Novel disassembling method and equipment for metal section steel stack bundle
By designing automated steel stacking and bale disassembly equipment, using material preparation conveying, unpacking, grouping and loading transportation equipment, the problem of high labor intensity and low efficiency of manual disassembly and stacking in steel galvanizing processing is solved, and the problem of manual disassembly and stacking in steel galvanizing processing is achieved. Efficient automation of production and environmental improvement.
Patent Information
- Application Number
- CN202411314341.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-10
AI Technical Summary
During the process of galvanizing steel, there is a lack of special steel stacking and bale dismantling equipment, which leads to operators needing to manually dismantle and stack, which is very labor-intensive and low-efficiency, making it difficult to achieve efficient assembly line production.
A new type of metal-shaped steel stacking disassembly equipment is designed, including material preparation and conveying equipment, unpacking equipment, grouping and distance equipment and loading and transportation equipment, through horizontal chain beds, swing chain beds, unpacking robots, and multi-stage chain beds. , flip baffle, hoisting device and variable distance device to realize automated steel disassembly and loading operations to ensure consistent spacing between steel.
The automatic disassembly and loading of steel stacking bundles has been realized, production efficiency has been improved, manual participation has been reduced, workshop production environment has been improved, and continuous and efficient automated production has been achieved.
Smart Images

Figure CN119099972A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a novel method and equipment for dismantling a metal steel bundle, belonging to the technical field of dismantling steel bundles in the hot-dip galvanizing industry. Background Art
[0002] Hot-dip galvanizing is one of the most effective means to delay environmental corrosion of steel materials. It involves immersing the cleaned and activated steel products in molten zinc liquid, and coating the steel products with a zinc alloy coating with good adhesion on the surface through the reaction and diffusion between iron and zinc. At present, hot-dip galvanizing of steel is one of the important hot-dip galvanizing products. In the process of galvanizing steel, the bundles of steel to be plated must first be disassembled, grouped, spaced, and transported to the galvanizing pot for hot-dip galvanizing. The bundles of steel are composed of multiple layers of steel, and the single-layer steel is composed of multiple steels arranged in an array. Since there is no special equipment for disassembling bundles of steel, after the bundles of steel are transported to the workshop, the operators first take out the steels one by one, and stack them in layers according to the quantity requirements in the hanging basket, and a certain distance must be left between the steels. This method of processing steel has a harsh environment, high labor intensity, and low labor efficiency, making it difficult to achieve efficient assembly line production. Summary of the invention
[0003] The purpose of the present invention is to provide a new method and equipment for dismantling metal steel bundles, which can complete the work of dismantling heavy steel bundles and loading them as required, fully realize automatic production, and improve production efficiency; the whole process does not require human participation, improves the workshop production environment, and solves the above-mentioned technical problems existing in the background technology.
[0004] The technical solution of the present invention is: A novel dismantling device for metal steel bundles, which is composed of a material preparation and conveying device, a packing and unpacking device, a grouping and spacing device and a loading and transporting device arranged in sequence; the material preparation and conveying device comprises a horizontal chain bed, a swinging chain bed, a bundle conveying roller and a baffle, the horizontal chain bed and the swinging chain bed are arranged on the same center line and are arranged perpendicular to the center line of the bundle conveying roller, and a baffle is arranged at the end of the bundle conveying roller; the horizontal chain bed and the swinging chain bed have the same height, are connected end to end, and are driven separately; the unpacking device comprises an unpacking robot, which is arranged at a subsequent unpacking station on the bundle conveying roller, and an electromagnetic device is installed at the front end of the arm of the unpacking robot, which can adsorb the single-layer steel of the steel bundle on the bundle conveying roller through the electromagnetic force obtained after conduction; The grouping and spacing equipment includes a multi-segment chain bed, a grouping device, a lifting device and a pitch-changing device. The multi-segment chain bed is close to the stacking and bundle conveying roller and the unpacking robot. The center line of the multi-segment chain bed is arranged perpendicular to the center line of the stacking and bundle conveying roller. The lifting device, the grouping device and the pitch-changing device are all arranged below the multi-segment chain bed; the grouping device includes a flip baffle, a driving electric cylinder and a base. The driving electric cylinder is installed on the base. A slide is set at the output end of the driving electric cylinder. The support of the flip baffle is installed on the slide of the driving electric cylinder. The support and the bottom end of the flip baffle are hinged through a hinge shaft. The flip cylinder and the second support rod are hinged respectively, the upper end of the second support rod is hinged to the lower end of the first support rod through the second hinge shaft, the upper end of the first support rod is hinged to the upper end of the flip baffle, the cylinder rod of the flip cylinder is hinged to the second hinge shaft, the electric cylinder is driven to drive the slide to move left and right, and the position of the flip baffle is adjusted. The flip cylinder drives the second hinge shaft to drive the second support rod and the first support rod to swing, and drives the flip baffle to flip along the first hinge shaft, blocking and releasing the single-layer steel on the multi-section chain bed, and dividing the single-layer steel into multiple steel groups; the jacking device includes a lifting frame, a driving cylinder and a mounting base, and the driving cylinder is arranged on the mounting base The output end of the driving cylinder is connected to the lifting frame above, and the lifting frame is located under the chain of the multi-section chain bed. The lifting frame completes the rising and falling actions under the drive of the driving cylinder, and lifts part of the single-layer steel on the multi-section chain bed. The lifting device lifts part of the steel and cooperates with the grouping device to divide the remaining steel of the single-layer steel into a steel group; the pitch changing device includes a fixed guide frame, a slide rail, a cam plug plate and a top block. The fixed guide frame has a straight slideway, and the cam plug plate is installed on the slide rail and can move horizontally on the slide rail; according to the pitch change requirements of the steel, the cam plug plate A plurality of evenly arranged radial slideways are provided, and a plurality of top blocks are installed in the radial slideways of the fixed guide frame and the cam plate, and can slide along the radial slideways; each top block matches a radial slideway, and each top block corresponds to a section steel on the multi-section chain bed; the pitch-changing device is used in pairs and is respectively installed on both sides of the multi-section chain bed. The sections steel in the grouped section steel group are closely arranged and are transported backwards through the multi-section chain bed to the pitch-changing device for adjusting the spacing, so as to become the pitch-changing section steel with equal spacing between adjacent sections steel; The loading and transporting equipment is composed of a loading trolley and a single-layer roller conveyor line. The single-layer roller conveyor line is arranged near the end of the multi-section chain bed. The loading trolley includes a slide rail base, a second slide rail, a car body and a lifting platform. The second slide rail is installed on the slide rail base. The car body is installed on the second slide rail through a slider. The second slide rail is arranged between the multi-section chain bed and the single-layer roller conveyor line. A sliding sleeve and a pneumatic device are provided on the car body. The output end of the pneumatic device is connected to the lifting platform. The lifting platform is arranged in the sliding sleeve and slides up and down along the sliding sleeve.
[0005] The electromagnetic device is connected to the rotating shaft of the unpacking robot arm, and the electromagnetic device can rotate 180 degrees. In order to meet the requirements of the stacking direction of different types of steel sections, according to the actual production requirements, the disassembled steel sections can be turned over and stacked to achieve the placement of single-layer steel sections in different directions.
[0006] To ensure that the spacing between steel sections does not change during transportation, multiple grooves with fixed spacing are opened on the roller body of the single-layer roller conveyor line, and the spacing between adjacent grooves matches the spacing of the variable-pitch steel sections.
[0007] The horizontal chain bed, swing chain bed and bale conveying roller table are all commonly known equipment in the art.
[0008] The unpacking robot is a commonly used device known in the art. The multi-segment chain bed is a commonly used device known in the art.
[0009] A novel method for dismantling a bundle of metal profile steel piles, using the novel dismantling device for dismantling a bundle of metal profile steel piles, comprises the following steps: ① Material preparation and transportation: The steel bundles are placed on the horizontal chain bed and transported forward intermittently; when the steel bundle reaches the top of the swing chain bed, the horizontal chain bed stops moving, and the swing chain bed continues to transport the steel bundle backward; when the steel bundle reaches the top of the bundle conveying roller, the swing chain of the swing chain bed swings downward around the rotating axis to place the steel bundle on the bundle conveying roller; the bundle conveying roller is driven by a motor reducer to send the steel bundle to the subsequent unpacking station, and is blocked by a baffle to ensure the accurate stop position; ② Unpacking of steel bundles: The electromagnetic device, driven by the unpacking robot, extracts the steel bundles in layers. The single-layer steel bundles separated layer by layer are placed on the multi-segment chain bed of the grouping and spacing equipment and transported forward; ③ Grouping and spacing: The working process of steel grouping: First, the flip baffle is in a vertical state; the single-layer steel moves forward under the drive of the multi-segment chain bed and is blocked by the flip baffle; when the blocked steel reaches the required quantity, the lifting frame rises under the drive cylinder, and lifts up the grouped steel to separate from the multi-segment chain bed; then the flip baffle is tilted to discharge the material, and the grouped steel group is driven by the multi-segment chain bed to leave the grouping area and be transported to the next process; after the steel group leaves, the flip baffle is erected again, and the lifting frame descends to proceed to the next process One-time grouping operation; when the production process adjusts the number of steel sections in the steel section group, the flip baffle is driven by the driving electric cylinder to adjust a certain distance horizontally to achieve the requirement of changing the number of steel section groups; the steel section spacing process is as follows: each top block lifts a steel section in the steel section group, and the cam plate moves horizontally on the slide rail 1 driven by the driving device, forcing the top block to move along the straight slideway and the radial slideway to achieve the change of the distance between the steel sections, thereby completing the distance change between the steel sections in the steel section group, becoming variable-pitch steel sections; ④ Loading and transportation of variable-pitch steel: The lifting platform drives the sliding sleeve of the car body to move up and down through the pneumatic device; the initial position of the loading trolley is below the variable-pitch device in the multi-section chain bed. When the variable-pitch operation is completed, the lifting platform rises under the action of the pneumatic device to lift the variable-pitch steel; then, the car body is driven by the drive device and moves along the second slide rail to the top of the single-layer roller conveyor line; the lifting platform descends and places the variable-pitch steel on the roller; the single-layer roller conveyor line runs to transport the variable-pitch steel to the subsequent process.
[0010] At this point, the dismantling and loading of the entire steel bundle is completed.
[0011] Positive effects of the present invention: The present invention overcomes the drawbacks of the existing technical production methods, achieves continuous and efficient automated production, can disassemble batches of steel bundles in layers one by one, then automatically group and process them at fixed distances according to the required quantity, and then transport them to the next process; it can complete the work of disassembling heavy steel bundles and loading them as required, fully realize automated production, and improve production efficiency; the entire process does not require human participation, thereby improving the workshop production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a plan view of an embodiment of the present invention; Figure 2 Embodiment of the present invention Figure 1 Cross-section of the middle AA; Figure 3 It is a schematic diagram of the state of unloading the steel bundle to the bundle conveying roller table in the embodiment of the present invention; Figure 4 Embodiment of the present invention Figure 1 Cross-section of the middle BB; Figure 5 This is a state diagram of the unpacking robot taking out a single layer of steel sections in layers according to an embodiment of the present invention; Figure 6 This is a state diagram of the unpacking robot in the embodiment of the present invention unloading the single-layer steel after turning it 180°; Figure 7 This is a state diagram of the steel section grouping according to an embodiment of the present invention; Figure 8 is a state diagram of the grouping device when the number of steel section groups is adjusted according to an embodiment of the present invention; Fig. 9 2 is a schematic diagram of the top view of the structure of the steel pitch changing device according to an embodiment of the present invention; Fig.10 is a cross-sectional schematic diagram of a steel pitch changing device according to an embodiment of the present invention; Fig.11 1. It is a top view of the pitch changing device after the steel section pitch is changed according to an embodiment of the present invention; Fig.12It is a cross-sectional schematic diagram of a pitch-changing device after a steel section pitch is changed according to an embodiment of the present invention; Fig.13 This is a state diagram of the loading trolley of the embodiment of the present invention transporting the steel section to the top of the conveying roller to prepare for unloading; In the figure: steel bundle 110, horizontal chain bed 120, swing chain bed 130, bundle conveying roller 140, baffle 150, unpacking robot 210, electromagnetic device 211, single-layer steel 220, part of steel 221, steel group 222, variable pitch steel 223, multi-section chain bed 230, lifting device 240, lifting frame 241, driving cylinder 242, mounting base 243, grouping device 250, base 251, driving electric cylinder 252, flip baffle 253, slide 254, Flip cylinder 255, support 256, hinge shaft 1 257, support rod 1 258, support rod 259, pitch device 260, fixed guide frame 261, slide rail 1 262, cam plate 263, top block 264, I-shaped slideway 265, radial slideway 266, loading trolley 310, single-layer roller conveyor line 320, slide rail base 313, slide rail 2 314, car body 312, lifting platform 311, pneumatic device 315, sliding sleeve 316, groove 317, hinge shaft 2 401. DETAILED DESCRIPTION
[0013] The present invention will be further described below through embodiments in conjunction with the accompanying drawings.
[0014] A novel dismantling device for metal steel bundles, which is composed of a material preparation and conveying device, a packing and unpacking device, a grouping and spacing device and a loading and transporting device arranged in sequence; the material preparation and conveying device comprises a horizontal chain bed 120, a swinging chain bed 130, a bundle conveying roller 140 and a baffle 150, the horizontal chain bed 120 and the swinging chain bed 130 are arranged on the same center line and are arranged perpendicular to the center line of the bundle conveying roller 140, and the baffle 150 is arranged at the end of the bundle conveying roller 140; the horizontal chain bed 120 and the swinging chain bed 130 have the same height, are connected end to end, and are driven separately; the unpacking device comprises an unpacking robot 210, which is arranged at a subsequent unpacking station on the bundle conveying roller 140, and an electromagnetic device 211 is installed at the front end of the arm of the unpacking robot 210, which can adsorb the single-layer steel 220 of the steel bundle 110 on the bundle conveying roller 140 through the electromagnetic force obtained after conduction; The grouping and spacing equipment includes a multi-segment chain bed 230, a grouping device 250, a lifting device 240 and a pitch-changing device 260. The multi-segment chain bed 230 is close to the stacking and bundle conveying roller 140 and the unpacking robot 210. The center line of the multi-segment chain bed 230 is arranged perpendicular to the center line of the stacking and bundle conveying roller 140. The lifting device 240, the grouping device 250 and the pitch-changing device 260 are all arranged below the multi-segment chain bed 230. The grouping device 250 includes a flip baffle 253, a driving electric cylinder 252 and a base 251. The driving electric cylinder 252 is installed on the base 251. A slide 254 is arranged at the output end of the driving electric cylinder 252. The support 256 of the flip baffle 253 is installed on the driving electric cylinder 252. On the slide 254, the support 256 is hinged to the bottom end of the flip baffle 253 through a hinge shaft 257. The flip cylinder 255 and the second support rod 259 are hinged to the slide 254 respectively. The upper end of the second support rod 259 is hinged to the lower end of the first support rod 258 through a hinge shaft 401. The upper end of the first support rod 258 is hinged to the upper end of the flip baffle 253. The cylinder rod of the flip cylinder 255 is hinged to the hinge shaft 401. The electric cylinder 252 drives the slide 254 to move left and right to adjust the position of the flip baffle 253. The flip cylinder 255 drives the hinge shaft 401 to drive the second support rod 259 and the first support rod 258 to swing, and drives the flip baffle 253 to flip along the hinge shaft 257, so that the single-layer steel on the multi-segment chain bed 230 is moved. Blocking and releasing are performed to divide the single-layer steel into multiple steel groups 222; the lifting device 240 includes a lifting frame 241, a driving cylinder 242 and a mounting base 243, the driving cylinder 242 is arranged on the mounting base 243, the output end of the driving cylinder 242 is connected to the lifting frame 241 above, the lifting frame 241 is located under the chain of the multi-segment chain bed 230, and the lifting frame 241 completes the rising and falling actions under the drive of the driving cylinder 242, and lifts part of the single-layer steel 221 on the multi-segment chain bed 230. The lifting device 240 lifts part of the steel 221 and cooperates with the grouping device 250 to divide the remaining steel of the single-layer steel into a steel group 222; the pitch changing device 260 includes A fixed guide frame 261, a slide rail 262, a cam plate 263 and a top block 264. The fixed guide frame 261 has a straight slideway 265. The cam plate 263 is installed on the slide rail 262 and can move laterally on the slide rail 262. According to the pitch change requirement of the profile steel, the cam plate 263 has a plurality of evenly arranged radial slideways 266. A plurality of top blocks 264 are installed in the straight slideway 265 of the fixed guide frame 261 and the radial slideway 266 of the cam plate 263 and can slide along the straight slideway 265 and the radial slideway 266. Each top block 264 matches a radial slideway 266, and each top block 264 corresponds to a profile steel on the multi-section chain bed 230.The pitch-changing devices 260 are used in pairs and are respectively installed on both sides of the multi-section chain bed 230. After the grouping process, the sections of the steel group 222 are closely arranged and transported backwards through the multi-section chain bed 230 to the pitch-changing devices 260 for adjustment of the spacing, so as to form the pitch-changing steel 223 with equal spacing between adjacent sections of the steel. The loading and transporting equipment is composed of a loading trolley 310 and a single-layer roller conveyor line 320. The single-layer roller conveyor line 320 is arranged near the end of the multi-section chain bed 230. The loading trolley 310 includes a slide rail base 313, a second slide rail 314, a car body 312 and a lifting platform 311. The second slide rail 314 is installed on the slide rail base 313. The car body 312 is installed on the second slide rail 314 through a slider. The second slide rail 314 is arranged between the multi-section chain bed 230 and the single-layer roller conveyor line 320. A sliding sleeve 316 and a pneumatic device 315 are provided on the car body 312. The output end of the pneumatic device 315 is connected to the lifting platform 311. The lifting platform 311 is arranged in the sliding sleeve 316 and slides up and down along the sliding sleeve.
[0015] The electromagnetic device is connected to the rotating shaft of the arm of the unpacking robot 210, and the electromagnetic device 211 can rotate 180 degrees. In order to meet the requirements of different stacking directions of steel sections, according to actual production requirements, the disassembled steel sections can be turned over for stacking, so as to realize the placement of single-layer steel sections 220 in different directions.
[0016] To ensure that the spacing between the steel sections does not change during transportation, a plurality of grooves 317 with fixed spacing are provided on the roller body of the single-layer roller conveyor line 320 , and the spacing between adjacent grooves 317 matches the spacing between the variable-pitch steel sections 223 .
[0017] The horizontal chain bed 120, the swing chain bed 130 and the bale conveying roller table 140 are all commonly used equipments known in the art.
[0018] The unpacking robot 210 is a commonly used device in the art. The multi-segment chain bed 230 is a commonly used device in the art.
[0019] A novel method for dismantling a bundle of metal profile steel piles, using the novel dismantling device for dismantling a bundle of metal profile steel piles, comprises the following steps: ① Material preparation and transportation: The steel bundles 110 are placed on the horizontal chain bed 120 and transported forward intermittently; when the steel bundles 110 reach above the swing chain bed 130, the horizontal chain bed 120 stops moving, and the swing chain bed 130 continues to transport the steel bundles 110 backward; when the steel bundles 110 reach directly above the bundle conveying roller 140, the swing chain of the swing chain bed 130 swings downward around the rotating axis to place the steel bundles 110 on the bundle conveying roller 140; the bundle conveying roller is driven by a motor reducer to send the steel bundles 110 to the subsequent unpacking station, and is blocked by a baffle to ensure the accurate stop position; ② Unpacking of steel bundles: The electromagnetic device 211, driven by the unpacking robot 210, extracts the steel bundles 110 in layers, and the single-layer steel bundles 220 separated layer by layer are placed on the multi-segment chain bed 230 of the grouping and spacing equipment for forward transportation; ③ Grouping and spacing: The working process of steel grouping: First, the flip baffle 253 is in a vertical state; the single-layer steel 220 moves forward under the drive of the multi-segment chain bed 230 and is blocked by the flip baffle 253; when the blocked steel reaches the required quantity, the lifting frame 241 rises under the drive of the driving cylinder 242, and lifts up the grouped steel 221 to separate from the multi-segment chain bed 230; then the flip baffle 253 tilts to discharge the material, and the grouped steel group 222 is driven by the multi-segment chain bed 230 to leave the grouping area and be transported to the subsequent process; after the steel group 222 leaves, the flip baffle 253 is erected again, and the lifting frame 241 descends, and the steel group 222 is transported to the subsequent process. The next grouping operation is performed; when the production process adjusts the number of steel sections in the steel section group 222, the flip baffle 253 is adjusted horizontally by a certain distance under the drive of the driving electric cylinder 252 to achieve the requirement of changing the number of steel sections in the steel section group 222; the steel section spacing process is as follows: each top block 264 lifts a steel section in the steel section group 222, and the cam plate 263 moves horizontally on the slide rail 262 under the drive of the driving device, forcing the top block 264 to move along the straight slideway 265 and the radial slideway 266 to achieve the change of the distance between the steel sections, thereby completing the distance change between the steel sections of the steel section group 222, and forming a variable-pitch steel section 223; ④ Loading and transporting of variable pitch steel: the lifting platform 311 drives the sliding sleeve of the car body 312 to move up and down through the pneumatic device 315; the initial position of the loading trolley 310 is below the variable pitch device 260 in the multi-segment chain bed 230. When the variable pitch operation is completed, the lifting platform 311 rises under the action of the pneumatic device 315 to lift the variable pitch steel 223; then, the car body is driven by the driving device and moves along the slide rail 2 314 to the top of the single-layer roller conveyor line 320; the lifting platform 311 descends to place the variable pitch steel 223 on the roller; the single-layer roller conveyor line 320 runs to transport the variable pitch steel 223 to the subsequent process.
[0020] At this point, the dismantling and loading of the entire steel bundle is completed.
[0021] Referring to the accompanying drawings, in the embodiment, a plurality of bundles of steel sections 110 are placed on the horizontal chain bed 120 at a certain interval, and the horizontal chain bed 120, driven by the motor reducer, transports the bundles of steel sections 110 forward. When the front bundle of steel sections arrives at the tail end of the swing chain bed 130, the horizontal chain bed 120 stops transporting, and the swing chain bed 130 runs to transport the bundles of steel sections 110 to the top of the bundle conveying roller 140. Afterwards, the driving motor of the swing chain bed 130 stops running, and the hydraulic device at the bottom of the swing chain bed 130 starts, so that the swing chain bed 130 swings downward, and the bundles of steel sections 110 are placed on the bundle conveying roller 140. The bundle conveying roller 140 is driven by the motor reducer to drive the bundles of steel sections 110 to move forward. When reaching the disassembly position, it is blocked by the baffle 150 and stops, waiting for the unpacking robot 210 to disassemble in layers.
[0022] The front end of the arm of the unpacking robot 210 is equipped with an electromagnetic device 211, which can absorb the steel sections through the electromagnetic force obtained after conducting electricity. Driven by the unpacking robot 210, the electromagnetic device 211 extracts the steel section bundle 110 in layers, and the single-layer steel sections 220 separated layer by layer are placed on the multi-segment chain bed 230 for forward transportation. Figure 5 This is the state where the unpacking robot 210 takes material from the steel bundle 110. Figure 6 In order to meet the requirements of stacking directions of different types of steel sections, the electromagnetic device 211 can also be rotated 180° to achieve the placement of the single-layer steel section 220 in different directions.
[0023] After the unpacking equipment stacks the single-layer steel sections 220 in batches onto the multi-segment chain bed, the multi-segment chain bed 230 drives the single-layer steel sections 220 to be transported forward. Afterwards, it is blocked by the flip baffle of the grouping device to form a tightly arranged state. When the quantity requirement is reached, the jacking device before the grouping device lifts up the remaining steel sections 221 to prevent them from running with the multi-segment chain bed 230. The flip baffle of the grouping device blocks the fall and transports the grouped steel sections 222 to the subsequent stage. In order to meet the requirements of various numbers of groupings, the grouping device can move the distance forward and backward according to the width of the steel section group 222 to meet the requirements of different grouping quantities. The grouped steel section group 222 is in a tightly arranged state and is driven by the multi-segment chain bed 230 to the top of the pitch changing device. The pitch changing device is composed of a cam plate 263 and a top block 264 to form a three-dimensional cam structure. When the cam plate moves, the lifting top block will move accordingly in the radial slide of the cam plate to achieve the effect of pulling the distance between the steel sections apart.
[0024] The loading trolley can move in a straight line, and the lifting platform lifts up the steel section with the pitch changed, and then moves to the top of the single-layer roller conveyor line 320, descends to complete the blanking action, and the single-layer roller conveyor line 320 rotates to transport the steel section to the next process.
Claims
1. A new type of metal steel stack dismantling equipment, characterized by: The invention is composed of a material preparation conveying device, a packing unpacking device, a grouping and spacing device and a material loading and transporting device which are arranged in sequence; the material preparation conveying device comprises a horizontal chain bed (120), a swinging chain bed (130), a stacking and bundling conveying roller (140) and a baffle (150); the horizontal chain bed (120) and the swinging chain bed (130) are arranged on the same center line and are arranged perpendicular to the center line of the stacking and bundling conveying roller (140); a baffle (150) is provided at the end of the stacking and bundling conveying roller (140); The bed (120) and the swing chain bed (130) are of the same height, connected end to end, and driven separately; the unpacking equipment comprises an unpacking robot (210), the unpacking robot (210) is arranged at a subsequent unpacking station on the stacking conveying roller (140), and an electromagnetic device (211) is installed at the front end of the arm of the unpacking robot (210), which can absorb the single-layer steel (220) of the steel stack (110) on the stacking conveying roller (140) through the electromagnetic force obtained after conduction; The grouping and spacing device comprises a multi-segment chain bed (230), a grouping device (250), a lifting device (240) and a pitch changing device (260); the multi-segment chain bed (230) is close to a stacking and bundle conveying roller (140) and a packing unpacking robot (210); the center line of the multi-segment chain bed (230) is arranged perpendicular to the center line of the stacking and bundle conveying roller (140); the lifting device (240), the grouping device (250) and the pitch changing device (260) are all arranged below the multi-segment chain bed (230); the grouping device (250) comprises a flip baffle (253), a driving electric cylinder (252) and a base (251); the driving electric cylinder (252) is installed on the base (251); the driving electric cylinder (252) is installed on the base (251); the driving electric cylinder (2 A slide (254) is provided at the output end of the turning baffle (253), a support (256) of the turning baffle (253) is installed on the slide (254) of the driving electric cylinder (252), the support (256) and the bottom end of the turning baffle (253) are hingedly connected via a hinge shaft 1 (257), a turning cylinder (255) and a second support rod (259) are hingedly connected to the slide (254), the upper end of the second support rod (259) and the lower end of the first support rod (258) are hingedly connected via a hinge shaft 2 (401), the upper end of the first support rod (258) is hingedly connected to the upper end of the turning baffle (253), the cylinder rod of the turning cylinder (255) is hingedly connected to the second hinge shaft (401), and the driving electric cylinder (252) drives the slide (254) to move left and right. , adjusting the position of the flip baffle (253), the flip cylinder (255) drives the hinge shaft 2 (401) to drive the support rod 2 (259) and the support rod 1 (258) to swing, driving the flip baffle (253) to flip along the hinge shaft 1 (257), blocking and releasing the single-layer steel sections on the multi-segment chain bed (230), and dividing the single-layer steel sections into multiple steel sections groups (222); the lifting device (240) includes a lifting frame (241), a driving cylinder (242) and a mounting base (243), the driving cylinder (242) is arranged on the mounting base (243), the output end of the driving cylinder (242) is connected to the lifting frame (241) above, and the lifting frame (241) is located on the multi-segment chain bed (230). Under the chain, the lifting frame (241) is driven by the driving cylinder (242) to complete the rising and falling movements, and lifts part of the single-layer steel sections (221) on the multi-section chain bed (230). The lifting device (240) lifts part of the steel sections (221) and cooperates with the grouping device (250) to divide the remaining steel sections of the single-layer steel sections into a steel section group (222); the pitch changing device (260) includes a fixed guide frame (261), a slide rail (262), a cam plate (263) and a top block (264); the fixed guide frame (261) is provided with a straight slide rail (265); the cam plate (263) is installed on the slide rail (262) and can move laterally on the slide rail (262);According to the requirements for the pitch change of the steel, the cam plate (263) is provided with a plurality of evenly arranged radial slideways (266); a plurality of top blocks (264) are installed in the straight slideway (265) of the fixed guide frame (261) and the radial slideway (266) of the cam plate (263), and can slide along the straight slideway (265) and the radial slideway (266); each top block (264) matches a radial slideway (266), and each top block (264) corresponds to a steel section on the multi-segment chain bed (230); the pitch change device (260) is used in pairs and is respectively installed on both sides of the multi-segment chain bed (230); the steel sections in the grouped steel section group (222) are in a closely arranged state, and are transported backwards through the multi-segment chain bed (230) to the pitch change device (260) for adjustment of the spacing, thereby becoming pitch change steel sections (223) with equal spacing between adjacent steel sections; The loading and transporting equipment is composed of a loading trolley (310) and a single-layer roller conveyor line (320). The single-layer roller conveyor line (320) is arranged near the end of the multi-segment chain bed (230). The loading trolley (310) comprises a slide rail base (313), a second slide rail (314), a vehicle body (312) and a lifting platform (311). The second slide rail (314) is installed on the slide rail base (313). The vehicle body (312) is installed on the second slide rail (314) through a slider. The second slide rail (314) is arranged between the multi-segment chain bed (230) and the single-layer roller conveyor line (320). A sliding sleeve (316) and a pneumatic device (315) are arranged on the vehicle body (312). The output end of the pneumatic device (315) is connected to the lifting platform (311). The lifting platform (311) is arranged in the sliding sleeve (316) and slides up and down along the sliding sleeve.
2. The novel metal steel bundle dismantling equipment according to claim 1 is characterized in that: The electromagnetic device is connected to the rotating shaft of the arm of the unpacking robot (210), and the electromagnetic device (211) can rotate 180 degrees.
3. A new type of metal steel stack dismantling equipment according to claim 1 or 2, characterized in that: In order to ensure that the spacing between the steel sections does not change during transportation, a plurality of grooves (317) with fixed spacing are provided on the roller body of the single-layer roller conveyor line (320), and the spacing between adjacent grooves (317) matches the spacing of the variable-pitch steel sections (223).
4. A novel method for dismantling a bundle of metal profile steel, using a novel device for dismantling a bundle of metal profile steel according to any one of claims 1 to 3, characterized in that The following steps are included: ① Material preparation and transportation: The steel bundle (110) is placed on the horizontal chain bed (120) and transported forward intermittently; when the steel bundle (110) reaches above the swing chain bed (130), the horizontal chain bed (120) stops moving, and the swing chain bed (130) continues to transport the steel bundle (110) backward; when the steel bundle (110) reaches just above the bundle conveying roller (140), the swing chain of the swing chain bed (130) swings downward around the rotating axis to place the steel bundle (110) on the bundle conveying roller (140); the bundle conveying roller is driven by a motor reducer to transport the steel bundle (110) to a subsequent unpacking station, and is blocked by a baffle to ensure that the stopping position is accurate; ② Unpacking of the bundle of steel sections: the electromagnetic device (211) is driven by the unpacking robot (210) to extract the bundle of steel sections (110) in layers, and the single-layer steel sections (220) separated layer by layer are placed on the multi-segment chain bed (230) of the grouping and spacing equipment for forward transportation; ③ Grouping and spacing: The working process of steel grouping: first, the flip baffle (253) is in a vertical state; the single-layer steel (220) moves forward under the drive of the multi-segment chain bed (230) and is blocked by the flip baffle (253); when the blocked steel reaches the required quantity, the lifting frame (241) is raised under the drive of the driving cylinder (242) to lift the grouped steel (221) off the multi-segment chain bed (230); then the flip baffle (253) is tilted to discharge the material, and the grouped steel group (222) is driven by the multi-segment chain bed (230) to leave the grouping area and be transported to the subsequent process; after the steel group (222) leaves, the flip baffle (253) is erected again, and the lifting frame (241) descends , and the next grouping operation is performed; when the production process adjusts the number of steel sections in the steel section group (222), the flip baffle (253) is adjusted laterally by a certain distance under the drive of the driving electric cylinder (252) to achieve the requirement of changing the number of steel sections in the steel section group (222); the steel section spacing process is as follows: each top block (264) lifts a steel section in the steel section group (222), and the cam plate (263) is driven by the driving device to move laterally on the slide rail (262), forcing the top block 264 to move along the straight slideway (265) and the radial slideway (266) to achieve the change of the distance between the steel sections, thereby completing the change of the distance between the steel sections in the steel section group (222) to form a variable-pitch steel section (223); ④ Variable pitch steel loading and transportation: the lifting platform (311) drives the sliding sleeve of the vehicle body (312) to move up and down through the pneumatic device (315); the initial position of the loading trolley (310) is below the variable pitch device (260) in the multi-segment chain bed (230); when the variable pitch operation is completed, the lifting platform (311) rises under the action of the pneumatic device (315) to lift the variable pitch steel (223); then, the vehicle body is driven by the driving device and moves along the second slide rail (314) to the top of the single-layer roller conveyor line (320); the lifting platform (311) descends to place the variable pitch steel (223) on the roller; the single-layer roller conveyor line (320) operates to transport the variable pitch steel (223) to the subsequent process.
Citation Information
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