Automatic feeding peeling and assembly equipment
By designing automatic feeding and rotary cutting assembly equipment, automatic cutting and end cap assembly of flat-head glass plastic bottle body ports is realized, solving the problem of low production efficiency in the existing technology and significantly improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411410280.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-10
AI Technical Summary
The prior art cannot realize automated cutting of flat-head glass plastic bottle body ports, resulting in low production efficiency.
An automatic feeding rotary cutting assembly equipment is designed, including a conveying mechanism, a positioning mechanism, a clamping mechanism, a rotary cutting mechanism and an end cap assembly mechanism, to realize a highly automated and continuous process from bottle positioning, clamping and conveying, and a rotary cutting processing to end cap assembly.
It significantly improves production efficiency and capacity, reduces waiting time for human intervention and intermediate links, and improves product quality and assembly consistency.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of non-standard automation, in particular to an automatic feeding rotary cutting assembly device. Background Art
[0002] Non-standard automation, as an important branch in the field of automation technology, refers to non-standardized, highly customized automation solutions designed for specific industrial scenarios, production processes or product characteristics. Compared with traditional standardized automation equipment, this type of automation system emphasizes flexibility and adaptability, and aims to solve complex production needs that cannot be directly met by readily available standardized automation equipment on the market. Flat-head glass glue plastic bottle, as an indispensable packaging container in construction, home decoration and industrial manufacturing, has exquisite design and strong practicality. The plastic bottle is made of high-quality engineering plastic material, with excellent chemical corrosion resistance, drop resistance, wear resistance and good sealing performance, ensuring that adhesives such as glass glue maintain their original physical and chemical properties during storage and transportation, effectively extending the shelf life of the product.
[0003] In the process of preparing flat-head glass glue plastic bottles, the bottle body needs to be injection molded, and the bottle mouth needs to be cut after molding. The existing cutting process is completed manually or semi-automatically, and automatic cutting cannot be achieved. This greatly affects the production efficiency, so a new automatic design is needed for the existing bottle body port cutting. Summary of the invention
[0004] To solve the above problems, the present invention provides automatic feeding and peeling assembly equipment, which makes the entire process from bottle body positioning, clamping and conveying, peeling processing to end cap assembly highly automated and continuous, reduces the waiting time and human intervention in the intermediate links, and significantly improves the overall production efficiency and capacity.
[0005] The technical solution adopted by the present invention is: an automatic feeding peeling and assembly equipment, including a conveying mechanism, a first positioning mechanism, a first clamping mechanism, a peeling mechanism, a second positioning mechanism, a second clamping mechanism and an end cap assembly mechanism, the first positioning mechanism is used to position the bottle body on the conveying mechanism, the first clamping mechanism is used to clamp the positioned bottle body and convey it toward the peeling mechanism, the peeling mechanism is used to ring cut the port on the bottle body, the second positioning mechanism is used to position the bottle body after passing through the ring cutting port on the conveying mechanism, and the end cap assembly mechanism is used to assemble the end cap to the port after the ring cutting.
[0006] A further improvement to the above scheme is that the rotary cutting mechanism includes a rotary cutting bracket, a rotary cutting positioning plate, a rotary cutting transverse shift module, a rotary cutting drive module and a rotary cutting tool module, the rotary cutting positioning plate is arranged on the rotary cutting bracket, the rotary cutting positioning plate is provided with a rotary cutting limit step and a rotary cutting positioning groove, the first clamping mechanism is used to clamp the bottle body and move it toward the rotary cutting positioning plate, and limit it by the rotary cutting limit step, and position the port by the rotary cutting positioning groove; the rotary cutting transverse shift module is used to drive the rotary cutting drive module and the rotary cutting tool module to move toward the port, the rotary cutting drive module is used to drive the rotary cutting tool module to rotate around the port, and the rotary cutting tool module performs circumferential cutting on the port, so that part of the structure of the port is separated from the bottle body.
[0007] A further improvement to the above scheme is that the rotary cutting tool module includes a cutter seat, a floating cutter and a cutter support element, one end of the cutter seat is connected to the rotary cutting drive module, and the other end is provided with a cutter floating groove, a rotating shaft element is provided on the cutter floating groove, one end of the floating cutter is rotatably set on the rotating shaft element, and the other end is provided with a rotary cutting blade, the rotary cutting blade includes a cutting entry portion and a rotary cutting portion, and the cutter support element is provided on the cutter floating groove to allow the floating cutter to move around the rotating shaft element as the axis. When the rotary cutting blade moves toward the port and contacts the port, the floating cutter rotates with the rotating shaft element so that the cutting entry portion is inserted into the port, and under the action of the rotary cutting transverse movement module, the rotary cutting portion contacts the port. When the rotary cutting drive module drives the floating cutter to rotate, the rotary cutting portion first opens a pre-cutting blade and then cuts it through the cutting entry portion.
[0008] A further improvement to the above scheme is that the conveying mechanism includes a conveying bracket, a conveying roller, a conveying belt and a conveying motor, the driving end of the conveying motor is connected to the conveying roller, the conveying roller is connected to the conveying belt transmission to drive the bottle body to be transmitted on the conveying belt, and the first positioning mechanism is used to position the bottle body on the conveying belt.
[0009] A further improvement to the above scheme is that a bottle guide assembly is provided on the conveyor belt, and the bottle guide assembly includes a bottle feeding trough, a bottle guide trough and a bottle conveying trough connected in sequence, and there are multiple bottle feeding troughs, and the bottle guide trough is used to connect multiple bottle feeding troughs with the bottle conveying trough, and there is a single bottle conveying trough; a material blocking assembly is provided at the discharge end of the bottle conveying trough, and the material blocking assembly is used to block the bottle on the bottle conveying trough, and the discharge end of the bottle conveying trough faces the first positioning mechanism.
[0010] A further improvement to the above scheme is that the material blocking assembly includes a material blocking cylinder and a material blocking plate, the material blocking plate is arranged at the driving end of the material blocking cylinder, and the material blocking cylinder is used to drive the material blocking plate to move toward the bottle conveying trough to block the bottle on the bottle conveying trough.
[0011] A further improvement to the above scheme is that the first positioning mechanism includes a first positioning cylinder and a first positioning plate, the first positioning plate is arranged at the driving end of the first positioning cylinder, the first positioning plate is used to position the bottle body conveyed from the bottle body conveying groove, a positioning conveying groove is arranged on the rear side of the first positioning plate, the positioning conveying groove is used to convey the bottle body after the end cap is cut, and the second positioning mechanism is located on the rear side of the positioning conveying groove; the second positioning mechanism includes a second positioning cylinder and a second positioning plate, the second positioning plate is arranged at the driving end of the second positioning cylinder.
[0012] A further improvement to the above solution is that the first clamping mechanism is used to clamp the bottle body positioned by the first positioning plate, and the second clamping mechanism is used to clamp the bottle body positioned by the second positioning plate.
[0013] A further improvement to the above scheme is that the first clamping mechanism is composed of two groups of relatively arranged first clamping drive devices, the first clamping drive device includes a first clamping and lifting module, a first clamping drive module and a first clamping plate, the first clamping drive module is arranged on the first clamping and lifting module, the first clamping and lifting module is arranged on the rotary cutting bracket, and the first clamping plate is arranged on the first clamping drive module; a first arc-shaped clamping groove is arranged on the first clamping plate, and the first clamping plates of the two groups of first clamping drive devices are opposite to each other to clamp the outer circle of the bottle body through the first arc-shaped clamping groove, and move toward the rotary cutting positioning plate under the action of the first clamping and lifting module.
[0014] A further improvement to the above scheme is that the second clamping mechanism is composed of two groups of second clamping drive devices arranged opposite to each other, the second clamping drive device includes a second clamping base plate, a second clamping drive module, a second clamping plate and a port positioning plate, the second clamping drive module is arranged on the second clamping base plate, the second clamping plate is arranged on the second clamping drive module, the port positioning plate is arranged on the upper side of the second positioning plate, the second clamping plate is provided with a second arc-shaped clamping groove, the port positioning plate is provided with an assembly positioning groove, the assembly positioning groove is used for end cover assembly positioning, the assembly positioning groove is coaxially arranged with the axis of the second arc-shaped clamping groove; a guide slope is provided at the port of the assembly positioning groove.
[0015] A further improvement to the above scheme is that the rotary cutting positioning plate is provided with a lifting adjustment frame, the rotary cutting positioning plate is installed on the rotary cutting bracket through the lifting adjustment frame, the rotary cutting positioning plate is provided with a jig groove, the jig groove is provided with a positioning jig plate, the positioning jig plate is detachably arranged on the jig groove, and the rotary cutting limit step and the rotary cutting positioning groove are both arranged on the positioning jig plate.
[0016] A further improvement to the above scheme is that a blowing nozzle and a port recovery groove are respectively provided on both sides of the rotary cutting positioning plate, and the blowing nozzle and the port recovery groove are respectively located on both sides of the rotary cutting positioning groove, and the blowing nozzle is used to blow the port after rotary cutting separation toward the port recovery groove.
[0017] A further improvement to the above scheme is that the rotary cutting transverse movement module includes a transverse movement base, a transverse movement guide rail, a transverse movement drive seat and a transverse movement bracket, the transverse movement base is arranged on the rotary cutting bracket, the transverse movement guide rail is arranged on the transverse movement base, the transverse movement bracket is arranged on the transverse movement guide rail, the transverse movement drive seat is arranged on the transverse movement base and connected to the transverse movement bracket, and the transverse movement drive seat is used to drive the transverse movement bracket to slide along the transverse movement guide rail.
[0018] A further improvement to the above scheme is that the peeling drive module includes a peeling drive motor and a peeling reducer, the peeling drive motor is arranged on the transverse bracket, the peeling reducer is arranged at the driving end of the peeling drive motor, and the cutter seat is arranged at the driving end of the peeling reducer.
[0019] A further improvement to the above scheme is that an arc-shaped blade is provided between the cutting portion and the rotary cutting portion, and the arc-shaped blade is used to transitionally connect the cutting portion and the rotary cutting portion; the floating cutter is formed by SKD11 or DC53, and the hardness reaches 56~60HRC through quenching.
[0020] A further improvement to the above solution is that a positioning rib is provided on the side of the cutter floating groove opposite to the cutter support element, and the cutter support element is a spring.
[0021] A further improvement to the above scheme is that the end cover assembly mechanism includes a feeding component, a material picking transmission component, a material picking component and a locking component, the feeding component is used for feeding the end cover, the material picking transmission component includes an XYZ transmission module, the material picking component and the locking component are both arranged on the XYZ transmission module, the material picking component is used to grab the end cover on the feeding component, and place it at the port after peeling under the action of the material picking transmission component, and the locking component is used to rotate and lock the end cover at the port.
[0022] A further improvement to the above scheme is that the feeding assembly includes a vibrating feeding tray and a vibrating feeding track, the discharge end of the vibrating feeding tray is connected to the vibrating feeding track, the discharge end of the vibrating feeding track is provided with an end cover positioning groove, and the material picking transmission assembly is used to grab the end cover on the end cover positioning groove.
[0023] A further improvement to the above solution is that a material picking connection plate is provided at the driving end of the XYZ transmission module, and the material picking assembly includes a material picking suction cup provided on the material picking connection plate, and the material picking suction cup is used to grab the end cover.
[0024] A further improvement to the above scheme is that the locking assembly includes a locking lifting module, a locking buffer module, a locking sliding module and a locking bit, the locking bit is provided with a locking drive sleeve, the locking lifting module is arranged on the XYZ transmission module, the locking buffer module is used to connect the locking sliding module with the locking lifting module, and the locking bit is arranged on the locking sliding module; a plurality of locking positioning grooves are provided on the locking drive sleeve, the notch of the locking positioning groove is provided with a chamfered surface, the end cover is provided with a positioning convex strip, and the locking positioning groove is used to cooperate with the positioning convex strip, so as to drive the end cover to rotate through the locking positioning groove and the positioning convex strip.
[0025] The beneficial effects of the present invention are:
[0026] Compared with the existing automated processing of plastic bottles, the present invention significantly improves the automation level and production efficiency of bottle processing and assembly through an integrated design. The first positioning mechanism and the second positioning mechanism are adopted to ensure the precise position control of the bottle during the conveying process, effectively reduce the processing error caused by inaccurate positioning, and improve the stability of product quality. The design of the first clamping mechanism realizes the stable clamping of the bottle after positioning, and smoothly conveys it to the rotary cutting mechanism, reduces the vibration and deviation during the transmission process, and ensures the subsequent processing accuracy. The rotary cutting mechanism performs precise circular cutting on the bottle port, and the incision is smooth and burr-free, which is convenient for the subsequent end cap assembly, and also improves the overall aesthetics and sealing performance of the product. The end cap assembly mechanism automatically assembles the end cap accurately to the port after circular cutting, eliminating the tediousness and errors of manual assembly, improving assembly efficiency and consistency, and reducing labor costs. From bottle positioning, clamping and conveying, rotary cutting processing to end cap assembly, the present invention is highly automated and continuous, reducing the waiting time and human intervention in the intermediate links, and significantly improving the overall production efficiency and capacity.
[0027] The ingenious design of the rotary cutting positioning plate of the rotary cutting mechanism of the present invention combined with the rotary cutting limit step and the positioning groove ensures the precise positioning of the bottle body during the rotary cutting process, effectively prevents the problem of uneven cutting caused by position deviation, and ensures the stability of product quality. At the same time, the introduction of the rotary cutting limit step provides a reliable physical limit for the bottle body, further enhances the safety of the processing process, and reduces the operational risk. The use of the rotary cutting transverse movement module realizes the high-precision linear motion control of the rotary cutting drive module and the tool module, ensuring the accuracy of the cutting path. This design not only simplifies the operation process, but also significantly improves the production efficiency, making the entire rotary cutting process smoother and more efficient. The rotary cutting drive module drives the rotary cutting tool module to perform circumferential cutting around the bottle body port, realizing the precise separation of the complex shape port structure. This circumferential cutting method not only retains the overall integrity of the bottle body, but also significantly reduces the material loss during the cutting process and improves the resource utilization rate. At the same time, the high-precision operation of the rotary cutting tool ensures the smoothness and flatness of the incision, which is convenient for the subsequent assembly of the upper end cover. The present invention not only improves the quality and efficiency of product processing, but also enhances the safety and stability of the equipment, providing strong support for the automation and intelligent development of the bottle processing industry.
[0028] The rotary cutting tool module of the present invention realizes the precise rotary cutting operation of the workpiece port through the synergistic effect of the precisely constructed cutter seat, floating cutter and cutter support element. One end of the cutter seat is firmly connected to the rotary cutting drive module to ensure the stability and reliability of power transmission; the cutter floating groove designed at the other end and its built-in rotating shaft element provide a flexible rotation platform for the floating cutter. The floating cutter not only optimizes the cutting path through the combination of the cutting part and the rotary cutting part, but also reduces the resistance and vibration during the cutting process, effectively extending the service life of the tool. When the rotary cutting blade gradually approaches and contacts the workpiece port, the floating cutter can adaptively rotate around the rotating shaft element as the center to ensure that the cutting part is accurately inserted into the port, which is convenient for subsequent cutting. Under the precise control of the rotary cutting transverse movement module, the rotary cutting part fits tightly with the port, and cooperates with the rotating power of the rotary cutting drive module. The rotary cutting part first opens a pre-cut blade. This process effectively reduces the impact force during direct cutting and protects the workpiece and the tool from damage. Subsequently, the cutting part completes the cutting action in a smooth and efficient manner, and the entire rotary cutting process is smooth and efficient, ensuring the smoothness and dimensional accuracy of the processed surface. The present invention not only greatly improves production efficiency and processing quality, but also reduces maintenance costs and operating risks through its flexibility and durability design. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional schematic diagram of the automatic feeding peeling assembly equipment of the present invention;
[0030] Figure 2 for Figure 1 A three-dimensional schematic diagram of the automatic feeding peeling assembly equipment from another perspective;
[0031] Figure 3 for Figure 1 A top view of the automatic feeding peeling assembly equipment;
[0032] Figure 4 for Figure 1 A three-dimensional schematic diagram of a conveying mechanism of an automatic feeding peeling and assembly equipment;
[0033] Figure 5 for Figure 4 A is an enlarged schematic diagram;
[0034] Figure 6 for Figure 1 A schematic diagram of the partial structure of the automatic feeding peeling and assembly equipment;
[0035] Figure 7 for Figure 1 A schematic diagram of a peeling mechanism of an automatic feeding peeling assembly device;
[0036] Figure 8 for Figure 1 A schematic diagram of the peeling mechanism of the automatic feeding peeling assembly equipment from another perspective;
[0037] Fig. 9 for Figure 1 A schematic diagram of the structure of the rotary cutting positioning plate of the automatic feeding rotary cutting assembly equipment;
[0038] Fig.10 for Figure 1 A schematic diagram of the structure of the rotary cutting tool module of the automatic feeding rotary cutting assembly equipment;
[0039] Fig.11 for Figure 1 A schematic diagram of another perspective of the rotary cutting tool module of the automatic feeding rotary cutting assembly equipment;
[0040] Fig.12 for Figure 1 Cutting diagram of the rotary cutting tool module of the automatic feeding rotary cutting assembly equipment;
[0041] Fig.13 for Figure 1 A schematic diagram of the structure of the end cap assembly mechanism of the automatic feeding peeling assembly equipment;
[0042] Fig.14 for Figure 1 A side view schematic diagram of the end cap assembly mechanism of the automatic feeding peeling assembly equipment.
[0043] Description of reference numerals: conveying mechanism 1, conveying bracket 11, conveying roller 12, conveying belt 13, conveying motor 14, bottle guide assembly 15, bottle feeding trough 151, bottle guide trough 152, bottle conveying trough 153, material blocking assembly 16, material blocking cylinder 161, material blocking plate 162;
[0044] A first positioning mechanism 2, a first positioning cylinder 21, and a first positioning plate 22;
[0045] A first clamping mechanism 3, a first clamping and lifting module 31, a first clamping driving module 32, a first clamping plate 33, and a first arc-shaped clamping groove 34;
[0046] Peeling mechanism 4, peeling bracket 41, peeling positioning plate 42, peeling limiting step 421, peeling positioning groove 422, lifting adjustment bracket 423, fixture groove 424, positioning fixture plate 425, blowing nozzle 426, port recovery groove 427, peeling transverse movement module 43, transverse movement base 431, transverse movement guide rail 432, transverse movement drive seat 433, transverse movement bracket 434, peeling drive module 44, peeling drive motor 441, peeling reducer 442, peeling tool module 45, cutter seat 451, cutter floating groove 4511, shaft element 4512, floating cutter 452, peeling blade 4521, cutting portion 4522, peeling portion 4523, arc-shaped blade 4524, cutter support element 453;
[0047] A second positioning mechanism 5, a second positioning cylinder 51, and a second positioning plate 52;
[0048] The second clamping mechanism 6, the second clamping base plate 61, the second clamping drive module 62, the second clamping plate 63, the port positioning plate 64, the second arc-shaped clamping groove 65, the assembly positioning groove 66, and the guide slope 661;
[0049] End cover assembly mechanism 7, feeding assembly 71, vibrating feeding tray 711, vibrating feeding track 712, material picking transmission assembly 72, material picking assembly 73, material picking suction cup 731, locking assembly 74, locking lifting module 741, locking buffer module 742, locking sliding module 743, locking screwdriver bit 744, locking drive sleeve 745, locking positioning groove 7451, and bevel chamfer 7452. DETAILED DESCRIPTION
[0050] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0051] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0052] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. Figure 1 to Figure 14 As shown, in one embodiment of the present invention, an automatic feeding peeling and assembly device is involved, including a conveying mechanism 1, a first positioning mechanism 2, a first clamping mechanism 3, a peeling mechanism 4, a second positioning mechanism 5, a second clamping mechanism 6 and an end cap assembly mechanism 7, wherein the first positioning mechanism 2 is used to position the bottle body on the conveying mechanism 1, the first clamping mechanism 3 is used to clamp the positioned bottle body and transport it toward the peeling mechanism 4, the peeling mechanism 4 is used to ring cut the port on the bottle body, the second positioning mechanism 5 is used to position the bottle body after the ring cutting port on the conveying mechanism 1, and the end cap assembly mechanism 7 is used to assemble the end cap to the port after the ring cutting. This embodiment significantly improves the automation level and production efficiency of bottle body processing and assembly through an integrated design. The first positioning mechanism 2 and the second positioning mechanism 5 are adopted to ensure the precise position control of the bottle body during the conveying process, effectively reduce the processing error caused by inaccurate positioning, and improve the stability of product quality. The design of the first clamping mechanism 3 realizes the stable clamping of the positioned bottle body and smoothly transports it to the peeling mechanism 4, reduces the vibration and deviation during the transmission process, and ensures the subsequent processing accuracy. The rotary cutting mechanism 4 performs precise circular cutting on the bottle body port, and the cut is smooth and burr-free, which is convenient for the subsequent end cap assembly and also improves the overall aesthetics and sealing performance of the product. The end cap assembly mechanism 7 automatically and precisely assembles the end cap to the port after circular cutting, eliminating the tediousness and errors of manual assembly, improving assembly efficiency and consistency, and reducing labor costs. In this embodiment, the entire process from bottle body positioning, clamping and conveying, rotary cutting to end cap assembly is highly automated and continuous, reducing the waiting time and human intervention in the intermediate links, and significantly improving the overall production efficiency and capacity.
[0053] See also Figure 7~Figure 8As shown, the peeling mechanism 4 includes a peeling bracket 41, a peeling positioning plate 42, a peeling transverse movement module 43, a peeling drive module 44 and a peeling tool module 45. The peeling positioning plate 42 is arranged on the peeling bracket 41, and the peeling positioning plate 42 is provided with a peeling limit step 421 and a peeling positioning groove 422. The first clamping mechanism 3 is used to clamp the bottle body and move it toward the peeling positioning plate 42, and limit it by the peeling limit step 421, and position the port by the peeling positioning groove 422; the peeling transverse movement module 43 is used to drive the peeling drive module 44 and the peeling tool module 45 to move toward the port, and the peeling drive module 44 is used to drive the peeling tool module 45 to rotate around the port, and the peeling tool module 45 performs circumferential cutting on the port, so that part of the structure of the port is separated from the bottle body. The rotary cutting mechanism 4 of this embodiment is combined with the ingenious design of the rotary cutting positioning plate 42 and the positioning groove to ensure the precise positioning of the bottle body during the rotary cutting process, effectively prevent the problem of uneven cutting caused by position deviation, and ensure the stability of product quality. At the same time, the introduction of the rotary cutting limiting step 421 provides a reliable physical limit for the bottle body, further enhances the safety of the processing process, and reduces the operational risk. The use of the rotary cutting transverse movement module 43 realizes the high-precision linear motion control of the rotary cutting drive module 44 and the tool module, ensuring the accuracy of the cutting path. This design not only simplifies the operation process, but also significantly improves the production efficiency, making the entire rotary cutting process smoother and more efficient. The rotary cutting drive module 44 drives the rotary cutting tool module 45 to perform circumferential cutting around the bottle body port, realizing the precise separation of the complex shape port structure. This circumferential cutting method not only retains the overall integrity of the bottle body, but also significantly reduces the material loss during the cutting process and improves the resource utilization rate. At the same time, the high-precision operation of the rotary cutting tool ensures the smoothness and flatness of the incision, which is convenient for the subsequent assembly of the upper end cover. This embodiment not only improves the quality and efficiency of product processing, but also enhances the safety and stability of the equipment, providing strong support for the automation and intelligent development of the bottle processing industry.
[0054] See also Fig.11As shown, the rotary cutter module 45 includes a cutter seat 451, a floating cutter 452 and a cutter support element 453. One end of the cutter seat 451 is connected to the rotary cutter drive module 44, and the other end is provided with a cutter floating groove 4511, and a rotating shaft element 4512 is provided on the cutter floating groove 4511. One end of the floating cutter 452 is rotatably arranged on the rotating shaft element 4512, and the other end is provided with a rotary cutter edge 4521, and the rotary cutter edge 4521 includes a cutting portion 4522 and a rotary cut portion 4523. The component 453 is arranged on the floating groove 4511 of the cutter, so that the floating cutter 452 moves with the rotating shaft component 4512 as the axis. When the rotary cutting blade 4521 moves toward the port and contacts the port, the floating cutter 452 rotates with the rotating shaft component 4512, so that the cutting portion 4522 is inserted into the port, and under the action of the rotary cutting transverse movement module 43, the rotary cutting portion 4523 contacts the port. When the rotary cutting drive module 44 drives the floating cutter 452 to rotate, the rotary cutting portion 4523 first opens a pre-cut blade and then cuts through the cutting portion 4522. The rotary cutting tool module 45 of this embodiment realizes the precise rotary cutting operation of the workpiece port through the coordinated action of the precisely constructed cutter seat 451, the floating cutter 452 and the cutter support component 453. One end of the cutter seat 451 is firmly connected to the rotary cutting drive module 44 to ensure stable and reliable power transmission; the cutter floating groove 4511 designed at the other end and its built-in rotating shaft element 4512 provide a flexible rotation platform for the floating cutter 452. The floating cutter 452 not only optimizes the cutting path through the combination of the cutting portion 4522 and the rotary cutting portion 4523, but also reduces the resistance and vibration during the cutting process, effectively extending the service life of the tool. When the rotary cutting blade 4521 gradually approaches and contacts the workpiece port, the floating cutter 452 can adaptively rotate around the rotating shaft element 4512 as the center to ensure that the cutting portion 4522 is accurately inserted into the port for subsequent cutting. Under the precise control of the rotary cutting transverse module 43, the rotary cutting portion 4523 fits tightly with the port, and cooperates with the rotary power of the rotary cutting drive module 44. The rotary cutting portion 4523 first opens a pre-cut blade. This process effectively reduces the impact force during direct cutting and protects the workpiece and the tool from damage. Subsequently, the cutting portion 4522 completes the cutting action, and the entire rotary cutting process is smooth and efficient, ensuring the smoothness and dimensional accuracy of the processed surface. This embodiment not only greatly improves production efficiency and processing quality, but also reduces maintenance costs and operating risks through its flexibility and durability design.
[0055] See also Figure 4~Figure 5As shown, the conveying mechanism 1 includes a conveying bracket 11, a conveying roller 12, a conveying belt 13 and a conveying motor 14, the driving end of the conveying motor 14 is connected to the conveying roller 12, the conveying roller 12 is connected to the conveying belt 13 for transmission to drive the bottle body to be transmitted on the conveying belt 13, and the first positioning mechanism 2 is used to position the bottle body on the conveying belt 13. Specifically, a bottle guide assembly 15 is provided on the conveyor belt 13, and the bottle guide assembly 15 includes a bottle feeding trough 151, a bottle guide groove 152 and a bottle conveying trough 153 which are connected in sequence. There are multiple bottle feeding troughs 151, and the bottle guide groove 152 is used to connect multiple bottle feeding troughs 151 with the bottle conveying trough 153. There is a single bottle conveying trough 153; a blocking assembly 16 is provided at the discharge end of the bottle conveying trough 153, and the blocking assembly 16 is used to block the bottle on the bottle conveying trough 153, and the discharge end of the bottle conveying trough 153 faces the first positioning mechanism 2. The material blocking assembly 16 includes a material blocking cylinder 161 and a material blocking plate 162, wherein the material blocking plate 162 is arranged at the driving end of the material blocking cylinder 161, and the material blocking cylinder 161 is used to drive the material blocking plate 162 to move toward the bottle conveying groove 153 to block the bottle on the bottle conveying groove 153. In this embodiment, through the precise coordination of the conveying bracket 11, the conveying roller 12, the conveying belt 13 and the conveying motor 14, the stable and continuous transmission of the bottle on the assembly line is realized, which effectively improves the automation degree and operation efficiency of the production line. The conveying motor 14 directly drives the conveying roller 12, and then drives the conveying belt 13 to move, which ensures the directness and efficiency of power transmission and reduces energy loss. The design of the bottle body guide assembly 15, especially the layout of the bottle body feed groove 151, the guide groove and the conveying groove, not only optimizes the introduction path of the bottle body, but also enhances the flexibility of the equipment through the setting of multiple feed grooves, and can handle the feed of multiple bottles at the same time, thereby improving the production throughput. The single bottle conveying trough 153 ensures the orderliness and accuracy of the bottles in the subsequent processing steps. The blocking assembly 16 achieves precise control of the bottles on the bottle conveying trough 153 through the coordinated action of the blocking cylinder 161 and the blocking plate 162. This design can accurately block the bottle when necessary to prevent it from entering the next station too early, providing the first positioning mechanism 2 with sufficient time to perform precise positioning operations, thereby ensuring the accuracy and consistency of the peeling assembly. In addition, the automated control of the blocking assembly 16 also reduces the need for manual intervention, further improving the intelligence level of the production line.
[0056] See also Figure 6As shown, the first positioning mechanism 2 includes a first positioning cylinder 21 and a first positioning plate 22, the first positioning plate 22 is arranged at the driving end of the first positioning cylinder 21, the first positioning plate 22 is used to position the bottle body conveyed from the bottle body conveying groove 153, the rear side of the first positioning plate 22 is provided with a positioning conveying groove 23, the positioning conveying groove 23 is used to convey the bottle body after the end cap is peeled, and the second positioning mechanism 5 is located at the rear side of the positioning conveying groove 23; the second positioning mechanism 5 includes a second positioning cylinder 51 and a second positioning plate 52, the second positioning plate 52 is arranged at the driving end of the second positioning cylinder 51. Specifically, the first clamping mechanism 3 is used to clamp the bottle body positioned by the first positioning plate 22, and the second clamping mechanism 6 is used to clamp the bottle body positioned by the second positioning plate 52. In this embodiment, the first positioning mechanism 2 drives the first positioning plate 22 through the first positioning cylinder 21 to accurately position the bottle body output from the bottle body conveying groove 153, and this step ensures the stability and accuracy of the subsequent end cap peeling operation. The positioning conveying groove 23 set on the rear side of the first positioning plate 22 serves as a temporary storage and transmission channel after the bottle body is processed, which realizes seamless connection between processes, reduces manual intervention, and improves the overall automation level. The second positioning mechanism 5 plays a role on the rear side of the positioning conveying groove 23, and uses the second positioning cylinder 51 to drive the second positioning plate 52 to re-position the bottle body that has completed the rotary cutting of the end cap for subsequent assembly. This hierarchical positioning design not only enhances the flexibility of the equipment, but also enables each processing stage to be precisely controlled, effectively avoiding production errors caused by position deviations. In addition, with the use of the first clamping mechanism 3 and the second clamping mechanism 6, the entire rotary cutting assembly process realizes automated connection from positioning to clamping, further improving production efficiency. The introduction of the clamping mechanism ensures the stability of the bottle body during the processing, prevents processing failures caused by vibration or displacement, and thus ensures the stability and consistency of product quality.
[0057] The first clamping mechanism 3 is composed of two groups of first clamping driving devices arranged opposite to each other, the first clamping driving device includes a first clamping and lifting module 31, a first clamping driving module 32 and a first clamping plate 33, the first clamping driving module 32 is arranged on the first clamping and lifting module 31, the first clamping and lifting module 31 is arranged on the peeling bracket 41, and the first clamping plate 33 is arranged on the first clamping driving module 32; the first clamping plate 33 is provided with a first arc-shaped clamping groove 34, and the first clamping plates 33 of the two groups of first clamping driving devices are opposite to each other, so as to clamp the outer circle of the bottle body through the first arc-shaped clamping groove 34, and move toward the peeling positioning plate 42 under the action of the first clamping and lifting module 31. In this embodiment, the design of the first clamping mechanism 3 shows a high degree of precision and flexibility. It is composed of two groups of precisely opposed first clamping driving devices. This layout not only optimizes the space utilization, but also significantly improves the stability and efficiency of bottle clamping. Specifically, the first clamping and lifting module 31 built into each set of driving devices, as the core of support and adjustment, is firmly mounted on the rotary cutting bracket 41, ensuring the smooth operation of the entire clamping system during operation. The first clamping drive module 32 is cleverly placed on the lifting module, and the precise driving of the clamping action is achieved through a sophisticated control algorithm. The first arc-shaped clamping groove 34 specially designed on the first clamping plate 33 perfectly fits the contour of the outer circle of the bottle body, effectively reducing friction and stress concentration during the clamping process, avoiding damage to the bottle body, and ensuring the firmness of the clamping. The two sets of relatively arranged first clamping plates 33 work together, and through the precise alignment of the first arc-shaped clamping groove 34, all-round and uniform clamping of the bottle body is achieved, laying a solid foundation for subsequent rotary cutting processing. During operation, the first clamping and lifting module 31 responds to the control command to drive the clamping plate and the bottle body clamped therein to move steadily toward the peeling positioning plate 42. This process ensures that the clamping is stable and that the bottle body can be accurately positioned in the peeling processing area.
[0058] The second clamping mechanism 6 is composed of two groups of second clamping drive devices arranged oppositely, the second clamping drive devices include a second clamping base plate 61, a second clamping drive module 62, a second clamping plate 63 and a port positioning plate 64, the second clamping drive module 62 is arranged on the second clamping base plate 61, the second clamping plate 63 is arranged on the second clamping drive module 62, the port positioning plate 64 is arranged on the upper side of the second positioning plate 52, the second clamping plate 63 is provided with a second arc clamping groove 65, the port positioning plate 64 is provided with an assembly positioning groove 66, the assembly positioning groove 66 is used for end cover assembly positioning, the assembly positioning groove 66 is coaxially arranged with the axis of the second arc clamping groove 65; the port of the assembly positioning groove 66 is provided with a guide inclined surface 661. In this embodiment, the two groups of second clamping drive devices arranged oppositely realize the stable clamping and precise positioning of the workpiece, especially the end cover component. The second clamping drive module 62 is installed on the second clamping base plate 61, which not only ensures the stability of the structure, but also realizes the precise control of the second clamping plate 63 through its high-precision driving capability. The second arc-shaped clamping groove 65 set on the clamping plate is designed to fit the contour of the end cover tightly, effectively preventing slippage or dislocation during assembly, and ensuring the stability of assembly. The carefully designed assembly positioning groove 66 on the port positioning plate 64 has an axis that is strictly coaxial with the second arc-shaped clamping groove 65. This design greatly simplifies the assembly process of the end cover, allowing the end cover to be accurately positioned and assembled in place, reducing the need for manual adjustment and improving the consistency and repeatability of assembly. In addition, the design of the guide bevel 661 at the port of the assembly positioning groove 66 cleverly guides the end cover to smoothly enter the positioning groove, reducing resistance and impact during assembly, protecting the workpiece surface from damage, and further improving the smoothness and success rate of assembly.
[0059] See also Fig. 9As shown, the rotary cutting positioning plate 42 is provided with a lifting adjustment frame 423, and the rotary cutting positioning plate 42 is installed on the rotary cutting bracket 41 through the lifting adjustment frame 423. The rotary cutting positioning plate 42 is provided with a fixture groove 424, and the fixture groove 424 is provided with a positioning fixture plate 425. The positioning fixture plate 425 is detachably arranged on the fixture groove 424, and the rotary cutting limit step 421 and the rotary cutting positioning groove 422 are both arranged on the positioning fixture plate 425. In this embodiment, the height of the rotary cutting positioning plate 42 is accurately adjusted by the lifting adjustment frame 423 to ensure that each rotary cutting operation can achieve the optimal cutting angle and depth, thereby effectively avoiding material waste and improving the yield rate. The combined application of the fixture groove 424 and the detachable positioning fixture plate 425 further enhances the adaptability and versatility of the rotary cutting assembly equipment. The positioning jig plate 425 can fit closely to workpieces of different specifications and shapes, and can achieve precise positioning and firm clamping of the workpiece through the peeling limit step 421 and the peeling positioning groove 422 thereon. This modular design not only simplifies the process of replacing jigs, but also greatly shortens the equipment adjustment time and improves production efficiency. In addition, the detachable nature of the positioning jig plate 425 facilitates maintenance and replacement. When it encounters wear or needs to adapt to new processing requirements, it can be replaced with a simple operation, which reduces maintenance costs and extends the overall service life of the equipment. At the same time, this design also reserves space for subsequent process upgrades or equipment modifications.
[0060] The two sides of the rotary cutting positioning plate 42 are respectively provided with a blowing nozzle 426 and a port recovery groove 427, which are respectively located on the two sides of the rotary cutting positioning groove 422, and the blowing nozzle 426 is used to blow the port separated by rotary cutting toward the port recovery groove 427. In this embodiment, the precise layout of the blowing nozzle 426 ensures that after the rotary cutting operation, the separated port can be quickly and directionally blown to the preset position, that is, the port recovery groove 427. This process not only reduces the need for manual intervention, but also greatly shortens the time of port transfer and improves the overall operation speed. At the same time, the airflow effect of the blowing helps to clean up the debris or impurities that may remain around the port, ensure the cleanliness of the recovery port, and provide a high-quality material foundation for subsequent processing or assembly links. The design of the port recovery groove 427 fully considers the convenience of material management. As the central point of port collection, it effectively concentrates all the ports blown, which is convenient for subsequent automated processing or manual sorting. This design reduces the risk of material scattering and loss, and improves the organization and safety of the production site. The synergistic effect of the blowing nozzle 426 and the port recovery slot 427 realizes the seamless connection between rotary cutting separation and port recovery, and optimizes the overall layout and process of the production line.
[0061] The peeling transverse shift module 43 includes a transverse shift base 431, a transverse shift guide rail 432, a transverse shift drive seat 433 and a transverse shift bracket 434. The transverse shift base 431 is arranged on the peeling bracket 41, the transverse shift guide rail 432 is arranged on the transverse shift base 431, the transverse shift bracket 434 is arranged on the transverse shift guide rail 432, the transverse shift drive seat 433 is arranged on the transverse shift base 431 and connected to the transverse shift bracket 434, and the transverse shift drive seat 433 is used to drive the transverse shift bracket 434 to slide along the transverse shift guide rail 432. Specifically, the peeling drive module 44 includes a peeling drive motor 441 and a peeling reducer 442. The peeling drive motor 441 is arranged on the transverse shift bracket 434, the peeling reducer 442 is arranged at the driving end of the peeling drive motor 441, and the cutter seat 451 is arranged at the driving end of the peeling reducer 442. In this embodiment, the precision transverse shifting base 431 is firmly mounted on the rotary cutting bracket 41, which ensures the stability of the overall structure and lays a solid foundation for subsequent high-precision operations. The transverse shifting guide rail 432 serves as a guiding element. Its smooth sliding characteristics cooperate with the transverse shifting bracket 434, so that the transverse movement is smooth and unobstructed, effectively reducing friction and wear, and extending the service life of the equipment. The transverse shifting drive seat 433 controls the linear movement of the transverse shifting bracket 434 along the guide rail, realizing fast and accurate transverse positioning, which is crucial for rotary cutting operations that require frequent adjustment of the cutting position. It not only improves the processing efficiency, but also ensures the stability of the processing accuracy. The rotary cutting drive module 44 is integrated on the transverse shifting bracket 434. Through the coordinated work of the rotary cutting drive motor 441 and the rotary cutting reducer 442, the powerful power is smoothly transmitted to the cutter seat 451, driving the cutter to rotate at high speed, thereby achieving precise cutting of the workpiece. This integrated design reduces energy loss during power transmission.
[0062] See also Figure 10~Figure 12As shown, an arc-shaped blade 4524 is provided between the cutting portion 4522 and the rotary cutting portion 4523, and the arc-shaped blade 4524 is used to transitionally connect the cutting portion 4522 and the rotary cutting portion 4523; the arc-shaped blade 4524 serves as a smooth transition between the two, effectively reducing the stress concentration phenomenon during the cutting process, avoiding the vibration and impact caused by the direct conversion of the cutting angle, thereby extending the service life of the tool and the equipment. At the same time, this design promotes the uniform distribution of the cutting force, making the cutting process more stable, and improving the finish and consistency of the machined surface. The floating cutter 452 is formed by SKD11 or DC53, and the hardness reaches 56~60HRC through quenching. Specifically, a positioning rib is provided on the side of the cutter floating groove 4511 opposite to the cutter support element 453, and the cutter support element 453 is a spring. In this embodiment, the floating cutter 452 made of high-performance materials such as SKD11 or DC53 reaches a hardness range of 56~60HRC through a sophisticated quenching process, ensuring that the tool has excellent wear resistance, chipping resistance and thermal stability. These characteristics are particularly important in high-speed, high-load rotary cutting operations. They can resist softening caused by cutting heat, reduce tool wear, maintain sharpness for a long time, and thus improve production efficiency and processing quality. The ingenious combination of the cutter floating groove 4511 and the cutter support element 453 (using a spring design) gives the cutter a certain adaptive adjustment ability. During the processing process, the spring support can automatically adjust the cutter position according to changes in material hardness, thickness, etc., ensure the stable application of cutting force, reduce damage to the workpiece, and realize flexible processing of materials of different specifications.
[0063] See also Figure 13~Figure 14As shown, the end cap assembly mechanism 7 includes a feeding component 71, a material picking transmission component 72, a material picking component 73 and a locking component 74. The feeding component 71 is used for feeding the end cap, and the material picking transmission component 72 includes an XYZ transmission module. The material picking component 73 and the locking component 74 are both arranged on the XYZ transmission module. The material picking component 73 is used to grab the end cap on the feeding component 71, and place it at the port after peeling under the action of the material picking transmission component 72. The locking component 74 is used to rotate and lock the end cap at the port. In this embodiment, the precise feeding function of the feeding component 71 ensures the stable and continuous supply of the end cap, effectively reduces manual intervention, and improves the smoothness of the production line. The XYZ transmission module built into the material picking transmission component 72, with its multi-dimensional flexible movement ability, realizes the precise positioning and rapid movement of the material picking component 73 in three-dimensional space. This feature not only shortens the time from picking to the assembly position, but also ensures the smoothness and precision of the picking process, laying a solid foundation for subsequent assembly operations. The design of the picking component 73 fully considers the grabbing requirements of the end cap, and can stably and reliably pick up the end cap from the feeding component 71, and accurately place it at the port after peeling under the drive of the XYZ transmission module. This process greatly improves the accuracy and consistency of assembly and reduces the rework rate caused by assembly errors. The introduction of the locking component 74 realizes the automatic rotation and locking of the end cap at the port. This component ensures the close fit and firm connection between the end cap and the port by precisely controlling the rotation force and angle, thereby improving the overall sealing and durability of the product.
[0064] The feeding assembly 71 includes a vibrating feeding tray 711 and a vibrating feeding track 712. The discharging end of the vibrating feeding tray 711 is connected to the vibrating feeding track 712. The discharging end of the vibrating feeding track 712 is provided with an end cover positioning groove. The material picking transmission assembly 72 is used to grab the end cover on the end cover positioning groove. Specifically, the driving end of the XYZ transmission module is provided with a material picking connecting plate. The material picking assembly 73 includes a material picking suction cup 731 arranged on the material picking connecting plate. The material picking suction cup 731 is used to grab the end cover. In this embodiment, the combined design of the vibrating feeding tray 711 and the vibrating feeding track 712 ensures the smooth and orderly supply of the end cover through an efficient vibration mechanism, and effectively avoids the blockage or misalignment problems that may occur in the traditional feeding method. This continuous and stable feeding mode. The setting of the end cover positioning groove is the key to precise control. It not only ensures that each end cap is accurately aligned when it is transported to the material picking area, but also greatly simplifies the positioning steps during the material picking process, reducing the risk of misplacing or missing. In addition, the design of the positioning slot also takes into account the protection of the end cap, avoiding damage caused by collision during transportation. The material picking transmission assembly 72 driven by the XYZ transmission module, with its flexible three-dimensional movement capability, can respond quickly and accurately position above the end cap positioning slot. As a direct actuator, the material picking suction cup 731 can firmly and quickly grab the end cap by using its powerful adsorption force.
[0065] The locking assembly 74 includes a locking lifting module 741, a locking buffer module 742, a locking sliding module 743 and a locking screwdriver bit 744, the locking screwdriver bit 744 is provided with a locking drive sleeve 745, the locking lifting module 741 is arranged on the XYZ transmission module, the locking buffer module 742 is used to connect the locking sliding module 743 with the locking lifting module 741, and the locking screwdriver bit 744 is arranged on the locking sliding module 743; the locking drive sleeve 745 is provided with a plurality of locking positioning grooves 7451, the notch of the locking positioning groove 7451 is provided with a chamfer 7452, the end cover is provided with a positioning convex strip, the locking positioning groove 7451 is used to cooperate with the positioning convex strip, so as to drive the end cover to rotate through the locking positioning groove 7451 and the positioning convex strip. In this embodiment, the locking lifting module 741 is cleverly integrated on the XYZ transmission module, realizing the precise positioning and flexible adjustment of the locking action in three-dimensional space, ensuring that workpieces of different specifications and positions can be locked efficiently and accurately. This design not only simplifies the assembly process, but also greatly improves the adaptability and flexibility of the equipment. Secondly, the use of the locking buffer module 742 effectively alleviates the impact and vibration that may occur during the locking process, protects the equipment components from damage, and improves the stability and reliability of the locking action. This buffer mechanism is particularly important for precision assembly and helps to maintain the long-term stability of assembly accuracy. Furthermore, the combination of the locking sliding module 743 and the locking screwdriver bit 744 enables the locking force to act on the workpiece evenly and stably, avoiding assembly quality problems caused by uneven force. The locking drive sleeve 745 on the locking screwdriver bit 744, through the precise matching of the locking positioning groove 7451 thereon and the positioning convex strip on the end cover, realizes the automation and intelligent control of the locking action, further improving the assembly efficiency and accuracy. Finally, the design of the bevel chamfer 7452 of the locking positioning groove 7451 optimizes the alignment and insertion action during the locking process, reduces the risk of assembly failure due to alignment deviation, and improves the assembly success rate and production efficiency.
[0066] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. An automatic feeding peeling and assembly equipment, characterized in that: It includes a conveying mechanism, a first positioning mechanism, a first clamping mechanism, a rotary cutting mechanism, a second positioning mechanism, a second clamping mechanism and an end cap assembly mechanism, wherein the first positioning mechanism is used to position the bottle body on the conveying mechanism, the first clamping mechanism is used to clamp the positioned bottle body and convey it to the rotary cutting mechanism, the rotary cutting mechanism is used to perform ring cutting on the port on the bottle body, the second positioning mechanism is used to position the bottle body after passing through the ring cutting port on the conveying mechanism, and the end cap assembly mechanism is used to assemble the end cap to the port after the ring cutting; The rotary cutting mechanism comprises a rotary cutting bracket, a rotary cutting positioning plate, a rotary cutting transverse movement module, a rotary cutting drive module and a rotary cutting tool module, wherein the rotary cutting positioning plate is arranged on the rotary cutting bracket, the rotary cutting positioning plate is provided with a rotary cutting limit step and a rotary cutting positioning groove, the first clamping mechanism is used to clamp the bottle body and move it toward the rotary cutting positioning plate, and limit the position by the rotary cutting limit step, and position the port by the rotary cutting positioning groove; the rotary cutting transverse movement module is used to drive the rotary cutting drive module and the rotary cutting tool module to move toward the port, and the rotary cutting drive module is used to drive the rotary cutting tool module to rotate around the port, and perform circumferential cutting on the port by the rotary cutting tool module, so that part of the structure of the port is separated from the bottle body; The rotary cutting tool module includes a cutter seat, a floating cutter and a cutter support element. One end of the cutter seat is connected to the rotary cutting drive module, and the other end is provided with a cutter floating groove. A rotating shaft element is provided on the cutter floating groove. One end of the floating cutter is rotatably set on the rotating shaft element, and the other end is provided with a rotary cutting blade. The rotary cutting blade includes a cutting entry portion and a rotary cutting portion. The cutter support element is provided on the cutter floating groove to allow the floating cutter to move around the rotating shaft element as the axis. When the rotary cutting blade moves toward the port and contacts the port, the floating cutter rotates with the rotating shaft element so that the cutting entry portion is inserted into the port, and under the action of the rotary cutting transverse movement module, the rotary cutting portion contacts the port. When the rotary cutting drive module drives the floating cutter to rotate, the rotary cutting portion first opens a pre-cutting blade and then cuts it through the cutting entry portion.
2. The automatic feeding peeling and assembly equipment according to claim 1 is characterized in that: The conveying mechanism includes a conveying bracket, a conveying roller, a conveying belt and a conveying motor, the driving end of the conveying motor is connected to the conveying roller, the conveying roller is in transmission connection with the conveying belt to drive the bottle body to be transported on the conveying belt, and the first positioning mechanism is used to position the bottle body on the conveying belt; The conveyor belt is provided with a bottle guide assembly, and the bottle guide assembly includes a bottle feeding trough, a bottle guide trough and a bottle conveying trough connected in sequence. There are multiple bottle feeding troughs, and the bottle guide trough is used to connect multiple bottle feeding troughs with the bottle conveying trough. There is a single bottle conveying trough; a blocking assembly is provided at the discharge end of the bottle conveying trough, and the blocking assembly is used to block the bottle on the bottle conveying trough, and the discharge end of the bottle conveying trough faces the first positioning mechanism.
3. The automatic feeding peeling and assembly equipment according to claim 2 is characterized in that: The material blocking assembly includes a material blocking cylinder and a material blocking plate, wherein the material blocking plate is arranged at the driving end of the material blocking cylinder, and the material blocking cylinder is used to drive the material blocking plate to move toward the bottle conveying groove to block the bottle on the bottle conveying groove; The first positioning mechanism comprises a first positioning cylinder and a first positioning plate, the first positioning plate is arranged at the driving end of the first positioning cylinder, the first positioning plate is used to position the bottle conveyed from the bottle conveying groove, the rear side of the first positioning plate is provided with a positioning conveying groove, the positioning conveying groove is used to convey the bottle after the end cap is peeled, and the second positioning mechanism is located at the rear side of the positioning conveying groove; the second positioning mechanism comprises a second positioning cylinder and a second positioning plate, the second positioning plate is arranged at the driving end of the second positioning cylinder; The first clamping mechanism is used to clamp the bottle body positioned by the first positioning plate, and the second clamping mechanism is used to clamp the bottle body positioned by the second positioning plate.
4. The automatic feeding peeling and assembly equipment according to claim 3 is characterized in that: The first clamping mechanism is composed of two groups of first clamping driving devices arranged opposite to each other, the first clamping driving device includes a first clamping and lifting module, a first clamping driving module and a first clamping plate, the first clamping driving module is arranged on the first clamping and lifting module, the first clamping and lifting module is arranged on the rotary cutting bracket, and the first clamping plate is arranged on the first clamping driving module; a first arc-shaped clamping groove is arranged on the first clamping plate, and the first clamping plates of the two groups of first clamping driving devices are opposite to each other to clamp the outer circle of the bottle body through the first arc-shaped clamping groove, and move toward the rotary cutting positioning plate under the action of the first clamping and lifting module.
5. The automatic feeding peeling and assembly equipment according to claim 1, characterized in that: The second clamping mechanism is composed of two groups of second clamping drive devices arranged opposite to each other, and the second clamping drive device includes a second clamping base plate, a second clamping drive module, a second clamping plate and a port positioning plate. The second clamping drive module is arranged on the second clamping base plate, the second clamping plate is arranged on the second clamping drive module, and the port positioning plate is arranged on the upper side of the second positioning plate. The second clamping plate is provided with a second arc-shaped clamping groove, and the port positioning plate is provided with an assembly positioning groove. The assembly positioning groove is used for end cover assembly positioning, and the assembly positioning groove is coaxially arranged with the axis of the second arc-shaped clamping groove; a guide slope is provided at the port of the assembly positioning groove.
6. The automatic feeding peeling and assembly equipment according to claim 1, characterized in that: The rotary cutting positioning plate is provided with a lifting adjustment frame, the rotary cutting positioning plate is installed on the rotary cutting bracket through the lifting adjustment frame, the rotary cutting positioning plate is provided with a fixture groove, the fixture groove is provided with a positioning fixture plate, the positioning fixture plate is detachably arranged on the fixture groove, and the rotary cutting limit step and the rotary cutting positioning groove are both arranged on the positioning fixture plate; Blowing nozzles and port recovery grooves are respectively arranged on both sides of the rotary cutting positioning plate. The blowing nozzles and the port recovery grooves are respectively located on both sides of the rotary cutting positioning groove. The blowing nozzles are used to blow the ports separated by rotary cutting toward the port recovery grooves.
7. The automatic feeding peeling and assembly equipment according to claim 1, characterized in that: The peeling transverse movement module comprises a transverse movement base, a transverse movement guide rail, a transverse movement drive seat and a transverse movement bracket, wherein the transverse movement base is arranged on the peeling bracket, the transverse movement guide rail is arranged on the transverse movement base, the transverse movement bracket is arranged on the transverse movement guide rail, the transverse movement drive seat is arranged on the transverse movement base and connected to the transverse movement bracket, and the transverse movement drive seat is used to drive the transverse movement bracket to slide along the transverse movement guide rail; The rotary cutting drive module includes a rotary cutting drive motor and a rotary cutting reducer. The rotary cutting drive motor is arranged on the transverse moving bracket, the rotary cutting reducer is arranged at the driving end of the rotary cutting drive motor, and the cutter seat is arranged at the driving end of the rotary cutting reducer.
8. The automatic feeding peeling and assembly equipment according to claim 1, characterized in that: An arc-shaped blade is provided between the cutting portion and the rotary cutting portion, and the arc-shaped blade is used to transitionally connect the cutting portion and the rotary cutting portion; the floating cutter is formed by processing SKD11 or DC53, and the hardness reaches 56~60HRC through quenching; A positioning rib is provided on one side of the cutter floating groove opposite to the cutter supporting element, and the cutter supporting element is a spring.
9. The automatic feeding peeling and assembly equipment according to claim 1, characterized in that: The end cover assembly mechanism includes a feeding component, a picking transmission component, a picking component and a locking component. The feeding component is used for feeding the end cover. The picking transmission component includes an XYZ transmission module. The picking component and the locking component are both arranged on the XYZ transmission module. The picking component is used to grab the end cover on the feeding component and place it at the port after peeling under the action of the picking transmission component. The locking component is used to rotate and lock the end cover at the port.
10. The automatic feeding peeling and assembly equipment according to claim 9, characterized in that: The feeding assembly includes a vibrating feeding tray and a vibrating feeding track, the discharging end of the vibrating feeding tray is connected to the vibrating feeding track, the discharging end of the vibrating feeding track is provided with an end cap positioning groove, and the picking transmission assembly is used to grab the end cap on the end cap positioning groove; The driving end of the XYZ transmission module is provided with a material picking connecting plate, and the material picking assembly includes a material picking sucker arranged on the material picking connecting plate, and the material picking sucker is used to grab the end cover; The locking assembly includes a locking lifting module, a locking buffer module, a locking sliding module and a locking bit, a locking driving sleeve is arranged on the locking bit, the locking lifting module is arranged on the XYZ transmission module, the locking buffer module is used to connect the locking sliding module with the locking lifting module, and the locking bit is arranged on the locking sliding module; a plurality of locking positioning grooves are arranged on the locking driving sleeve, the notch of the locking positioning groove is provided with a chamfered surface, and the end cover is provided with a positioning convex strip, and the locking positioning groove is used to cooperate with the positioning convex strip, so as to drive the end cover to rotate through the locking positioning groove and the positioning convex strip.
Citation Information
Patent Citations
Automatic conveying rotary cutting assembly line
CN108621259A
Graphite sleeve manufacturing device for automatic feeding
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