An automatic cloth cutting and packaging machine with sanding belt.
By designing an automatic cutting and packaging machine for fabric cutting machines using abrasive belts, the problem of low cutting efficiency of traditional fabric cutting machines with abrasive belts has been solved, realizing automated cutting and packaging, and improving production efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DONGYANG WEIQUN SEWING MASCH CO LTD
- Filing Date
- 2023-11-15
- Publication Date
- 2026-05-26
AI Technical Summary
Traditional fabric cutting machines use abrasive belts, which are inefficient. Manual calibration of the blades and feeding are also inefficient. The cut abrasive belts need to be packaged manually, resulting in a low yield rate.
Design an automatic cutting and packaging machine for fabric cutting machines using abrasive belts, including a feeding mechanism, a cutting mechanism, a material transfer mechanism, and a packaging mechanism, to achieve automatic cutting and packaging. The abrasive belt cylinder is driven to rotate and cut by a cylinder and a motor, and the movement and stacking of the abrasive belt rings are achieved by a cylinder and a slide rail.
It improves the overall efficiency of the fabric cutting machine, reduces manual operation, ensures the width consistency and aesthetics of the sanding belt rings, realizes automated packaging, and improves production efficiency and yield.
Smart Images

Figure CN119083137B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of production equipment technology, and specifically discloses an automatic cutting and packaging machine with sanding belt for fabric cutting. Background Technology
[0002] Fabrics are commonly used materials in decoration. They include various types such as synthetic fiber carpets, non-woven wall coverings, linen, nylon, colored adhesive tape, and flannel. Fabrics play a significant role in decorative displays, often being an indispensable element of the entire sales space. Extensive use of fabrics for wall coverings, partitions, and background treatments can create a compelling commercial space display style. Compared to traditional manual fabric processing, current methods often utilize automated fabric cutting machines for processing and cutting.
[0003] The abrasive belt for fabric cutting machines is a key sharpening component. Traditionally, abrasive belt cutting on fabric cutting machines is done using hand-cranked cutting machines modified from ordinary machine tools. In this traditional process, one worker can only operate one machine. Each abrasive tube cut requires manual calibration and feeding, resulting in low efficiency and a low yield rate. Furthermore, the cut circular abrasive belts need to be packaged, and the current packaging method typically involves manually overlapping and looping the abrasive belts, which is also inefficient. Summary of the Invention
[0004] This invention addresses the shortcomings of the prior art by providing an automatic cutting and packaging machine with sanding belt for fabric cutting.
[0005] The technical solution adopted by the present invention to solve the above problems is as follows:
[0006] This invention provides an automatic belt sander and bag cutter for fabric cutting machines, comprising:
[0007] frame;
[0008] A material conveying mechanism, comprising several material bins, each containing several sand belt cylinders;
[0009] A cutting mechanism is mounted on the frame and is used to divide the sanding belt conveyor conveyed by the material conveying mechanism into several sanding belt rings of the same width.
[0010] A material transfer mechanism is used to move the abrasive belt ring cut by the cutting mechanism to the next station;
[0011] A packaging mechanism for receiving sand belt rings from the transfer mechanism for stacking and packaging.
[0012] Furthermore, the cutting mechanism includes a third cylinder and a cutting assembly connected to the third cylinder. A fixed station is provided below the cutting assembly, and a fourth cylinder is connected below the fixed station. A first bracket is provided on one side of the fixed station. A first rotating shaft and a second rotating shaft are provided on the first bracket. The first rotating shaft and the second rotating shaft can move vertically between each other. A first motor is connected to the first rotating shaft. The first motor drives the first rotating shaft to rotate, and the first rotating shaft drives the sanding belt cylinder to rotate to complete the cutting of the circumferential surface of the sanding belt cylinder.
[0013] Furthermore, a first slide rail is provided below the first bracket, and the first bracket, the first rotating shaft and the second rotating shaft on the first bracket can move along the first slide rail toward the cutter assembly.
[0014] Furthermore, the packaging mechanism includes a fixing device and a squeezing device;
[0015] The fixing device includes a fourth slide rail and a second bracket slidably connected to the fourth slide rail. The second bracket is equipped with a second motor, an eighth cylinder and a ninth cylinder. The eighth cylinder is used to move the second bracket horizontally. One end of the ninth cylinder is connected to a material fixing seat. The material fixing seat includes several spreading blocks. The spreading blocks can move in all directions. The material fixing seat is connected to the second motor.
[0016] The extrusion device includes the fourth slide rail and a third bracket slidably connected to the fourth slide rail. The third bracket is equipped with a tenth cylinder and an eleventh cylinder. The output shaft of the tenth cylinder is connected to the third bracket. The tenth cylinder drives the third bracket to move on the fourth slide rail. The side of the third bracket is provided with a plurality of positioning blocks, which form a fixed position. An extrusion block is provided on the fixed position. The extrusion block is connected to a twelfth cylinder, which drives the extrusion block to move toward the fixed position.
[0017] Furthermore, the material transfer mechanism includes a second slide rail and a first slider slidably connected to the second slide rail. The first slider is provided with a fifth cylinder, the fifth cylinder is connected to a third slide rail, the third slide rail is connected to a second slider, the second slider is connected to a connecting plate, and the connecting plate is provided with a material clamp.
[0018] Furthermore, the material clamp includes an upper clamp and a lower clamp. The upper clamp is connected to the connecting plate, and the connecting plate is also provided with a seventh cylinder. The lower clamp is connected to the seventh cylinder, and the seventh cylinder controls the movement of the lower clamp.
[0019] Furthermore, the material conveying mechanism includes a first material bin and a second material bin, the second material bin being arranged adjacent to the first material bin. A first push block is provided on the side of the first material bin, and a first cylinder is connected to the first push block. The sanding belt cylinder in the first material bin is moved to the second material bin through the first push block. The interior of the second material bin is inclined, and a partition is provided at the bottom of the second material bin. The partition is used to separate the sanding belt cylinders. A second cylinder and a second push block are provided on the bottom side of the second material bin. The second push block is used to push the sanding belt cylinder into the cutting mechanism.
[0020] The beneficial effects of this invention are as follows: This technical solution provides an automatic sanding belt cutting and packaging machine for fabric cutting machines, including a frame, a feeding mechanism, a cutting mechanism, a transferring mechanism, and a packaging mechanism. The feeding mechanism includes several material bins, each containing several sanding belt cylinders. The cutting mechanism is mounted on the frame and is used to cut the sanding belt cylinders fed by the feeding mechanism into several sanding belt rings of uniform width. The transferring mechanism is used to move the sanding belt rings cut by the cutting mechanism to the next workstation. The packaging mechanism is used to receive the sanding belt rings from the transferring mechanism and stack them for packaging. This invention has a compact structure, is easy to use and operate, has high overall efficiency, and low error. Compared with traditional manual operation, it improves overall efficiency, resulting in higher overall production efficiency. In addition, through the automatic packaging function, the cut sanding belts can be stacked and packaged, avoiding the manual packaging step. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0022] Figure 1 This is a perspective view of an automatic cutting and packaging machine with a sanding belt for fabric cutting according to the present invention;
[0023] Figure 2 This is a first perspective view of the material conveying mechanism in an automatic cutting and packaging machine with sanding belt for fabric cutting according to the present invention;
[0024] Figure 3 This is a second perspective view of the material conveying mechanism in an automatic cutting and packaging machine with sanding belt for fabric cutting according to the present invention;
[0025] Figure 4 This is a perspective view of the cutting mechanism in an automatic cloth cutting and packaging machine with sanding belt according to the present invention;
[0026] Figure 5This is a first perspective view of the material transfer mechanism in an automatic cutting and packaging machine with sanding belt for fabric cutting according to the present invention;
[0027] Figure 6 This is a second perspective view of the material transfer mechanism in an automatic cutting and packaging machine with sanding belt for fabric cutting according to the present invention;
[0028] Figure 7 This is a perspective view of the packaging mechanism in an automatic cutting and packaging machine with a sanding belt for a fabric cutting machine according to the present invention;
[0029] Figure 8 for Figure 7 First perspective view of the fixing device in the packaging mechanism;
[0030] Figure 9 for Figure 7 Second perspective view of the fixing device in the packaging mechanism;
[0031] Figure 10 for Figure 7 A perspective view of the extrusion device in the packaging mechanism;
[0032] Figure 11 for Figure 10 Enlarged view of point A in the image.
[0033] The attached diagram is labeled as follows: 1-Frame, 2-Feeding mechanism, 201-First material bin, 202-First pusher block, 203-First cylinder, 204-Second cylinder, 205-Second pusher block, 206-Second material bin, 207-Baffle, 3-Cutter mechanism, 301-Cutter assembly, 302-Third cylinder, 303-Fourth cylinder, 304-Fixed station, 305-First rotating shaft, 306-Second rotating shaft, 307-First slide rail, 308-First support, 309-First motor, 4-Transfer mechanism, 401-Second slide rail, 402-First slider, 403-Fifth cylinder, 404-Material clamp, 4041-Upper clamp, 40 42-Lower clamp, 405-Sixth cylinder, 406-Connecting plate, 407-Third slide rail, 408-Second slider, 409-Seventh cylinder, 5-Packaging mechanism, 501-Fixing device, 5011-Second bracket, 5012-Material fixing seat, 5013-Fourth slide rail, 5014-Eighth cylinder, 5015-Ninth cylinder, 5016-Second motor, 5017-Spreading block, 5018-Third slider, 502-Extrusion device, 5021-Third bracket, 5022-Tenth cylinder, 5023-Eleventh cylinder, 5024-Twelfth cylinder, 5025-Extrusion block, 5026-Positioning block, 5027-Fixing position. Detailed Implementation
[0034] To enable those skilled in the art to better understand the technical solutions of this application, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0035] Refer to the instruction manual appendix Figure 1-11 As shown, an automatic sanding belt cutting and packaging machine for fabric cutting includes a frame 1, a feeding mechanism 2, a cutting mechanism 3, a transferring mechanism 4, and a packaging mechanism 5. The feeding mechanism 2 includes several material bins, each containing several sanding belt cylinders. The cutting mechanism 3 is mounted on the frame and is used to cut the sanding belt cylinders fed by the feeding mechanism 2 into several sanding belt rings of uniform width. The transferring mechanism 4 is used to move the sanding belt rings cut by the cutting mechanism 3 to the next work station. The packaging mechanism 5 is used to receive the sanding belt rings from the transferring mechanism 4 and stack them for packaging. This invention has a compact structure, is easy to use and operate, has high overall efficiency, and low error. Compared with traditional manual operation, it improves overall efficiency, resulting in higher overall production efficiency. In addition, through the automatic packaging function, the cut sanding belts can be stacked and packaged, avoiding the manual packaging step.
[0036] In a preferred embodiment of this invention, the cutting mechanism 3 includes a third cylinder 302 and a cutting assembly 301 connected to the third cylinder 302. A fixed workstation 304 is located below the cutting assembly 301. A fourth cylinder 303 is connected below the fixed workstation 304. A first support 308 is located on one side of the fixed workstation 304. A first rotating shaft 305 and a second rotating shaft 306, which are parallel to each other, are mounted on the first support 308. The first rotating shaft 305 and the second rotating shaft 306 are vertically movable. Furthermore, a [missing information - likely a component or component] is connected to the first rotating shaft 305. The first motor 309 drives the first rotating shaft 305 to rotate, which in turn drives the sanding belt cylinder to rotate and complete the cutting of the circumferential surface of the sanding belt cylinder. During cutting, the first rotating shaft 305 and the second rotating shaft 306 extend into the interior of the sanding belt cylinder. The first rotating shaft 305 or the second rotating shaft 306 moves, increasing the distance between the first rotating shaft 305 and the second rotating shaft 306, thereby stretching the sanding belt cylinder. The first rotating shaft 305 drives the sanding belt cylinder to rotate. At this time, the cutter assembly 301 presses down and cuts through the third cylinder 302 to complete the separation of the sanding belt cylinder.
[0037] Specifically, a first slide rail 307 is provided below the first bracket 308, and the first bracket 308, the first rotating shaft 305 and the second rotating shaft 306 on the first bracket 308 can move from the first slide rail 307 to the cutter assembly 301.
[0038] In a preferred embodiment of this invention, the packaging mechanism includes a fixing device 501 and a squeezing device 502;
[0039] The fixing device 501 includes a fourth slide rail 5013 and a second bracket 5011 slidably connected to the fourth slide rail 5013. The second bracket 5011 is equipped with a second motor 5016, an eighth cylinder 5014, and a ninth cylinder 5015. The eighth cylinder 5014 is used to horizontally move the second bracket 5011. One end of the ninth cylinder 5015 is connected to a material fixing seat 5012. The material fixing seat 5012 includes several spreading blocks 5017, which can move in all directions. The material... The fixed seat 5012 is connected to the second motor 5016. The material transfer mechanism 4 transports the cut sanding belt cylinder to the material fixed seat 5012 on the fixed device 501. The spreading block 5017 on the material fixed seat 5012 moves to all sides, so that the sanding belt cylinder is spread open and transported to the extrusion device 502. In addition, the material fixed seat 5012 rotates at intervals. Since the sanding belt cylinder is made of sandpaper spirally rotated and bonded, there are spiral lines on the surface of the sanding belt cylinder when it is bonded. The interval rotation of the sanding belt cylinder ensures the consistency of the spiral lines of the sanding belt in the same group and ensures the aesthetics of the sanding belt in the same group.
[0040] The extrusion device 502 includes the fourth slide rail 5013 and a third support 5021 slidably connected to the fourth slide rail 5013. The third support 5021 is equipped with a tenth cylinder 5022 and an eleventh cylinder 5023. The output shaft of the tenth cylinder 5022 is connected to the third support 5021. The tenth cylinder 5022 drives the third support 5021 to move on the fourth slide rail 5013. The side of the third support 5021 is provided with several... A positioning block 5026 is provided, and a fixed position 5027 is formed between the positioning blocks 5026. A squeezing block 5025 is provided on the fixed position 5027. The squeezing block 5025 is connected to a twelfth cylinder 5024. The twelfth cylinder 5024 drives the squeezing block 5025 to move towards the fixed position 5027. The sanding belt ring is conveyed to the fixed position 5027. The squeezing block 5025 presses down to deform the conveyed sanding belt ring, thereby causing the sanding belt rings to overlap and complete the packaging.
[0041] In a preferred embodiment of this invention, the material transfer mechanism 4 includes a second slide rail 401 and a first slider 402 slidably connected to the second slide rail 401. The first slider 402 is provided with a fifth cylinder 403. The fifth cylinder 403 is connected to a third slide rail 407. The third slide rail 407 is connected to a second slider 408. The second slider 408 is connected to a connecting plate 406. The connecting plate 406 is provided with a material clamp 404.
[0042] Specifically, the material clamp 404 includes an upper clamp 4041 and a lower clamp 4042. The upper clamp 4041 is connected to the connecting plate 406. The connecting plate 406 is also provided with a seventh cylinder 409. The lower clamp 4042 is connected to the seventh cylinder 409. The seventh cylinder 409 controls the movement of the lower clamp 4042.
[0043] In another preferred embodiment of this invention, the material conveying mechanism 2 includes a first material bin 201 and a second material bin 206. The second material bin 206 is disposed adjacent to the first material bin 201. A first push block 202 is provided on the side of the first material bin 201. A first cylinder 203 is connected to the first push block 202. The sanding belt cylinder in the first material bin 201 is moved to the second material bin 206 by the first push block 202. The interior of the second material bin 206 is inclined. A partition 207 is provided at the bottom of the second material bin 206. The partition 207 is used to separate the sanding belt cylinder. A second cylinder 204 and a second push block 205 are provided on the bottom side of the second material bin 206. The second push block 205 is used to push the sanding belt cylinder into the cutting mechanism 3.
[0044] As can be seen from the above description, the embodiments of the present invention achieve the following technical effects:
[0045] This technical solution provides an automatic sanding belt cutting and packaging machine for fabric cutting machines, including a frame, a feeding mechanism, a cutting mechanism, a transferring mechanism, and a packaging mechanism. The feeding mechanism includes several material bins, each containing several sanding belt cylinders. The cutting mechanism is mounted on the frame and is used to cut the sanding belt cylinders fed by the feeding mechanism into several sanding belt rings of uniform width. The transferring mechanism is used to move the sanding belt rings cut by the cutting mechanism to the next workstation. The packaging mechanism is used to receive the sanding belt rings from the transferring mechanism and stack them for packaging. This invention has a compact structure, is easy to use and operate, has high overall efficiency, and low error. Compared with traditional manual operation, it improves overall efficiency, resulting in higher overall production efficiency. In addition, the automatic packaging function allows the cut sanding belts to be stacked and packaged, avoiding the manual packaging step.
[0046] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0047] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0048] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "lateral, longitudinal, vertical, horizontal" and "top, bottom" are generally based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; in addition, the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0049] It should be understood that when a component is referred to as being "on" or "connected" to another component, it can be directly on or directly connected to that other component, or it can be an indirect connection through an inserting component. Conversely, when a component is referred to as being "directly" on or "directly connected" to another component, there is no inserting component between them.
[0050] Furthermore, it should be noted that in the description of this invention, the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this application. In the description of this invention, unless otherwise stated, "multiple" means two or more.
[0051] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. An automatic cloth cutting and packaging machine with sanding belt, characterized in that, include: frame; A material conveying mechanism, comprising several material bins, each containing several sand belt cylinders; A cutting mechanism is mounted on the frame and is used to divide the sanding belt conveyor conveyed by the material conveying mechanism into several sanding belt rings of the same width. A material transfer mechanism is used to move the abrasive belt ring cut by the cutting mechanism to the next station; A packaging mechanism, wherein the packaging mechanism is used to receive the sand belt rings on the material transfer mechanism for stacked packaging; The cutting mechanism includes a third cylinder and a cutting assembly connected to the third cylinder. A fixed station is provided below the cutting assembly. A fourth cylinder is connected below the fixed station. A first bracket is provided on one side of the fixed station. A first rotating shaft and a second rotating shaft are provided on the first bracket. The first rotating shaft and the second rotating shaft can move vertically between each other. A first motor is connected to the first rotating shaft. The first motor drives the first rotating shaft to rotate. The first rotating shaft drives the sanding belt cylinder to rotate to complete the cutting of the circumferential surface of the sanding belt cylinder. The first bracket is provided with a first slide rail below it, and the first bracket, the first rotating shaft and the second rotating shaft on the first bracket can move along the first slide rail toward the cutter assembly; The packaging mechanism includes a fixing device and a squeezing device; The fixing device includes a fourth slide rail and a second bracket slidably connected to the fourth slide rail. The second bracket is equipped with a second motor, an eighth cylinder and a ninth cylinder. The eighth cylinder is used to move the second bracket horizontally. One end of the ninth cylinder is connected to a material fixing seat. The material fixing seat includes several spreading blocks. The spreading blocks can move in all directions. The material fixing seat is connected to the second motor and rotates at intervals. The extrusion device includes the fourth slide rail and a third bracket slidably connected to the fourth slide rail. The third bracket is equipped with a tenth cylinder and an eleventh cylinder. The output shaft of the tenth cylinder is connected to the third bracket. The tenth cylinder drives the third bracket to move on the fourth slide rail. The side of the third bracket is provided with a plurality of positioning blocks, which form a fixed position. An extrusion block is provided on the fixed position. The extrusion block is connected to a twelfth cylinder, which drives the extrusion block to move toward the fixed position.
2. The automatic cutting and packaging machine with sanding belt for fabric cutting as described in claim 1, characterized in that, The material transfer mechanism includes a second slide rail and a first slider slidably connected to the second slide rail. The first slider is equipped with a fifth cylinder, the fifth cylinder is connected to a third slide rail, the third slide rail is connected to a second slider, the second slider is connected to a connecting plate, and the connecting plate is equipped with a material clamp.
3. The automatic cutting and packaging machine with sanding belt for fabric cutting as described in claim 2, characterized in that, The material clamp includes an upper clamp and a lower clamp. The upper clamp is connected to the connecting plate, and the connecting plate is also provided with a seventh cylinder. The lower clamp is connected to the seventh cylinder, and the seventh cylinder controls the movement of the lower clamp.
4. An automatic cloth cutting and packaging machine with sanding belt as described in any one of claims 1-3, characterized in that, The material conveying mechanism includes a first material bin and a second material bin, which are arranged adjacent to the first material bin. A first push block is provided on the side of the first material bin, and a first cylinder is connected to the first push block. The sanding belt cylinder in the first material bin is moved to the second material bin through the first push block. The interior of the second material bin is inclined, and a partition is provided at the bottom of the second material bin to separate the sanding belt cylinders. A second cylinder and a second push block are provided on the bottom side of the second material bin, and the second push block is used to push the sanding belt cylinder into the cutting mechanism.