A high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth

Abstract

The present invention belongs to the technical field of polyester fabric processing, and specifically relates to a polyester grey cloth efficient and energy-saving drying and wrinkle removal device, including a bottom plate, etc.; the bottom plate is the load-bearing carrier of the device, the shell is sealed and fixedly installed on the bottom plate, the front side of the shell is provided with a feed port, and the baffle is sealed and hinged at the feed port of the shell; it also includes: a mounting frame, fixedly connected to the middle of the top surface of the bottom plate; two main winding rollers, which are installed on the mounting frame at intervals and rotationally. The present invention ensures that the hot air can evenly cover the inner and outer sides of the polyester grey cloth through the design of industrial hot air blower 1 and industrial hot air blower 2 and the guide frame, thereby improving the drying efficiency. At the same time, the hot air reflux mechanism is used to separate the evaporated water vapor into gas and liquid, and then the dry gas is refluxed into the shell for continued use, thereby reducing heat loss and maintaining humidity control in the drying environment, thereby achieving the purpose of energy saving and efficient drying of the polyester grey cloth.

Description

Technical Field

[0001] The invention belongs to the technical field of polyester fabric processing, and in particular relates to a high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth. Background Art

[0002] Polyester grey cloth is a very common synthetic fiber material in the textile industry, widely used in clothing, home textiles, industrial products and other fields. In the production process, after spinning, weaving and other processes, polyester grey cloth often needs to be dried and dewrinkled to ensure its final quality and performance. Traditional drying methods usually use hot air or ovens, but these methods have problems such as high energy consumption, low efficiency and great impact on the environment. With the enhancement of environmental awareness and the advancement of technology, the development of more efficient, energy-saving and environmentally friendly drying and dewrinkling devices has become a trend in the industry.

[0003] After searching the patent with the announcement number CN118727335A, a drying and shaping device for polyester fabric processing is disclosed, including a bottom plate, a box body is provided at both the front and rear ends of the bottom plate, a shell is provided between the two boxes, and the opposite ends of the two boxes are provided with a plurality of heating plates located in the shell body and evenly distributed along the left and right directions; the drying and shaping device realizes heating, drying and flattening of the polyester fabric pulled apart by the rollers by arranging a heating component, a first pressing roller and a second pressing roller, but there are still some shortcomings in practical applications. Specifically, during the drying process, when the polyester fabric is pulled apart by the rotating rollers for heating and drying, a large amount of steam will be generated and the heat inside the device will be quickly taken away, resulting in excessive heat loss, and the heat carried by the moisture is directly discharged to the external environment, and the effective recycling of heat energy cannot be realized, thereby reducing energy utilization efficiency and increasing energy consumption, and local temperature changes during the drying process may cause uneven heating of the fabric, thereby causing the fabric to twist, bend or other forms of deformation, affecting the quality and flatness of the final product. Summary of the invention

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a highly efficient and energy-saving drying and wrinkle-removing device for polyester grey cloth.

[0005] The technical scheme is: a high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth, comprising a bottom plate, an outer shell and a baffle, the bottom plate being the load-bearing carrier of the device, the outer shell being sealed and fixedly mounted on the bottom plate, a feed port being opened on the front side of the outer shell, and the baffle being seal-hinged at the feed port of the outer shell; further comprising: a mounting frame, fixedly connected to the middle part of the top surface of the bottom plate; two main winding rollers, which are installed on the mounting frame at intervals and rotationally; a feeding seat, which is provided with two and arranged on one side of the inside of the outer shell, the feeding seats are respectively located on the inner wall of the outer shell and the top surface of the bottom plate, the feeding seat cooperates with the main winding roller to wind and support the wet polyester grey cloth to be dried, and the two feeding seats are respectively a cloth placing seat and a cloth rolling seat; a heating mechanism, the heating mechanism is used to perform internal circulation heating on the polyester grey cloth in the outer shell, the heating mechanism comprising: an industrial hot air blower 1, which is provided with a plurality of and installed at the The air outlet of the industrial hot air blower 1 is inclined toward the mounting frame at the upper part of the inner wall of the shell away from the side of the loading seat; the industrial hot air blower 2 is provided with multiple ones and is installed in the middle part of the top surface of the bottom plate; the guide frame is fixedly connected to the top surface of the bottom plate, the guide frame covers the periphery of the industrial hot air blower 2, and the air outlets on both sides of the top plate of the guide frame are upward curled plates, and the guide frame is used to guide the hot air blown out by the industrial hot air blower 2 to the inner side of the wrapped polyester grey cloth, so as to achieve more uniform drying of the inside and outside of the polyester grey cloth; the hot air reflux mechanism is arranged on the shell, and the hot air reflux mechanism is used to extract the water vapor evaporated by drying the polyester grey cloth, and after gas-liquid separation of the water vapor, return the dry gas to the shell for further drying, so as to achieve the effect of dehumidification and heat recovery in the shell, thereby drying the wet polyester grey cloth efficiently and energy-savingly.

[0006] As a preferred technical solution of the present invention, the loading seat includes: a mounting plate, which is provided with two groups and is symmetrically arranged on the bottom plate and the inner wall of the outer shell, and the supporting end of the mounting plate is provided with a placement groove, and the placement groove is provided with a limiting pin; a cloth winding shaft, which is respectively assembled between the two mounting plates of the same group through the placement groove; two motors one, which are respectively mounted on the corresponding mounting plates, and the output shafts of the two motors one are respectively connected to the rotating shaft of the cloth winding shaft, and the motor one has a timing function, and the cloth winding shaft is detachably mounted on the output shaft of the motor one; a limiting disk, which is symmetrically and slidingly arranged on the two groups of cloth winding shafts, and the limiting disk is used to limit the polyester grey cloth wound on the cloth winding shaft, so as to improve the assembly stability of the polyester grey cloth on the loading seat.

[0007] As a preferred technical solution of the present invention, two guide plates are symmetrically arranged on the inner wall of the rear side of the shell and the inner wall of the baffle. The guide plates are arranged in an "eight" shape and tilted and distributed. The guide plates are respectively located above the curled plate body at the air outlet of the guide frame. The guide plates are adapted to the curled plate body on the guide frame, and further accurately guide the hot air blown out by the second industrial hot air blower to the inner side of the wound polyester grey cloth. After the baffle is closed, the guide plate on its inner wall will adapt to the air outlet of the guide frame on the front side, further improving the effect of uniform heating of the inside and outside of the wound polyester grey cloth.

[0008] As a preferred technical solution of the present invention, the hot gas reflux mechanism includes: a cyclone steam-water separator, which is installed on the outer wall of the shell, and the side wall and top of the cyclone steam-water separator are respectively an air inlet and an air outlet, and the cyclone steam-water separator is used to dry the water vapor in the shell and then reflux it, and the cyclone steam-water separator uses centrifugal force to remove liquid from the steam in its cylinder wall, and the removed liquid flows down due to gravity, while the relatively lighter gas continues to move upward along the central axis and is discharged through the air outlet on the top; a drain valve is arranged on one side of the lower part of the cyclone steam-water separator, and the drain valve is used to discharge the liquid after gas-liquid separation in the cyclone steam-water separator; an air inlet pipe is connected to The air inlet of the cyclone steam-water separator and the shell; a return pipe, installed on the upper part of the inner wall of the shell; a nozzle, which is provided with multiple nozzles and installed on the pipe body of the return pipe at intervals up and down; an outlet pipe, connected to the air inlet of the return pipe and the air outlet of the cyclone steam-water separator. After the high-temperature water vapor in the shell is drawn into the cyclone steam-water separator through the air inlet pipe, the water vapor is separated into gas and liquid in the cyclone steam-water separator. After the separation, the high-temperature dry gas after the liquid flows into the outlet pipe from the outlet of the cyclone steam-water separator, and flows back to the nozzle of the return pipe through the outlet pipe to be sprayed out, so as to realize the recovery and utilization of hot air. Finally, the liquid settled at the bottom of the cyclone steam-water separator is discharged by the drain valve.

[0009] As a preferred technical solution of the present invention, a cooling mechanism is provided on the shell, and the cooling mechanism is used to timely reduce the temperature in the shell to avoid excessive temperature in the device and damage to the electronic components inside the device. The cooling mechanism includes: a temperature sensor, which is installed on the inner wall of the shell, and the temperature sensor is used to monitor the temperature in the shell in real time; a solenoid valve 1, the upper space in the shell is divided into an air intake chamber and an exhaust chamber, and the solenoid valve 1 is installed on the side wall of the upper air intake chamber of the shell, and the solenoid valve 1 is a one-way conductor from the outside of the shell to the inside of the shell; a solenoid valve 2 is installed on the side wall of the upper exhaust chamber of the shell, and the solenoid valve 2 is a one-way conductor from the inside of the shell to the outside of the shell, and the temperature sensor is electrically connected to the solenoid valve 1 and the solenoid valve 2 respectively through an internal integrated controller. After the temperature sensor detects that the temperature in the shell exceeds a predetermined temperature, the controller simultaneously controls the opening of the solenoid valve 1 and the solenoid valve 2, so that the hot air in the shell is exchanged with the ambient temperature gas, thereby controlling the temperature in the shell to dry the polyester grey cloth within a suitable range, and avoiding the safety risk caused by excessive temperature in the shell.

[0010] As a preferred technical solution of the present invention, it also includes an adjusting part, which includes a second motor and a bidirectional screw rod. The two second motors are respectively installed on one side of two groups of mounting plates. A bidirectional screw rod is installed on the output shaft of the second motor. The bidirectional screw rod cooperates with the limit plate thread. The bidirectional threads of the bidirectional screw rod are respectively adapted to the two limit plates in the same group. The second motor drives the bidirectional screw rod to rotate, which will simultaneously drive the two groups of limit plates to contract or expand, so that the loading seat can adapt to polyester grey cloth of different widths, thereby improving the applicability of the device.

[0011] As a preferred technical solution of the present invention, an expansion mechanism is also provided on the bottom plate, and the expansion mechanism includes: a support plate 1, symmetrically mounted on the bottom plate, the support plate 1 is distributed on both sides of the mounting frame, and an inclined section is provided on the support plate 1; a pillow block tension sensor 1, mounted on the top of the support plate 1, and a bearing is provided on the top of the pillow block tension sensor 1; an expansion roller 1, rotatably mounted on the bearing of the pillow block tension sensor 1, and the pillow block tension sensor 1 is used to monitor the tension change on the expansion roller 1; a support plate 2, symmetrically mounted on the bottom plate, and the support plate 2 is respectively located on the upper inclined section of the support plate 1 Below the inclined section; a second pillow block tension sensor is installed on the top of the second support plate, and a bearing is provided on the top of the second pillow block tension sensor; a second expansion roller is rotatably installed on the bearing of the second pillow block tension sensor, and the second pillow block tension sensor is used to monitor the tension change on the second expansion roller, and the second expansion roller on the same side is located directly below the first expansion roller, and the expansion mechanism is used to expand the polyester grey cloth, and the polyester grey cloth between the two feeding seats passes around the expansion roller one, the main winding roller and the expansion roller two in turn, so that the whole polyester grey cloth is expanded in an hourglass shape, thereby increasing the heating area of ​​the polyester grey cloth and improving the drying efficiency of the polyester grey cloth.

[0012] As a preferred technical solution of the present invention, the pillow block tension sensor 1 and the pillow block tension sensor 2 respectively sense the tension of the polyester grey cloth at the stretching roller 1 and the stretching roller 2, and the pillow block tension sensor 1 and the pillow block tension sensor 2 control the external alarm device through the internal controller. When the tension at a certain point of the polyester grey cloth after stretching is less than the preset value of the corresponding pillow block tension sensor 1 or the pillow block tension sensor 2, the pillow block tension sensor 1 or the pillow block tension sensor 2 controls the external alarm device to alarm, thereby reminding the operator to adjust the winding speed of the motor 1 on the loading seat to make the polyester grey cloth at a suitable stretching tension, avoid the polyester grey cloth from collapsing or being overly tight, and facilitate the drying and wrinkle removal of the polyester grey cloth.

[0013] As a preferred technical solution of the present invention, a smoothing mechanism is also included, and the smoothing mechanism includes: smoothing profiled strips, which are respectively arranged on the roller surfaces of the main winding roller, the first opening roller and the second opening roller, and the smoothing profiled strips are designed to expand spirally from the center to the outside, wherein the smoothing profiled strips on the first opening roller and the second opening roller are in the same direction, and the smoothing profiled strips on the main winding roller are in the opposite direction; synchronous wheels, which are symmetrically installed on the rotating shafts of the main winding roller, the first opening roller and the second opening roller; synchronous belts, which are wound on multiple synchronous wheels on the same side; and motors. Three, it is installed on the inner wall of the shell, the output shaft of the motor three is connected with the rotating shaft of the stretching roller one, the stretching roller one is driven to rotate by the motor three, and the synchronous belt cooperates with the synchronous wheel to make all the main winding rollers, the stretching roller one and the stretching roller two rotate, and at the same time, the smoothing special-shaped strips are always opposite to the winding direction of the polyester grey cloth, so that the smoothing special-shaped strips in multiple places can scrape and smooth the wrinkles on the polyester grey cloth after contacting the polyester grey cloth, and cooperate with the main winding roller, the stretching roller one and the stretching roller two to effectively support the polyester grey cloth, thereby improving the effect of wrinkle removal on the polyester grey cloth. Beneficial Effects

[0014] 1. The present invention ensures that the hot air can evenly cover the inner and outer sides of the polyester grey cloth through the design of the industrial hot air blower 1, the industrial hot air blower 2 and the guide frame, thereby improving the drying efficiency. At the same time, the hot air reflux mechanism is used to separate the evaporated water vapor into gas and liquid, and then the dry gas is refluxed into the outer shell for continued use, thereby reducing heat loss and maintaining humidity control in the drying environment, thereby achieving the purpose of energy saving and efficient drying of the polyester grey cloth.

[0015] 2. The present invention can adaptively regulate the temperature of the dry polyester grey cloth in the shell through the combined use of the temperature sensor and the solenoid valve, and prevent overheating from damaging the equipment. In addition, through the design of an adjustable limit plate and a bidirectional screw rod, the device can adapt to polyester grey cloths of different widths, thereby increasing the flexibility and applicability of the equipment.

[0016] 3. The opening mechanism of the present invention monitors and controls the tension of the polyester grey cloth through a tension sensor, ensuring that the cloth will not collapse or be overly tight during the drying process, which helps to improve the quality and consistency of the product. The smoothing profile strips are used to synchronously scrape the polyester grey cloth, and the wrinkles on the cloth are continuously smoothed during the drying process, further improving the appearance quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a cross-sectional view of the internal structure of the shell of the present invention.

[0019] Figure 3It is a schematic diagram of the coordination relationship among the material loading seat, the hot air reflux mechanism and the cooling mechanism of the present invention.

[0020] Figure 4 This is a connection diagram of the base plate, mounting frame, main winding roller and loading seat of the present invention.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of specific components of the heating mechanism and the cooling mechanism of the present invention.

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the baffle and the guide plate of the present invention.

[0023] Figure 7 It is a three-dimensional structural schematic diagram of specific components of the hot air reflow mechanism of the present invention.

[0024] Figure 8 It is a three-dimensional structural schematic diagram of the mounting frame, main winding roller and opening mechanism of the present invention.

[0025] Fig. 9 It is a connection relationship diagram of the specific components of the loading seat and the propping mechanism of the present invention.

[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the mounting frame, the main winding roller and the smoothing special-shaped strip of the present invention.

[0027] The markings in the figure are: 1-bottom plate, 2-housing, 3-baffle, 4-mounting frame, 401-main winding roller, 5-feeding seat, 501-mounting plate, 502-cloth winding shaft, 503-motor 1, 504-limiting plate, 6-heating mechanism, 601-industrial hot air blower 1, 602-industrial hot air blower 2, 603-guide frame, 604-guide plate, 7-hot air reflux mechanism, 701-cyclone steam-water separator, 702-drain valve, 703-intake pipe, 704-reflux pipe, 705-nozzle, 706- 6-air outlet pipe, 8-cooling mechanism, 801-temperature sensor, 802-solenoid valve one, 803-solenoid valve two, 9-adjusting part, 901-motor two, 902-bidirectional screw, 10-opening mechanism, 101-support plate one, 102-shaft table tension sensor one, 103-opening roller one, 104-support plate two, 105-shaft table tension sensor two, 106-opening roller two, 11-smoothing mechanism, 111-smoothing special-shaped strip, 112-synchronous wheel, 113-synchronous belt, 114-motor three. DETAILED DESCRIPTION

[0028] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0029] Embodiment 1: A highly efficient and energy-saving drying and wrinkle-removing device for polyester grey cloth, such as Figure 1-Figure 5As shown, it includes a bottom plate 1, a shell 2 and a baffle 3. The bottom plate 1 is the load-bearing carrier of the device. The shell 2 is sealed and fixedly installed on the bottom plate 1. A feed port is opened on the front side of the shell 2, and the baffle 3 is sealed and hinged at the feed port of the shell 2; it also includes: a mounting frame 4, which is fixedly connected to the middle of the top surface of the bottom plate 1; two main winding rollers 401, which are installed on the mounting frame 4 at intervals and rotatably; a loading seat 5, which is provided with two and is arranged on one side inside the shell 2, and the loading seat 5 is respectively located on the inner wall of the shell 2 and the top surface of the bottom plate 1. The loading seat 5 cooperates with the main winding roller 401 to wind and support the wet polyester grey cloth to be dried, and the two loading seats 5 are respectively a cloth placing seat and a cloth rolling seat; a heating mechanism 6, the heating mechanism 6 is used to perform internal circulation heating on the polyester grey cloth in the shell 2, and the heating mechanism 6 includes: an industrial hot air blower 601, which is provided with multiple and is installed on the inner wall of the shell 2 away from the side of the loading seat 5. At the upper part, the air outlet of the industrial hot air blower 1 601 is inclined toward the mounting frame 4; the industrial hot air blower 2 602 is provided with multiple ones and is installed in the middle of the top surface of the bottom plate 1; the guide frame 603 is fixedly connected to the top surface of the bottom plate 1, and the guide frame 603 covers the periphery of the industrial hot air blower 2 602. The air outlets on both sides of the top plate of the guide frame 603 are upward curled plates. The guide frame 603 is used to guide the hot air blown out by the industrial hot air blower 2 602 to the inner side of the wrapped polyester grey cloth, so as to achieve more uniform drying of the inside and outside of the polyester grey cloth; the hot air reflux mechanism 7 is arranged on the outer shell 2, and the hot air reflux mechanism 7 is used to extract the water vapor evaporated by the drying of the polyester grey cloth, and after the water vapor is separated into gas and liquid, the dry gas is returned to the outer shell 2 for further drying, so as to achieve the effect of dehumidification and heat recovery in the outer shell 2, thereby drying the wet polyester grey cloth efficiently and energy-savingly.

[0030] like Figure 2-Figure 4 As shown, the loading seat 5 includes: a mounting plate 501, which is provided with two groups and is symmetrically arranged on the bottom plate 1 and the inner wall of the shell 2, and the supporting end of the mounting plate 501 is provided with a placement groove, and a limit pin is provided on the placement groove; a cloth winding shaft 502, which is respectively assembled between the two mounting plates 501 of the same group through the placement groove; two motors 503, which are respectively mounted on the corresponding mounting plates 501, and the output shafts of the two motors 503 are respectively connected to the rotating shafts of the cloth winding shafts 502, and the motor 503 has a timing function, and the cloth winding shaft 502 is detachably mounted on the output shaft of the motor 503; a limiting disk 504, which is symmetrically and slidingly arranged on the two groups of cloth winding shafts 502, and the limiting disk 504 is used to limit the polyester grey cloth wound on the cloth winding shaft 502, so as to improve the assembly stability of the polyester grey cloth on the loading seat 5.

[0031] like Figure 5 and Figure 6As shown, two guide plates 604 are symmetrically arranged on the inner wall of the rear side of the shell 2 and the inner wall of the baffle 3. The guide plates 604 are arranged in an "eight" shape and are inclined and distributed. The guide plates 604 are respectively located above the curled plate body at the air outlet of the guide frame 603. The guide plates 604 are adapted to the curled plate body on the guide frame 603, and the hot air blown out by the industrial hot air blower 2 602 is further accurately guided to the inner side of the wound polyester grey cloth. After the baffle 3 is closed, the guide plate 604 on its inner wall will be adapted to the air outlet of the front guide frame 603, so as to further improve the effect of uniform heating of the inside and outside of the wound polyester grey cloth.

[0032] like Figure 1 , Figure 3 and Figure 7 As shown, the hot gas reflux mechanism 7 includes: a cyclone steam-water separator 701, which is installed on the outer wall of the shell 2, and the side wall and top of the cyclone steam-water separator 701 are respectively an air inlet and an air outlet. The cyclone steam-water separator 701 is used to dry the water vapor in the shell 2 and then reflux it. The cyclone steam-water separator 701 uses centrifugal force to remove liquid from the steam in its cylinder wall. The removed liquid flows down due to gravity, while the relatively light gas continues to move upward along the central axis and is discharged through the air outlet on the top; a drain valve 702, which is arranged on one side of the lower part of the cyclone steam-water separator 701, and the drain valve 702 is used to discharge the liquid after gas-liquid separation in the cyclone steam-water separator 701; an air inlet pipe 703, which is connected to the air inlet of the cyclone steam-water separator 701 and the inner wall of the shell 2. ; A return pipe 704 is installed on the upper part of the inner wall of the outer shell 2; a nozzle 705 is provided with a plurality of nozzles 705 installed on the pipe body of the return pipe 704 at intervals up and down; an outlet pipe 706 is connected to the air inlet of the return pipe 704 and the air outlet of the cyclone steam-water separator 701. After the high-temperature water vapor in the outer shell 2 is drawn into the cyclone steam-water separator 701 through the air inlet pipe 703, the water vapor is separated into gas and liquid in the cyclone steam-water separator 701. After the separation, the high-temperature dry gas after the liquid flows into the outlet pipe 706 from the air outlet of the cyclone steam-water separator 701, and flows back to the nozzle 705 of the return pipe 704 through the outlet pipe 706 to be sprayed out, so as to realize the recovery and utilization of the hot gas. Finally, the liquid settled at the bottom of the cyclone steam-water separator 701 is discharged by the drain valve 702.

[0033] like Figure 3 and Figure 5As shown, a cooling mechanism 8 is provided on the housing 2, and the cooling mechanism 8 is used to timely reduce the temperature inside the housing 2 to prevent the temperature inside the device from being too high and damaging the electronic components inside. The cooling mechanism 8 includes: a temperature sensor 801, which is installed on the inner wall of the housing 2, and the temperature sensor 801 is used to monitor the temperature inside the housing 2 in real time; a solenoid valve 802, the upper space inside the housing 2 is divided into an air intake chamber and an exhaust chamber, and the solenoid valve 802 is installed on the side wall of the air intake chamber at the upper part of the housing 2, and the solenoid valve 802 is a one-way conductor from the outside of the housing 2 to the inside of the housing 2; a solenoid valve 803, which is installed on the outside On the side wall of the exhaust chamber at the top of the shell 2, the solenoid valve 2 803 is a one-way conductor from the inside of the shell 2 to the outside of the shell 2. The temperature sensor 801 is electrically connected to the solenoid valve 1 802 and the solenoid valve 2 803 through the internal integrated controller. After the temperature sensor 801 detects that the temperature inside the shell 2 exceeds the predetermined temperature, the controller simultaneously controls the opening of the solenoid valve 1 802 and the solenoid valve 2 803 to exchange the hot air in the shell 2 with the external normal temperature gas, thereby controlling the temperature inside the shell 2 to dry the polyester grey cloth within a suitable range, thereby avoiding safety risks caused by excessive temperature inside the shell 2.

[0034] When the device heats and dries the damp polyester grey cloth, firstly, the baffle plate 3 is rotated to open the shell 2, and after pulling out the latch on one of the loading seats 5, a set of cloth winding shafts 502 and limiting disks 504 are removed from the mounting frame 4, and the polyester grey cloth to be dried is wound on the cloth winding shaft 502, and then the cloth winding shaft 502 and limiting disk 504 with the wound polyester grey cloth are installed back on the mounting frame 4, and the cloth winding shaft 502 is connected to the output shaft of the motor 503. At this time, the loading seat 5 wound with the polyester grey cloth is the cloth placing seat, and the other empty loading seat 5 is the cloth winding seat, and then the polyester grey cloth on the cloth placing seat is passed around the two main winding rollers 401 and then clamped to the cloth winding shaft 502 on the cloth winding seat, and then the baffle plate 3 is sealed and returned to the shell 2. At this time, due to the solenoid valve 802 and the electric The magnetic valve 2 803 is in a closed state, so that the shell 2 remains sealed, and the polyester grey cloth on the cloth placing seat is wound around the main winding roller 401 and onto the cloth rolling seat, and then the motor 1 503 on the cloth rolling seat is activated, and the output shaft of the motor 1 503 drives the cloth rolling shaft 502 on the cloth rolling seat to rotate, so that the polyester grey cloth on the cloth placing seat is gradually wound onto the cloth rolling seat, and at the same time, by starting the industrial hot air blower 1 601 and the industrial hot air blower 2 602, the industrial hot air blower 1 601 dries the outer surface of the polyester grey cloth during the winding process on the inner side wall of the shell 2, and the industrial hot air blower 2 602 dries the polyester grey cloth from the bottom plate 1 upwards. At this time, under the guidance of the guide frame 603, the hot air generated by the industrial hot air blower 2 602 is guided to the inner surface of the polyester grey cloth, and The hot air flow direction is further accurately controlled by the guide plate 604, so that the inside and outside of the polyester grey cloth can be evenly heated, ensuring that the hot air can evenly cover the entire cloth surface. In the process of heating and drying, the moisture in the polyester grey cloth evaporates into water vapor. At this time, the cyclone steam-water separator 701 is activated, and the cyclone steam-water separator 701 collects the high-temperature humid gas evaporated from the shell 2 through the air inlet pipe 703. After the high-temperature humid gas enters the cyclone steam-water separator 701, the high-temperature gas and the water liquid are separated under the action of centrifugal force. The separated dry gas floats up and flows into the outlet pipe 706, and flows into the return pipe 704 through the outlet pipe 706, and finally is sprayed out from the multiple nozzles 705 on the return pipe 704 and re-introduced into the shell 2, so that the high-temperature dry gas The body continues to be used to heat the polyester grey cloth, and the separated moisture drops to the bottom of the cyclone steam-water separator 701 and is discharged through the drain valve 702, thereby realizing heat recovery and improving the energy utilization efficiency during drying. In the process of drying the polyester grey cloth, since the temperature sensor 801 monitors the temperature in the device in real time, when the drying temperature in the shell 2 exceeds the preset value, the temperature sensor 801 controls the electromagnetic valve 1 802 and the electromagnetic valve 2 803 to open synchronously through its internal controller, and introduces external air through the electromagnetic valve 1 802 to cool the inside of the device, and uses the electromagnetic valve 2 803 to discharge the internal high-temperature gas to prevent the shell 2 from continuing to heat up and damaging the internal electronic components due to overheating. When the temperature in the shell 2 drops,Without the temperature sensor 801, the solenoid valve 1 802 and the solenoid valve 2 803 controlled by the controller will be closed, and the high temperature dry state of the sealed shell 2 will be maintained. Finally, the motor 1 503 on the two feeding seats 5 is switched on and off alternately by timing control, so that the polyester grey cloth between the cloth placing seat and the cloth winding seat is cyclically exchanged and wound until the polyester grey cloth is completely dried in the shell 2.

[0035] Embodiment 2: Based on embodiment 1, Figure 2 and Figure 4 As shown, an adjusting member 9 is also included, and the adjusting member 9 includes a second motor 901 and a bidirectional screw rod 902. The two second motors 901 are respectively installed on one side of the two groups of mounting plates 501. The output shaft of the second motor 901 is installed with a bidirectional screw rod 902. The bidirectional screw rod 902 is threadedly matched with the limit plate 504. The bidirectional threads of the bidirectional screw rod 902 are respectively adapted to the two limit plates 504 of the same group. The second motor 901 drives the bidirectional screw rod 902 to rotate, which will simultaneously drive the two groups of limit plates 504 to contract or expand, so that the loading seat 5 can adapt to polyester grey cloths of different widths, thereby improving the applicability of the device.

[0036] like Figure 1 , Figure 8 and Fig. 9As shown, the bottom plate 1 is also provided with an opening mechanism 10, which includes: a support plate 101, which is symmetrically mounted on the bottom plate 1, the support plates 101 are distributed on both sides of the mounting frame 4, and an inclined section is provided on the support plate 101; a pillow block tension sensor 102, which is mounted on the top of the support plate 101, and a bearing is provided on the top of the pillow block tension sensor 102; an opening roller 103, which is rotatably mounted on the bearing of the pillow block tension sensor 102, and the pillow block tension sensor 102 is used to monitor the tension on the opening roller 103 Tension changes; support plate 2 104 is symmetrically mounted on bottom plate 1, and support plate 2 104 is respectively located below the upper inclined section of support plate 1 101; pillow block tension sensor 2 105 is mounted on the top of support plate 2 104, and a bearing is provided on the top of pillow block tension sensor 2 105; opening roller 2 106 is rotatably mounted on the bearing of pillow block tension sensor 2 105, and pillow block tension sensor 2 105 is used to monitor the tension changes on opening roller 2 106, and opening roller 2 106 on the same side is located directly below opening roller 1 103 The stretching mechanism 10 is used to stretch the polyester grey cloth. The polyester grey cloth between the two feeding seats 5 passes through the stretching roller 103, the main winding roller 401 and the stretching roller 2 106 in sequence, so that the whole polyester grey cloth is stretched in an hourglass shape, thereby increasing the heating area of ​​the polyester grey cloth and improving the drying efficiency of the polyester grey cloth; the pillow block tension sensor 102 and the pillow block tension sensor 2 105 respectively sense the tension of the polyester grey cloth at the stretching roller 103 and the stretching roller 2 106. 5 controls the external alarm device through its internal controller. When the tension of a certain part of the stretched polyester grey cloth is less than the preset value of the corresponding pillow block tension sensor 102 or pillow block tension sensor 2 105, the pillow block tension sensor 102 or pillow block tension sensor 2 105 controls the external alarm device to alarm, thereby reminding the operator to adjust the winding speed of the motor 1 503 on the feeding seat 5 so that the polyester grey cloth is at a suitable stretching tension, avoiding the polyester grey cloth from collapsing or being overly tight, and facilitating the drying and wrinkle removal of the polyester grey cloth.

[0037] like Figure 1 , Figure 8 , Fig. 9 and Fig.10As shown, a smoothing mechanism 11 is also included, and the smoothing mechanism 11 includes: a smoothing profile strip 111, which is respectively arranged on the roller surfaces of the main winding roller 401, the opening roller 1 103 and the opening roller 2 106, and the smoothing profile strip 111 is designed to expand spirally from the center to the outside, wherein the smoothing profile strips 111 on the opening roller 1 103 and the opening roller 2 106 are in the same direction, and the smoothing profile strip 111 on the main winding roller 401 is in the opposite direction; synchronous wheels 112, symmetrically installed on the rotating shafts of the main winding roller 401, the opening roller 1 103 and the opening roller 2 106; synchronous belts 113, wound on multiple synchronous wheels 112 on the same side; motor three 114, installed Installed on the inner wall of the shell 2, the output shaft of the motor three 114 is connected to the rotating shaft of the stretching roller one 103, and the stretching roller one 103 is driven to rotate by the motor three 114. The synchronous belt 113 cooperates with the synchronous wheel 112 to make all the main winding rollers 401, the stretching roller one 103 and the stretching roller two 106 rotate. While cooperating with the support, the smoothing special-shaped strips 111 are always opposite to the winding direction of the polyester grey cloth, so that the smoothing special-shaped strips 111 in multiple places can scrape and smooth the wrinkles on the polyester grey cloth after contacting the polyester grey cloth, and cooperate with the main winding roller 401, the stretching roller one 103 and the stretching roller two 106 to effectively support the polyester grey cloth, thereby improving the effect of wrinkle removal on the polyester grey cloth.

[0038] When it is necessary to dry polyester grey fabrics of different widths, the second motor 901 is activated, and the second motor 901 drives the bidirectional screw rod 902 to rotate through its output shaft, so that the bidirectional screw rod 902 synchronously drives the two limit disks 504 to expand or contract on the cloth winding shaft 502 through the bidirectional threads, so that the limit disks 504 on the cloth winding shaft 502 can better adapt to polyester grey fabrics of different widths. In order to further improve the drying efficiency of the polyester grey fabric, the winding method of the polyester grey fabric is changed to winding around the expansion roller 1 103, the main winding roller 401 and the expansion roller 2 106 in sequence, so that the expansion roller 103, the main winding roller 401 and the expansion roller 2 106 can support the polyester grey fabric into a larger The funnel-shaped area increases the drying area of ​​the polyester grey cloth, which is helpful for the subsequent wrinkle removal operation on the polyester grey cloth. When the polyester grey cloth between the two loading seats 5 is continuously retracted and released, since the pillow block tension sensor 102 and the pillow block tension sensor 2 105 can respectively monitor the supporting tension of the polyester grey cloth at the opening roller 103 and the opening roller 2 106, when the polyester grey cloth being wound is overly tight or loose, the pillow block tension sensor 102 and the pillow block tension sensor 2 105 will sense the abnormal tension at this place, and control the external alarm device to alarm through the internal controller, thereby reminding the operator that the wound polyester grey cloth is too tight or loose. If the state of the polyester fabric is abnormal, it is necessary to stop the machine and readjust the motor 1 503 to control the winding speed of the polyester fabric, so that the opening roller 103, the main winding roller 401 and the opening roller 2 106 can effectively support the polyester fabric under the action of appropriate tension to avoid the polyester fabric from being relaxed and affecting the drying efficiency, or being too tight and easily causing the polyester fabric to break. Since the surfaces of the opening roller 103, the main winding roller 401 and the opening roller 2 106 are all provided with a smoothing profile strip 111, when the motor 3 114 cooperates with the synchronous belt 113 through the synchronous belt 113, all the opening rollers 103, the main winding roller 401 and the opening roller 2 106 are synchronously driven to When rotating, the smoothing profile strip 111 contacts the polyester grey cloth in the direction of relative movement, and when the stretching roller 103, the main winding roller 401 and the stretching roller 2 106 are supporting and contacting the polyester grey cloth, the smoothing profile strip 111 applies a slight pressure to the surface of the polyester grey cloth and moves in the opposite direction at the same time, so as to smooth out the wrinkles on the surface of the polyester grey cloth. When the polyester grey cloth between the two loading seats 5 switches the direction of retraction and release, since the stretching roller 103, the main winding roller 401 and the stretching roller 2 106 are always in contact with the polyester grey cloth and move relative to each other, the rotating smoothing profile strip 111 can always keep the polyester grey cloth in a state of smoothing and removing wrinkles.

[0039] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A highly efficient and energy-saving drying and wrinkle-removing device for polyester grey cloth, comprising a bottom plate (1), a shell (2) and a baffle (3), wherein the shell (2) is sealed and fixedly mounted on the bottom plate (1), a feed inlet is provided on the front side of the shell (2), and the baffle (3) is sealed and hinged at the feed inlet of the shell (2); It is characterized in that Also includes: A mounting frame (4) fixedly connected to the middle portion of the top surface of the base plate (1); Two main winding rollers (401) are rotatably mounted on the mounting frame (4) at an interval; Two loading seats (5) are provided and are arranged on one side of the interior of the outer shell (2), and the loading seats (5) are respectively located on the inner wall of the outer shell (2) and the top surface of the bottom plate (1); A heating mechanism (6), wherein the heating mechanism (6) comprises: Industrial hot air blower 1 (601), provided with a plurality of them and mounted on the upper portion of the inner wall of the housing (2) away from the loading seat (5); Industrial hot air blower 2 (602), provided in plurality and installed in the middle of the top surface of the bottom plate (1); A guide frame (603) is fixedly connected to the top surface of the bottom plate (1), the guide frame (603) covers the periphery of the second industrial hot air blower (602), and the air outlets on both sides of the top plate of the guide frame (603) are upwardly curled plates; A hot air reflow mechanism (7) is arranged on the outer shell (2), and is used to dry and dehumidify the water vapor in the outer shell (2) and then reflow it.

2. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 1, characterized in that: The loading seat (5) comprises: The mounting plates (501) are provided with two groups and are symmetrically arranged on the bottom plate (1) and the inner wall of the outer shell (2), respectively; the supporting ends of the mounting plates (501) are provided with placement grooves, and the placement grooves are provided with limit pins; The cloth rolling shaft (502) is respectively assembled between two mounting plates (501) of the same group through the placement groove; Two motors 1 (503) are respectively mounted on the corresponding mounting plates (501), and the output shafts of the two motors 1 (503) are respectively connected to the rotating shaft of the cloth rolling shaft (502); The limiting disks (504) are symmetrically and slidably arranged on the two groups of cloth winding shafts (502), and the limiting disks (504) are used to limit the polyester grey cloth rolled up on the cloth winding shafts (502).

3. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 2, characterized in that: Two guide plates (604) are symmetrically arranged on the inner wall of the rear side of the housing (2) and the inner wall of the baffle (3); the guide plates (604) are arranged in an "eight" shape and are tilted and distributed; the guide plates (604) are respectively located above the curled plate body at the air outlet of the guide frame (603).

4. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 3, characterized in that: The hot air reflux mechanism (7) comprises: A cyclone steam-water separator (701) is mounted on the outer wall of the housing (2), and the side wall and top of the cyclone steam-water separator (701) are respectively an air inlet and an air outlet; A drain valve (702) is arranged on one side of the lower part of the cyclone steam-water separator (701); An air inlet pipe (703) connected to an air inlet of the cyclone steam-water separator (701) and the inside of the housing (2); A return pipe (704) is installed on the upper part of the inner wall of the housing (2); A plurality of nozzles (705) are provided and are installed on the pipe body of the return pipe (704) at intervals in the upper and lower parts; The air outlet pipe (706) is connected to the air inlet of the reflux pipe (704) and the air outlet of the cyclone steam-water separator (701).

5. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 4, characterized in that: The housing (2) is provided with a cooling mechanism (8), and the cooling mechanism (8) comprises: A temperature sensor (801) is mounted on the inner wall of the housing (2), and the temperature sensor (801) is used to monitor the temperature inside the housing (2) in real time; Solenoid valve 1 (802), the upper space inside the shell (2) is divided into an air intake chamber and an air exhaust chamber, the solenoid valve 1 (802) is installed on the side wall of the upper air intake chamber of the shell (2), and the solenoid valve 1 (802) is a one-way conductor from the outside of the shell (2) to the inside of the shell (2); Solenoid valve 2 (803) is installed on the side wall of the exhaust chamber at the upper part of the shell (2), and solenoid valve 2 (803) is a one-way conductor from the inside of the shell (2) to the outside of the shell (2). The temperature sensor (801) is electrically connected to solenoid valve 1 (802) and solenoid valve 2 (803) respectively through an internal integrated controller.

6. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 5, characterized in that: The invention also comprises an adjusting member (9), wherein the adjusting member (9) comprises a second motor (901) and a bidirectional screw rod (902), wherein the two second motors (901) are respectively mounted on one side of two groups of mounting plates (501), and a bidirectional screw rod (902) is mounted on the output shaft of the second motor (901), wherein the bidirectional screw rod (902) is threadably matched with a limit plate (504), and the bidirectional threads of the bidirectional screw rod (902) are respectively adapted to the two limit plates (504) of the same group.

7. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 6, characterized in that: The bottom plate (1) is also provided with an opening mechanism (10), and the opening mechanism (10) comprises: Support plate one (101) is symmetrically mounted on the bottom plate (1), the support plate one (101) is distributed on both sides of the mounting frame (4), and the support plate one (101) is provided with an inclined section; A pillow block tension sensor 1 (102) is installed on the top of the support plate 1 (101), and a bearing is provided on the top of the pillow block tension sensor 1 (102); A spreading roller (103) is rotatably mounted on a bearing of a pillow block tension sensor (102); The second support plate (104) is symmetrically mounted on the bottom plate (1), and the second support plate (104) is respectively located below the upper inclined section of the first support plate (101); Pillow block tension sensor 2 (105) is installed on the top of the support plate 2 (104), and a bearing is provided on the top of the pillow block tension sensor 2 (105); The second opening roller (106) is rotatably mounted on the bearing of the second pillow block tension sensor (105), and the second opening roller (106) on the same side is located directly below the first opening roller (103).

8. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 7, characterized in that: The pillow block tension sensor 1 (102) and the pillow block tension sensor 2 (105) respectively sense the tension of the polyester grey cloth at the stretching roller 1 (103) and the stretching roller 2 (106), and the pillow block tension sensor 1 (102) and the pillow block tension sensor 2 (105) control an external alarm device through their internal controllers.

9. The high-efficiency and energy-saving drying and wrinkle-removing device for polyester grey cloth according to claim 8, characterized in that: It also includes a smoothing mechanism (11), wherein the smoothing mechanism (11) includes: Smoothing profiled strips (111) are respectively arranged on the roller surfaces of the main winding roller (401), the first opening roller (103) and the second opening roller (106), and the smoothing profiled strips (111) are designed to expand spirally from the center to the outside; A synchronous wheel (112) is symmetrically mounted on the rotating shafts of the main winding roller (401), the first opening roller (103) and the second opening roller (106); A synchronous belt (113) is wound around the plurality of synchronous wheels (112) on the same side; Motor three (114) is mounted on the inner wall of the housing (2), and the output shaft of motor three (114) is connected to the rotating shaft of the expansion roller one (103).

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