Inorganic silicon sound energy gel green sound insulation and heat preservation system and manufacturing method
By using multi-layer structural design and sound insulation components to fix the insulation fill layer in the inorganic silicone acoustic gel sound insulation insulation system, the problem of insufficient connection firmness in the prior art is solved, significantly improving the sound insulation insulation effect and reducing the The material weight achieves better sound insulation and thermal insulation performance.
Patent Information
- Application Number
- CN202411478025.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing inorganic silicone acoustic gel sound insulation insulation system is insufficient in connection with the insulation filling layer on the floor slab, resulting in poor sound insulation and insulation effect.
Adopt a multi-layer structural design, including the floor main body, sound insulation member, inorganic silicone acoustic gel layer, polymer mortar layer and ceramic tiles. It is fixed by the sound insulation member and the insulation filling layer to increase the inorganic silicone acoustic gel layer and insulation filling The contact area of the layer is increased by using wavy grooves to increase the contact area between the filling layer and the gel layer, thereby enhancing the connection firmness and sound insulation effect.
The contact firmness between the sound insulation and the floor body is improved, the sound insulation and insulation effect is enhanced, the material is lightweight and environmentally friendly, and the performance of inorganic silicone acoustic gel is fully utilized.
Smart Images
Figure CN119102348A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sound insulation and heat preservation systems, in particular to an inorganic silicon sound energy gel green sound insulation and heat preservation system and a manufacturing method thereof. Background Art
[0002] Inorganic silicone acoustic gel is a composite material composed of inorganic silicone. It has the advantages of good mechanical properties, acid and alkali resistance, heat resistance, chemical corrosion resistance and high temperature stability. It is used in the automotive, chemical, electronics, construction and other industries. It has good thermal stability, corrosion resistance and wear resistance. It is used to manufacture various insulation, heat insulation, protection, sealing and other products. Inorganic silicone acoustic gel can be used as filling material in sound insulation and thermal insulation systems to improve the sound insulation and thermal insulation performance of sound insulation and thermal insulation systems.
[0003] A Chinese patent discloses a floor insulation and sound insulation system for green buildings (authorization announcement number CN213979757U). The patent technology has a simple structure, which can effectively improve the convenience of insulation and sound insulation structure construction, and further reduce the application cost of the floor insulation and sound insulation system. However, the above-mentioned sound insulation and heat preservation system is directly laid on the leveled floor slab, and the firmness of the connection with the floor slab is low. The sound insulation and heat preservation operation through the single-layer insulation and sound insulation board has poor sound insulation and heat preservation effect, which is not conducive to the sound insulation and heat preservation effect of the sound insulation and heat preservation system. Therefore, those skilled in the art provide an inorganic silicon acoustic energy gel green sound insulation and heat preservation system and a manufacturing method to solve the problems raised in the above background technology. Summary of the invention
[0004] The purpose of the present invention is to provide an inorganic silicon acoustic energy gel green sound insulation system and a manufacturing method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inorganic silicon acoustic energy gel green sound insulation and thermal insulation system, comprising a floor slab body and a thermal insulation filling layer, the sound insulation component is located at the upper side of the floor slab body, the sound insulation component is installed on the upper side of the floor slab body, an inorganic silicon acoustic energy gel layer is arranged on the upper side of the thermal insulation filling layer, a polymer mortar layer is arranged on the upper side of the inorganic silicon acoustic energy gel layer, ceramic tiles are arranged on the upper side of the polymer mortar layer, and a wavy groove is arranged on the upper side of the thermal insulation filling layer.
[0006] As a further solution of the present invention: the sound insulation component includes a threaded rod, an expansion sleeve is arranged at the lower end of the threaded rod, a rubber ball is arranged at the upper end of the threaded rod, and a reinforcement frame is arranged on the upper side of the rubber ball.
[0007] As a further solution of the present invention: the sound insulation component is located at an internal position of the thermal insulation filling layer, and the thermal insulation filling layer is fixed to an upper side position of the floor main body through the sound insulation component.
[0008] As a further solution of the present invention: the expansion sleeve is located at an internal position of the floor slab body, the lower end of the threaded rod rotates at the internal position of the expansion sleeve, and the rubber ball rotates at the upper end of the threaded rod.
[0009] A method for manufacturing an inorganic silicon acoustic energy gel green sound insulation and heat preservation system: the manufacturing method comprises the following steps: S1. Perform leveling and roughening operations on the upper side of the floor slab body, evenly open installation holes on the upper side of the floor slab body, remove dust on the upper side of the floor slab body with a vacuum cleaner, water the upper side of the floor slab body, and allow the water to penetrate into the floor slab body. Spray metal rust inhibitor in the installation holes. After the metal rust inhibitor dries, fill the installation holes with epoxy resin glue, hammer the expansion sleeve into the installation hole with a hammer, turn the threaded rod into the expansion sleeve, turn the rubber ball to the outside of the threaded rod, mark the line with a laser level, and adjust the installation height of the rubber ball according to the laser indicator line to ensure that the upper side of the reinforcement frame is located in the same horizontal plane; S2, making a casting template for the thermal insulation filling layer, the shape of the upper template is consistent with the shape of the corrugated groove, mixing the lightweight concrete required for the thermal insulation filling layer, pouring the lightweight concrete into the casting template, and wrapping the sound insulation component with the lightweight concrete. After the lightweight concrete solidifies, the casting template is removed, and the thermal insulation filling layer is fixed to the upper side of the floor slab body through the sound insulation component, thereby completing the production of the thermal insulation filling layer; S3, grinding according to the shape of the corrugated groove, and removing the dust generated by grinding by vacuuming equipment, mixing the inorganic silicone acoustic energy gel required for the inorganic silicone acoustic energy gel layer, filling the corrugated groove with the silicone acoustic energy gel in a self-leveling manner, laying a layer of anti-cracking net, and after the inorganic silicone acoustic energy gel inside the corrugated groove solidifies, spraying the inorganic silicone acoustic energy gel on the upper side of the thermal insulation filling layer again by spraying equipment, and completing the production of the inorganic silicone acoustic energy gel layer after the inorganic silicone acoustic energy gel solidifies; S4, mixing the polymer mortar required for the polymer mortar layer, pouring the polymer mortar onto the upper side of the inorganic silicon acoustic energy gel layer, and completing the preparation of the polymer mortar layer after the polymer mortar solidifies; S5. Roughen the upper side of the polymer mortar layer, remove dust generated by the roughening with a vacuum device, spray water on the upper side of the polymer mortar layer, and lay tiles by leveling concrete.
[0010] As a further solution of the present invention: the diameter of the mounting hole in S1 is the same as the diameter of the expansion sleeve, and the spacing between the mounting holes is 15 cm.
[0011] As a further solution of the present invention: the lightweight concrete in S2 is composed of cement, expanded perlite, slag, ceramsite, fly ash, sand, foaming agent, thickener, and water, and the weight ratio thereof is 1:0.8:1.2:1.2:0.5:1.5:0.05:0.05:0.5. The preparation steps of the lightweight concrete are as follows: S201, taking out expanded perlite, slag and ceramsite according to the weight ratio, washing the expanded perlite, slag and ceramsite, and drying the washed expanded perlite, slag and ceramsite; S202, put expanded perlite, slag and ceramsite into a mixing tank, introduce water into the mixing tank, and soak for 45 minutes; S203, add fly ash and sand and stir, add cement after stirring evenly, stir again, and stir for 30 minutes; S204, adding foaming agent and thickener and stirring to complete the production of lightweight concrete, and introducing the lightweight concrete into a conveyor for standby use.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The inorganic silicon acoustic energy gel green sound insulation and thermal insulation system of the present invention reinforces the connection surface between the floor body and the thermal insulation filling layer through the sound insulation component, thereby improving the firmness of the contact surface between the sound insulation and thermal insulation system and the floor body and improving the stability of the sound insulation and thermal insulation system; 2. The main body of the floor is insulated by sound insulation components and thermal insulation filling layers. The materials used are light in weight, which reduces the impact of weight on the main body of the floor. The materials are green and environmentally friendly. The main body of the floor is insulated by sound insulation components, thermal insulation filling layers and inorganic silicon acoustic gel layers. A multi-layer sound insulation and thermal insulation structure is used to improve the sound insulation and thermal insulation effects. The contact area between the thermal insulation filling layer and the inorganic silicon acoustic gel layer is increased by the wavy grooves, so that the performance of the inorganic silicon acoustic gel is fully utilized, further improving the thermal insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of an inorganic silicon acoustic energy gel green sound insulation and thermal insulation system; Figure 2 This is a disassembled diagram of an inorganic silicon acoustic gel green sound insulation system; Figure 3 This is a schematic diagram of the structure of the sound insulation components in an inorganic silicon acoustic energy gel green sound insulation and thermal insulation system.
[0014] In the figure: 1. Floor main body; 2. Sound insulation component; 3. Thermal insulation filling layer; 4. Inorganic silicone acoustic energy gel layer; 5. Polymer mortar layer; 6. Ceramic tile; 7. Wave-shaped groove; 8. Threaded rod; 9. Expansion sleeve; 10. Rubber ball; 11. Reinforcement frame. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] See also Figures 1 to 3 In an embodiment of the present invention, an inorganic silicon acoustic energy gel green sound insulation and thermal insulation system includes a floor slab body 1 and a thermal insulation filling layer 3, a sound insulation component 2 is located at the upper side of the floor slab body 1, a sound insulation component 2 is installed on the upper side of the floor slab body 1, an inorganic silicon acoustic energy gel layer 4 is arranged on the upper side of the thermal insulation filling layer 3, a polymer mortar layer 5 is arranged on the upper side of the inorganic silicon acoustic energy gel layer 4, a tile 6 is arranged on the upper side of the polymer mortar layer 5, a wavy groove 7 is arranged on the upper side of the thermal insulation filling layer 3, the sound insulation component 2 is located at the inner position of the thermal insulation filling layer 3, the thermal insulation filling layer 3 is fixed to the upper side of the floor slab body 1 through the sound insulation component 2, the sound insulation component 2 is fixed to the upper side of the floor slab body 1, a casting template for the thermal insulation filling layer 3 is made, the shape of the upper template is consistent with the shape of the wavy groove 7, the lightweight concrete required for the thermal insulation filling layer 3 is mixed, the lightweight concrete is poured into the casting template, the lightweight concrete wraps the sound insulation component 2, and after the lightweight concrete solidifies, the casting template is removed The thermal insulation filling layer 3 is fixed to the upper side of the floor main body 1 through the sound insulation component 2 to complete the production of the thermal insulation filling layer 3, and the wavy groove 7 is polished according to the shape of the wavy groove 7, and the dust generated by the polishing is removed by a vacuum cleaner, and the inorganic silicone acoustic energy gel required for the inorganic silicone acoustic energy gel layer 4 is mixed. The silicone acoustic energy gel fills the wavy groove 7 in a self-leveling manner, and a layer of anti-cracking mesh is laid. After the inorganic silicone acoustic energy gel inside the wavy groove 7 solidifies, the inorganic silicone acoustic energy gel is sprayed on the upper side of the thermal insulation filling layer 3 again by a spraying device. After the inorganic silicone acoustic energy gel solidifies, the production of the inorganic silicone acoustic energy gel layer 4 is completed, and the polymer mortar required for the polymer mortar layer 5 is mixed, and the polymer mortar is poured on the upper side of the inorganic silicone acoustic energy gel layer 4. After the polymer mortar solidifies, the production of the polymer mortar layer 5 is completed, and the upper side of the polymer mortar layer 5 is roughened, and the dust generated by the roughening is removed by a vacuum cleaner, and water is sprayed on the upper side of the polymer mortar layer 5, and ceramic tiles 6 are laid by leveling concrete.
[0017] exist Figure 2 , 3Middle: The sound insulation member 2 includes a threaded rod 8, an expansion sleeve 9 is provided at the lower end of the threaded rod 8, a rubber ball 10 is provided at the upper end of the threaded rod 8, and a reinforcement frame 11 is provided on the upper side of the rubber ball 10. The expansion sleeve 9 is located at the inner position of the floor main body 1, the lower end of the threaded rod 8 rotates at the inner position of the expansion sleeve 9, and the rubber ball 10 rotates at the upper end of the threaded rod 8. The upper side of the floor main body 1 is leveled and roughened, and installation holes are evenly opened on the upper side of the floor main body 1. The floor is vacuumed to remove the floor dust. Dust on the upper side of the board body 1, water the upper side of the floor body 1, let the water penetrate into the floor body 1, spray metal rust inhibitor in the installation hole, after the metal rust inhibitor is dry, fill the installation hole with epoxy resin glue, use a hammer to hammer the expansion sleeve 9 into the inside of the installation hole, turn the threaded rod 8 into the inside of the expansion sleeve 9, turn the rubber ball 10 to the outside of the threaded rod 8, use a laser level to mark the line, adjust the installation height of the rubber ball 10 according to the laser indicator line, and ensure that the upper side of the reinforcement frame 11 is in the same horizontal plane.
[0018] A method for manufacturing an inorganic silicon acoustic energy gel green sound insulation and heat preservation system, the manufacturing method comprising the following steps: S1. Perform leveling and roughening operations on the upper side of the floor slab body 1, evenly open installation holes on the upper side of the floor slab body 1, remove dust on the upper side of the floor slab body 1 with a vacuum cleaner, water the upper side of the floor slab body 1, and allow the water to penetrate into the floor slab body 1. Spray metal rust inhibitor in the installation hole. After the metal rust inhibitor is dry, fill the installation hole with epoxy resin glue, use a hammer to hammer the expansion sleeve 9 into the inside of the installation hole, turn the threaded rod 8 into the inside of the expansion sleeve 9, turn the rubber ball 10 to the outside of the threaded rod 8, use a laser level to mark the line, and adjust the installation height of the rubber ball 10 according to the laser indicator line to ensure that the upper side of the reinforcement frame 11 is located in the same horizontal plane, the diameter of the installation hole is the same as the diameter of the expansion sleeve 9, and the spacing of the installation holes is 15 cm; S2, making a casting template for the thermal insulation filling layer 3, the shape of the upper template is consistent with the shape of the wavy groove 7, mixing the lightweight concrete required for the thermal insulation filling layer 3, pouring the lightweight concrete into the casting template, the lightweight concrete wraps the sound insulation component 2, after the lightweight concrete solidifies, removing the casting template, the thermal insulation filling layer 3 is fixed to the upper side of the floor main body 1 through the sound insulation component 2, and the thermal insulation filling layer 3 is made. The lightweight concrete is composed of cement, expanded perlite, slag, ceramsite, fly ash, sand, foaming agent, thickener, and water, and the weight ratio is 1:0.8:1.2:1.2:0.5:1.5:0.05:0.05:0.5. The preparation steps of the lightweight concrete are as follows: S201, taking out expanded perlite, slag and ceramsite according to the weight ratio, washing the expanded perlite, slag and ceramsite, and drying the washed expanded perlite, slag and ceramsite; S202, put expanded perlite, slag and ceramsite into a mixing tank, introduce water into the mixing tank, and soak for 45 minutes; S203, add fly ash and sand and stir, add cement after stirring evenly, stir again, and stir for 30 minutes; S204, adding a foaming agent and a thickener and stirring to complete the production of lightweight concrete, and introducing the lightweight concrete into a conveyor for standby use; S3, grinding according to the shape of the wavy groove 7, and removing the dust generated by grinding by vacuuming equipment, mixing the inorganic silicone acoustic energy gel required for the inorganic silicone acoustic energy gel layer 4, filling the wavy groove 7 with the silicone acoustic energy gel in a self-leveling manner, laying a layer of anti-cracking net, and after the inorganic silicone acoustic energy gel inside the wavy groove 7 solidifies, spraying the inorganic silicone acoustic energy gel on the upper side of the thermal insulation filling layer 3 again by spraying equipment, and completing the production of the inorganic silicone acoustic energy gel layer 4 after the inorganic silicone acoustic energy gel solidifies; S4, mixing the polymer mortar required for the polymer mortar layer 5, pouring the polymer mortar onto the upper side of the inorganic silicon acoustic energy gel layer 4, and completing the preparation of the polymer mortar layer 5 after the polymer mortar solidifies; S5, roughening the upper side of the polymer mortar layer 5, and removing dust generated by roughening with a dust suction device, spraying water on the upper side of the polymer mortar layer 5, and laying tiles 6 by leveling concrete.
[0019] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0020] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An inorganic silicon acoustic gel green sound insulation and thermal insulation system, comprising a floor slab body (1) and a thermal insulation filling layer (3), wherein the sound insulation component (2) is located at the upper side of the floor slab body (1), characterized in that: A sound insulation component (2) is installed on the upper side of the floor slab body (1), an inorganic silicon acoustic energy gel layer (4) is arranged on the upper side of the thermal insulation filling layer (3), a polymer mortar layer (5) is arranged on the upper side of the inorganic silicon acoustic energy gel layer (4), tiles (6) are arranged on the upper side of the polymer mortar layer (5), and a wavy groove (7) is arranged on the upper side of the thermal insulation filling layer (3).
2. The inorganic silicon acoustic energy gel green sound insulation and heat preservation system according to claim 1 is characterized in that: The sound insulation component (2) comprises a threaded rod (8), an expansion sleeve (9) is provided at the lower end of the threaded rod (8), a rubber ball (10) is provided at the upper end of the threaded rod (8), and a reinforcement frame (11) is provided on the upper side of the rubber ball (10).
3. The inorganic silicon acoustic energy gel green sound insulation and heat preservation system according to claim 1 is characterized in that: The sound insulation component (2) is located at an internal position of the thermal insulation filling layer (3), and the thermal insulation filling layer (3) is fixed to an upper position of the floor slab body (1) through the sound insulation component (2).
4. The inorganic silicon acoustic energy gel green sound insulation and heat preservation system according to claim 2 is characterized in that: The expansion sleeve (9) is located at an internal position of the floor slab body (1), the lower end of the threaded rod (8) rotates at an internal position of the expansion sleeve (9), and the rubber ball (10) rotates at an upper end of the threaded rod (8).
5. A method for manufacturing the inorganic silicon acoustic gel green sound insulation and heat preservation system according to any one of claims 1 to 4, characterized in that: The manufacturing method thereof comprises the following steps: S1. Performing a leveling and roughening operation on the upper side of the floor slab body (1), evenly opening installation holes on the upper side of the floor slab body (1), removing dust on the upper side of the floor slab body (1) by using a vacuum cleaner, pouring water on the upper side of the floor slab body (1), allowing the water to penetrate into the floor slab body (1), spraying a metal rust preventive in the installation hole, and after the metal rust preventive is dried, filling the installation hole with epoxy resin glue, hammering the expansion sleeve (9) into the interior of the installation hole with a hammer, rotating the threaded rod (8) into the interior of the expansion sleeve (9), rotating the rubber ball (10) to the outside of the threaded rod (8), marking a line with a laser level, and adjusting the installation height of the rubber ball (10) according to the laser indicator line to ensure that the upper side of the reinforcement frame (11) is located in the same horizontal plane; S2, manufacturing a casting template for the thermal insulation filling layer (3), wherein the shape of the upper template is consistent with the shape of the wavy groove (7), mixing lightweight concrete required for the thermal insulation filling layer (3), pouring the lightweight concrete into the casting template, and wrapping the sound insulation component (2) with the lightweight concrete. After the lightweight concrete solidifies, the casting template is removed, and the thermal insulation filling layer (3) is fixed to the upper side of the floor slab body (1) through the sound insulation component (2), thereby completing the manufacture of the thermal insulation filling layer (3); S3, grinding according to the shape of the wavy groove (7), and removing the dust generated by grinding by vacuuming equipment, mixing the inorganic silicone acoustic energy gel required for the inorganic silicone acoustic energy gel layer (4), filling the wavy groove (7) with the organic silicone acoustic energy gel in a self-leveling manner, laying a layer of anti-cracking mesh, and after the inorganic silicone acoustic energy gel inside the wavy groove (7) solidifies, spraying the inorganic silicone acoustic energy gel on the upper side of the thermal insulation filling layer (3) again by spraying equipment, and completing the preparation of the inorganic silicone acoustic energy gel layer (4) after the inorganic silicone acoustic energy gel solidifies; S4, mixing the polymer mortar required for the polymer mortar layer (5), pouring the polymer mortar onto the upper side of the inorganic silicon acoustic energy gel layer (4), and completing the preparation of the polymer mortar layer (5) after the polymer mortar solidifies; S5, roughening the upper side of the polymer mortar layer (5), removing dust generated by roughening with a vacuum device, spraying water on the upper side of the polymer mortar layer (5), and laying tiles (6) by leveling concrete.
6. The method for manufacturing an inorganic silicon acoustic energy gel green sound insulation and heat preservation system according to claim 5, characterized in that: The diameter of the mounting holes in S1 is the same as the diameter of the expansion sleeve (9), and the spacing between the mounting holes is 15 cm.
7. The method for manufacturing an inorganic silicon acoustic energy gel green sound insulation and heat preservation system according to claim 5, characterized in that: The lightweight concrete in S2 is composed of cement, expanded perlite, slag, ceramsite, fly ash, sand, foaming agent, thickener, and water in a weight ratio of 1:0.8:1.2:1.2:0.5:1.5:0.05:0.05:0.
5. The preparation steps of the lightweight concrete are as follows: S201, taking out expanded perlite, slag and ceramsite according to the weight ratio, washing the expanded perlite, slag and ceramsite, and drying the washed expanded perlite, slag and ceramsite; S202, put expanded perlite, slag and ceramsite into a mixing tank, introduce water into the mixing tank, and soak for 45 minutes; S203, add fly ash and sand and stir, add cement after stirring evenly, stir again, and stir for 30 minutes; S204, adding foaming agent and thickener and stirring to complete the production of lightweight concrete, and introducing the lightweight concrete into a conveyor for standby use.