Preparation process method for producing nereis freeze-dried powder
Through freeze-drying technology and multi-step processing, low-moisture freeze-dried powder is prepared, which solves the problems of seasonal restrictions and nutrient loss during the preparation of sand silkworms, and achieves high nutrition and taste retention of the product. It is suitable for the food industry. Healthy new materials are provided.
Patent Information
- Application Number
- CN202411504552.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sand silkworm preparation process is susceptible to seasonal restrictions, resulting in nutrient loss, and it is difficult to maintain the low moisture and taste of the product during processing.
The freeze-drying technology is used to fine-process the sand silkworm, including material selection and cleaning, clay, dilute alkali treatment, grinding, pre-freezing and deep freezing, vacuum freezing, rolling and packaging. Through these steps, the water content is prepared to be less than 5. % freeze-dried powder of sand silkworm to ensure that nutrients are not lost and taste is maintained.
It has achieved freeze-dried powder preparation of sand silkworms that is not restricted by seasons, maintaining the low moisture and high nutritional value of the product, while extending the shelf life of the product, and is suitable for the food industry to provide healthy new materials.
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Figure CN119097068A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing, and specifically relates to a preparation process for producing nemophore freeze-dried powder. Background Art
[0002] Nereids are marine annelids, usually benthic organisms, and play an important role in the food chain. They are the food source for many marine organisms such as fish and crustaceans. At the same time, their feeding behavior contributes to the decomposition of organic matter on the seabed and the nutrient cycle, which helps maintain the ecological balance of the seabed ecological environment. Due to its unique biological characteristics, nereids are a nutritious food with multiple medical values. 1. Nutritional value: High protein content: Nereid is a rich source of protein, which is essential for growth, repair and immune function in the human body; Trace elements: Sandworms contain trace elements such as calcium, magnesium, iron, zinc, selenium, and iodine, which play an important role in maintaining body functions and health; Fatty acids: The fatty acids in neem, especially unsaturated fatty acids, are good for heart health; Vitamins: Lugworms also contain a certain amount of vitamins, such as vitamin E, which has an antioxidant effect; Low in fat: Lugworms are relatively low in fat, which makes them a good choice for a healthy diet; Low cholesterol: Sandworms are a low-cholesterol food source and are a good choice for people who need to control blood lipids; Digestibility: The meat of sandworms is delicate and easy to digest and absorb, suitable for people of all ages; Energy source: Due to its high protein content, lugworms can also be used as food to provide energy; 2. Medical Value Anti-inflammatory effect: Some ingredients contained in nephrite may have anti-inflammatory effects, help alleviate inflammatory symptoms, and may have a certain auxiliary effect in the treatment of certain inflammatory diseases; Promotes wound healing: Due to its high protein content, nereids may aid in wound healing and tissue repair, which may be beneficial for postoperative patients and trauma patients; Enhance immunity: The nutrients in sandworms may help enhance the body's immunity and improve resistance, which is helpful for people who often catch colds or are physically weak; Cardiovascular health: The unsaturated fatty acids in sandworms help maintain cardiovascular health and prevent cardiovascular diseases. They are beneficial to patients with cardiovascular diseases such as hypertension and hyperlipidemia. Bone health: The calcium in sandworms is good for bone health and helps prevent osteoporosis. It is helpful for the elderly and adolescents in the bone development period. Supplement trace elements: The trace elements in sandworms play an important role in maintaining the normal operation of the enzyme system and hormone balance in the human body, and have a certain supplementary effect on people who lack these trace elements; Antioxidant: Vitamin E in sandworms has an antioxidant effect, which helps to remove free radicals in the body and protect cells from oxidative damage. It is beneficial for delaying aging and preventing chronic diseases. The existing preparation process of lugworms is easily restricted by seasons and nutrition loss is easily caused during the processing. In this regard, we propose a preparation process method for producing lugworm freeze-dried powder. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a preparation process for producing nemophore freeze-dried powder to solve the above technical problems.
[0004] To achieve the above object, the present invention provides the following technical solution: a preparation process for producing nemophora freeze-dried powder, the preparation steps are: S1, material selection and cleaning, select the mature sandworms, and clean the sandworms with water; S2, brake the green, place the selected sandworms on a brake machine for 2-3 minutes, and take them out for use after the brake is completed; S3, dilute alkali treatment, placing the sandworm in a stainless steel bucket, soaking it in 0.5% baking soda solution for 10-20 minutes, then taking it out and putting it in a stainless steel bucket for standby use; S4, grinding, the sandworms are picked out and ground with a colloid mill, the colloid particles are 2 um, and the colloid liquid is spread on a stainless steel plate; S5, pre-freezing and deep freezing, put the tray into the quick freezing workshop, freeze it below -7℃ for 12h, then transfer it to the deep freezing workshop and freeze it below -18℃--30℃ for 24h; S6, vacuum freeze drying, the frozen sandworm powder is sublimated and dried in a freeze dryer, and the drying process is: heating to 80°C under a pressure of 40-100 Pa for 20 minutes, maintaining for 6-8 hours, then reducing the temperature to 45°C, maintaining for 8-10 hours, taking out the sandworm powder block, and obtaining a sandworm freeze-dried powder block with a water content of less than 5%; S7, rolling, rolling the freeze-dried lugworm powder block into granules with a double-roller machine; S8. Packaging: In an environment with a humidity of less than 50%, use aluminum foil to pack the freeze-dried powder of sandworms.
[0005] Preferably, the lugworms are made into lyophilized powder by a vacuum freeze-drying mechanism, the lugworms are collected during the growth and maturation period of the lugworms, and the concentration of baking soda in the aqueous solution is 0.5%.
[0006] Preferably, in step S1, the sandworm is cleaned by placing the sandworm in water and soaking it for 20-30 minutes. After soaking, the sandworm is taken out of the water and continuously rinsed with clean water to rinse away impurities on the outer surface of the sandworm.
[0007] Preferably, in step S2, the parameters of the grinding machine are pre-adjusted to carry out the grinding work. After the grinding is completed, the staff takes the sandworms out of the grinding machine and places them in a clean container for standby use.
[0008] Preferably, in step S3, ensure that there is no oil stain in the stainless steel barrel and the stainless steel barrel is corrosion-resistant. Pour clean water into the stainless steel barrel. After pouring the water, slowly pour baking soda powder into the clean water. During the pouring process, constantly stir the clean water in the barrel until the baking soda is dissolved in the water to form a 0.5% baking soda solution. During the soaking process, the baking soda solution penetrates into the surface of the sandworm. After the soaking is completed, use a strainer to carefully fish out the sandworm and place it in a stainless steel barrel for standby use.
[0009] Preferably, in step S4, the grinding is carried out by feeding the sandworms into the feed port of the colloid mill, grinding the sandworms to refine the sandworms into colloidal particles, and after grinding, the sandworm colloidal particles are evenly placed on a stainless steel plate for spreading.
[0010] Preferably, in step S5, the lugworm powder is placed in a quick-freezing workshop, the door is closed, the freezing program is started, and the appropriate pre-freezing temperature and time are set. After the quick-freezing time is reached, the powder is transferred to a deep-freezing workshop for freezing to ensure that the lugworm powder is completely frozen into solid ice crystals.
[0011] Preferably, in step S7, the gap between the rollers of the roller machine is adjusted and the rotation speed is set. After the rolling is completed, the freeze-dried powder of sandworms is collected through a collection bucket.
[0012] Preferably, in step S8, the packaging is performed by weighing the nemosilver freeze-dried powder by weight using a metering device, filling the weighed nemosilver freeze-dried powder into an aluminum foil bag, and then placing the bag into a sealing machine for sealing.
[0013] Preferably, the sealed package is inspected for appearance to ensure that there is no damage.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention adopts freeze-drying technology to carry out fine processing of sandworms, which is not restricted by seasons and can ensure that the deep-processed products have low moisture content, keep the nutrition of the products from being lost, and retain the taste, thereby better exerting their nutritional and medical effects. The freeze-dried sandworm powder can be widely used in the food industry, providing new materials and new ways to increase new products that are beneficial to human health. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The figure is a flowchart of the preparation steps of the present invention. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] The present invention provides a technical solution: a preparation process for producing nemophore freeze-dried powder, the preparation steps are: S1, material selection and cleaning, select the mature sandworms, and clean the sandworms with water; S2, brake the green, place the selected sandworms on a brake machine for 2-3 minutes, and take them out for use after the brake is completed; S3, dilute alkali treatment, placing the sandworm in a stainless steel bucket, soaking it in 0.5% baking soda solution for 10-20 minutes, then taking it out and putting it in a stainless steel bucket for standby use; S4, grinding, the sandworms are picked out and ground with a colloid mill, the colloid particles are 2 um, and the colloid liquid is spread on a stainless steel plate; S5, pre-freezing and deep freezing, put the tray into the quick freezing workshop, freeze it below -7℃ for 12h, then transfer it to the deep freezing workshop and freeze it below -18℃--30℃ for 24h; S6, vacuum freeze drying, the frozen sandworm powder is sublimated and dried in a freeze dryer, and the drying process is: heating to 80°C under a pressure of 40-100 Pa for 20 minutes, maintaining for 6-8 hours, then reducing the temperature to 45°C, maintaining for 8-10 hours, taking out the sandworm powder block, and obtaining a sandworm freeze-dried powder block with a water content of less than 5%; S7, rolling, rolling the freeze-dried lugworm powder block into granules with a double-roller machine; S8. Packaging: In an environment with a humidity of less than 50%, use aluminum foil to pack the freeze-dried powder of sandworms.
[0018] The sandworms are made into freeze-dried sandworm powder through a vacuum freeze-drying mechanism. The sandworms are collected during the growth and maturity period of the sandworms. The concentration of baking soda in the aqueous solution is 0.5%.
[0019] In step S1, the sandworm is cleaned by placing the sandworm in water and soaking it for 20-30 minutes. After soaking, the sandworm is taken out of the water and continuously rinsed with clean water to rinse away impurities on the outer surface of the sandworm.
[0020] Due to its unique biological characteristics, sandworms are a nutritious food with multiple medical values. Sandworms are a rich source of protein, which is essential for the growth, repair and immune function of the human body. Sandworms contain trace elements such as calcium, magnesium, iron, zinc, selenium, and iodine, which play an important role in maintaining body functions and health. The fatty acids in sandworms, especially unsaturated fatty acids, are beneficial to heart health. Sandworms also contain a certain amount of vitamins, such as vitamin E, which has antioxidant effects. The fat content of sandworms is relatively low, which makes them a choice for a healthy diet. Sandworms are a low-cholesterol food source and a good choice for people who need to control blood lipids. The meat of sandworms is delicate and easy to digest and absorb, making them suitable for people of all ages. Due to their high protein content, sandworms can also be used as energy-providing food.
[0021] In step S2, the parameters of the brake machine are pre-adjusted to carry out the brake work. After the brake work is completed, the staff will take the sandworms out of the brake machine and place them in a clean container for use.
[0022] The present application can effectively kill bacteria, parasites and harmful microorganisms present in the sandworms by performing a green treatment on the sandworms, thereby ensuring the hygiene of the sandworms, stabilizing the internal structure of the sandworms, reducing water loss and oxidation reactions, and extending the shelf life.
[0023] In step S3, ensure that there is no oil stain in the stainless steel barrel and the stainless steel barrel is corrosion-resistant. Pour clean water into the stainless steel barrel. After pouring the water, slowly pour baking soda powder into the clean water. During the pouring process, constantly stir the clean water in the barrel until the baking soda is dissolved in the water to form a 0.5% baking soda solution. During the soaking process, the baking soda solution penetrates into the surface of the sandworm. After the soaking is completed, use a strainer to carefully fish out the sandworm and place it in a stainless steel barrel for later use.
[0024] The present application continuously stirs baking soda to dissolve the baking soda in water, thereby ensuring uniform concentration of the solution, so that the baking soda penetrates into the outer surface of the lugworm, decontaminates the lugworm, and ensures the taste of the lugworm.
[0025] In step S4, the sandworms are fed into the feed port of a colloid mill for grinding to refine the sandworms into colloidal particles. After grinding, the sandworm colloidal particles are evenly placed on a stainless steel plate for spreading.
[0026] This application is processed by grinding, which can effectively refine the particles, improve the quality and enhance the stability of the product.
[0027] In step S5, the sandworm powder is placed in a quick-freezing workshop, the door is closed, the freezing program is started, and the appropriate pre-freezing temperature and time are set. After the quick-freezing time is reached, it is transferred to a deep-freezing workshop for freezing to ensure that the sandworm powder is completely frozen into solid ice crystals.
[0028] In step S7, the gap between the rollers of the roller machine is adjusted and the rotation speed is set. After the rolling is completed, the nemosilver freeze-dried powder is collected through a collection bucket.
[0029] In step S8, the packaging is performed by weighing the nemosilver freeze-dried powder by weight using a metering device, filling the weighed nemosilver freeze-dried powder into an aluminum foil bag, and then putting the bag into a sealing machine for sealing.
[0030] Inspect the appearance of the sealed package to ensure there is no damage. Example 1
[0031] A preparation process for producing nereid lyophilized powder, the preparation steps are: S1, material selection and cleaning, select the mature sandworms, and clean the sandworms with water; S2, brake the green, place the selected sandworms on a brake machine for 2 minutes, and take them out for use after the brake is completed; S3, dilute alkali treatment, placing the sandworm in a stainless steel bucket, soaking it in 0.5% baking soda solution for 10 minutes, then taking it out and putting it in a stainless steel bucket for standby use; S4, grinding, the sandworms are picked out and ground with a colloid mill, the colloid particles are 2 um, and the colloid liquid is spread on a stainless steel plate; S5, pre-freezing and deep freezing, put the tray into the quick freezing workshop, freeze it below -7℃ for 12h, then transfer it to the deep freezing workshop and freeze it below -30℃ for 24h; S6, vacuum freeze drying, the frozen sandworm powder is sublimated and dried in a freeze dryer, and the drying process is: heating to 80°C under a pressure of 50Pa for 20 minutes, maintaining for 6 hours, then reducing the temperature to 45°C, maintaining for 8 hours, taking out the sandworm powder block, and obtaining the sandworm freeze-dried powder block with a water content of less than 5%; S7, rolling, rolling the freeze-dried lugworm powder block into granules with a double-roller machine; S8. Packaging: In an environment with a humidity of less than 50%, use aluminum foil to pack the freeze-dried powder of sandworms. Example 2
[0032] A preparation process for producing nereid lyophilized powder, the preparation steps are: S1, material selection and cleaning, select the mature sandworms, and clean the sandworms with water; S2, brake the green, place the selected sandworms on a brake machine for 3 minutes, and take them out for use after the brake is completed; S3, dilute alkali treatment, placing the sandworm in a stainless steel bucket, soaking it in 0.5% baking soda solution for 20 minutes, then taking it out and putting it in a stainless steel bucket for standby use; S4, grinding, the sandworms are picked out and ground with a colloid mill, the colloid particles are 2 um, and the colloid liquid is spread on a stainless steel plate; S5, pre-freezing and deep freezing, put the tray into the quick freezing workshop, freeze it below -7℃ for 12h, then transfer it to the deep freezing workshop and freeze it below -18℃ for 24h; S6, vacuum freeze drying, the frozen sandworm powder is sublimated and dried in a freeze dryer, and the drying process is: heating to 80°C under a pressure of 100 Pa for 20 minutes, maintaining for 7 hours, then reducing the temperature to 45°C, maintaining for 9 hours, taking out the sandworm powder block, and obtaining a sandworm freeze-dried powder block with a water content of less than 5%; S7, rolling, rolling the freeze-dried lugworm powder block into granules with a double-roller machine; S8. Packaging: In an environment with a humidity of less than 50%, use aluminum foil to pack the freeze-dried powder of sandworms.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A preparation process for producing nereid lyophilized powder, characterized in that: The preparation steps are: S1, material selection and cleaning, select the mature sandworms, and clean the sandworms with water; S2, brake the green, place the selected sandworms on a brake machine for 2-3 minutes, and take them out for use after the brake is completed; S3, dilute alkali treatment, placing the sandworm in a stainless steel bucket, soaking it in 0.5% baking soda solution for 10-20 minutes, then taking it out and putting it in a stainless steel bucket for standby use; S4, grinding, the sandworms are picked out and ground with a colloid mill, the colloid particles are 2 um, and the colloid liquid is spread on a stainless steel plate; S5, pre-freezing and deep freezing, put the tray into the quick freezing workshop, freeze it below -7℃ for 12h, then transfer it to the deep freezing workshop and freeze it below -18℃--30℃ for 24h; S6, vacuum freeze drying, the frozen sandworm powder is sublimated and dried in a freeze dryer, and the drying process is: heating to 80°C under a pressure of 40-100 Pa for 20 minutes, maintaining for 6-8 hours, then reducing the temperature to 45°C, maintaining for 8-10 hours, taking out the sandworm powder block, and obtaining a sandworm freeze-dried powder block with a water content of less than 5%; S7, rolling, rolling the freeze-dried lugworm powder block into granules with a double-roller machine; S8. Packaging: In an environment with a humidity of less than 50%, use aluminum foil to pack the freeze-dried powder of sandworms.
2. The process for preparing nereid lyophilized powder according to claim 1, characterized in that: The sandworms are made into freeze-dried sandworm powder through a vacuum freeze-drying mechanism. The sandworms are collected during the growth and maturity period of the sandworms. The concentration of baking soda in the aqueous solution is 0.5%.
3. The preparation process for producing nereid lyophilized powder according to claim 1, characterized in that: In step S1, the sandworm is cleaned by placing the sandworm in water and soaking it for 20-30 minutes. After soaking, the sandworm is taken out of the water and continuously rinsed with clean water to rinse away impurities on the outer surface of the sandworm.
4. The method for preparing nereid lyophilized powder according to claim 1, wherein: In step S2, the parameters of the brake machine are pre-adjusted to carry out the brake work. After the brake work is completed, the staff will take the sandworms out of the brake machine and place them in a clean container for use.
5. The preparation process for producing nereid lyophilized powder according to claim 1, characterized in that: In step S3, ensure that there is no oil stain in the stainless steel barrel and the stainless steel barrel is corrosion-resistant. Pour clean water into the stainless steel barrel. After pouring the water, slowly pour baking soda powder into the clean water. During the pouring process, constantly stir the clean water in the barrel until the baking soda is dissolved in the water to form a 0.5% baking soda solution. During the soaking process, the baking soda solution penetrates into the surface of the sandworm. After the soaking is completed, use a strainer to carefully fish out the sandworm and place it in a stainless steel barrel for later use.
6. The method for preparing nereid lyophilized powder according to claim 1, characterized in that: In step S4, the sandworms are fed into the feed port of a colloid mill for grinding to refine the sandworms into colloidal particles. After grinding, the sandworm colloidal particles are evenly placed on a stainless steel plate for spreading.
7. The method for preparing nereid lyophilized powder according to claim 1, characterized in that: In step S5, the sandworm powder is placed in a quick-freezing workshop, the door is closed, the freezing program is started, and the appropriate pre-freezing temperature and time are set. After the quick-freezing time is reached, it is transferred to a deep-freezing workshop for freezing to ensure that the sandworm powder is completely frozen into solid ice crystals.
8. The method for producing nemophora freeze-dried powder according to claim 1, characterized in that: In step S7, the gap between the rollers of the roller machine is adjusted and the rotation speed is set. After the rolling is completed, the freeze-dried particles of the lugworm are collected through a collection bucket.
9. The method for preparing nereid lyophilized powder according to claim 1, characterized in that: In step S8, the packaging is performed by weighing the nemosilver freeze-dried powder by weight using a metering device, filling the weighed nemosilver freeze-dried powder into an aluminum foil bag, and then putting the bag into a sealing machine for sealing.
10. The method for preparing nereid lyophilized powder according to claim 9, characterized in that: Inspect the appearance of the sealed package to ensure there is no damage.
Citation Information
Patent Citations
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