A batch processing device for producing PE water pipes

Through the automated PE water supply pipe processing device, automatic scraping is achieved using electric slide rails and scraping mechanisms, which solves the problem of low manual operation efficiency in the prior art, improves processing quality and accuracy, and is suitable for large-scale production.

CN119099000BActive Publication Date: 2025-01-10JIANGXI PIAN PLASTIC PIPE IND CO LTD
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Patent Information

Application Number
CN202411593053.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-01-10
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

In the production of existing PE water supply pipes, rotary scrapers rely on manual operation, which are inefficient and difficult to ensure consistent processing quality and accuracy, making them difficult to apply to large-scale PE pipe skin scraping.

Method used

An automated batch processing device for the production of PE water supply pipes is designed, including electric slide rails, scraping mechanisms, internal support fixtures and loading and unloading mechanisms. The scraper is driven by motors and gears to rotate along the pipe, combining cylinders and telescopic top plates. Achieve automatic scraping and loading and unloading.

Benefits of technology

It improves processing efficiency, ensures consistent processing quality and accuracy, and is suitable for scraping of large-scale PE pipes, enhancing connection sealing and connection strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of PE water supply pipe processing, and in particular to a batch processing device for PE water supply pipe production, comprising a base 1, a guide plate connected to the right side of the base 1, a base 2 arranged on the right side of the base 1, a guide groove for guiding the guide plate arranged at the bottom of the base 2, a lifting bracket for supporting pipes arranged on the base 1 and the base 2, an electric slide rail arranged on the top of the base 1, a push plate for pushing the pipes arranged on the slider of the electric slide rail, a mounting seat connected to the right side of the top of the base 2, and a scraping mechanism arranged on the mounting seat. The PE water supply pipe can be supported by the lifting bracket, and the PE water supply pipe can be supported and clamped by the internal support clamp, and the hollow rotating shaft can be driven to drive the scraper to rotate along the PE water supply pipe through the cooperation of the motor and the gear, so as to scrape off the outer skin of the end of the PE water supply pipe, with high automation and stable processing quality, and suitable for scraping the outer skin of large quantities of PE pipes, thereby improving processing efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of PE water supply pipe processing, in particular to a batch processing device for producing PE water supply pipes. Background Art

[0002] With the acceleration of urbanization and the growing demand for water resource management, efficient and reliable water supply systems have become an indispensable part of modern urban construction. Polyethylene (PE) water pipes are widely used in water supply projects due to their excellent corrosion resistance, good flexibility, and long service life. However, despite their many advantages, PE pipes still face some challenges in practical application, particularly in terms of sealing and joint strength at pipe joints.

[0003] During installation, PE water pipes typically need to be connected to other pipes or fittings at both ends. To ensure the tightness and strength of these connections, effective measures must be taken to improve the adhesion between the connecting material (such as glue or hot-melt adhesive) and the pipe. Traditional connection methods sometimes fail to meet high engineering standards, especially in harsh underground environments. Leakage or breakage at these connections can easily affect the safety and stability of the entire pipe system.

[0004] To address these issues, one effective technology is to perform a skinning treatment on the ends of PE water pipes during production. Specifically, the smooth outer plastic layer is removed mechanically or chemically, exposing a rougher surface. This roughening improves the adhesion of subsequent coatings or adhesives, thereby enhancing the seal and strength of the joints and extending the service life of the pipe. The application of this skinning technology in PE water pipe production not only addresses the seal and strength issues of joints but also improves the overall performance of the piping system, possessing significant practical significance.

[0005] Although rotary scrapers capable of scraping PE water pipes are currently available, existing rotary scrapers still require manual rotation of the blade holder to drive the scraper for uniform scraping along the pipe surface. Furthermore, each time scraping is performed, the depth of the scraper's insertion into the pipe's outer surface must be manually adjusted to achieve the desired scraping effect. Therefore, existing rotary PE pipe scrapers rely on manual operation to scrape the outer surface. This method is not only inefficient but also difficult to ensure consistent processing quality and precision, making it unsuitable for scraping large quantities of PE pipe outer surface. Summary of the Invention

[0006] In order to solve the above problems, the present invention provides a batch processing device for producing PE water supply pipes with a high degree of automation and stable processing quality.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a batch processing device for the production of PE water supply pipes, comprising a base one, a guide plate connected to the right side of the base one, a base two provided on the right side of the base one, a guide groove for guiding the guide plate provided at the bottom of the base two, a lifting bracket for supporting the pipe provided on both the base one and the base two, an electric slide rail provided on the top of the base one, a push plate for pushing the pipe provided on the slider of the electric slide rail, a mounting seat provided on the top right side of the base two, a scraping mechanism provided on the mounting seat, the scraping mechanism comprising a hollow rotating shaft rotatably connected to the mounting seat, a guide rod provided on the left side of the outer wall of the hollow rotating shaft, a sliding member provided on the guide rod It is connected to a lifting plate, a scraper is connected to the left side of the lifting plate, a spring is connected between the lifting plate and the hollow rotating shaft, a connecting rod is hinged on the right side of the bottom of the lifting plate, and the connecting rod is hinged on the outer wall of the hollow rotating shaft, an extrusion piece for pressing the connecting rod down is slidably connected to the outer wall of the hollow rotating shaft through a slide groove, a nut is rotatably connected to the left side of the extrusion piece, an external thread matching the nut is opened on the outer wall of the hollow rotating shaft, a pushing piece for pushing the extrusion piece to press the connecting rod down is provided on the mounting seat, a driving piece for driving the hollow rotating shaft to rotate is provided on the mounting seat, a hollow tube is installed on the mounting seat, the hollow tube is located in the hollow rotating shaft, and the hollow tube and the push plate are both provided with an internal support clamp for supporting the pipe.

[0008] As a further optimization scheme of the present invention, the extrusion part includes a sliding seat arranged on the outside of the hollow rotating shaft, a movable block is connected to the inner wall of the sliding seat, the movable block is slidably connected in the sliding groove, the upper part of the sliding seat is slidably connected to an arc-shaped pressure block for pressing down the connecting rod through a sliding rod, a spring three is connected between the arc-shaped pressure block and the sliding seat, and a nut is rotatably connected to the left side of the sliding seat.

[0009] As a further optimization solution of the present invention, the pushing member includes an electric telescopic rod installed on the mounting seat, the electric telescopic rod is connected to a push ring, the push ring is located on the right side of the arc-shaped pressing block and contacts the arc-shaped pressing block.

[0010] As a further optimization scheme of the present invention, base one and base two are both provided with a loading and unloading mechanism, which includes a cylinder two and a telescopic lifting plate. A group of cylinder two is installed on base one and base two, and each group of cylinder two is connected with a telescopic lifting plate for lifting the pipe. The top of the telescopic lifting plate is connected with a baffle for blocking the pipe. The rear sides of the tops of base one and base two are both connected with a guide slide plate one, and the front sides of the tops of base one and base two are both connected with a guide slide plate two. The rear side of the guide slide plate one is provided with a storage rack for storing pipes. The tops of the telescopic lifting plate, guide slide plate one, guide slide plate two and the storage rack are all inclined surfaces with a low front and a high back.

[0011] As a further optimization scheme of the present invention, the telescopic ejector plate includes a top plate connected to cylinder 2, a top block is slidably connected to the rear side of the top of the top plate, a screw is rotatably connected to the rear side of the top of the top plate, the screw is threadedly connected to the top block, and the baffle is connected to the top of the top plate. The top of the top plate and the top block are both inclined surfaces with a lower front and a higher back.

[0012] As a further optimization solution of the present invention, the driving member includes a motor mounted on a mounting seat, and gears are connected to the outer wall of the hollow rotating shaft and the output shaft of the motor, and the two gears are meshed.

[0013] As a further optimization scheme of the present invention, the internal support clamp includes a cylinder body and a connecting plate 1, the hollow tube and the push plate are both connected to the cylinder body, the hollow tube is communicated with the cylinder body connected thereto, a connecting plate 1 is hingedly connected at evenly spaced intervals along the circumference on the outer wall of the cylinder body, a support plate for supporting the pipe is hingedly connected to the connecting plate 1, a sliding ring is sleeved on the outer wall of the cylinder body, a connecting plate 2 is hingedly connected at evenly spaced intervals along the circumference on the outer wall of the sliding ring, the connecting plate 2 is hinged to the corresponding support plate, a guide groove is opened on the cylinder body, a piston rod is slidingly provided in the cylinder body, a sliding block and a sealing ring are respectively connected at both ends of the piston rod, the sealing ring is used to seal the gap between the piston rod and the inner wall of the cylinder body, the sliding block extends out of the guide groove and is connected to the sliding ring, and the length of the piston rod is longer than the length of the guide groove.

[0014] As a further optimization solution of the present invention, rollers for reducing friction with the pipe are provided at intervals on the right support plate.

[0015] As a further optimization scheme of the present invention, the lifting support frame includes a cylinder 1 and a connecting plate. Two front and rear cylinders 1 are installed on base 1 and base 2. A connecting plate is connected to cylinder 1. Two front and rear support blocks are slidably connected between the front and rear connecting plates through guide rods. The support blocks are used to support pipes. The top of the support blocks is arc-shaped. A spring 1 is connected between the support block and the connecting plate on the same side.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The PE water supply pipe can be supported by the lifting support frame, and the PE water supply pipe can be supported and clamped by the internal support clamp. Through the cooperation of the motor and the gear, the hollow shaft can be driven to drive the scraper to rotate along the PE water supply pipe to remove the outer skin of the PE water supply pipe end. It has a high degree of automation and stable processing quality. It is suitable for large-scale PE pipe outer skin scraping, improves processing efficiency, and can ensure consistent processing quality and precision.

[0018] 2. Through the cooperation of cylinder 2, telescopic ejector plate, baffle, guide slide 1 and guide slide 2, the PE water supply pipe can be automatically loaded and unloaded, which improves the degree of automation and further improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the base 1, guide groove, base 2 and guide plate of the present invention.

[0021] Figure 3 It is a partial three-dimensional structural schematic diagram of the present invention.

[0022] Figure 4 It is a schematic diagram of the installation of the scraping mechanism of the present invention.

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the scraping mechanism of the present invention.

[0024] Figure 6 Schematic diagram of the installation of the extrusion part of the present invention.

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the extruded part of the present invention.

[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the loading and unloading mechanism of the present invention.

[0027] Figure 9 It is a schematic diagram of the three-dimensional structure of the telescopic top plate of the present invention.

[0028] Figure 10 It is a schematic diagram of the connection between the inner support fixture and the push plate of the present invention.

[0029] Figure 11 It is a schematic diagram of the connection between the inner support clamp and the hollow tube of the present invention.

[0030] Figure 12 It is a schematic diagram of the three-dimensional structure of the inner support clamp of the present invention.

[0031] Figure 13 It is a schematic diagram of the three-dimensional structure of the lifting support frame of the present invention.

[0032] In the figure: 1-base 1, 11-guide plate, 2-base 2, 21-guide groove, 3-lifting support, 31-cylinder 1, 32-connecting plate, 33-guide rod, 34-support block, 35-spring 1, 36-sponge pad, 4-electric slide rail, 5-push plate, 51-vertical plate, 52-cross plate, 6-mounting seat, 61-hollow tube, 70-spring 2, 71-hollow shaft, 72-guide rod, 73-lifting plate, 74-scraper, 75-connecting rod, 76-slide groove, 77-nut, 78-extrusion piece, 781-movable block, 782-sliding seat, 783-sliding rod , 784-arc pressure block, 785-spring three, 79-electric telescopic rod, 710-push ring, 711-sliding rod, 712-motor, 713-gear, 8-inner support fixture, 81-cylinder body, 82-connecting plate one, 83-support plate, 84-sliding ring, 85-connecting plate two, 86-guide groove, 87-sliding block, 88-piston rod, 89-sealing ring, 91-cylinder two, 92-telescopic ejector plate, 921-top plate, 922-top block, 923-screw, 93-baffle, 94-guide slide one, 95-guide slide two, 96-storage rack, 10-roller. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] See also Figures 1-10A batch processing device for producing PE water supply pipes includes a base 1, two front and rear guide plates 11 are connected to the right side of the base 1, a base 2 is provided on the right side of the base 1, and two front and rear guide grooves 21 are provided at the bottom of the base 2. The two guide plates 11 are respectively slidably connected in the two guide grooves 21. The base 1 and the base 2 are both provided with a lifting bracket 3 for supporting the pipe. An electric slide rail 4 is installed on the top of the base 1, and a push plate 5 for pushing the pipe is connected to the slider of the electric slide rail 4. The push plate 5 includes a vertical plate 51 and a cross plate 52. The vertical plate 51 is connected to the slider of the electric slide rail 4, and the cross plate 52 is connected to the upper right side of the vertical plate 51. The top right side of the base 2 is connected to a mounting seat 6, and the mounting seat 6 is provided with a scraping mechanism. The mechanism includes a hollow rotating shaft 71 rotatably connected to the mounting seat 6, a guide rod 72 is connected to the left side of the outer wall of the hollow rotating shaft 71, a lifting plate 73 is slidably connected to the guide rod 72, a scraper 74 is connected to the left side of the lifting plate 73, a spring 2 70 is sleeved on the guide rod 72, the two ends of the spring 2 70 are respectively connected to the hollow rotating shaft 71 and the lifting plate 73, a connecting rod 75 is hinged on the right side of the bottom of the lifting plate 73, the connecting rod 75 is hinged on the outer wall of the hollow rotating shaft 71, an extrusion piece 78 for pressing down the connecting rod 75 is provided on the outer wall of the hollow rotating shaft 71, the extrusion piece 78 includes a sliding seat 782 sleeved on the outside of the hollow rotating shaft 71, the shape of the sliding seat 782 is U-shaped, and two front and rear sliding grooves 76 are symmetrically opened on the outer wall of the hollow rotating shaft 71. The front and rear inner walls of 82 are connected with movable blocks 781, and the two movable blocks 781 are respectively slidably connected in the two slide grooves 76. The front and rear sides of the upper part of the sliding seat 782 are slidably connected with sliding rods 783. The right ends of the two sliding rods 783 are connected with an arc-shaped pressure block 784 for pressing down the connecting rod 75. A spring 3 785 is sleeved on the sliding rod 783. The two ends of the spring 3 785 are respectively connected to the arc-shaped pressure block 784 and the sliding seat 782. The left side of the sliding seat 782 is rotatably connected with a nut 77 through a bearing. The outer wall of the hollow rotating shaft 71 is provided with an external thread that cooperates with the nut 77. A pushing member for pushing the arc-shaped pressure block 784 to press down the connecting rod 75 is provided on the mounting seat 6. A driving member for driving the hollow rotating shaft 71 to rotate is provided on the mounting seat 6. The driving member includes a motor 712 installed on the right side of the mounting seat 6, and a gear 713 is connected to the outer wall of the hollow rotating shaft 71 and the output shaft of the motor 712. The two gears 713 are meshed, and the pushing member includes an electric telescopic rod 79 embedded in the mounting seat 6. The electric telescopic rod 79 is located in front of the gear 713. A push ring 710 is connected to the electric telescopic rod 79. The push ring 710 is located on the right side of the arc pressure block 784 and contacts the arc pressure block 784. A sliding rod 711 is slidably connected to the mounting seat 6. The sliding rod 711 is located on the rear side of the gear 713. The sliding rod 711 is connected to the push ring 710 for guiding the push ring 710. A hollow tube 61 is embedded in the mounting seat 6. The hollow tube 61 is located in the hollow rotating shaft 71.The hollow tube 61 and the push plate 5 are both provided with an inner support fixture 8 for supporting the tube.

[0035] The PE water pipe is placed on the lifting bracket 3, which can be used to lift the PE water pipe, ensuring that the center of the circle of PE water pipes of different diameters is aligned with the center of the circle of the hollow rotating shaft 71. This can accommodate PE water pipes of different diameters and achieve the scraping of PE water pipes of different diameters. The distance between the base 1 and the base 2 is adjustable, so that the position of the components on the base 1 and the base 2 can be adjusted, thereby accommodating PE water pipes of different lengths. By turning the nut 77, the nut 77 can drive the sliding seat 782 to move to the left. The sliding seat 782 moves to the left, which pulls the arc pressure block 784 to move to the left through the spring three 785. The arc pressure block 784 moves to the left and presses the connecting rod 75 downward, so that the connecting rod 75 pulls the lifting plate 73 and the scraper 74 to move downward, and the spring two 70 is compressed accordingly. At the same time, the electric telescopic rod 79 is controlled to drive the push ring 710 to move to the left and keep it in close contact with the arc pressure block 784, so that the arc pressure block 784 keeps pressing the connecting rod 75, preventing the lifting plate 73 from pushing itself and driving the scraper 74 upward under the action of the spring two 70. When it is necessary to raise the scraper 74, first control the electric telescopic rod 79 to drive the push ring 710 to move right and reset, and then reverse the nut 77 so that the nut 77 drives the sliding seat 782 to move right. The sliding seat 782 moves to the right and pushes the arc pressure block 784 to move right through spring three 785. Under the reset action of spring two 70, the lifting plate 73 is pushed to move up with the scraper 74, and the connecting rod 75 swings upward accordingly; the height of the scraper 74 is adjustable, which can ensure that the scraper 74 contacts the outer surface of PE water supply pipes of different diameters, adapts to PE water supply pipes of different diameters, and realizes scraping of PE water supply pipes of different diameters.

[0036] After the height of the scraper 74 is adjusted, the electric slide 4 is controlled to drive the push plate 5 with the inner support clamp 8 thereon to move to the right. The inner support clamp 8 on the push plate 5 is then inserted into the PE water supply pipe. When the push plate 5 moves to the right until it contacts the PE water supply pipe, the push plate 5 continues to move to the right, pushing the PE water supply pipe to the right and contacting the scraper 74. The PE water supply pipe is then sleeved on the inner support clamp 8 of the hollow tube 61. The inner support clamp 8 is then controlled to open to support and clamp the PE water supply pipe, preventing deformation of the end area of ​​the PE water supply pipe from affecting the subsequent outer skin scraping work, and can also prevent the PE water supply pipe from rotating and affecting the subsequent outer skin scraping work. Then, the electric telescopic rod 79 is controlled to drive the push ring 710 to move to the left by an appropriate distance. The push ring 710 moves to the left, pushing the arc-shaped pressure block 784 to move to the left and press the connecting rod 75 downward. The spring 3 785 is then compressed. The connecting rod 75 then pulls the lifting plate 73 and the scraper 74 downward by an appropriate distance. The spring 2 70 is compressed, so that the scraper 74 can cut into the outer surface of the PE water supply pipe to an appropriate depth, ensuring that the outer skin of the PE water supply pipe end is subsequently removed. Then, the motor 712 is controlled to work, and the hollow shaft 71 is driven to rotate through the transmission of the gear 713. The components on the hollow shaft 71 rotate accordingly, so that the scraper 74 can rotate along the PE water supply pipe and scrape off the outer skin of the PE water supply pipe end. When the scraper 74 rotates at least one circle, the electric slide 4 is controlled to drive the push plate 5 to drive the inner support clamp 8 on it to move to the left, thereby driving the PE water supply pipe to move to the left, completing the removal of the outer skin of the PE water supply pipe end.

[0037] After the outer skin of one end of the PE water supply pipe is removed, the electric telescopic rod 79 is first controlled to drive the push ring 710 to move rightward and reset. Under the reset action of the spring three 785, the arc-shaped pressure block 784 is pushed to move rightward and reset. Under the reset action of the spring two 70, the lifting plate 73 is pushed upward with the scraper 74. Then, the inner support clamp 8 is controlled to close to loosen the PE water supply pipe, and then the PE water supply pipe is turned around. Then, the above operation is repeated to complete the removal of the outer skin of the other end of the PE water supply pipe. In this way, the device can support the PE water supply pipe through the lifting support 3, support and clamp the PE water supply pipe through the inner support clamp 8, and drive the hollow shaft 71 to drive the scraper 74 to rotate along the PE water supply pipe through the cooperation of the motor 712 and the gear 713 to remove the outer skin of the PE water supply pipe end. The device has a high degree of automation and stable processing quality. It is suitable for large-scale PE pipe outer skin scraping, improves processing efficiency, and can ensure consistent processing quality and precision.

[0038] See also Figure 10-12The inner support fixture 8 includes a cylinder body 81 and a connecting plate 82. The left end of the hollow tube 61 and the upper part of the vertical plate 51 are connected to the cylinder body 81. The cylinder body 81 on the left side passes through the vertical plate 51 and the cross plate 52. The hollow tube 61 is connected to the cylinder body 81. Three connecting plates 82 are hinged on the outer wall of the cylinder body 81 at even intervals along the circumference. A support plate 83 for supporting the pipe is hinged on the connecting plate 82. A sliding ring 84 is slidingly sleeved on the outer wall of the cylinder body 81. Three connecting plates 85 are hinged on the outer wall of the sliding ring 84 at even intervals along the circumference. The connecting plates 85 are hinged to the corresponding support plates 83. Three guide grooves 86 are evenly spaced along the circumference on the cylinder body 81. A piston rod 88 is provided in a sliding manner in the cylinder body 81, and a sliding block 87 and a sealing ring 89 are respectively connected to the two ends of the piston rod 88. The sealing ring 89 is used to seal the gap between the piston rod 88 and the inner wall of the cylinder body 81 to prevent gas leakage. The sliding block 87 is in the shape of a herringbone. The herringbone sliding block 87 extends out of the guide groove 86 and is connected to the sliding ring 84. The length of the piston rod 88 is longer than the length of the guide groove 86. Rollers 10 are rotatably provided on the right support plate 83 at even intervals from left to right. The rollers 10 can reduce the friction between the right support plate 83 and the inner wall of the pipe, so that the pipe can move smoothly to the left along the right support plate 83.

[0039] The left cylinder 81 and the hollow tube 61 are connected to the air pump via a hose. The air pump is controlled to input external gas into the cylinder 81. The gas pushes the piston rod 88, which drives the sliding block 87 toward the connecting plate 1 82, thereby driving the sliding ring 84 toward the connecting plate 1 82. In turn, the connecting plate 2 85 pushes the support plate 83 outward to contact the inner wall of the PE water supply pipe, thereby supporting and clamping the PE water supply pipe. Because the length of the piston rod 88 is longer than the length of the guide groove 86, the piston rod 88 can continuously block the guide groove 86 after moving toward the connecting plate 1 82, preventing the gas in the cylinder 81 from leaking from the guide groove 86, thereby ensuring stable support and clamping of the PE water supply pipe. Controlling the air pump to extract the gas in the cylinder 81 can enable the piston rod 88 to drive the sliding block 87 to move away from the connecting plate 1 82, thereby driving the sliding ring 84 to move away from the connecting plate 1 82, and then enabling the connecting plate 2 85 to pull the support plate 83 inward to loosen the PE water pipe.

[0040] See also Figure 13The lifting support frame 3 includes a cylinder 1 31 and a connecting plate 32. Two front and rear cylinders 1 31 are installed on the base 1 and the base 2 2. The cylinder 1 31 is connected to the connecting plate 32. Two left and right guide rods 33 are connected between the front and rear connecting plates 32. Two front and rear support blocks 34 are slidably connected between the two guide rods 33. The support blocks 34 are used to support the pipes. The top of the support blocks 34 is arc-shaped, which can better fit the pipes. Two front and rear springs 1 35 are mounted on the guide rod 33. The two ends of the spring 1 35 are respectively connected to the support block 34 and the connecting plate 32. The top of the support block 34 is connected to a sponge pad 36 for buffering and protecting the pipes.

[0041] The PE water supply pipe is placed on the support block 34. Since the top of the support block 34 is curved, the weight of the PE water supply pipe can push the support blocks 34 on the front and back sides away from each other, and the spring 1 35 is compressed accordingly. This can adapt to supporting PE water supply pipes of different diameters. The support block 34 with a curved top can limit the PE water supply pipe to prevent it from shifting forward and backward. The control cylinder 1 31 drives the connecting plate 32 to rise and fall, which can cause the guide rod 33 to drive the support block 34 to rise and fall, thereby driving the PE water supply pipe to rise and fall, ensuring that the center of the circle of PE water supply pipes of different diameters can be aligned with the center of the circle of the hollow rotating shaft 71, so that PE water supply pipes of different diameters can be scraped.

[0042] See also Figure 8-Figure 9 , both the base 1 and the base 2 are provided with a loading and unloading mechanism, which includes a cylinder 2 91 and a telescopic ejector plate 92. A group of cylinders 2 91 is installed on both the base 1 and the base 2, and each group of cylinders 2 91 has two cylinders. The two cylinders 2 91 in each group are symmetrically arranged front to back. The two groups of cylinders 2 91 are located between the two lifting supports 3. Each group of cylinders 2 91 is connected to a telescopic ejector plate 92 for lifting the pipe. The telescopic ejector plate 92 includes a top plate 921 connected to the cylinder 2 91. A sliding groove is provided on the rear side of the top of the top plate 921. A top block 922 is slidably connected in the sliding groove. A screw 923 is rotatably connected to the rear side of the top of the top plate 921. The screw 923 is threadedly connected to the top block 922, and the top of the top plate 921 is connected with a baffle 93 for blocking the pipe. The top rear sides of the base 1 and the base 2 are connected with a guide slide 1 94, and the top front sides of the base 1 and the base 2 are connected with a guide slide 2 95. Guide slide 2 95 and guide slide 1 94 are both located on the outside of the two lifting supports 3. The side where guide slide 2 95 and guide slide 1 94 are close to each other are both inclined to guide the pipe downward to the lifting support 3. The rear side of guide slide 1 94 is provided with a storage rack 96 for storing pipes. The top of the top plate 921, the top block 922, the guide slide 1 94, the guide slide 2 95 and the storage rack 96 are all inclined with the front being low and the back being high.

[0043] The PE water supply pipe to be scraped is placed on the storage rack 96. The PE water supply pipe then slides forward along the inclined surface at the top of the storage rack 96. The PE water supply pipe on the storage rack 96 is blocked by the guide slide 1 94. The control cylinder 2 91 drives the telescopic lifting plate 92 to drive the baffle 93 to move up and down. The rise of the telescopic lifting plate 92 can not only lift the scraped PE water supply pipe on the lifting support 3 upward, but also lift the PE water supply pipe at the front end of the storage rack 96 upward. The PE water supply pipe to be scraped then slides forward along the inclined surface at the top of the telescopic lifting plate 92 to the top of the guide slide 1 94, and is then blocked by the baffle 93. The scraped PE water supply pipe then slides forward along the inclined surface at the top of the telescopic lifting plate 92 to the top of the guide slide 2 95, and then slides forward and downward along the inclined surface at the top of the guide slide 2 95. When the baffle 93 follows the telescopic ejector plate 92 downward and disengages the PE water supply pipe on top of the guide slide 94, the PE water supply pipe then slides forward and downward along the inclined surface of the top of the guide slide 94 onto the lifting support 3, thus achieving the effect of automatic loading and unloading, improving the degree of automation and further enhancing processing efficiency. The screw 923 can be rotated to adjust the front and rear position of the ejector block 922 to accommodate PE water supply pipes of different diameters, ensuring that the telescopic ejector plate 92 can accurately lift a PE water supply pipe on the storage rack 96 each time.

[0044] The above-described embodiments merely represent preferred embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications, improvements, and substitutions without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention.

Claims

1. A batch processing device for producing PE water supply pipes, characterized in that: The invention comprises a base 1 (1), wherein a guide plate (11) is connected to the right side of the base 1 (1), a base 2 (2) is provided on the right side of the base 1 (1), a guide groove (21) for guiding the guide plate (11) is provided at the bottom of the base 2 (2), a lifting bracket (3) for supporting a pipe is provided on both the base 1 (1) and the base 2 (2), an electric slide rail (4) is installed on the top of the base 1 (1), a push plate (5) for pushing the pipe is connected to the slider of the electric slide rail (4), a mounting seat (6) is connected to the right side of the top of the base 2 (2), a scraping mechanism is provided on the mounting seat (6), the scraping mechanism comprises a hollow rotating shaft (71) rotatably connected to the mounting seat (6), a guide rod (72) is connected to the left side of the outer wall of the hollow rotating shaft (71), a lifting plate (73) is slidably connected to the guide rod (72), a scraping knife (74) is connected to the left side of the lifting plate (73), and the lifting plate (73) A spring 2 (70) is connected to the hollow shaft (71). A connecting rod (75) is hinged on the right side of the bottom of the lifting plate (73). The connecting rod (75) is hinged on the outer wall of the hollow shaft (71). An extrusion piece (78) for pressing down the connecting rod (75) is slidably connected to the outer wall of the hollow shaft (71) through a slide groove (76). A nut (77) is rotatably connected to the left side of the extrusion piece (78). An external thread matching the nut (77) is formed on the outer wall of the hollow shaft (71). A pushing piece for pushing the extrusion piece (78) to press down the connecting rod (75) is provided on the mounting seat (6). A driving piece for driving the hollow shaft (71) to rotate is provided on the mounting seat (6). A hollow tube (61) is installed on the mounting seat (6). The hollow tube (61) is located in the hollow shaft (71). Both the hollow tube (61) and the push plate (5) are provided with an inner support fixture (8) for supporting the pipe.

2. A batch processing device for producing PE water supply pipes according to claim 1, characterized in that: The extrusion member (78) includes a sliding seat (782) sleeved on the outside of the hollow rotating shaft (71), a movable block (781) is connected to the inner wall of the sliding seat (782), the movable block (781) is slidably connected in the sliding groove (76), an arc-shaped pressing block (784) for pressing down the connecting rod (75) is slidably connected to the upper part of the sliding seat (782) through a sliding rod (783), a spring three (785) is connected between the arc-shaped pressing block (784) and the sliding seat (782), and a nut (77) is rotatably connected to the left side of the sliding seat (782).

3. A batch processing device for producing PE water supply pipes according to claim 2, characterized in that: The pushing member comprises an electric telescopic rod (79) mounted on the mounting seat (6); a push ring (710) is connected to the electric telescopic rod (79); the push ring (710) is located on the right side of the arc-shaped pressing block (784) and contacts the arc-shaped pressing block (784).

4. A batch processing device for producing PE water supply pipes according to claim 1, characterized in that: Both the base one (1) and the base two (2) are provided with loading and unloading mechanisms, which include cylinder two (91) and a telescopic ejecting plate (92). Both the base one (1) and the base two (2) are provided with a group of cylinder two (91), each group of cylinder two (91) is connected with a telescopic ejecting plate (92) for lifting the pipe, the top of the telescopic ejecting plate (92) is connected with a baffle (93) for blocking the pipe, the rear side of the top of the base one (1) and the base two (2) is connected with a guide slide plate one (94), the front side of the top of the base one (1) and the base two (2) is connected with a guide slide plate two (95), the rear side of the guide slide plate one (94) is provided with a storage rack (96) for storing the pipe, and the tops of the telescopic ejecting plate (92), the guide slide plate one (94), the guide slide plate two (95) and the storage rack (96) are all inclined surfaces with a lower front and a higher rear.

5. A batch processing device for producing PE water supply pipes according to claim 4, characterized in that: The telescopic ejector plate (92) comprises an ejector plate (921) connected to the second cylinder (91); an ejector block (922) is slidably connected to the rear side of the top of the ejector plate (921); a screw rod (923) is rotatably connected to the rear side of the top of the ejector plate (921); the screw rod (923) is threadedly connected to the ejector block (922); a baffle plate (93) is connected to the top of the ejector plate (921); and the tops of the ejector plate (921) and the ejector block (922) are both inclined surfaces with a lower front and a higher rear.

6. A batch processing device for producing PE water supply pipes according to claim 1, characterized in that: The driving member comprises a motor (712) mounted on a mounting seat (6), and gears (713) are connected to the outer wall of the hollow rotating shaft (71) and the output shaft of the motor (712), and the two gears (713) are meshed.

7. A batch processing device for producing PE water supply pipes according to claim 1, characterized in that: The inner support fixture (8) comprises a cylinder body (81) and a connecting plate (82). The hollow tube (61) and the push plate (5) are both connected to the cylinder body (81). The hollow tube (61) is in communication with the cylinder body (81) connected thereto. The outer wall of the cylinder body (81) is hingedly connected with connecting plates (82) at even intervals in the circumferential direction. The connecting plate (82) is hingedly connected with a support plate (83) for supporting the pipe. A sliding ring (84) is sleeved on the outer wall of the cylinder body (81). The outer wall of the sliding ring (84) is hingedly connected with connecting plates (85) at even intervals in the circumferential direction. The second plate (85) is hingedly connected to the corresponding support plate (83), a guide groove (86) is formed on the cylinder body (81), a piston rod (88) is slidably provided in the cylinder body (81), a sliding block (87) and a sealing ring (89) are respectively connected to both ends of the piston rod (88), and the sealing ring (89) is used to seal the gap between the piston rod (88) and the inner wall of the cylinder body (81), the sliding block (87) extends out of the guide groove (86) and is connected to the sliding ring (84), and the length of the piston rod (88) is longer than the length of the guide groove (86).

8. A batch processing device for producing PE water supply pipes according to claim 7, characterized in that: Rollers (10) for reducing friction between the support plate (83) and the pipe are provided at intervals on the right side.

9. A batch processing device for producing PE water supply pipes according to claim 1, characterized in that: The lifting support frame (3) comprises a cylinder 1 (31) and a connecting plate (32). Two front and rear cylinders 1 (31) are installed on the base 1 (1) and the base 2 (2). The cylinder 1 (31) is connected to the connecting plate (32). Two front and rear support blocks (34) are slidably connected between the front and rear connecting plates (32) via a guide rod (33). The support block (34) is used to support the pipe. The top of the support block (34) is arc-shaped. A spring 1 (35) is connected between the support block (34) and the connecting plate (32) on the same side thereof.

Citation Information

Patent Citations

  • End part peeling device for plastic pipes

    CN113524293A

  • Plastic pipe end part peeling device

    CN116175666A