed with the first bevel gear, a first synchronous belt is jointly sleeved between the rotating rod and the round rod through a synchronous wheel, and a second synchronous belt is jointly fixedly sleeved on the outer periphery of each two of the electric rotating wheels located below the extension plate.

[0013] Preferably, a self-cleaning mechanism is fixedly provided on the docking frame, and the self-cleaning mechanism includes a detergent box, an extrusion block is slidably provided inside the detergent box, fixed support plates are fixedly provided on the two side baffles, the detergent box is fixedly connected to the two fixed support plates, and the tops of the two side baffles are fixedly connected to two symmetrically arranged fixed blocks, and movable rods are installed inside the two fixed blocks to rotate together.

[0014] Preferably, a reciprocating screw is fixedly sleeved on the outer circumference of one of the movable rods, a worm is fixedly nested inside one of the electric rollers, a turbine is fixedly sleeved on the outer circumference of one of the movable rods, the turbine is meshingly connected to the worm, a movable block is threadedly sleeved on the reciprocating screw, the movable block is slidably connected to the inside of the fixed support plate, a slider is slidably sleeved on the outer circumference of one of the movable rods, and a cleaning scraper is fixedly connected to the slider and the movable block.

[0015] The working principle and beneficial effects of the present invention are:

[0016] 1. The present invention realizes highly integrated automation of ceiling installation through the setting of automatic installation mechanism and other structures, through the horizontal keel frame, longitudinal keel frame, docking frame, extension plate and electric guide rail and other mechanisms. During installation, first, the horizontal keel frame and the docking frame are firmly installed, and then the hopper and the longitudinal keel frame are arranged. In the automated installation stage, the gusset plate automatically falls and is pushed to the installation groove under the coordinated action of gravity and the pushing cylinder. The electric turntable and the inclined top block cooperate to promote the continuous installation of the gusset plate. The hopper and the baffle plate ensure the orderly supply and limitation of the gusset plate. The reset spring realizes the rapid reset of the baffle plate. The various components work closely together to form an efficient and stable installation process, realizing the automation and intelligence of the ceiling installation, and significantly improving the construction efficiency and convenience.

[0017] 2. In the present invention, the automatic collecting mechanism and other structures are set up and integrated inside the ceiling. The remote control can be simply operated to rotate the motor and the transmission roller to drive the feeding belt to circulate. The magnetic block effectively adsorbs the gusset plate and rises accordingly. Through the coordinated action of the chain and the synchronous belt, the gusset plate is flipped and finally falls into the silo. In this process, the magnetic effect ensures the stable adsorption and smooth release of the gusset plate. The staggered design of the drop port and the position of the magnetic block improves the collecting efficiency. The cooperation of the electric turntable and the second synchronous belt realizes the continuous and automatic collection of the gusset plates, and the electric guide rail drives the docking frame and the extension plate to move accurately to the next collecting position. It not only solves the problem of inconvenient cleaning of high-rise ceilings, but also greatly improves the automation of ceiling maintenance.

[0018] 3. In the present invention, through the setting of structures such as the self-cleaning mechanism, the rotational force is converted into linear motion by utilizing the transmission of the second synchronous belt and the worm gear turbine, and the movable block is driven to drive the cleaning scraper to move back and forth on the surface of the gusset plate. During the cleaning process, the cleaning scraper cooperates with the pressure block to make the detergent atomized and evenly sprayed on the surface of the gusset plate. At the same time, the cleaning scraper adopts a two-way material design, one side absorbs the detergent to adsorb dust, and the other side performs deep cleaning to ensure the cleaning effect. In addition, the extended design of the cleaning scraper avoids cleaning blind spots and ensures the integrity and continuity of cleaning. This mechanism not only improves the cleaning efficiency, but also realizes the precise use of detergents, achieving efficient and thorough cleaning effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the automatic installation mechanism structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal structure of the silo of the present invention;

[0023] Figure 4 This is a schematic diagram of the automatic collecting mechanism structure of the present invention;

[0024] Figure 5 This is a structural schematic diagram of the automatic collecting mechanism of the present invention from another perspective;

[0025] Figure 6 This is a schematic diagram of the structure of the self-cleaning mechanism of the present invention;

[0026] Figure 7 A half-section view of a silo according to the present invention;

[0027] Figure 8 This is a schematic diagram of the gusset plate structure of the present invention;

[0028] Fig. 9 For the present invention Figure 2 The number A in the figure is an enlarged view.

[0029] In the figure: 1, automatic installation mechanism; 101, push rod; 102, telescopic rod; 103, micro cylinder; 104, electric turntable; 105, docking frame; 106, inclined ejector block; 107, baffle plate; 108, return spring; 109, push cylinder; 110, push block; 111, drop opening;

[0030] 2. Automatic collecting mechanism; 201. Lower sprocket; 202. Drive roller; 203. Feeding belt; 204. Magnetic block; 205. Chain; 206. Turn plate; 207. Support rod; 208. Driving motor; 209. Rotating shaft; 210. Rotating rod; 211. First bevel gear; 212. Second bevel gear; 213. First synchronous belt; 214. Round rod; 215. Side baffle; 216. Upper sprocket; 217. Connecting plate; 218. Second synchronous belt; 219. Electric roller; 220. Stabilizing rod;

[0031] 3. Self-cleaning mechanism; 301. Cleaning scraper; 302. Detergent box; 303. Worm; 304. Turbine; 305. Reciprocating screw; 306. Movable block; 307. Fixed support plate; 308. Extrusion block; 309. Fixed block; 310. Movable rod;

[0032] 4. Longitudinal keel frame; 5. Horizontal keel frame; 6. Extension plate; 7. Silo; 8. Clamp plate; 9. Electric guide rail; 10. Vertical plate; 11. Remote control. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0034] like Figure 1 to Figure 9As shown, the present embodiment proposes an integrated ceiling device for building decoration, including a plurality of longitudinal keel frames 4, two transverse keel frames 5 and a plurality of silos 7, wherein the plurality of longitudinal keel frames 4 and the silos 7 are arranged equidistantly in a linear array, the two transverse keel frames 5 are arranged symmetrically, electric guide rails 9 are installed inside the two transverse keel frames 5, and slide grooves are provided inside the plurality of longitudinal keel frames 4, wherein an extension plate 6 is slidably connected to the interior of one of the electric guide rails 9, and a docking frame 105 is slidably connected to the interior of the other electric guide rail 9, the docking frame 105 is fixedly connected to the extension plate 6, and an automatic installation device is fixedly provided on the extension plate 6. The automatic installation mechanism 1 includes a pushing cylinder 109, an output end of the pushing cylinder 109 is fixedly connected to a coaxially arranged push rod 101, one end of the push rod 101 is fixedly provided with a push block 110, a docking frame 105 is fixedly connected to a vertical plate 10, the pushing cylinder 109 is installed on the vertical plate 10, four symmetrically arranged micro cylinders 103 are installed at the bottom of the docking frame 105 and the extension plate 6, the output end of the micro cylinder 103 is fixedly connected to a coaxially arranged telescopic rod 102, the bottom end of the telescopic rod 102 is provided with an electric turntable 104, and a blanking port 111 that runs through the docking frame 105 is opened inside.

[0035] like Figure 1 to Figure 9 As shown, a material trough is provided inside the material bin 7, and a plurality of buckle plates 8 are placed inside the material trough. Two symmetrically arranged telescopic grooves are provided inside the material bin 7, and a material baffle plate 107 is slidably connected inside the telescopic groove. One side of the material baffle plate 107 and the side wall of the telescopic groove are commonly connected with a reset spring 108. Two symmetrically arranged inclined top blocks 106 are fixedly provided on the top of the docking frame 105, and one side of the inclined top block 106 is inclined. The shape and size of the drop port 111 are the same as those of the buckle plate 8.

[0036] In this embodiment, when using the integrated ceiling for architectural decoration, first determine the installation position of the horizontal keel frame 5 according to the design drawing, then use the expansion bolts to firmly connect the two horizontal keel frames 5 to the wall, then take out the docking frame 105, and the sliding plate equipped at the bottom thereof accurately slides into the electric guide rail 9 built into one of the horizontal keel frames 5, then, the sliding plate at the bottom of the extension plate 6 is also smoothly installed into the electric guide rail 9 of the other horizontal keel frame 5, and finally, use bolts to firmly fix the docking frame 105 and the extension plate 6 to ensure a stable connection;

[0037] It should be noted that, in order to improve stability, the two transverse keels 5 are made of cold-rolled galvanized steel plates, which not only have high strength and can bear the weight of various devices and materials above the ceiling, but also have good corrosion resistance and plasticity;

[0038] In addition, after the horizontal keel frame 5 is firmly installed, the arrangement of the silo 7 and the longitudinal keel frame 4 is immediately carried out. First, according to the ceiling design plan, several silos 7 are fixedly installed at the precise position on the top of the wall. A precisely calculated number of gusset plates 8 are pre-placed inside each silo 7. These gusset plates 8 are the main materials of the integrated ceiling, and their number ensures that they can fully cover the ceiling requirements in a longitudinal area. The design of the silo 7 is not only convenient for the storage and use of the gusset plates 8, but also realizes the maximization of construction efficiency and material utilization through reasonable quantity control.

[0039] As the silos 7 are fixed one by one, the next step is to install the longitudinal keel frame 4. In order to ensure the stability and balance of the ceiling structure, the number of longitudinal keel frames 4 corresponds to the position of the silos 7, that is, there is a silo 7 above every two longitudinal keel frames 4, and the longitudinal keel frames 4 are placed under the transverse keel frames 5, forming a stable support frame, which not only ensures the overall stability of the ceiling structure, but also lays the foundation for the subsequent automatic installation and laying of the gusset plates 8;

[0040] After completing the installation of all the basic structures, i.e. the transverse keel frame 5, the docking frame 105, the extension plate 6 and the longitudinal keel frame 4 are firmly in place, and the accurate arrangement of the silo 7 and the sufficient reserve of the gusset plate 8 are ensured, the operator then enters the automated installation stage;

[0041] First, the operator easily triggers the start button through the remote control 11. At this time, the docking frame 105 and the extension plate 6 have been positioned on one side of the wall. As the start signal is sent, the first gusset plate 8 at the bottom of the silo 7 naturally slides to the top of the docking frame 105 under the action of gravity. Then, the push cylinder 109 responds quickly and uses the push rod 101 to push the gusset plate 8 forward steadily to the edge of the preset blanking port 111. Under the action of the thrust, the gusset plate 8 slides from the blanking port 111 and falls into the installation groove between the two longitudinal keel frames 4. The folded edges designed on both sides of the gusset plate 8 are directly embedded in the installation groove, and its bottom surface is flush with the bottom of the longitudinal keel frame 4, thereby completing the installation of the first gusset plate 8;

[0042] Subsequently, the four micro-cylinders 103 are started, slowly pushing the telescopic rod 102 and the electric wheel 104 installed thereon to move downward, and the electric wheel 104 is pushed to one side of the folded edges on both sides of the gusset plate 8 and fits tightly. As the wheel rotates, the installed gusset plate 8 is pushed forward along the axial direction of the installation groove. At the same time, the second gusset plate 8 in the silo 7 continues to slide onto the docking frame 105, ready for the next round of installation. While pushing the first gusset plate 8, the electric wheel 104 also randomly pushes the second gusset plate 8 into the installation process. The two work together to ensure the continuity and efficiency of the installation process. This process is repeated until all gusset plates 8 are installed in place according to the predetermined order, and the installation of the first longitudinal gusset plate 8 is completed;

[0043] Furthermore, after the first longitudinal gusset plate 8 is successfully installed, the electric guide rail 9 is immediately started, driving the extension plate 6 and the docking frame 105 to move toward the second silo 7, and the automatic installation process enters the next stage. Inside the silo 7, the baffle plate 107 is connected to the inner wall of the silo 7 through a sliding connection, and the two sides of its bottom are designed to be inclined to achieve subsequent squeezing and contraction actions. In the initial state, the baffle plate 107 extends out and is located directly below the lowest gusset plate 8 inside the silo 7, effectively limiting the gusset plate 8 to prevent the gusset plate 8 from falling off prematurely;

[0044] When the docking frame 105 is gradually approached and moved to the bottom of the silo 7 driven by the electric guide rail 9, the two inclined top blocks 106 on the top of the docking frame 105 match the inclined bottom of the baffle plate 107. As the docking frame 105 continues to approach, the inclined top blocks 106 gradually contact and squeeze the baffle plate 107 upwards. Under the push of the inclined top blocks 106, the two baffle plates 107 shrink along the preset sliding track toward the inside of the silo 7 until they are completely retracted into the inside of the silo 7. At this time, the gusset plate 8 loses its original limiting function. As the baffle plate 107 shrinks, the bottom gusset plate 8 naturally falls to the top of the docking frame 105 under the action of gravity. Then, the push cylinder 109 responds quickly, pushes the gusset plate 8 forward to the drop port 111 through the push rod 101, and repeats the installation process detailed above. The gusset plate 8 smoothly falls into the installation slot of the longitudinal keel frame 4, completing the installation of the second row of gusset plates 8.

[0045] It should be noted that the two inclined ejector blocks 106 and the material baffle plate 107 are designed to be staggered, which prevents any inclined ejector block 106 from coming into contact with the material baffle plate 107 in advance during the movement of the docking frame 105, thereby effectively preventing the risk of the pinch plate 8 losing its limit position on one side and falling in advance. When the docking frame 105 moves forward under the drive of the electric guide rail 9 until it reaches the bottom of the silo 7, the two inclined ejector blocks 106 contact the corresponding material baffle plate 107 in turn. Due to the staggered design, each inclined ejector block 106 can press the material baffle plate 107 upward at the best angle and force, ensuring that the interaction between the two is both efficient and stable.

[0046] With the continuous pushing of the inclined top block 106, the material baffle plate 107 slowly shrinks to the inside of the silo 7 along the preset sliding trajectory, and the buckle plate 8 falls smoothly. Once the buckle plate 8 successfully falls to the top of the docking frame 105 and successfully completes the subsequent installation steps, the material baffle plate 107 is quickly reset under the action of the reset spring 108, and extends into the inside of the silo 7 again, making full preparations for the installation of the next round of buckle plates 8.

[0047] The highly integrated automation of ceiling installation is realized. Through the precisely designed components such as the horizontal keel frame 5, the vertical keel frame 4, the docking frame 105, the extension plate 6 and the electric guide rail 9, they are closely arranged with the wall to form a whole. Each component works together, from the automatic dropping and pushing of the gusset plate 8 to the precise installation, forming a set of efficient and stable installation processes. The combination of the silo 7 and the baffle plate 107 ensures the orderly supply and limit protection of the gusset plate 8. The reset spring 108 further improves the automation level of the device.

[0048] It should be noted that the electric wheel 104 is made of high-strength, wear-resistant material, which can withstand the continuous friction and pressure during the pushing process, and the folded edge of the gusset plate 8 is made of a material that has good fit with the synchronous belt, which enhances the smoothness of the transmission. In addition, the installation groove and the folded edge of the gusset plate 8 are precisely designed to achieve a flexible connection method, which not only ensures the stability of the gusset plate 8 during the pushing process, but also allows it to move forward smoothly under the drive of the synchronous belt. Example 2

[0049] like Figure 1 to Figure 9 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that an automatic collecting mechanism 2 is fixedly arranged on the docking frame 105, and the automatic collecting mechanism 2 includes an upper sprocket 216 and a lower sprocket 201. A pad is fixedly connected to one side of the vertical plate 10, and a transmission motor is installed on the top of the pad. The output end of the transmission motor is fixedly connected to a coaxially arranged transmission rod through a coupling, and the transmission rod is rotatably installed inside the vertical plate 10. The upper sprocket 216 is fixedly sleeved on the outer peripheral surface of the transmission rod, and the lower sprocket 201 is rotatably installed on the vertical plate 10. A chain 205 is commonly sleeved on the upper sprocket 216 and the lower sprocket 201.

[0050] like Figure 1 to Figure 9 As shown, a connecting plate 217 is fixedly provided on the chain 205, and a rotating motor is installed on the connecting plate 217. The output of the rotating motor is fixedly connected to a coaxially arranged feeding rod through a coupling. Two symmetrically arranged transmission rollers 202 are rotatably installed on the connecting plate 217, one of which is coaxially fixedly connected to the feeding rod, and the feeding rod is rotatably installed inside the connecting plate 217. A feeding belt 203 is commonly sleeved on the outer circumferential surfaces of the two transmission rollers 202. Tensioning devices are provided on the two transmission rollers 202, and a magnetic suction block 204 is fixedly provided on the feeding belt 203.

[0051] like Figure 1 to Figure 9 As shown, two symmetrically arranged side baffles 215 are fixedly provided on the vertical plate 10, and two symmetrically arranged electric rollers 219 are rotatably installed on the two side baffles 215. A second synchronous belt 218 is commonly sleeved on the outer circumference of the two electric rollers 219, and a tensioning device is provided on the two electric rollers 219.

[0052] like Figure 1 to Figure 9 As shown, a support rod 207 is fixedly connected to one side of the vertical plate 10, and a driving motor 208 is installed on the support rod 207. The output end of the driving motor 208 is fixedly connected to a coaxially arranged rotating shaft 209 through a coupling. A stabilizing rod 220 is fixedly arranged on one side of the vertical plate 10, and the rotating shaft 209 is rotatably installed inside the stabilizing rod 220. A first bevel gear 211 is fixedly sleeved on the outer periphery of the rotating shaft 209, and a round rod 214 and a rotating rod 210 are rotatably installed on two side baffles 215. A flap 206 is fixedly sleeved on the outer periphery of the round rod 214, and a second bevel gear 212 is fixedly sleeved on the outer periphery of the rotating rod 210. The second bevel gear 212 is meshed with the first bevel gear 211. A first synchronous belt 213 is jointly sleeved between the rotating rod 210 and the round rod 214 through a synchronous wheel, and a second synchronous belt 218 is jointly fixedly sleeved on the outer periphery of each two electric rotating wheels 104 located below the extension plate 6.

[0053] In this embodiment, after the ceiling is completed, the automatic collection mechanism 2 is fixedly integrated inside the ceiling and forms a whole with the wall, realizing the dual functions of automatic collection and cleaning, solving the problem that the high-rise ceiling is inconvenient to reach and clean. When cleaning is required, the user only needs to press the remote control 11 to realize the recycling and cleaning functions of the gusset plate 8;

[0054] First, the rotating motor is started to drive the transmission roller 202 to rotate, driving the feeding belt 203 set between the two rollers to start circulating motion. The magnetic suction block 204 designed on the feeding belt 203 absorbs the gusset plate 8 located directly below it, peels it off the longitudinal keel frame 4, and moves along with the rise of the feeding belt 203;

[0055] At this time, the transmission motor starts, driving the upper sprocket 216 to start rotating, and transmits the power to the lower sprocket 201 through the chain 205. The two rotate synchronously, driving the connecting plate 217 fixedly connected to the chain 205 to rise steadily. In this process, the feeding belt 203 is closely connected with the gusset plate 8 and rises together. While the gusset plate 8 rises, it also completes the angle change until the top surface faces upward.

[0056] When the gusset plate 8 is lifted to the highest point of the chain 205, it is just located between the two second synchronous belts 218, and the folded edge fits the synchronous belt. With the rotation of the second synchronous belt 218, the gusset plate 8 is pulled to move toward the silo 7 until the bottom of the gusset plate 8 falls on the flap 206. At this time, the driving motor 208 drives the first bevel gear 211 to rotate through the rotating shaft 209, and the second bevel gear 212 and the rotating rod 210 rotate accordingly, and then drives the round rod 214 and the flap 206 to rotate through the first synchronous belt 213. The flap 206 drives the gusset plate 8 to complete a 180° flip with the round rod 214 as the center of the circle. The top of the gusset plate 8 faces downward and falls into the interior of the silo 7, waiting for the next automatic installation.

[0057] The principle of the magnetic block 204 is based on the magnetic attraction effect of a magnet. The magnetic block 204 contains magnetic materials. These materials have an arrangement of electron spins and can form a spontaneous magnetization area in a small range. When the magnetic block 204 is powered on, the magnetic domains inside it will be neatly arranged to form a uniform magnetic field, thereby generating a certain magnetic force. The gusset plate 8 also contains ferromagnetic materials. The magnetic force lines of the magnetic block 204 can penetrate the gusset plate 8 material and interact with the ferromagnetic particles inside the gusset plate 8, so that the gusset plate 8 can be firmly adsorbed to the magnetic block 204.

[0058] Since the positions of the blanking port 111 and the magnetic block 204 are designed to be staggered, such a layout ensures the smoothness and efficiency of the collection process. First, the system uses the magnetic force to collect the first gusset plate 8 through the magnetic block 204 under the transmission belt. In this step, the magnetic block 204 is the starting point of the entire collection process. Subsequently, the electric wheel 104 at the bottom of the extension plate 6 and the second synchronous belt 218 work together. The rotation of the electric wheel 104 drives the second synchronous belt 218 to move synchronously, and the second synchronous belt 218 uses its close fit with the folded edge of the gusset plate 8 to push the remaining gusset plates 8 one by one and in an orderly manner to the bottom of the feeding belt 203, thereby realizing the continuous and automatic collection of the gusset plates 8.

[0059] When all the gusset plates 8 on one side are collected, the electric wheel 104 at the bottom of the docking frame 105 is started again, and the structural gusset plates 8 located below the silo 7 and the drop opening 111 are pushed to the bottom of the feeding belt 203 in sequence, and the collection work is continued, which improves the work efficiency and ensures the accuracy of the operation;

[0060] When all the buckle plates 8 on the longitudinal keel frame 4 are retracted, the activation of the micro cylinder 103 drives the retraction of the telescopic rod 102 and the electric wheel 104, making room for the next moving operation. Subsequently, the precise driving of the electric guide rail 9 enables the docking frame 105 and the extension plate 6 to move smoothly and accurately to the top of another longitudinal keel frame 4, preparing for the next round of collection. The design of the electric wheel 104 retracting upward effectively avoids interference with the installed buckle plates 8 during the movement, ensuring the smooth operation of the entire system. Example 3

[0061] like Figure 1 to Figure 9As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a self-cleaning mechanism 3 is fixedly arranged on the docking frame 105, and the self-cleaning mechanism 3 includes a detergent box 302, and an extrusion block 308 is slidably arranged inside the detergent box 302, and fixed support plates 307 are fixedly arranged on the two side baffles 215, and the detergent box 302 is fixedly connected to the two fixed support plates 307, and the tops of the two side baffles 215 are fixedly connected with two symmetrically arranged fixed blocks 309, and movable rods 310 are installed inside the two fixed blocks 309 for common rotation.

[0062] like Figure 1 to Figure 9 As shown, a reciprocating screw 305 is fixedly sleeved on the outer circumference of one of the movable rods 310, a worm 303 is fixedly nested inside one of the electric rollers 219, a turbine 304 is fixedly sleeved on the outer circumference of one of the movable rods 310, the turbine 304 is meshingly connected with the worm 303, a movable block 306 is threadedly sleeved on the reciprocating screw 305, the movable block 306 is slidably connected to the inside of the fixed support plate 307, a slider is slidably sleeved on the outer circumference of one of the movable rods 310, and the slider and the movable block 306 are jointly fixedly connected with a cleaning scraper 301.

[0063] In this embodiment, the two second synchronous belts 218 move, and the worm 303 nested on the electric roller 219 is meshed with the turbine 304. As the worm 303 rotates, the turbine 304 rotates synchronously, providing power for subsequent cleaning operations. The rotation of the turbine 304 not only drives the rotation of the movable rod 310 and the reciprocating screw 305, but also converts the rotational force into linear motion. The reciprocating screw 305 enables the movable block 306 to reciprocate left and right along the slide groove inside the fixed bracket. In this process, the movable block 306 reciprocates with the cleaning scraper 301.

[0064] During the movement, the cleaning scraper 301 contacts the pressure block at the bottom of the detergent, and applies pressure to the squeezing block 308 at the bottom, so that the detergent in the detergent box 302 is pushed to the atomizing nozzle under the pressure, and the atomized detergent is evenly sprayed on the top surface of the gusset plate 8, ensuring sufficient coverage of the detergent and avoiding waste caused by excessive use;

[0065] It should be noted that the cleaning scraper 301 adopts a two-way material design to improve the cleaning effect. The material of the first side is relatively soft and can absorb the cleaning agent and effectively absorb the dust and impurities on the surface of the gusset plate 8. When moving in the reverse direction, it is converted into a tougher cleaning surface to perform a deeper cleaning of the gusset plate 8 to ensure that its surface is effectively cleaned. In addition, the length of the cleaning scraper 301 is designed to extend beyond the side baffle 215 to ensure that the cleaning scraper 301 has already contacted the gusset plate 8 and started working before the gusset plate 8 has not fully risen to the highest position. This design avoids the cleaning blind area caused by the forward movement of the gusset plate 8 under the drive of the second synchronous belt 218, ensuring the integrity and continuity of the cleaning process. After long-term use, if the cleaning scraper is worn or the cleaning effect is reduced, it can be replaced manually. The operation is simple. Confirm the customization of the device, push open the gusset plate directly below, loosen the fixing screws, remove the old scraper, clean the installation position, align the new scraper and tighten the screws to ensure that the cleaning work is carried out continuously and efficiently.

[0066] The electrical device is controlled by the remote controller 11, which is connected to the receiving module inside the ceiling device through wireless signals to ensure the instant transmission and execution of instructions. The device integrates an electrical system, including a motor, an electric guide rail 9, an electric wheel 104 and a cleaning system, which are all safely connected to the wall power supply through a preset circuit layout to ensure a stable and reliable power supply;

[0067] This integrated ceiling device for building decoration achieves a high degree of functional integration, integrating functions such as ceiling installation, gusset plate recovery and automatic cleaning to form an efficient and compact system. This device is closely integrated with the wall, and through layout and stable connection, it is combined with the wall to improve the aesthetics of the ceiling and enhance the stability of the overall structure. The integrated design makes the installation process easier and faster. At the same time, the automated operation mode further simplifies the maintenance process.

[0068] The advantages are particularly obvious when applied to large-scale integrated ceilings, such as large areas of entire office buildings. Through the automated recycling and cleaning process, the cleaning efficiency is greatly improved, the labor cost is reduced, and the ceiling surface is cleaned without dead corners. Compared with traditional technologies, it has shown significant advantages of high efficiency, convenience and environmental protection.

[0069] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An integrated ceiling device for building decoration, characterized in that: It comprises a plurality of longitudinal keel frames (4), two transverse keel frames (5) and a plurality of silos (7), wherein the plurality of longitudinal keel frames (4) and silos (7) are arranged equidistantly in a linear array, the two transverse keel frames (5) are arranged symmetrically, the interiors of the two transverse keel frames (5) are both equipped with electric guide rails (9), the interiors of the plurality of longitudinal keel frames (4) are both equipped with slide grooves, the interior of one of the electric guide rails (9) is slidably connected to an extension plate (6), the interior of the other electric guide rail (9) is slidably connected to a docking frame (105), the docking frame (105) and the extension plate (6) are fixedly connected, and the extension plate (6) is fixedly provided with an automatic installation mechanism (1); The automatic installation mechanism (1) comprises a push cylinder (109), the output end of the push cylinder (109) is fixedly connected to a coaxially arranged push rod (101), one end of the push rod (101) is fixedly provided with a push block (110), the docking frame (105) is fixedly connected to a vertical plate (10), the push cylinder (109) is installed on the vertical plate (10), the bottom of the docking frame (105) and the extension plate (6) are both installed with four symmetrically arranged micro cylinders (103), the output end of the micro cylinder (103) is fixedly connected to a coaxially arranged telescopic rod (102), the bottom end of the telescopic rod (102) is installed with an electric rotary wheel (104), and the docking frame (105) is provided with a blanking opening (111) penetrating the docking frame (105); The material bin (7) is provided with a material trough inside, and a plurality of buckle plates (8) are placed inside the material trough. The material bin (7) is provided with two symmetrically arranged telescopic grooves inside, and a material blocking plate (107) is slidably connected inside the telescopic groove. One side of the material blocking plate (107) and the side wall of the telescopic groove are commonly connected with a return spring (108). Two symmetrically arranged inclined top blocks (106) are fixedly provided on the top of the docking frame (105), and one side of the inclined top block (106) is inclined. The shape and size of the drop opening (111) are the same as those of the buckle plate (8).

2. The integrated ceiling device for building decoration according to claim 1, characterized in that: An automatic collecting mechanism (2) is fixedly arranged on the docking frame (105), and the automatic collecting mechanism (2) comprises an upper sprocket (216) and a lower sprocket (201); a pad is fixedly connected to one side of the vertical plate (10); a transmission motor is installed on the top of the pad; an output end of the transmission motor is fixedly connected to a coaxially arranged transmission rod through a coupling; the transmission rod is rotatably installed inside the vertical plate (10); the upper sprocket (216) is fixedly sleeved on the outer peripheral surface of the transmission rod; the lower sprocket (201) is rotatably installed on the vertical plate (10); and a chain (205) is commonly sleeved on the upper sprocket (216) and the lower sprocket (201).

3. The integrated ceiling device for building decoration according to claim 2, characterized in that: A connecting plate (217) is fixedly arranged on the chain (205), and a rotating motor is installed on the connecting plate (217). The output of the rotating motor is fixedly connected to a coaxially arranged feeding rod through a coupling. Two symmetrically arranged transmission rollers (202) are rotatably installed on the connecting plate (217), one of the transmission rollers (202) is coaxially fixedly connected to the feeding rod, and the feeding rod is rotatably installed inside the connecting plate (217). A feeding belt (203) is commonly sleeved on the outer circumferential surfaces of the two transmission rollers (202), and tensioning devices are arranged on the two transmission rollers (202). A magnetic suction block (204) is fixedly arranged on the feeding belt (203).

4. The integrated ceiling device for building decoration according to claim 3, characterized in that: Two symmetrically arranged side baffles (215) are fixedly arranged on the vertical plate (10), and two symmetrically arranged electric rollers (219) are rotatably mounted on the two side baffles (215). A second synchronous belt (218) is commonly sleeved on the outer circumferences of the two electric rollers (219), and a tensioning device is arranged on the two electric rollers (219).

5. The integrated ceiling device for building decoration according to claim 4, characterized in that: A support rod (207) is fixedly connected to one side of the vertical plate (10), a driving motor (208) is installed on the support rod (207), an output end of the driving motor (208) is fixedly connected to a coaxially arranged rotating shaft (209) via a coupling, a stabilizing rod (220) is fixedly arranged on one side of the vertical plate (10), the rotating shaft (209) is rotatably mounted inside the stabilizing rod (220), a first bevel gear (211) is fixedly sleeved on the outer periphery of the rotating shaft (209), and a round rod (220) is rotatably mounted on the two side baffles (215) together with the two side baffles (215). 14) and a rotating rod (210), a flap (206) is fixedly sleeved on the outer circumference of the round rod (214), a second bevel gear (212) is fixedly sleeved on the outer circumference of the rotating rod (210), the second bevel gear (212) is meshingly connected with the first bevel gear (211), a first synchronous belt (213) is commonly sleeved between the rotating rod (210) and the round rod (214) via a synchronous wheel, and a second synchronous belt (218) is commonly fixedly sleeved on the outer circumference of each two of the electric rotating wheels (104) located below the extension plate (6).

6. The integrated ceiling device for building decoration according to claim 5, characterized in that: A self-cleaning mechanism (3) is fixedly arranged on the docking frame (105), and the self-cleaning mechanism (3) includes a detergent box (302), an extrusion block (308) is slidably arranged inside the detergent box (302), and a fixed support plate (307) is fixedly arranged on the two side baffles (215), and the detergent box (302) is fixedly connected to the two fixed support plates (307), and the tops of the two side baffles (215) are fixedly connected to two symmetrically arranged fixed blocks (309), and movable rods (310) are installed inside the two fixed blocks (309) for common rotation.

7. The integrated ceiling device for building decoration according to claim 6, characterized in that: A reciprocating screw (305) is fixedly sleeved on the outer circumference of one of the movable rods (310), a worm (303) is fixedly nested inside one of the electric rollers (219), a turbine (304) is fixedly sleeved on the outer circumference of one of the movable rods (310), the turbine (304) is meshingly connected with the worm (303), a movable block (306) is threadedly sleeved on the reciprocating screw (305), the movable block (306) is slidably connected to the inside of the fixed support plate (307), a sliding block is slidably sleeved on the outer circumference of one of the movable rods (310), and the sliding block and the movable block (306) are fixedly connected to a cleaning scraper (301).

Citation Information

Patent Citations

  • Inserting and hanging type keel suspended ceiling structure and mounting method thereof

    CN114045973A

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