Automatic green body punching equipment and technological process of equipment

Abstract

The invention relates to the technical field of intelligent punching equipment, in particular to automatic green body punching equipment and a technological process of the equipment, the automatic green body punching equipment comprises a green body punching equipment body, the green body punching equipment comprises a fixing support, the fixing support is divided into an upper frame and a lower frame, and the lower frame is provided with a material storage assembly in a matched mode; the automatic green body punching equipment comprises a material storage assembly, a mechanical machining assembly is arranged on one side of the material storage assembly, a conveying and conveying assembly is arranged on the mechanical machining assembly in a matched mode, a grabbing and conveying assembly is arranged on an upper frame of the green body punching equipment in a matched mode, and the green body punching equipment is provided with an electric control system in a matched mode. The equipment can continuously and efficiently conduct green body punching operation, manual intervention is not needed, manual intervention is reduced through the technological process, the production efficiency is remarkably improved, and the production period is further shortened through the design that multiple raw materials are machined at the same time.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent manufacturing equipment, and in particular to an automated green blank punching device. Background Art

[0002] Under the current technological environment, green body drilling, as a key link in the manufacturing process, still relies mainly on manual operation. The main advantage of green body drilling is that it takes advantage of the low strength of powder metallurgy green bodies, thereby improving tool life and efficiency, especially for some small holes, where drilling tools are very easy to break. At the same time, powder metallurgy mold forming cannot form inclined hole shapes.

[0003] However, this traditional method has exposed many obvious limitations, the most prominent of which are low efficiency and unstable punching quality. Due to the inherent characteristics of manual operation, such as fatigue, distraction and differences in skill levels, the punching process takes a long time and it is difficult to maintain consistent processing quality; in detail, when manually punching green blanks, the operator needs to constantly perform repetitive actions of positioning, aligning and applying force. These actions are not only cumbersome, but also prone to errors. Due to human physiological limitations, continuous work for a long time will lead to the accumulation of fatigue, which will affect the accuracy and consistency of punching. Even experienced operators find it difficult to maintain stable punching quality after long hours of work.

[0004] In addition, there are significant differences in the skill levels of different operators. This difference further exacerbates the instability of punching quality, so that even the same green material may produce completely different punching results due to different operators. This not only affects production efficiency, but may also have unpredictable effects on subsequent manufacturing steps and the performance of the final product.

[0005] Therefore, in order to overcome these limitations of existing technologies, we need to explore a more efficient and stable way to punch holes in green parts. The application of automation technology may be an effective solution, which is expected to significantly improve production efficiency while ensuring the consistency and stability of punching quality. Summary of the invention

[0006] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides an automated green body punching device to solve the deficiencies existing in the prior art.

[0007] In order to achieve the above-mentioned purpose, the present invention provides an automated green body punching equipment, including a green body punching equipment body, the green body punching equipment includes a fixed bracket, the fixed bracket is divided into an upper frame and a lower frame, the lower frame is provided with a material storage component, one side of the material storage component has a mechanical processing component, the mechanical processing component is provided with a transport and transmission component, the upper frame of the green body punching equipment is provided with a grabbing and transporting component, and the green body punching equipment is provided with an electrical control system.

[0008] As a further improvement of the present invention, in order to achieve efficient storage and orderly arrangement of green raw materials and provide convenience for subsequent mechanical processing, the material storage assembly includes a material storage turntable, the material storage turntable is provided with processing material levels, and the processing material levels are provided with multiple groups. A rotary drive motor is connected to the bottom of the material storage turntable, and the processing material level realizes the rotation of the material storage turntable through the rotary drive motor. The processing material level is cooperated with a material level detection probe.

[0009] As a further improvement of the present invention, in order to provide stable support for the machining arm and ensure the accuracy of the punching process, the machining component includes a machining fixing plate, and support columns are installed on both sides of the bottom of the machining fixing plate. The support columns are arranged on both sides of the material storage component, and the machining arm is arranged on the machining fixing plate. The machining arm is arranged in multiple groups, and the machining fixing plate is arranged with machining holes. The machining holes are arranged in multiple groups, and the setting positions of the machining holes are arranged in a triangular structure.

[0010] As a further improvement of the present invention, in order to enable the equipment to perform drilling operations on multiple green blanks at the same time, the machining arm includes a support block, and each group of support blocks of the machining arm is arranged on one side of the machining fixed plate, and the upper end of the support block is cooperated with a fixed block, and a slide is arranged on the cross-section of one side of the fixed block, and a sliding guide is arranged on the slide, and a sliding block is cooperated on the sliding guide rail. A mounting block is connected to the cross-section of one side of the sliding block, and a mounting ring is fixed on the mounting block. The mounting ring is cooperated with a machining drill bit, and the machining drill bit is arranged at an angle, and a spindle motor is arranged on one side of the machining drill bit.

[0011] As a further improvement of the present invention, in order to achieve smooth movement of the grabbing and transporting assembly and provide convenience for the grabbing and transporting of green raw materials, the grabbing and transporting assembly includes a transporting base arranged on an upper frame, the transporting base is provided with a driving transmission motor, the driving transmission motor is provided with a first driving arm, the first driving arm is connected to the driving transmission motor through a bearing, the end of the first driving arm is provided with a second driving arm, a rotating bearing is provided between the first driving arm and the second driving arm, and the second driving arm is provided with a telescopic suction head.

[0012] As a further improvement of the present invention, in order to achieve efficient transmission and orderly arrangement of green billets and provide guarantee for continuous production of equipment, the transport and transmission assembly includes a feed conveyor belt, one side of the feed conveyor belt is provided with a discharge conveyor belt, and the discharge conveyor belt is arranged on one side of the grabbing and transporting assembly.

[0013] The present invention provides an automated green blank punching device. Through automated design, the device can continuously and efficiently perform green blank punching operations without manual intervention, thereby greatly shortening the production cycle and improving production efficiency, which is specifically manifested in the following aspects: Design of stockpile components: The storage turntable cooperates with multiple groups of processing material positions to realize efficient storage and orderly arrangement of green billets, providing convenience for subsequent mechanical processing; the setting of the rotary drive motor enables the storage turntable to rotate automatically, further improving the efficiency of taking green billets; the addition of the material level detection probe can monitor the number of green billets on the processing material position in real time, ensuring the continuous and stable operation of the equipment.

[0014] Design of machined components: The stable structure of the machining fixed plate and supporting columns provides stable support for the machining arm, ensuring the accuracy of the punching process; the setting of multiple sets of machining arms and machining holes enables the equipment to perform drilling operations on multiple green billets at the same time, significantly improving production efficiency; the machining holes are set in a triangular structure, which optimizes the drilling layout and improves the punching quality and overall structural strength of the green billets.

[0015] Design of machining arm: The precise coordination of the support block, fixed block, slide, sliding guide and other components enables the machining arm to move flexibly and accurately align with the punching position of the green blank; the stable structure of the mounting block and mounting ring provides stable support for the processing drill bit, ensuring the smooth progress of the drilling process; the setting of the spindle motor provides powerful power support for the processing drill bit, making the drilling process more efficient and quick.

[0016] Design of gripping and transporting components: The cooperation between the transport base and the drive transmission motor realizes the smooth movement of the grabbing and transporting assembly, which provides convenience for the grabbing and transportation of green billets; the flexible cooperation between the first drive arm and the second drive arm enables the telescopic suction head to accurately align with the green billets, thereby realizing the precise grabbing of the green billets; the setting of the rotating bearing further improves the flexibility of the grabbing and transporting assembly, so that the equipment can adapt to green billets of different sizes and shapes.

[0017] Design of transport conveyor components: The cooperation of the feed conveyor and the discharge conveyor realizes the efficient transmission and orderly arrangement of the green billets, providing guarantee for the continuous production of the equipment; the discharge conveyor is arranged on one side of the grabbing and transporting assembly, so that the green billets after punching can be transported away in time, avoiding blockage and confusion in the production process.

[0018] The present invention also provides a process flow of an automated green blank punching device, the process flow comprising the following steps: Step 1: The operator first checks the overall status of the green punching equipment, including whether the connection of each component is firm, whether the electrical control system is normal, whether the drill bit is sharp, etc., starts the electrical control system through the control panel, and initializes the equipment, including setting processing parameters, monitoring the operating status of each component, etc.; Step 2: Start the green body punching device, place the green body raw material to be processed on the feed conveyor belt of the transport and transmission component, start the feed conveyor belt, and the feed conveyor belt drives the green body raw material to be transported inside; Step 3: Start the grabbing and transporting assembly, drive the conveying motor to drive the first driving arm and the second driving arm to operate, the first driving arm drives the second driving arm through the rotating bearing to achieve secondary movement, and the telescopic suction head of the second driving arm grabs the green material to be processed on the feeding conveyor belt to the processing material position on the material storage wheel of the material storage assembly; Step 4: After the first green material is placed in the processing material position, the rotary drive motor drives the material storage turntable to rotate, and the telescopic suction head of the second drive arm grabs the green materials to be processed on the feed conveyor belt one by one to the processing material position on the material storage wheel of the material storage component, and the material level detection probe monitors the green material situation on the processing material position in real time to ensure the continuity of the processing process; Step 5: The rotary drive motor continuously drives the material storage turntable to rotate. When the green material reaches the processing position, each set of mechanical processing arms is equipped with an independent processing drill. The processing drill rotates at high speed under the drive of the spindle motor and punches the green material along a preset trajectory. Step 6: The processing holes on the processing fixing plate are arranged in a triangular structure, and three processing holes are arranged. When the first placed green material is located under the processing drill bit on the far left of the green punching device, the processing drill bit is driven by the spindle motor to punch the three green materials under the processing fixing plate at the same time, and at the same time, the fourth green material is grabbed by the telescopic suction head of the second driving arm to the starting position of the original first green material; Step 7: After the punching operation of the three green materials is completed, the rotary drive motor continuously drives the material storage turntable to rotate. Along with the rotation of the material storage turntable, the telescopic suction head of the second drive arm grabs the green materials to be processed on the feed conveyor belt one by one into the processing material position on the material storage wheel of the material storage assembly; Step 8: When the first placed green material rotates one circle, that is, the first placed green material returns to its initial position after being placed, the fourth green material is located under the leftmost processing drill bit of the green punching device, that is, the three green materials of the new round are located under the processing holes; Step nine: The driving transmission motor on the transport base moves through the combination of the first driving arm and the second driving arm, and grabs the first green material after the punching is completed to the discharge conveyor belt through the telescopic suction head, and moves it to the next process or temporary storage area; Step 10: The first punched green material is located behind the green material, and the driving transmission motor on the transport base continues to move through the combined movement of the first driving arm and the second driving arm to grab a new green material, and transfer the newly grabbed green material to the processing position on the storage turntable; Step 11: The rotating drive motor continuously drives the stock turntable to rotate, and the new green material is moved to the leftmost processing drill bit of the green punching device through the rotation of the stock turntable. At this time, the driving conveying motor moves through the combined movement of the first driving arm and the second driving arm, and grabs the second green material after the punching to the discharge conveyor belt through the telescopic suction head, and grabs the new green material at the same time; Step 12: The material storage turntable rotates continuously, driving the conveying motor through the combined movement of the first driving arm and the second driving arm, and continuously grabbing the processed green material through the telescopic suction head, and moving it to the discharge conveyor belt, and then grabbing new green material for a new round of punching processing.

[0019] The beneficial effects of the present invention are as follows: the process flow has a high degree of automation, which reduces manual intervention and significantly improves production efficiency. The design of processing multiple raw materials at the same time further shortens the production cycle. Through precise robot arm movement and spindle motor drive, precise control of the punching position and stability of the processing process are achieved, ensuring the consistency and high standards of processing quality. Automated production reduces direct contact between personnel and equipment, reduces the risk of safety accidents, and improves safety in the production process. Operators only need to perform simple equipment inspection and monitoring work, which greatly reduces labor intensity.

[0020] When the present invention is working, the operator checks the overall state of the green punching equipment to ensure that all components are firmly connected, the electrical control system is normal, and the drill is sharp. The operator starts the electrical control system through the control panel and performs initialization settings on the equipment, including setting processing parameters and monitoring the operating status of each component. The operator starts the green punching equipment, places the green raw materials to be processed on the feed conveyor belt of the transport transmission component, starts the feed conveyor belt, and drives the green raw materials to be transported into the equipment. The operator starts the grabbing and transporting component, drives the transmission motor to drive the first drive arm and the second drive arm to operate, and the first drive arm drives the second drive arm through the rotating bearing. The movable arm achieves secondary movement, and the telescopic suction head of the second driving arm grabs the raw material to be processed on the feed conveyor belt and puts it into the processing material position on the storage wheel of the storage component; when the first raw material is placed in the processing material position, the rotary drive motor drives the storage turntable to rotate, and the telescopic suction head of the second driving arm continues to grab the raw materials on the feed conveyor belt one by one into the processing material position on the storage wheel, and the material level detection probe monitors the situation of the raw materials on the processing material position in real time to ensure the continuity of processing; the rotary drive motor continuously drives the storage turntable to rotate, and when the raw material reaches the processing position, the independent processing of each group of mechanical processing arms The drill bit rotates at high speed driven by the spindle motor, and the processing drill bit punches the green material along the preset trajectory; the processing holes on the processing fixed plate are arranged in a triangular structure, and three green materials can be processed at the same time. When the first placed green material is located under the processing drill bit on the far left, the processing drill bit punches three green materials at the same time, and the fourth green material is grabbed to the starting position of the original first green material, ready for the next round of drilling; after the drilling of the three green materials is completed, the stock turntable continues to rotate, and the telescopic suction head of the second driving arm grabs the new green material to the processing material position on the stock turntable When the first placed green material rotates one circle and returns to the initial position, the fourth green material is already under the leftmost processing drill bit, and the driving transmission motor on the transport base grabs the first green material that has been punched onto the discharge conveyor belt through the combined movement of the first and second driving arms; the driving transmission motor continues to grab new green material for drilling through the combined movement of the first and second driving arms, the material storage turntable continues to rotate, and the new green material moves to the processing position, the green materials that have been drilled are grabbed one by one onto the discharge conveyor belt, and at the same time, new green materials are grabbed for a new round of drilling processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a structural diagram of the present invention.

[0022] Figure 2 It is an oblique view of the present invention.

[0023] Figure 3It is a side view of the present invention.

[0024] Figure 4 It is a structural diagram of the process of absorbing green billet raw materials in the present invention.

[0025] Among them, 1 fixed bracket, 101 upper frame, 102 lower frame, 2 material storage component, 201 material storage turntable, 202 processing material level, 203 rotation drive motor, 3 machining component, 301 processing fixed plate, 302 support column, 303 processing hole, 4 transportation transmission component, 401 feed conveyor belt, 402 discharge conveyor belt, 5 grabbing and transporting component, 501 transport base, 502 drive transmission motor, 503 first drive arm, 504 second drive arm, 505 rotating bearing, 506 telescopic suction head, 6 machining arm, 601 support block, 602 fixed block, 603 slide, 604 sliding guide rail, 605 sliding block, 606 mounting block, 607 mounting ring, 608 processing drill bit, 609 spindle motor. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-4 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.

[0027] like Figure 1-4 An automated green body punching device is shown, including a green body punching device body, the green body punching device includes a fixed bracket 1, the fixed bracket 1 is divided into an upper frame 101 and a lower frame 102, the lower frame 102 is provided with a material storage component 2, one side of the material storage component 2 is provided with a mechanical processing component 3, the mechanical processing component 3 is provided with a transport and transmission component 4, the upper frame 101 of the green body punching device is provided with a grabbing and transporting component 5, and the green body punching device is provided with an electrical control system.

[0028] The material storage component 2 includes a material storage turntable 201, on which a processing material level 202 is arranged, and the processing material level 202 is arranged in multiple groups. A rotating drive motor 203 is connected to the bottom of the material storage turntable 201, and the processing material level 202 realizes the rotation of the material storage turntable 201 through the rotating drive motor 203. The processing material level 202 is cooperated with a material level detection probe.

[0029] The mechanical processing component 3 includes a processing fixing plate 301, and support columns 302 are installed on both sides of the bottom of the processing fixing plate 301. The support columns 302 are arranged on both sides of the material storage component 2. The processing fixing plate 301 is provided with a mechanical processing arm 6, and the mechanical processing arm 6 is provided with multiple groups. The processing fixing plate 301 is provided with processing holes 303, and the processing holes 303 are provided with multiple groups. The setting position of the processing holes 303 is set in a triangular structure.

[0030] The machining arm 6 includes a support block 601, and each group of the support blocks 601 of the machining arm 6 is arranged on one side of the machining fixed plate 301. The upper end of the support block 601 is cooperated with a fixed block 602, and a slide 603 is arranged on a side section of the fixed block 602. A sliding guide rail 604 is arranged on the slide 603, and a sliding block 605 is cooperated on the sliding guide rail 604. A mounting block 606 is connected to a side section of the sliding block 605, and a mounting ring 607 is fixed on the mounting block 606. The mounting ring 607 is cooperated with a machining drill bit 608, and the machining drill bit 608 is arranged at an angle. A spindle motor 609 is arranged on one side of the machining drill bit 608.

[0031] The grabbing and transporting assembly 5 includes a transporting base 501 arranged on the upper frame 101, and the transporting base 501 is provided with a driving and transmitting motor 502, and the driving and transmitting motor 502 is provided with a first driving arm 503, and the first driving arm 503 is connected to the driving and transmitting motor through a bearing, and the end of the first driving arm 503 is provided with a second driving arm 504, and a rotating bearing 505 is provided between the first driving arm 503 and the second driving arm 504, and the second driving arm 504 is provided with a telescopic suction head 506.

[0032] The transport conveyor assembly 4 includes a feed conveyor belt 401 , and a discharge conveyor belt 402 is provided on one side of the feed conveyor belt 401 . The discharge conveyor belt 402 is provided on one side of the grabbing transport assembly 5 .

[0033] A process flow of an automated green punching device, the process flow comprising the following steps: Step 1: The operator first checks the overall status of the green punching equipment, including whether the connection of each component is firm, whether the electrical control system is normal, whether the drill bit is sharp, etc., starts the electrical control system through the control panel, and initializes the equipment, including setting processing parameters, monitoring the operating status of each component, etc.; Step 2: Start the green body punching device, place the green body raw material to be processed on the feed conveyor belt 401 of the transport and transmission component 4, start the feed conveyor belt 401, and the feed conveyor belt 401 drives the green body raw material to be transported inside; Step 3: Start the grabbing and transporting assembly 5, drive the conveying motor 502 to drive the first driving arm 503 and the second driving arm 504 to operate, the first driving arm 503 drives the second driving arm 504 to achieve secondary movement through the rotating bearing 505, and the telescopic suction head 506 of the second driving arm 504 grabs the green material to be processed on the feeding conveyor belt 401 to the processing material position 202 on the material storage wheel of the material storage assembly 2; Step 4: After the first green material is placed in the processing material level 202, the rotary drive motor 203 drives the material storage turntable 201 to rotate, and the telescopic suction head 506 of the second drive arm 504 grabs the green materials to be processed on the feed conveyor belt 401 one by one to the processing material level 202 on the material storage wheel of the material storage component 2, and the material level detection probe monitors the green material situation on the processing material level 202 in real time to ensure the continuity of the processing process; Step 5: The rotating drive motor 203 continuously drives the material storage turntable 201 to rotate. When the green material reaches the processing position, each set of mechanical processing arms 6 is equipped with an independent processing drill 608. The processing drill 608 rotates at a high speed under the drive of the spindle motor 609, and punches the green material along a preset trajectory; Step 6: The processing holes 303 on the processing fixing plate 301 are arranged in a triangular structure, and three processing holes 303 are arranged. When the first placed green material is located under the processing drill bit 608 on the far left of the green punching device, the processing drill bit 608, driven by the spindle motor 609, punches the three green materials under the processing fixing plate 301 at the same time, and at the same time, the fourth green material is grabbed by the telescopic suction head 506 of the second driving arm 504 to the starting position of the original first green material; Step 7: After the three green materials are punched, the rotary drive motor 203 continuously drives the material storage turntable 201 to rotate. As the material storage turntable 201 rotates, the telescopic suction head 506 of the second driving arm 504 grabs the green materials to be processed on the feeding conveyor belt 401 one by one into the processing material position 202 on the material storage wheel of the material storage assembly 2; Step 8: When the first placed green material rotates one circle, that is, the first placed green material returns to its initial position after being placed, the fourth green material is located below the leftmost processing drill bit 608 of the green punching device, that is, the three green materials of the new round are located below the processing hole 303; Step nine: The driving conveying motor 502 on the transport base 501 moves through the combined movement of the first driving arm 503 and the second driving arm 504, and grabs the first green material after punching onto the discharge conveyor belt 402 through the telescopic suction head 506, and moves it to the next process or temporary storage area; Step 10: After the first punched green material is located, the driving conveying motor 502 on the transport base 501 continues to move through the combined motion of the first driving arm 503 and the second driving arm 504 to grab a new green material and transfer the newly grabbed green material to the processing material position 202 on the storage turntable 201; Step 11: The rotating drive motor 203 continuously drives the stock turntable 201 to rotate, and the new green material is moved to the leftmost processing drill bit 608 of the green punching device through the rotation of the stock turntable 201. At this time, the driving conveying motor 502 moves through the combined movement of the first driving arm 503 and the second driving arm 504, and grabs the second green material after the punching to the discharge conveyor belt 402 through the telescopic suction head 506, and grabs the new green material at the same time; Step 12: The material storage turntable 201 rotates continuously, driving the conveying motor 502 to move through the combined movement of the first driving arm 503 and the second driving arm 504, and continuously grabbing the processed green material through the telescopic suction head 506, and moving it to the discharge conveyor belt 402, and then grabbing new green material to perform a new round of punching processing.

[0034] When the present invention is working, the operator checks the overall state of the green punching equipment to ensure that all components are firmly connected, the electrical control system is normal, and the drill bit is sharp. The electrical control system is started through the control panel to initialize the equipment, including setting processing parameters, monitoring the operating status of each component, etc. The green punching equipment is started, and the green raw materials to be processed are placed on the feed conveyor belt 401 of the transport transmission component 4, and the feed conveyor belt 401 is started to drive the green raw materials to be transported into the equipment; the grabbing and transporting component 5 is started, and the driving transmission motor 502 drives the first driving arm 503 and the second driving arm 504 to operate, and the first driving arm 503 drives the second driving arm 504 through the rotating bearing 505 to achieve secondary The retractable suction head 506 of the second driving arm 504 grabs the raw material to be processed on the feeding conveyor belt 401 to the processing material level 202 on the material storage wheel of the material storage component 2; when the first raw material is placed in the processing material level 202, the rotary driving motor 203 drives the material storage turntable 201 to rotate, and the retractable suction head 506 of the second driving arm 504 continues to grab the raw materials on the feeding conveyor belt 401 one by one to the processing material level 202 on the material storage wheel, and the material level detection probe monitors the raw material status on the processing material level 202 in real time to ensure the continuity of processing; the rotary driving motor 203 continuously drives the material storage turntable 201 to rotate, and when the raw material reaches the processing position, each group of mechanical processing arms 6 The independent processing drill 608 rotates at a high speed under the drive of the spindle motor 609, and the processing drill 608 punches the green material along a preset trajectory; the processing holes 303 on the processing fixed plate 301 are arranged in a triangular structure, and three green materials can be processed at the same time. When the first placed green material is located under the processing drill 608 on the far left, the processing drill 608 punches the three green materials at the same time, and the fourth green material is grabbed to the starting position of the original first green material, ready for the next round of punching; after the three green materials are punched, the stock turntable 201 continues to rotate, and the telescopic suction head 506 of the second driving arm 504 grabs the new green material to the processing on the stock turntable The material level 202 is within the material level 202; when the first placed green material rotates one circle and returns to the initial position, the fourth green material is already located under the leftmost processing drill bit 608, and the driving and conveying motor 502 on the transport base 501 grabs the first green material that has been punched onto the discharge conveyor belt 402 through the combined movement of the first and second driving arms 504; the driving and conveying motor 502 continues to grab new green material for punching through the combined movement of the first and second driving arms 504, the material storage turntable 201 continues to rotate, and the new green material moves to the processing position, the green materials that have been punched are grabbed one by one onto the discharge conveyor belt 402, and at the same time, new green materials are grabbed for a new round of punching processing.

[0035] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. An automated green punching device, comprising a green punching device body, It is characterized in that The green blank punching device comprises a fixed support (1), the fixed support (1) being divided into an upper frame (101) and a lower frame (102), the lower frame (102) being provided with a material storage component (2), one side of the material storage component (2) being provided with a mechanical processing component (3), the mechanical processing component (3) being provided with a transport and transmission component (4), the upper frame (101) of the green blank punching device being provided with a grabbing and transporting component (5), and the green blank punching device being provided with an electrical control system.

2. An automated green punching device according to claim 1, It is characterized in that The material storage assembly (2) comprises a material storage turntable (201), on which a processing material level (202) is arranged, and a plurality of processing material levels (202) are arranged, and a rotation drive motor (203) is connected and arranged below the material storage turntable (201), and the processing material level (202) realizes the rotation of the material storage turntable (201) through the rotation drive motor (203), and the processing material level (202) is provided in conjunction with a material level detection probe.

3. The automatic green punching device according to claim 1, It is characterized in that The mechanical processing component (3) comprises a processing fixing plate (301), and support columns (302) are mounted on both sides of the bottom of the processing fixing plate (301), and the support columns (302) are arranged on both sides of the material storage component (2). The processing fixing plate (301) is provided with a mechanical processing arm (6), and the mechanical processing arm (6) is provided with a plurality of groups. The processing fixing plate (301) is provided with processing holes (303), and the processing holes (303) are provided with a plurality of groups. The arrangement positions of the processing holes (303) are arranged in a triangular structure.

4. The automatic green punching device according to claim 2, It is characterized in that The machining arm (6) comprises a support block (601), and the support block (601) of each group of the machining arms (6) is arranged on one side of the machining fixed plate (301); the upper end of the support block (601) is matched with a fixed block (602); a slide table (603) is arranged on a side section of the fixed block (602); a sliding guide rail (604) is arranged on the slide table (603); a sliding block (605) is matched with the sliding guide rail (604); a mounting block (606) is connected to a side section of the sliding block (605); a mounting ring (607) is fixed on the mounting block (606); a machining drill bit (608) is matched with the mounting ring (607); the machining drill bit (608) is arranged obliquely; and a spindle motor (609) is arranged on one side of the machining drill bit (608).

5. The automatic green punching device according to claim 1, It is characterized in that The grabbing and transporting assembly (5) comprises a transporting base (501) arranged on an upper frame (101); the transporting base (501) is provided with a driving and transporting motor (502); the driving and transporting motor (502) is provided with a first driving arm (503); the first driving arm (503) is connected to the driving and transporting motor via a bearing; a second driving arm (504) is provided at the end of the first driving arm (503); a rotating bearing (505) is provided between the first driving arm (503) and the second driving arm (504); and the second driving arm (504) is provided with a telescopic suction head (506).

6. The automatic green punching device according to claim 1, It is characterized in that The transport conveyor assembly (4) comprises a feed conveyor belt (401), one side of the feed conveyor belt (401) is provided with a discharge conveyor belt (402), and the discharge conveyor belt (402) is provided on one side of the grabbing transport assembly (5).

7. A process flow of an automated green punching device, It is characterized in that The process comprises the following steps: Step 1: The operator first checks the overall status of the green punching equipment, including whether the connection of each component is firm, whether the electrical control system is normal, whether the drill bit is sharp, etc., starts the electrical control system through the control panel, and initializes the equipment, including setting processing parameters, monitoring the operating status of each component, etc.; Step 2: Start the green body punching device, place the green body raw material to be processed on the feed conveyor belt (401) of the transport and transmission component (4), start the feed conveyor belt (401), and the feed conveyor belt (401) drives the green body raw material to be transported inside; Step 3: Start the grabbing and transporting component (5), drive the conveying motor (502) to drive the first driving arm (503) and the second driving arm (504) to operate, the first driving arm (503) drives the second driving arm (504) through the rotating bearing (505) to achieve secondary movement, and the telescopic suction head (506) of the second driving arm (504) grabs the green material to be processed on the feeding conveyor belt (401) and puts it into the processing material position (202) on the material storage wheel of the material storage component (2); Step 4: After the first green material is placed in the processing material position (202), the rotary drive motor (203) drives the material storage turntable (201) to rotate, and the telescopic suction head (506) of the second drive arm (504) grabs the green materials to be processed on the feed conveyor belt (401) one by one and places them into the processing material position (202) on the material storage turntable of the material storage component (2), and the material level detection probe monitors the green material on the processing material position (202) in real time to ensure the continuity of the processing process; Step 5: The rotating drive motor (203) continuously drives the material storage turntable (201) to rotate. When the green material arrives at the processing position, each set of mechanical processing arms (6) is equipped with an independent processing drill (608). The processing drill (608) rotates at a high speed under the drive of the spindle motor (609), and punches holes in the green material along a preset trajectory. Step 6: The processing holes (303) on the processing fixing plate (301) are arranged in a triangular structure, and three processing holes (303) are arranged. When the first placed green material is located below the processing drill bit (608) on the far left of the green punching device, the processing drill bit (608) is driven by the spindle motor (609) to punch the three green materials below the processing fixing plate (301) at the same time, and at the same time, the fourth green material is grabbed by the telescopic suction head (506) of the second driving arm (504) to the starting position of the original first green material; Step 7: After the punching operation of the three green billet raw materials is completed, the rotary drive motor (203) continuously drives the material storage turntable (201) to rotate. Along with the rotation of the material storage turntable (201), the telescopic suction head (506) of the second driving arm (504) grabs the green billet raw materials to be processed on the feeding conveyor belt (401) one by one and places them into the processing material position (202) on the material storage turntable of the material storage component (2); Step 8: When the first placed green material rotates one circle, that is, the first placed green material returns to its initial position after being placed, the fourth green material is located below the leftmost processing drill bit (608) of the green punching device, that is, the three green materials of the new round are located below the processing hole (303); Step nine: the driving conveying motor (502) on the transport base (501) moves through the combined movement of the first driving arm (503) and the second driving arm (504), and grabs the first green material after the punching onto the discharge conveyor belt (402) through the telescopic suction head (506), and moves it to the next process or temporary storage area; Step 10: After the first punched green material is located on the green material, the driving and conveying motor (502) on the transport base (501) continues to grab new green material through the combined movement of the first driving arm (503) and the second driving arm (504), and transfers the newly grabbed green material to the processing material position (202) on the storage turntable (201); Step 11: The rotating drive motor (203) continuously drives the material storage turntable (201) to rotate, and the new green material is moved to the leftmost processing drill bit (608) below the green punching device through the rotation of the material storage turntable (201). At this time, the driving conveying motor (502) moves through the combined movement of the first driving arm (503) and the second driving arm (504), and grabs the second green material after the punching to the discharge conveyor belt (402) through the telescopic suction head (506), and grabs the new green material at the same time; Step 12: The material storage turntable (201) continues to rotate, driving the conveying motor (502) through the combined movement of the first driving arm (503) and the second driving arm (504), and continuously grabbing the processed green material through the telescopic suction head (506), and moving it to the discharge conveyor belt (402), and then grabbing new green material to perform a new round of punching processing.

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