Novel tensioning device for manufacturing membrane material

Abstract

The invention relates to the technical field of tensioning devices, and discloses a novel tensioning device for membrane material manufacturing, which comprises a bottom plate, a working plate, a winding roller, a guide assembly and a transmission assembly, a tensioning mechanism is arranged on one side of the working plate, and the tensioning mechanism comprises a mounting plate, a supporting rod, a fixing plate, an electric telescopic rod and a wedge block. One end of the mounting plate is fixedly connected with the back face of the working plate, one side of the mounting plate is fixedly connected with one end of the supporting rod, the other end of the supporting rod is fixedly connected with one side of the fixing plate, the other side of the fixing plate is fixedly connected with one side of the electric telescopic rod, and one end of the electric telescopic rod is fixedly connected with one end of the wedge-shaped block. One side of the wedge-shaped block is in extrusion contact with one end of the wedge-shaped rod, so that the position of the tensioning wheel can be quickly adjusted, the tensioning effect on a membrane material can be improved, the problem of tensioning through driving of a plurality of air cylinders is solved, the tensioning and using cost is reduced, the tensioning speed is increased, and the manufacturing efficiency is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of tensioning devices, in particular to a novel tensioning device for manufacturing membrane materials. Background Art

[0002] New membrane materials are widely used in life. Common new membrane materials include metal membranes, mixed membranes and organic membranes. Membrane materials refer to thin metal or organic layers with a thickness ranging from a single atom to several millimeters. Electronic semiconductor functional devices and optical coatings are the main applications of membrane technology.

[0003] However, when the existing new type of tensioning device for manufacturing membrane materials is used, the traditional tensioning device tensions the membrane material by driving the tensioning through multiple cylinders, but this method increases the tensioning cost and reduces the tensioning speed, thereby affecting the manufacturing efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a novel tensioning device for manufacturing membrane materials, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a novel tensioning device for manufacturing membrane materials, comprising a base plate, a working plate, a winding roller, a guide assembly, and a transmission assembly, wherein a tensioning mechanism is arranged on one side of the working plate, and the tensioning mechanism comprises a mounting plate, a support rod, a fixing plate, an electric telescopic rod, and a wedge block, one end of the mounting plate is fixedly connected to the back side of the working plate, one side of the mounting plate is fixedly connected to one end of the support rod, the other end of the support rod is fixedly connected to one side of the fixing plate, the other side of the fixing plate is fixedly connected to one side of the electric telescopic rod, one end of the electric telescopic rod is fixedly connected to one end of the wedge block, one side of the wedge block is in extrusion contact with one end of the wedge rod, the other end of the wedge rod is fixedly connected to one side of the connecting rod, the inner wall of the connecting rod is slidably connected to the outer wall of the sliding rod, a limiting plate is fixedly installed on one end of the sliding rod, and a tensioning wheel is arranged on one end of the connecting rod; A buffer mechanism is arranged below the bottom plate.

[0006] Preferably, the buffer mechanism includes a buffer box, a buffer plate, a buffer rod, a support plate, and a damper. The top of the buffer box is fixedly connected to the bottom of the base plate, the inner wall of the buffer box is slidably connected to both ends of the buffer plate, the bottom of the buffer plate is fixedly connected to the top of the buffer rod, the bottom of the buffer rod is fixedly connected to the top of the support plate, the top of the support plate is fixedly connected to the bottom of the damper, and a reinforcing rod is fixedly installed on the top of the base plate.

[0007] Preferably, a disassembly mechanism is provided on one side of the working plate, and the disassembly mechanism includes a rotating plate, a bearing plate, and a fixing bolt. The inner wall of the rotating plate is rotatably connected to the outer side of the connecting rod through a bearing, one side of the rotating plate is in extrusion contact with one side of the bearing plate, and the inner wall of the bearing plate is threadedly connected to the outer side of the fixing bolt.

[0008] Preferably, a spring 1 is fixedly installed between one side of the connecting rod and one side of the mounting plate, the number of the spring 1 is two, and the spring 1 is symmetrically distributed on both sides of the back side of the working plate.

[0009] Preferably, a sliding groove is provided on the surface of the working plate, the inner wall of the sliding groove is slidably connected to the outer wall of the connecting rod, the diameter of the sliding groove is the same as the diameter of the connecting rod, and there are two tensioning wheels, so that the position of the tensioning wheel can be quickly adjusted.

[0010] Preferably, a second spring is fixedly installed between the top of the buffer plate and the inner wall of the buffer box, the number of the second spring is two, and the second spring is symmetrically distributed at both ends of the top of the buffer plate; thereby shock absorption and buffering can be performed.

[0011] Preferably, the top of the damper is fixedly connected to the bottom of the buffer box, the number of the dampers is two, and the dampers are symmetrically distributed on both sides of the buffer box, and the number of the reinforcing rods is two, and the reinforcing rods are symmetrically distributed on both sides of the working plate, so that shock absorption and buffering can be performed when vibration occurs during operation of the tensioning device, and the stability of the tensioning device during operation can be increased.

[0012] Preferably, the top of the base plate is fixedly connected to the bottom of the working plate, and a winding roller, a guide assembly and a transmission assembly are movably provided on the front side of the working plate.

[0013] The present invention provides a novel tensioning device for manufacturing membrane materials. The novel tensioning device for manufacturing membrane materials has the following beneficial effects: In the present invention: the novel tensioning device for manufacturing membrane materials realizes the ability to quickly adjust the position of the tensioning wheel through the tensioning mechanism installed on one side of the working plate, thereby improving the tensioning effect of the membrane material, solving the problem of tensioning by driving multiple cylinders, reducing the tensioning and use costs, improving the tensioning speed, and ensuring the manufacturing efficiency; In the present invention: the novel tensioning device for manufacturing membrane materials can realize shock absorption and buffering when the tensioning device vibrates during operation through a buffer mechanism installed under the bottom plate, thereby increasing the service life of the tensioning device and increasing the stability of the tensioning device during operation, thereby better tensioning the membrane material; In the present invention: the novel tensioning device for manufacturing membrane materials can realize rapid disassembly and replacement of the tensioning wheel after long-term use through a disassembly mechanism installed on one side of the working plate, thereby improving the working efficiency of the tensioning device and making it more convenient for operators to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the device of the present invention; Figure 2 It is a schematic cross-sectional structural diagram of the device of the present invention; Figure 3 It is a structural schematic diagram of the tensioning mechanism of the present invention; Figure 4 For the present invention Figure 3 A is an enlarged structural diagram; Figure 5 It is a structural schematic diagram of the disassembly and assembly mechanism of the present invention.

[0015] In the figure: base plate 1, working plate 2, winding roller 3, guide assembly 4, transmission assembly 5, tensioning mechanism 6, mounting plate 601, support rod 602, fixing plate 603, electric telescopic rod 604, wedge block 605, wedge rod 606, connecting rod 607, sliding rod 608, limit plate 609, tensioning wheel 610, buffer mechanism 7, buffer box 701, buffer plate 702, buffer rod 703, support plate 704, damper 705, reinforcement rod 706, disassembly and assembly mechanism 8, rotating plate 801, bearing plate 802, fixing bolt 803. Implementation

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0017] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0018] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0019] like Figure 1-5As shown, the present invention provides a technical solution: a new tensioning device for manufacturing membrane materials, comprising a bottom plate 1, a working plate 2, a winding roller 3, a guide assembly 4, and a transmission assembly 5. A tensioning mechanism 6 is arranged on one side of the working plate 2. The tensioning mechanism 6 comprises a mounting plate 601, a support rod 602, a fixing plate 603, an electric telescopic rod 604, and a wedge block 605. One end of the mounting plate 601 is fixedly connected to the back of the working plate 2, one side of the mounting plate 601 is fixedly connected to one end of the support rod 602, and the other side of the support rod 602 is fixedly connected to the back of the working plate 2. One end is fixedly connected to one side of the fixed plate 603, the other side of the fixed plate 603 is fixedly connected to one side of the electric telescopic rod 604, one end of the electric telescopic rod 604 is fixedly connected to one end of the wedge block 605, one side of the wedge block 605 is in extrusion contact with one end of the wedge rod 606, the other end of the wedge rod 606 is fixedly connected to one side of the connecting rod 607, the inner wall of the connecting rod 607 is slidably connected to the outer wall of the sliding rod 608, one end of the sliding rod 608 is fixedly installed with a limit plate 609, and one end of the connecting rod 607 is provided with a tensioning wheel 610; A buffer mechanism 7 is provided below the bottom plate 1; The buffer mechanism 7 includes a buffer box 701, a buffer plate 702, a buffer rod 703, a support plate 704, and a damper 705. The top of the buffer box 701 is fixedly connected to the bottom of the bottom plate 1, the inner wall of the buffer box 701 is slidably connected to both ends of the buffer plate 702, the bottom of the buffer plate 702 is fixedly connected to the top of the buffer rod 703, the bottom of the buffer rod 703 is fixedly connected to the top of the support plate 704, the top of the support plate 704 is fixedly connected to the bottom of the damper 705, and a reinforcing rod 706 is fixedly installed on the top of the bottom plate 1; A disassembly mechanism 8 is provided on one side of the working plate 2, and the disassembly mechanism 8 includes a rotating plate 801, a bearing plate 802, and a fixing bolt 803. The inner wall of the rotating plate 801 is rotatably connected to the outer side of the connecting rod 607 through a bearing, one side of the rotating plate 801 is pressed and contacted with one side of the bearing plate 802, and the inner wall of the bearing plate 802 is threadedly connected to the outer side of the fixing bolt 803; A spring 1 is fixedly installed between one side of the connecting rod 607 and one side of the mounting plate 601. There are two springs 1, which are symmetrically distributed on both sides of the back of the working plate 2. A slide groove is provided on the surface of the working plate 2, the inner wall of the slide groove is slidably connected to the outer wall of the connecting rod 607, the diameter of the slide groove is the same as the diameter of the connecting rod 607, and there are two tensioning wheels 610, so that the position of the tensioning wheel 610 can be quickly adjusted; A second spring is fixedly installed between the top of the buffer plate 702 and the inner wall of the buffer box 701. The number of the second springs is two, and the second springs are symmetrically distributed at both ends of the top of the buffer plate 702, so as to achieve shock absorption and buffering. The top of the damper 705 is fixedly connected to the bottom of the buffer box 701. There are two dampers 705, which are symmetrically distributed on both sides of the buffer box 701. There are two reinforcing rods 706, which are symmetrically distributed on both sides of the working plate 2, so that vibration can be reduced and buffered when the tensioning device is working, and the stability of the tensioning device during operation can be increased. The top of the base plate 1 is fixedly connected to the bottom of the working plate 2, and the front of the working plate 2 is movably provided with a winding roller 3, a guide assembly 4, and a transmission assembly 5, so that the position of the tensioning wheel can be quickly adjusted, thereby improving the tensioning effect of the membrane material, solving the problem of tensioning through multiple cylinder drives, reducing the tensioning and use costs, improving the tensioning speed, ensuring the manufacturing efficiency, and realizing shock absorption and buffering when the tensioning device vibrates during operation, thereby increasing the service life of the tensioning device and increasing the stability of the tensioning device during operation, so as to better tension the membrane material, and realizing the tensioning wheel can be quickly disassembled and replaced after long-term use, thereby improving the working efficiency of the tensioning device and making it more convenient for operators to operate.

[0020] When the novel tensioning device for manufacturing membrane materials is in use, the operator places the membrane material on the winding roller 3, the guide assembly 4, the transmission assembly 5 and the tensioning wheel 610 in sequence, and performs the tensioning work by starting the transmission assembly 5. When the position of the tensioning wheel 610 needs to be adjusted, the electric telescopic rod 604 installed on the fixed plate 603 is started to drive the wedge block 605 to move, and the wedge block 605 is moved to squeeze the wedge rod 606 to move, and the wedge rod 606 is moved to drive the connecting rod 607 to slide on the sliding rod 608, and the connecting rod 607 slides to squeeze the spring 1, and the sliding of the connecting rod 607 can make the two tensioning wheels 310 move relative to each other, thereby completing the adjustment. When vibration occurs during the tensioning work, the support plate 704 is moved to drive the buffer rod 703 to move, and the buffer rod 703 is moved to drive the buffer plate 702 to move, and the buffer plate 702 is moved to squeeze the spring 2, and the support plate 704 is moved to squeeze the damper 705, so that the tensioning device 610 can be adjusted. Shock absorption and buffering, by installing the reinforcing rod 706 above the base plate 1, the stability of the tensioning device can be increased. When the tensioning wheel 610 is damaged after long-term use and needs to be replaced, the fixing bolt 803 is moved by rotating the fixing bolt 803, so that the bearing plate 802 can be removed from the rotating plate 801, so that the tensioning wheel 610 can be disassembled and replaced, and finally the position of the tensioning wheel can be quickly adjusted, thereby improving the tensioning effect of the membrane material, solving the problem of tensioning through multiple cylinder drives, reducing the tensioning and use costs, improving the tensioning speed, ensuring the manufacturing efficiency, and realizing shock absorption and buffering when the tensioning device vibrates during operation, thereby increasing the service life of the tensioning device and increasing the stability of the tensioning device during operation, so as to better tension the membrane material, and realizing the tensioning wheel can be quickly disassembled and replaced after long-term use, thereby improving the working efficiency of the tensioning device and making it more convenient for operators to operate.

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel tensioning device for manufacturing membrane materials, comprising a base plate (1), a working plate (2), a winding roller (3), a guide assembly (4), and a transmission assembly (5), characterized in that: A tensioning mechanism (6) is provided on one side of the working plate (2), and the tensioning mechanism (6) comprises a mounting plate (601), a support rod (602), a fixing plate (603), an electric telescopic rod (604), and a wedge block (605), one end of the mounting plate (601) being fixedly connected to the back side of the working plate (2), one side of the mounting plate (601) being fixedly connected to one end of the support rod (602), the other end of the support rod (602) being fixedly connected to one side of the fixing plate (603), and the other side of the fixing plate (603) being fixedly connected to the electric telescopic rod (604). One side of the electric telescopic rod (604) is fixedly connected, one end of the electric telescopic rod (604) is fixedly connected to one end of a wedge block (605), one side of the wedge block (605) is in extrusion contact with one end of the wedge rod (606), the other end of the wedge rod (606) is fixedly connected to one side of a connecting rod (607), the inner wall of the connecting rod (607) is slidably connected to the outer wall of the sliding rod (608), one end of the sliding rod (608) is fixedly mounted with a limit plate (609), and one end of the connecting rod (607) is provided with a tensioning wheel (610); A buffer mechanism (7) is provided below the bottom plate (1).

2. A novel tensioning device for manufacturing membrane materials according to claim 1, characterized in that: The buffer mechanism (7) comprises a buffer box (701), a buffer plate (702), a buffer rod (703), a support plate (704), and a damper (705); the top of the buffer box (701) is fixedly connected to the bottom of the base plate (1); the inner wall of the buffer box (701) is slidably connected to both ends of the buffer plate (702); the bottom of the buffer plate (702) is fixedly connected to the top of the buffer rod (703); the bottom of the buffer rod (703) is fixedly connected to the top of the support plate (704); the top of the support plate (704) is fixedly connected to the bottom of the damper (705); and a reinforcing rod (706) is fixedly mounted on the top of the base plate (1).

3. A novel tensioning device for manufacturing membrane materials according to claim 1, characterized in that: A disassembly mechanism (8) is provided on one side of the working plate (2), and the disassembly mechanism (8) comprises a rotating plate (801), a bearing plate (802), and a fixing bolt (803); an inner wall of the rotating plate (801) is rotatably connected to the outer side of a connecting rod (607) via a bearing; one side of the rotating plate (801) is in compression contact with one side of the bearing plate (802); and the inner wall of the bearing plate (802) is threadedly connected to the outer side of the fixing bolt (803).

4. A novel tensioning device for manufacturing membrane materials according to claim 1, characterized in that: A spring one is fixedly mounted between one side of the connecting rod (607) and one side of the mounting plate (601), and the number of the springs one is two, and the springs one are symmetrically distributed on both sides of the back side of the working plate (2).

5. The novel tensioning device for manufacturing membrane materials according to claim 1 is characterized in that: A sliding groove is provided on the surface of the working plate (2), the inner wall of the sliding groove is slidably connected to the outer wall of the connecting rod (607), the diameter of the sliding groove is the same as the diameter of the connecting rod (607), and the number of the tensioning wheels (610) is two.

6. A novel tensioning device for manufacturing membrane materials according to claim 2, characterized in that: A second spring is fixedly installed between the top of the buffer plate (702) and the inner wall of the buffer box (701), and the number of the second springs is two. The second springs are symmetrically distributed at two ends of the top of the buffer plate (702).

7. A novel tensioning device for manufacturing membrane materials according to claim 2, characterized in that: The top of the damper (705) is fixedly connected to the bottom of the buffer box (701), the number of the dampers (705) is two, and the dampers (705) are symmetrically distributed on both sides of the buffer box (701), and the number of the reinforcing rods (706) is two, and the reinforcing rods (706) are symmetrically distributed on both sides of the working plate (2).

8. The novel tensioning device for manufacturing membrane materials according to claim 1 is characterized in that: The top of the bottom plate (1) is fixedly connected to the bottom of the working plate (2), and the front of the working plate (2) is movably provided with a winding roller (3), a guide assembly (4), and a transmission assembly (5).

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