A combined processing device for electric meter shell
By designing a combined processing device for the electric meter case including a conveyor, a robotic arm, a clamping mechanism and a soldering mechanism, the problems of difficulty in adjusting the soldering mechanism and low processing efficiency in the prior art are solved, and the accuracy of the screw sleeve is achieved Correct positioning of the fixing and upper housing improves the assembly success rate.
Patent Information
- Application Number
- CN202411585487.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The soldering mechanism of the existing electric meter case processing device is not convenient to adjust the position of the four sets of screw sleeves according to the size of the lower case, resulting in low processing efficiency and reduced practicality. The separation of the upper case and the lower case lead to the position of the screw sleeve. There is a deviation in the position of the hole, which affects assembly.
A combined processing device for the electric meter case including a base plate, a conveyor, a robot arm, a clamping mechanism, a soldering mechanism and a drilling drilling mechanism is designed, and the precise position adjustment and fixation of the screw sleeve is achieved through the robot arm and a clamping mechanism. , the soldering mechanism and the drilling and drilling mechanism work together to ensure the correct connection between the screw sleeve and the shell.
The precise fixation of four sets of screw sleeves in the shell under different sizes and the correct positioning of the upper shell is achieved, which improves processing efficiency and assembly success rate, and avoids the problem of screw sleeve position deviation.
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Figure CN119077378B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of meter casing processing, and in particular to a meter casing combined processing device. Background Art
[0002] Electric meter is the abbreviation of electric energy meter, which is an instrument used to measure electric energy. It is also called watt-hour meter, fire meter, and kilowatt-hour meter. It is widely used in our daily life. The electric meter shell includes a lower shell and an upper shell. Screw sleeves are installed at the four corners of the lower shell, and holes are opened at the four corners of the upper shell. Later, the lower shell and the upper shell are connected together by passing the screws through the holes and twisting them into the screw sleeves.
[0003] The screw sleeves are soldered to the inside of the lower shell. The soldering mechanism in the existing processing device is not convenient for adjusting the positions of the four sets of screw sleeves according to the size of the lower shell, and soldering cannot be performed synchronously. On the one hand, the processing efficiency is low, and on the other hand, the practicability of the device is reduced. Usually, the upper shell and the lower shell are processed separately, resulting in a deviation between the position of the screw sleeves inside the lower shell and the position of the holes opened in the upper shell, which makes it impossible to assemble later. Summary of the invention
[0004] In order to solve the above-mentioned technical problems, a combined processing device for an electric meter shell is provided. The technical solution solves the problem that the soldering mechanism in the existing processing device proposed in the above-mentioned background technology is not convenient for adjusting the positions of the four groups of screw sleeves according to the size of the lower shell, and soldering cannot be performed synchronously. On the one hand, the processing efficiency is low, and on the other hand, the practicality of the device is reduced. Usually, the upper shell and the lower shell are processed separately, which leads to a deviation between the position of the screw sleeve inside the lower shell and the position of the hole opened in the upper shell, resulting in the problem that assembly cannot be performed later.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0006] A combined processing device for an electric meter shell comprises a bottom plate, a first conveyor is installed on the left side of the top of the bottom plate, the first conveyor is used to convey the lower shell, a second conveyor, a third conveyor and a fourth conveyor are arranged on the right side of the top of the bottom plate, the second conveyor and the third conveyor are respectively used to convey the screw sleeve and the upper shell, the left side of the top of the bottom plate is also connected to a workbench through a moving mechanism, a first mechanical arm is arranged on the rear side of the workbench, the first mechanical arm is used to transfer the lower shell on the first conveyor to the top of the workbench, a first clamping mechanism is installed on the outside of the workbench, the first clamping mechanism is used to clamp the lower shell, and the workbench A soldering mechanism is provided on the right side, and a second robotic arm is provided between the soldering mechanism and the second conveyor. The second robotic arm is used to transfer the screw sleeve to the soldering mechanism, and the soldering mechanism is used to weld the screw sleeve at the four corners inside the lower shell body. A third robotic arm and a drilling and punching mechanism are also installed on the top of the base plate. The third robotic arm is used to transfer the upper shell body on the third conveyor to above the workbench, and a second clamping mechanism is installed on the first clamping mechanism. The second clamping mechanism is used to clamp the upper shell body, and the drilling and punching mechanism is used to drill the top end of the screw sleeve and punch holes at the four corners of the top of the upper shell body.
[0007] Preferably, the second conveyor is located at the rear side of the third conveyor and the fourth conveyor, and the fourth conveyor is located above the third conveyor.
[0008] Preferably, the moving mechanism includes a fixed plate, which is provided with two groups and are respectively welded to the front and rear sides of the top of the base plate, the interior of the two groups of fixed plates is rotatably connected with a first screw rod through a bearing, the workbench is threadedly connected to the outer surface of the first screw rod, the workbench is slidably connected to the first guide rod, and the two ends of the first guide rod are respectively fixedly connected to the inner sides of the two groups of fixed plates, a first stepper motor is installed on the outer side of one group of the fixed plates, and one end of the first screw rod is fixedly connected to the output end of the first stepper motor.
[0009] Preferably, the first clamping mechanism includes a fixed block and a clamping plate, two groups of fixed blocks are fixedly installed on the outer side of the workbench, a first screw is rotatably connected between the two groups of fixed blocks, the threads opened at both ends of the first screw have opposite rotation directions, the clamping plates are provided with two groups and are respectively threadedly connected to the two ends of the outer surface of the first screw, and a second guide rod is also fixedly connected between the two groups of fixed blocks, the clamping plate is slidably connected to the second guide rod, one end of the first screw is fixedly connected to the output end of the first servo motor, and the first servo motor is fixedly installed on the outer side of one of the groups of fixed blocks.
[0010] Preferably, the soldering mechanism includes a rotating part, the rotating part is rotatably connected to the top of the bottom plate, the rotating part is internally rotatably connected with a second screw rod, the second screw rod is threadedly connected with a lifting plate, the lifting plate is slidably connected to a fourth guide rod, and the fourth guide rod is fixedly installed in the interior of the rotating part, a second stepper motor is arranged on the top of the rotating part, the output end of the second stepper motor extends to the interior of the rotating part and is fixedly connected to one end of the second screw rod, a fifth guide rod is welded to the outside of the lifting plate, support plates are installed at both ends of the fifth guide rod, and a third screw rod is rotatably connected to the inside of the two groups of support plates, the threads at both ends of the third screw rod have opposite rotation directions, and the two ends of the outer surface of the third screw rod are respectively threadedly connected with movable frames, one end of the third screw rod is fixedly installed at the output end of the third servo motor, and the third servo motor is arranged on the outside of one of the groups of lifting plates.
[0011] Preferably, the movable frame is rotatably connected with a fourth screw, and a sixth guide rod is fixedly installed inside the movable frame, and two groups of movable parts are slidably connected on the outer surface of the sixth guide rod, the threads opened at two ends of the fourth screw have opposite rotation directions, and the two groups of movable parts are respectively threadedly connected to the two ends of the fourth screw, a fourth servo motor is provided on the outside of the movable frame, one end of the fourth screw is fixedly installed on the output end of the fourth servo motor, a mounting disk is fixedly connected to the inside of the movable part, a fixing mechanism is provided inside the mounting disk, an electric push rod is fixedly installed on the top of the movable part, the output end of the electric push rod is fixedly connected to the lifting part, a second driving motor is installed on the top of the lifting part, the output end of the second driving motor is fixedly connected to the driving gear, and the bottom of the lifting part is rotatably connected with the first rotating circle, the outer surface of the first rotating circle is fixedly connected with the driven gear, and a tin soldering head is installed at the bottom of the driven gear.
[0012] Preferably, a driven wheel is fixedly connected to the bottom of the outer surface of the rotating member, a first driving motor is fixedly installed on the top of the base plate, an output end of the first driving motor is fixedly connected to the driving wheel, and the driving wheel is connected to the driven wheel through a belt.
[0013] Preferably, the fixing mechanism includes a second rotating circle, the mounting plate consists of a top plate and a bottom frame, the bottom frame of the mounting plate is rotatably connected with a second rotating circle, the outer wall and the inner wall of the second rotating circle are respectively fixedly connected with an outer gear and an inner gear, a group of second gears and several groups of first gears are also rotatably connected inside the bottom frame of the mounting plate, the outer gear is meshed with the second gear, and several groups of first gears are meshed with the inner gear, several groups of clamping members are slidably connected inside the bottom frame of the mounting plate, a rack meshed with the first gear is fixedly installed on the clamping member, a transmission motor is installed at the bottom of the top plate of the mounting plate, and the output end of the transmission motor is fixedly connected to the middle of the top end of the second gear.
[0014] Preferably, the second clamping mechanism includes a second screw, the second screw is rotatably connected inside the clamping plate, the threads at both ends of the second screw have opposite rotation directions, a third guide rod is fixedly installed inside the clamping plate, both ends of the outer surface of the second screw are threadedly connected to movable blocks, the movable block is slidably connected to the third guide rod, and an electric lifting rod is provided at the bottom of the movable block, the output end of the electric lifting rod is fixedly connected to the lifting block, a pressing groove is provided on the lifting block, a second servo motor is installed on the outside of the clamping plate, and one end of the second screw is fixedly installed on the output end of the second servo motor.
[0015] Preferably, the drilling and punching mechanism includes an L-shaped plate, a third screw rod and a seventh guide rod are arranged inside the L-shaped plate, the third screw rod is rotatably connected to the L-shaped plate, the seventh guide rod is fixedly connected to the L-shaped plate, a moving part is threadedly connected to the outer surface of the third screw rod, the moving part is slidably connected to the seventh guide rod, and one end of the third screw rod is fixedly connected to the output end of the third stepper motor, the third stepper motor is mounted on the outer side of the horizontal plate of the L-shaped plate, and a first cylinder and a second cylinder are installed on the top of the moving part, the output ends of the first cylinder and the second cylinder are fixedly connected to the first mounting block and the second mounting block respectively, a drilling motor and a drilling motor are respectively arranged on the top of the first mounting block and the second mounting block, and the output ends of the drilling motor and the drilling motor are fixedly connected to the drilling head and the drilling head respectively.
[0016] Compared with the prior art, the present invention provides a combined processing device for an electric meter housing, which has the following beneficial effects:
[0017] 1. The present invention is provided with a soldering mechanism. After the four groups of screw sleeves are transferred to the inside of the four groups of mounting plates, the fixing mechanism clamps the top of the screw sleeves. Under the cooperation of the second stepper motor and the first drive motor, the movable parts are directed toward the workbench. Under the cooperation of the output end of the third servo motor and the output end of the fourth servo motor, the spacing between the front and rear screw sleeves and the spacing between the left and right screw sleeves are changed, so that the four groups of fixed screw sleeves are inserted into the four corners of the lower shell of different sizes. Then, under the cooperation of the electric push rod and the second drive motor, the four groups of screw sleeves are fixed inside the lower shell.
[0018] 2. The present invention is provided with a second clamping mechanism and a drilling and punching mechanism. The upper shell body is transferred to the top of the screw sleeve. The output end of the electric lifting rod drives the lifting block to move up and down, so that the height of the lifting block is adapted to the height of the upper shell body. Then, four groups of pressing grooves are used to clamp the four corners of the upper shell body to fix the upper shell body. The positions of the four screw sleeves at the bottom can well locate the positions of the holes required to be opened at the four corners of the upper shell body, thereby preventing the position of the screw sleeve from deviating from the position of the hole opened in the upper shell body, thereby meeting the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 A top view of the present invention;
[0021] Figure 3 It is a partial structural schematic diagram of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the moving mechanism in the present invention;
[0023] Figure 5 It is a structural schematic diagram of the first clamping mechanism in the present invention;
[0024] Figure 6 is a schematic structural diagram of the second clamping mechanism in the present invention;
[0025] Figure 7 It is a structural schematic diagram of the movable block in the present invention;
[0026] Figure 8 It is a structural schematic diagram of the soldering mechanism in the present invention;
[0027] Fig. 9 For the present invention Figure 8 A is an enlarged structural diagram;
[0028] Fig.10 It is a schematic diagram of the internal structure of the movable frame in the present invention;
[0029] Fig.11 It is a schematic diagram of the bottom structure of the movable part in the present invention;
[0030] Fig.12 It is a structural schematic diagram of the transmission motor in the present invention;
[0031] Fig.13 It is a structural schematic diagram of the fixing mechanism in the present invention;
[0032] Fig.14 It is a structural schematic diagram of the drilling and punching mechanism in the present invention;
[0033] Fig.15 It is a schematic diagram of the structure of the electric meter housing after processing in the present invention.
[0034] The numbers in the figure are:
[0035] 1. Bottom plate; 101. First conveyor; 102. Lower shell; 103. Second conveyor; 104. Screw sleeve; 105. Third conveyor; 106. Upper shell; 107. Fourth conveyor; 108. Workbench; 109. First mechanical arm; 110. Second mechanical arm; 111. Third mechanical arm;
[0036] 2. Moving mechanism; 201. Fixed plate; 202. First screw rod; 203. First guide rod; 204. First stepper motor;
[0037] 3. First clamping mechanism; 301. Fixed block; 302. First screw rod; 303. Second guide rod; 304. First servo motor; 305. Clamping plate;
[0038] 4. Second clamping mechanism; 401. Second screw rod; 402. Third guide rod; 403. Second servo motor; 404. Movable block; 405. Electric lifting rod; 406. Lifting block; 407. Pressing groove;
[0039] 5. Soldering mechanism; 501. Rotating member; 502. First drive motor; 503. Driving wheel; 504. Driven wheel; 505. Belt; 506. Second screw rod; 507. Fourth guide rod; 508. Second stepping motor; 509. Lifting plate; 510. Fifth guide rod; 511. Support plate; 512. Third screw rod; 513. Third servo motor; 514. Movable frame; 515. Fourth screw rod; 516. Sixth guide rod; 517. Fourth servo motor; 518. Movable member; 519. Mounting plate; 520. Electric push rod; 521. Lifting member; 522. Second drive motor; 523. Driving gear; 524. First rotating circle; 525. Driven gear; 526. Soldering head;
[0040] 6. Fixing mechanism; 601. Second rotating circle; 602. Internal gear; 603. External gear; 604. First gear; 605. Clamping member; 606. Second gear; 607. Rack; 608. Transmission motor;
[0041] 7. Drilling and punching mechanism; 701. L-shaped plate; 702. third screw rod; 703. seventh guide rod; 704. third stepping motor; 705. moving part; 706. first cylinder; 707. first mounting block; 708. drilling motor; 709. drilling head; 710. second cylinder; 711. second mounting block; 712. drilling motor; 713. drilling head. DETAILED DESCRIPTION
[0042] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations. Example 1
[0043] Please refer to Figure 1-Figure 15 As shown, a combined processing device for an electric meter shell includes a base plate 1, a first conveyor 101 is installed on the left side of the top of the base plate 1, the first conveyor 101 is used to convey the lower shell 102, a second conveyor 103, a third conveyor 105 and a fourth conveyor 107 are arranged on the right side of the top of the base plate 1, the second conveyor 103 is located at the rear side of the third conveyor 105 and the fourth conveyor 107, the fourth conveyor 107 is located above the third conveyor 105, the second conveyor 103 and the third conveyor 105 are used to convey the screw sleeve 104 and the upper shell 106 respectively, the top left side of the base plate 1 is also connected to a workbench 108 through a moving mechanism 2, the back side of the workbench 108 is provided with a first mechanical arm 109, the first mechanical arm 109 is used to transfer the lower shell 102 on the first conveyor 101 to the top of the workbench 108, and the outer side of the workbench 108 is provided with a A first clamping mechanism 3 is used to clamp the lower shell 102, and a soldering mechanism 5 is arranged on the right side of the workbench 108, a second robotic arm 110 is arranged between the soldering mechanism 5 and the second conveyor 103, the second robotic arm 110 is used to transfer the screw sleeve 104 to the soldering mechanism 5, and the soldering mechanism 5 is used to weld the screw sleeve 104 at the four corners inside the lower shell 102, a third robotic arm 111 and a drilling and punching mechanism 7 are also installed on the top of the base plate 1, the third robotic arm 111 is used to transfer the upper shell 106 on the third conveyor 105 to the top of the workbench 108, and a second clamping mechanism 4 is installed on the first clamping mechanism 3, the second clamping mechanism 4 is used to clamp the upper shell 106, and the drilling and punching mechanism 7 is used to drill the top of the screw sleeve 104 and punch holes at the four corners of the top of the upper shell 106. Example 2
[0044] Please refer to Figure 4 As shown, the moving mechanism 2 includes a fixed plate 201, which is provided with two groups and are respectively welded to the front and rear sides of the top of the base plate 1, and the interior of the two groups of fixed plates 201 is rotatably connected with a first screw rod 202 through a bearing, and the workbench 108 is threadedly connected to the outer surface of the first screw rod 202, and the workbench 108 is slidably connected to the first guide rod 203, and the two ends of the first guide rod 203 are respectively fixedly connected to the inner sides of the two groups of fixed plates 201, and a first stepper motor 204 is installed on the outer side of one group of fixed plates 201, and one end of the first screw rod 202 is fixedly connected to the output end of the first stepper motor 204.
[0045] It is understandable to those skilled in the art that the output end of the first stepper motor 204 drives the first screw rod 202 to rotate, so that the workbench 108 slides back and forth along the outer surface of the first guide rod 203 , thereby changing the longitudinal position of the workbench 108 . Example 3
[0046] Please refer to Figure 5 As shown, the first clamping mechanism 3 includes a fixed block 301 and a clamping plate 305. Two groups of fixed blocks 301 are fixedly installed on the outer side of the workbench 108. A first screw 302 is rotatably connected between the two groups of fixed blocks 301. The threads opened at both ends of the first screw 302 have opposite rotation directions. Two groups of clamping plates 305 are provided and are respectively threadedly connected to the two ends of the outer surface of the first screw 302. A second guide rod 303 is also fixedly connected between the two groups of fixed blocks 301. The clamping plate 305 is slidably connected to the second guide rod 303. One end of the first screw 302 is fixedly connected to the output end of the first servo motor 304, and the first servo motor 304 is fixedly installed on the outer side of one of the groups of fixed blocks 301.
[0047] It can be understood by those skilled in the art that the first screw 302 is driven to rotate by the output end of the first servo motor 304, so that the two groups of clamping plates 305 are moved closer to or farther away from each other, thereby changing the distance between the two groups of clamping plates 305, so that the first clamping mechanism 3 can be well adapted to clamp lower shells 102 of different sizes. Example 4
[0048] Please refer to Figure 8 and Fig. 9 As shown, the soldering mechanism 5 includes a rotating member 501, which is rotatably connected to the top of the bottom plate 1, and a second screw rod 506 is rotatably connected inside the rotating member 501. A lifting plate 509 is threadedly connected to the second screw rod 506, and the lifting plate 509 is slidably connected to a fourth guide rod 507, and the fourth guide rod 507 is fixedly installed inside the rotating member 501. A second stepping motor 508 is arranged on the top of the rotating member 501, and the output end of the second stepping motor 508 extends to the inside of the rotating member 501 and is connected to the second screw rod 50 6 is fixedly connected, a fifth guide rod 510 is welded to the outer side of the lifting plate 509, support plates 511 are installed at both ends of the fifth guide rod 510, and a third screw rod 512 is rotatably connected inside the two groups of support plates 511. The threads at both ends of the third screw rod 512 are rotated in opposite directions, and the two ends of the outer surface of the third screw rod 512 are respectively threadedly connected with a movable frame 514, one end of the third screw rod 512 is fixedly installed on the output end of the third servo motor 513, and the third servo motor 513 is arranged on the outer side of one group of lifting plates 509.
[0049] Please refer to Fig.10 and Fig.11As shown, the movable frame 514 is internally rotatably connected with a fourth screw rod 515, and a sixth guide rod 516 is fixedly installed inside the movable frame 514. Two sets of movable parts 518 are slidably connected to the outer surface of the sixth guide rod 516. The threads at both ends of the fourth screw rod 515 rotate in opposite directions, and the two sets of movable parts 518 are respectively threadedly connected to the two ends of the fourth screw rod 515. A fourth servo motor 517 is arranged outside the movable frame 514. One end of the fourth screw rod 515 is fixedly installed at the output end of the fourth servo motor 517. The movable part 518 is internally fixedly connected to There is a mounting plate 519, and a fixing mechanism 6 is arranged inside the mounting plate 519. An electric push rod 520 is fixedly mounted on the top of the movable part 518. The output end of the electric push rod 520 is fixedly connected to the lifting part 521. A second driving motor 522 is mounted on the top of the lifting part 521. The output end of the second driving motor 522 is fixedly connected to the driving gear 523. The bottom of the lifting part 521 is rotatably connected to a first rotating circle 524. The outer surface of the first rotating circle 524 is fixedly connected to a driven gear 525. A soldering head 526 is mounted on the bottom of the driven gear 525.
[0050] Please refer to Figure 8 As shown, a driven wheel 504 is fixedly connected to the bottom of the outer surface of the rotating member 501, a first driving motor 502 is fixedly installed on the top of the base plate 1, the output end of the first driving motor 502 is fixedly connected to the driving wheel 503, and the driving wheel 503 is transmission-connected to the driven wheel 504 via a belt 505.
[0051] It can be understood by those skilled in the art that the second lead screw 506 is rotated by the output end of the second stepping motor 508, so that the lifting plate 509 slides up and down along the outer surface of the fourth guide rod 507, thereby changing the height of the lifting plate 509, thereby changing the height of the movable member 518; the third screw 512 is rotated by the output end of the third servo motor 513, so that the two groups of movable frames 514 are close to or away from each other, thereby changing the distance between the front and rear movable members 518; the fourth screw 515 is rotated by the output end of the fourth servo motor 517, so that the two movable frames 514 connected to the same group of fourth screw 515 are moved closer or farther away from each other, thereby changing the distance between the front and rear movable members 518; The movable parts 518 move closer to or farther from each other, changing the spacing between the movable parts 518 on the left and right sides; the lifting part 521 is driven up and down by the output end of the electric push rod 520 to change the height of the soldering head 526, and the driving gear 523 is driven to rotate by the output end of the second driving motor 522, so that the driven gear 525 rotates, thereby rotating the soldering head 526; the driving wheel 503 is driven to rotate by the output end of the first driving motor 502, and under the action of the belt 505, the driven wheel 504 rotates, driving the rotating part 501 to rotate, so that the movable part 518 can be directed toward the second conveyor 103 or the workbench 108. Example 5
[0052] Please refer to Fig.12 and Fig.13 As shown, the fixing mechanism 6 includes a second rotating circle 601, and the mounting plate 519 is composed of a top plate and a bottom frame. The second rotating circle 601 is rotatably connected inside the bottom frame of the mounting plate 519, and the outer wall and the inner wall of the second rotating circle 601 are respectively fixedly connected with an outer gear 603 and an inner gear 602. A group of second gears 606 and several groups of first gears 604 are also rotatably connected inside the bottom frame of the mounting plate 519, and the outer gear 603 is meshed with the second gear 606, and several groups of first gears 604 are meshed with the inner gear 602. Several groups of clamping members 605 are slidably connected inside the bottom frame of the mounting plate 519, and a rack 607 meshing with the first gear 604 is fixedly installed on the clamping member 605. A transmission motor 608 is installed at the bottom of the top plate of the mounting plate 519, and the output end of the transmission motor 608 is fixedly connected to the middle of the top end of the second gear 606.
[0053] It can be understood by those skilled in the art that the second gear 606 is driven to rotate by the output end of the transmission motor 608, and then the outer gear 603, the second rotating circle 601 and the inner gear 602 rotate as a whole, so that all the first gears 604 rotate synchronously, and then all the clamping members 605 move toward a position close to the center of the mounting plate 519 or move toward a position away from the center of the mounting plate 519. When they are close, the screw sleeve 104 can be fixed, and when they are far away, the screw sleeve 104 is released. Example 6
[0054] Please refer to Figure 6 and Figure 7 As shown, the second clamping mechanism 4 includes a second screw 401, and the second screw 401 is rotatably connected inside the clamping plate 305. The threads at both ends of the second screw 401 have opposite rotation directions. A third guide rod 402 is also fixedly installed inside the clamping plate 305. The two ends of the outer surface of the second screw 401 are respectively threadedly connected with movable blocks 404. The movable block 404 is slidably connected to the third guide rod 402, and an electric lifting rod 405 is arranged at the bottom of the movable block 404. The output end of the electric lifting rod 405 is fixedly connected to the lifting block 406. The lifting block 406 is provided with a pressing groove 407. A second servo motor 403 is installed on the outside of the clamping plate 305, and one end of the second screw 401 is fixedly installed on the output end of the second servo motor 403.
[0055] It can be understood by those skilled in the art that, according to the principle of the above-mentioned first clamping mechanism 3, the spacing between the front and rear movable blocks 404 is changed, thereby changing the spacing between the front and rear lifting blocks 406, and the second screw 401 is driven to rotate by the output end of the second servo motor 403 to change the spacing between the left and right movable blocks 404, thereby changing the spacing between the left and right lifting blocks 406. Since the four groups of lifting blocks 406 are all provided with pressing grooves 407, in summary, the four corners of the upper shell 106 can be well clamped. Example 7
[0056] Please refer to Fig.14 As shown, the drilling and punching mechanism 7 includes an L-shaped plate 701, a third screw rod 702 and a seventh guide rod 703 are arranged inside the L-shaped plate 701, the third screw rod 702 is rotatably connected to the L-shaped plate 701, the seventh guide rod 703 is fixedly connected to the L-shaped plate 701, a moving member 705 is threadedly connected to the outer surface of the third screw rod 702, the moving member 705 is slidably connected to the seventh guide rod 703, and one end of the third screw rod 702 is fixedly connected to the output end of the third stepping motor 704, and the third stepping motor 704 is installed. It is installed on the outer side of the horizontal plate of the L-shaped plate 701, and the first cylinder 706 and the second cylinder 710 are installed on the top of the moving part 705, the output ends of the first cylinder 706 and the second cylinder 710 are fixedly connected to the first mounting block 707 and the second mounting block 711 respectively, and the top of the first mounting block 707 and the second mounting block 711 are respectively provided with a drilling motor 708 and a drilling motor 712, and the output ends of the drilling motor 708 and the drilling motor 712 are respectively fixedly connected to the drilling head 709 and the drilling head 713.
[0057] It can be understood by those skilled in the art that the third screw rod 702 is driven to rotate by the output end of the third stepper motor 704, so that the movable member 705 slides back and forth along the outer surface of the seventh guide rod 703, thereby changing the horizontal position of the drill head 709 and the drilling head 713; by providing the first cylinder 706 and the second cylinder 710, the height of the drill head 709 and the drilling head 713 can be changed, and the drill motor 708 and the drilling motor 712 are provided to realize the rotation of the drill head 709 and the drilling head 713. Therefore, when the drill head 709 and the drilling head 713 are rotating and moving downward, drilling and punching of the workpiece can be achieved.
[0058] Working principle and use process of the device: In real life, the meter housing is usually composed of three parts: the lower housing 102, the screw sleeve 104 and the upper housing 106. The upper housing 106 is provided with a perspective screen to facilitate the user to see the meter display installed inside the meter housing. In real life, in order to facilitate the threaded connection between the lower housing 102 and the upper housing 106, the length of the screw sleeve 104 is greater than the internal height of the lower housing 102. The present invention first transfers the lower housing 102 on the first conveyor 101 to the top of the workbench 108 through the first mechanical arm 109, and under the action of the output end of the first servo motor 304, the two groups of clamping plates 305 are close to each other to fix the lower housing 102, and the screw sleeve 104 on the second conveyor 103 is transferred to the inside of the four groups of mounting plates 519 in turn through the second mechanical arm 110, and the fixing mechanism 6 clamps the top of the screw sleeve 104, and then under the action of the output end of the second stepper motor 508, the lifting plate 509 moves upward, the purpose is to In order not to block the subsequent rotation of the rotating member 501, the rotating member 501 is driven to rotate under the action of the output end of the first driving motor 502, so that the movable member 518 faces the workbench 108, and the output end of the third servo motor 513 and the output end of the fourth servo motor 517 cooperate to change the spacing between the front and rear movable members 518 and the spacing between the left and right movable members 518, thereby changing the spacing between the front and rear screw sleeves 104 and the spacing between the left and right screw sleeves 104. After that, the output end of the second stepping motor 508 rotates in the opposite direction to drive the lifting plate 509 to move downward, which is well suitable for inserting four groups of fixed screw sleeves 104 at the four corners of the lower shell 102 of different sizes. Then, the output end of the electric push rod 520 drives the soldering head 526 to move downward, aligning the contact position between the screw sleeve 104 and the inner bottom wall of the lower shell 102, and the output end of the second driving motor 522 drives the soldering head 526 to rotate, thereby fixing the screw sleeve 104 inside the lower shell 102;
[0059] After soldering is completed, under the action of the output end of the first stepper motor 204, the workbench 108 moves to the drilling and punching mechanism 7, and the output end of the third stepper motor 704 drives the third screw rod 702 to rotate, so that the moving part 705 moves left and right, changing the horizontal position of the drilling head 709, and under the cooperation of the first cylinder 706 and the drilling motor 708, the top of the screw sleeve 104 welded inside the lower shell 102 is drilled. After the four groups of screw sleeves 104 are drilled, since the length of the screw sleeve 104 is greater than the internal height of the lower shell 102, the third mechanical arm 111 can only be used to move the first screw sleeve 104 to the lower shell 102. The upper shell 106 on the three conveyors 105 is transferred to the top of the screw sleeve 104, and the lifting block 406 is driven up and down by the output end of the electric lifting rod 405, so that the height of the lifting block 406 is adapted to the height of the upper shell 106. Then, the four corners of the upper shell 106 are clamped by four groups of pressing grooves 407 to fix the upper shell 106. The positions of the four screw sleeves 104 below can well locate the positions of the holes required at the four corners of the upper shell 106. Finally, the upper shell 106 is drilled by the drilling and punching mechanism 7. It is convenient and fast, and the whole process is automated to meet the needs of the staff. (The processed lower shell 102, screw sleeve 104 and upper shell 106 are as shown in the figure) Fig.15 shown)
[0060] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An electric meter housing assembly processing device, comprising a bottom plate (1), characterized in that: A first conveyor (101) is installed on the left side of the top of the base plate (1), and the first conveyor (101) is used to convey the lower shell (102). A second conveyor (103), a third conveyor (105) and a fourth conveyor (107) are installed on the right side of the top of the base plate (1), and the second conveyor (103) and the third conveyor (105) are used to convey the screw sleeve (104) and the upper shell (106) respectively. The left side of the top of the base plate (1) is also connected to a workbench (108) via a moving mechanism (2). A first mechanical arm (109) is installed on the rear side of the workbench (108), and the first mechanical arm (109) is used to transfer the lower shell (102) on the first conveyor (101) to the top of the workbench (108). A first clamping mechanism (3) is installed on the outside of the workbench (108), and the first clamping mechanism (3) is used to clamp the lower shell (102). A soldering mechanism (5) is provided on the right side, a second mechanical arm (110) is provided between the soldering mechanism (5) and the second conveyor (103), the second mechanical arm (110) is used to transfer the screw sleeve (104) to the soldering mechanism (5), and the soldering mechanism (5) is used to weld the screw sleeve (104) to the four corners inside the lower shell (102), a third mechanical arm (111) and a drilling and punching mechanism (7) are also installed on the top of the bottom plate (1), the third mechanical arm (111) is used to transfer the upper shell (106) on the third conveyor (105) to the top of the workbench (108), and a second clamping mechanism (4) is installed on the first clamping mechanism (3), the second clamping mechanism (4) is used to clamp the upper shell (106), and the drilling and punching mechanism (7) is used to drill the top of the screw sleeve (104) and punch holes at the four corners of the top of the upper shell (106).
2. The electric meter housing assembly processing device according to claim 1, characterized in that: The second conveyor (103) is located at the rear side of the third conveyor (105) and the fourth conveyor (107), and the fourth conveyor (107) is located above the third conveyor (105).
3. The electric meter housing assembly processing device according to claim 1, characterized in that: The moving mechanism (2) comprises a fixed plate (201), wherein two groups of the fixed plates (201) are provided and are respectively welded to the front and rear sides of the top end of the bottom plate (1), the interiors of the two groups of the fixed plates (201) are rotatably connected to a first screw rod (202) via a bearing, the workbench (108) is threadedly connected to the outer surface of the first screw rod (202), the workbench (108) is slidably connected to a first guide rod (203), and the two ends of the first guide rod (203) are respectively fixedly connected to the inner sides of the two groups of the fixed plates (201), a first stepper motor (204) is installed on the outer side of one group of the fixed plates (201), and one end of the first screw rod (202) is fixedly connected to the output end of the first stepper motor (204).
4. The electric meter housing assembly processing device according to claim 1, characterized in that: The first clamping mechanism (3) comprises a fixed block (301) and a clamping plate (305). Two groups of fixed blocks (301) are fixedly installed on the outer side of the workbench (108). A first screw rod (302) is rotatably connected between the two groups of fixed blocks (301). The threads at the two ends of the first screw rod (302) have opposite rotation directions. The clamping plate (305) is provided with two groups and is respectively threadedly connected to the two ends of the outer surface of the first screw rod (302). A second guide rod (303) is also fixedly connected between the two groups of fixed blocks (301). The clamping plate (305) is slidably connected to the second guide rod (303). One end of the first screw rod (302) is fixedly connected to the output end of a first servo motor (304), and the first servo motor (304) is fixedly installed on the outer side of one of the groups of fixed blocks (301).
5. The electric meter housing assembly processing device according to claim 1, characterized in that: The soldering mechanism (5) comprises a rotating member (501), the rotating member (501) being rotatably connected to the top of the bottom plate (1), the rotating member (501) being rotatably connected to a second screw rod (506) inside, the second screw rod (506) being threadedly connected to a lifting plate (509), the lifting plate (509) being slidably connected to a fourth guide rod (507), and the fourth guide rod (507) being fixedly mounted inside the rotating member (501), a second stepping motor (508) being arranged on the top of the rotating member (501), the output end of the second stepping motor (508) extending to the inside of the rotating member (501) and being connected to the second screw rod ( The lifting plate (506) is fixedly connected to one end thereof, a fifth guide rod (510) is welded to the outer side of the lifting plate (509), support plates (511) are installed at both ends of the fifth guide rod (510), a third screw rod (512) is rotatably connected inside the two groups of support plates (511), the threads at both ends of the third screw rod (512) are rotated in opposite directions, and the two ends of the outer surface of the third screw rod (512) are respectively threadedly connected to the movable frame (514), one end of the third screw rod (512) is fixedly installed at the output end of the third servo motor (513), and the third servo motor (513) is arranged on the outer side of one group of lifting plates (509).
6. The electric meter housing assembly processing device according to claim 5, characterized in that: A fourth screw rod (515) is rotatably connected to the inside of the movable frame (514), a sixth guide rod (516) is fixedly installed inside the movable frame (514), two groups of movable parts (518) are slidably connected to the outer surface of the sixth guide rod (516), the threads at both ends of the fourth screw rod (515) are rotated in opposite directions, and the two groups of movable parts (518) are respectively threadedly connected to the two ends of the fourth screw rod (515), a fourth servo motor (517) is arranged outside the movable frame (514), one end of the fourth screw rod (515) is fixedly installed on the output end of the fourth servo motor (517), and a mounting plate (518) is fixedly connected to the inside of the movable part (518). 519), a fixing mechanism (6) is provided inside the mounting plate (519), an electric push rod (520) is fixedly mounted on the top of the movable part (518), the output end of the electric push rod (520) is fixedly connected to the lifting part (521), a second driving motor (522) is mounted on the top of the lifting part (521), the output end of the second driving motor (522) is fixedly connected to the driving gear (523), and a first rotating circle (524) is rotatably connected to the bottom of the lifting part (521), a driven gear (525) is fixedly connected to the outer surface of the first rotating circle (524), and a soldering head (526) is mounted on the bottom of the driven gear (525).
7. The electric meter housing assembly processing device according to claim 5, characterized in that: A driven wheel (504) is fixedly connected to the bottom of the outer surface of the rotating member (501), a first driving motor (502) is fixedly installed on the top of the bottom plate (1), an output end of the first driving motor (502) is fixedly connected to the driving wheel (503), and the driving wheel (503) is transmission-connected to the driven wheel (504) via a belt (505).
8. The meter housing assembly processing device according to claim 6, characterized in that: The fixing mechanism (6) comprises a second rotating circle (601), the mounting plate (519) comprises a top plate and a bottom frame, the bottom frame of the mounting plate (519) is rotatably connected to the second rotating circle (601), the outer wall and the inner wall of the second rotating circle (601) are respectively fixedly connected to an outer gear (603) and an inner gear (602), and the bottom frame of the mounting plate (519) is also rotatably connected to a group of second gears (606) and a plurality of groups of first gears (604), the outer gears (603 ) is meshed with the second gear (606), a plurality of groups of the first gear (604) are meshed with the internal gear (602), a plurality of groups of clamping members (605) are slidably connected inside the bottom frame of the mounting plate (519), a rack (607) meshed with the first gear (604) is fixedly mounted on the clamping member (605), a transmission motor (608) is mounted at the bottom of the top plate of the mounting plate (519), and an output end of the transmission motor (608) is fixedly connected to the middle of the top end of the second gear (606).
9. The electric meter housing assembly processing device according to claim 4, characterized in that: The second clamping mechanism (4) comprises a second screw (401), the second screw (401) is rotatably connected inside the clamping plate (305), the threads at both ends of the second screw (401) are in opposite directions, a third guide rod (402) is fixedly installed inside the clamping plate (305), movable blocks (404) are respectively threadedly connected at both ends of the outer surface of the second screw (401), the movable block (404) is slidably connected to the third guide rod (402), and an electric lifting rod (405) is arranged at the bottom of the movable block (404), the output end of the electric lifting rod (405) is fixedly connected to the lifting block (406), and a pressing groove (407) is arranged on the lifting block (406), a second servo motor (403) is installed outside the clamping plate (305), and one end of the second screw (401) is fixedly installed on the output end of the second servo motor (403).
10. The electric meter housing assembly processing device according to claim 1, characterized in that: The drilling and punching mechanism (7) comprises an L-shaped plate (701), wherein a third screw rod (702) and a seventh guide rod (703) are arranged inside the L-shaped plate (701), wherein the third screw rod (702) is rotatably connected to the L-shaped plate (701), wherein the seventh guide rod (703) is fixedly connected to the L-shaped plate (701), wherein a moving member (705) is threadedly connected to the outer surface of the third screw rod (702), wherein the moving member (705) is slidably connected to the seventh guide rod (703), and wherein one end of the third screw rod (702) is fixedly connected to the output end of a third stepping motor (704), wherein the third stepping motor (704) is ) is installed on the outer side of the horizontal plate of the L-shaped plate (701), and the top of the moving member (705) is installed with a first cylinder (706) and a second cylinder (710), the output ends of the first cylinder (706) and the second cylinder (710) are fixedly connected to the first mounting block (707) and the second mounting block (711) respectively, and the tops of the first mounting block (707) and the second mounting block (711) are respectively provided with a thread drilling motor (708) and a hole drilling motor (712), and the output ends of the thread drilling motor (708) and the hole drilling motor (712) are fixedly connected to the thread drilling head (709) and the hole drilling head (713) respectively.
Citation Information
Patent Citations
Welding drilling device applied to formwork
CN113182869A
Construction method applied to welding punching of formwork
CN113305516A