Horizontal feeding device of precision casting furnace and application method of horizontal feeding device
By designing a horizontal feeding device, using a direct guide rail drive mechanism and a cylinder drive system, the equipment height limitation and operation complexity of the neutral feeding method of vacuum precision casting furnace is solved, and the accuracy and efficiency of the feeding process are improved, adaptable The height limitation of the factory building simplifies equipment maintenance and operation processes.
Patent Information
- Application Number
- CN202411485066.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The existing vacuum precision casting furnaces mainly adopt vertical feeding method, which has problems such as equipment height limitation, complex feeding action, sealing affecting vacuum degree, difficulty in maintenance, and high working strength of operators, and lacks flexible horizontal feeding solutions.
A horizontal feeding device including a direct guide rail driving mechanism, a crucible support mechanism, a central shaft driving mechanism, a central shaft driving device, an isolation valve plate and a horizontal feeding box is designed to achieve the accuracy of raw materials through a servo motor, a cylinder and a sealing structure. Transport and feeding reduce the working intensity of operators and improve work efficiency.
The accuracy and efficiency of the feeding process are achieved, the work intensity of the operator is reduced, the height limitations of the factory building is adapted to the equipment maintenance and feeding operation are simplified, and the production efficiency is improved.
Smart Images

Figure CN119103858A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to a horizontal charging device and an application method thereof, and in particular to a horizontal charging device for a precision casting furnace and an application method thereof. Background Art
[0002] As a type of vacuum melting equipment, the vacuum precision casting furnace mainly melts the metal raw materials by induction heating in a vacuum environment, pours them into a mold, cools them under certain conditions, and finally makes the required casting products. It is mainly used to produce advanced high-temperature alloy parts.
[0003] The design and use of the feeding device of the vacuum precision casting furnace has the following effects and influences on the entire production process: First, the feeding device is an important component of the equipment and is indispensable to the production process; second, the operation of the feeding device has an important influence on the production process rhythm of the equipment. Different actions and sequences during feeding take up different times, and the process rhythm needs to be adjusted accordingly; third, the sealing of the feeding device has a certain influence on the vacuum degree of the equipment, and the operation and coordination of the feeding action bring different requirements to the sealing of the equipment; fourth, the design of the feeding device has a certain influence on the maintenance of the equipment. When the equipment is shut down for maintenance, the feeding device of the equipment needs to be maintained accordingly, especially the parts involved in the corresponding actions; fifth, the feeding device has a certain influence on the production intensity and efficiency of the operators. Adjustments to the feeding method will make corresponding adjustments to the operator's shift schedule and coordination.
[0004] Generally, vacuum precision casting furnaces are fed vertically. With the help of the turret mechanism, the equipment can not only feed materials but also measure the temperature. At the same time, optical temperature measurement and thermocouple temperature measurement can be calibrated more accurately. When feeding materials vertically, the height of the equipment has higher requirements on the height of the factory building.
[0005] Many factories built earlier have to take the height of the factory into consideration when planning new equipment. This provides a new idea when the height of the factory is limited. At the same time, it also provides a new way of adding materials to the vacuum precision casting furnace.
[0006] Of course, the horizontal feeding mechanism also has certain usage requirements and standards. The equipment can only be fed once during the feeding stage, and raw materials cannot be added for smelting and pouring during the operation of the equipment. Therefore, the quality of the raw materials required for this smelting and pouring needs to be confirmed before the equipment is operated. Summary of the invention
[0007] The purpose of the embodiments of the present invention is to provide a horizontal charging device for a precision casting furnace and an application method thereof, including:
[0008] A straight guide rail driving mechanism is arranged on one side of the horizontal feeding device of the precision casting furnace;
[0009] A crucible support mechanism, which is arranged above the straight guide rail driving mechanism;
[0010] A central axis driving mechanism is arranged above the crucible supporting mechanism;
[0011] A central axis driving device is provided below the central axis driving mechanism and fixedly connected to the crucible supporting mechanism; the crucible supporting mechanism and the central axis driving mechanism are connected to one side of the central axis driving device;
[0012] A horizontal feeding box connected to the horizontal feeding box on the other side of the central shaft driving device;
[0013] An isolation valve plate connected to the isolation valve plate at the other side of the horizontal charging box;
[0014] The central axis driving device passes through the middle of the horizontal feeding mechanism and the integrated device for clamping the crucible of the precision casting furnace. When the vacuum degree of the smelting cavity is the same as that of the horizontal feeding box, the isolation valve plate is opened, and under the action of the straight guide rail driving mechanism, the central axis driving mechanism and the crucible supporting mechanism, the raw materials or the crucible are respectively fed into the smelting cavity by passing through the horizontal feeding box and the isolation valve plate.
[0015] Furthermore, in the horizontal charging device of the precision casting furnace of the present invention, the central axis driving device further comprises:
[0016] An outer shaft, which is arranged outside the central shaft driving device;
[0017] A middle shaft, wherein the middle shaft is arranged in the outer shaft;
[0018] An inner shaft, the inner shaft being arranged in the middle shaft;
[0019] The outer shaft, the middle shaft and the inner shaft are located at the same axis, and the linear guide rail driving mechanism and the middle shaft driving mechanism both act on the central shaft driving device.
[0020] Furthermore, in the horizontal charging device of the precision casting furnace described in the present invention,
[0021] The outer shaft is fixed on one side of the horizontal feeding box and is moved by the straight guide rail mechanism. The outer shaft is provided with a shield for protection. The shield connection is fixed with a quick-release hose clamp, and a first dustproof seal ring, a first star-shaped seal ring, and a first O-shaped seal ring are provided at the shield connection for sealing. The inner bushing of the outer shaft and the outer bushing of the outer shaft are used for sealing and wear protection. The cup-type lubrication can regularly lubricate the central shaft drive device.
[0022] The central shaft is located inside the outer shaft and is moved by the central shaft driving mechanism. The central shaft is protected by a shield. The shield connection is fixed by a quick-release hose clamp. The outer end of the shield is fixed by a central shaft end block. A second dustproof sealing ring, a second star-shaped sealing ring, and a second O-shaped sealing ring are provided at the outer end of the shield for sealing. The central shaft inner bushing and the central shaft outer bushing are used for sealing and wear protection.
[0023] The inner shaft is located inside the central shaft and is moved by the crucible support mechanism. The outer end of the inner shaft is fixed by an inner shaft driving fixed block. The outer end of the inner shaft is provided with a third dustproof sealing ring, a third O-ring, and a fourth O-ring for sealing.
[0024] The outer shaft, the middle shaft and the inner shaft are used in coordination to realize the operation of the raw materials and the crucible.
[0025] Further, in the horizontal charging device of the precision casting furnace described in the present invention, the isolation valve plate connects the horizontal charging box and the smelting cavity, one side of the isolation valve plate is fixed to the smelting cavity through a connecting flange along a preset pipeline connection port, and the other side of the isolation valve plate is connected to the horizontal charging box through a connecting flange at a symmetrical interface; the isolation valve plate and the horizontal charging box are connected on the same horizontal line;
[0026] The middle of the isolation valve plate is arranged as a cavity structure.
[0027] Further, in the horizontal charging device of the precision casting furnace of the present invention, the isolation valve plate comprises:
[0028] A valve body, a sealing plate, a driving actuator, a cooling water pipe connection port, and a vacuum pipe connection port; the driving actuator is arranged at the uppermost end of the isolation valve plate, the sealing plate is connected below the driving actuator, and the sealing plate moves under the drive of the driving actuator;
[0029] The water cooling channel of the isolation valve plate is arranged in the cavity, and is cooled by the flowing medium through the soft inlet and outlet water pipes;
[0030] The isolation valve plate is connected to the water cooling system through the cooling water pipeline connection port;
[0031] The vacuum pump group is connected to the isolation valve plate through the vacuum pipe connection port, and the horizontal charging box is evacuated through the vacuum pipe connection port.
[0032] Furthermore, in the horizontal feeding device of the precision casting furnace described in the present invention, the linear guide rail driving mechanism further comprises a servo motor, a guide rail unit, a connecting flange, and a coupling;
[0033] The servo motor is arranged on one side of the linear guide rail driving mechanism;
[0034] The guide rail unit is arranged on the other side of the straight guide rail driving mechanism;
[0035] Connecting the connecting flange between the servo motor and the guide rail unit;
[0036] The linear guide rail driving mechanism acts on the outer shaft, the stroke and running speed of the outer shaft are set by the linear guide rail driving mechanism, and the servo motor drives the guide rail unit;
[0037] The linear guide rail driving mechanism drives the outer shaft to gradually move toward the inside of the smelting chamber through the driving of the servo motor, and the servo motor moves along with the movement of the outer shaft.
[0038] Further, in the horizontal feeding device of the precision casting furnace described in the present invention, the central axis driving mechanism comprises: a first cylinder, a central axis driving fixing frame, a central axis driving end connecting frame, a central axis driving end fixing block, a positioning block, a drag chain guide bracket, an engineering plastic drag chain, a drag chain moving end bracket, a drag chain fixed end bracket, and a wire displacement sensor;
[0039] The first cylinder, the middle shaft drive fixing frame, the middle shaft drive end connecting frame, the middle shaft drive end fixing block, and the positioning block constitute a driving unit of the middle shaft drive mechanism; the positioning block is connected and fixed to the end of the crucible support mechanism below;
[0040] The drag chain guide bracket, the engineering plastic drag chain, the drag chain moving end bracket, and the drag chain fixed end bracket constitute a moving unit of the central axis driving mechanism;
[0041] The middle axis is driven by the first cylinder to drive the drag chain to drive the middle axis to move;
[0042] The wire displacement sensor is located near the center line of the central axis driving device and is used to monitor the movement stroke of the central axis driving device;
[0043] After the straight guide rail driving mechanism runs to the extreme position, the first cylinder starts to push the raw material into the equipment to the inside of the crucible, and then returns. The return process is performed in sequence by the first cylinder and the straight guide rail driving mechanism, which is the process of placing raw materials on the horizontal feeding device of the precision casting furnace.
[0044] Further, in the horizontal charging device of the precision casting furnace described in the present invention, the crucible support mechanism comprises an inner shaft, a second cylinder, and a cup-type lubrication;
[0045] A second cylinder is fixed on the inner shaft; and the cup-type lubricant is fixed on the second cylinder.
[0046] Further, in the horizontal charging device of the precision casting furnace described in the present invention, the horizontal charging box comprises:
[0047] Feeding box cavity, box door, counterweight, support seat, support seat, door handle, box door mechanical lock, pin shaft, inductive proximity switch;
[0048] The horizontal feeding box is fixed on the horizontal feeding box support frame through a support seat and a support seat;
[0049] During the operation of the entire device, the raw materials and crucibles are first placed at designated positions in the horizontal feeding box. After placement, the horizontal feeding box is closed, a door handle is fixed on the horizontal feeding box, and a mechanical lock of the box door is connected with a pin shaft, and the counterweight is arranged at the other end of the box door;
[0050] The inductive proximity switch is installed on the box door.
[0051] The present invention also provides an application method of the horizontal feeding mechanism and the integrated device for clamping crucible of the precision casting furnace, comprising the following steps:
[0052] In the preparation work of feeding and clamping the crucible, the box door of the horizontal feeding box is opened manually, and the raw materials are placed in the designated position in the horizontal feeding box, which is opposite to and close to the top of the central axis, and then the box door of the horizontal feeding box is closed manually, and the horizontal feeding box is started to be evacuated. Then, when the vacuum degree of the horizontal feeding box is the same as that of the smelting chamber, the isolation valve plate opens the sealing plate, and the outer shaft first moves to a position close to the crucible under the action of the straight guide rail drive mechanism, and then the central shaft moves into the crucible with the raw materials under the action of the central axis drive mechanism, and then the central axis drive mechanism and the straight guide rail drive mechanism successively return in a straight line, and the isolation valve plate is reset after the central axis drive device is completed, and the horizontal feeding box and the smelting chamber are isolated again;
[0053] When the crucible is transported, the horizontal crucible exchange mechanism assembly is pre-installed at the end of the central axis driving device in the horizontal charging box, and then the crucible is sleeved on the outside of the mechanism assembly, and the crucible is fixed on the mechanism assembly by the action of the first cylinder of the crucible support mechanism, and its position is directly opposite to and close to the top of the central axis, and then the crucible is transported to a preset position in the smelting cavity by the action of the straight guide rail drive mechanism and the central axis drive mechanism, and then the fixation of the crucible is released by the action of the first cylinder of the crucible support mechanism, and the horizontal crucible exchange mechanism assembly is transported to the initial position under the action of the straight guide rail drive mechanism and the central axis drive mechanism, and then it can be removed;
[0054] The crucible after smelting and pouring can also be taken out from the smelting cavity in the above-mentioned manner.
[0055] Compared with the prior art, the embodiment of the present invention adopts a method of arranging a straight guide rail drive mechanism on one side of the horizontal feeding device of the precision casting furnace; arranging a crucible support mechanism above the straight guide rail drive mechanism; arranging a central axis drive mechanism above the crucible support mechanism; fixing the central axis drive mechanism on the crucible support mechanism below the central axis drive mechanism; connecting the crucible support mechanism and the central axis drive mechanism on one side of the central axis drive device; connecting a horizontal feeding box on the other side of the central axis drive device; connecting an isolation valve plate on the other side of the horizontal feeding box; passing through the middle of the horizontal feeding mechanism and the integrated device for clamping the crucible of the precision casting furnace, and when the vacuum degree of the melting chamber and the horizontal feeding box is the same, the isolation valve plate is opened, and under the action of the straight guide rail drive mechanism, the central axis drive mechanism and the crucible support mechanism, the raw materials or the crucible are respectively fed into the melting chamber through the horizontal feeding box and the isolation valve plate in sequence. The device has a compact structure, is easy to use and simple to operate; it reduces the workload of operators and improves work efficiency. Firstly, the counterweight block used in the design of the horizontal feeding box avoids the operator's support work for the box door, and the box door can be balanced under the gravity of the counterweight block. Secondly, the horizontal placement of the horizontal feeding mechanism eliminates the need for excessive manual handling by operators during the transportation of raw materials and crucibles. Furthermore, the drive of the entire central axis drive device is coordinated with the feeding under the action of the servo motor, the first cylinder and the first cylinder, and the process is accurate and adjustable. The position of the device in the entire equipment of the precision casting furnace will not affect the height of the factory building and is convenient for lifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Figure 1 : Main view;
[0057] Figure 2 : Top view;
[0058] Figure 3 : Left view;
[0059] Figure 4 : Section view in AA direction in the main view;
[0060] Figure 5 : Section view in BB direction in the main view;
[0061] Figure 6 : Section view in CC direction in the main view;
[0062] In the figure: 1-straight guide mechanism, 11-servo motor, 12-guide unit, 13-connecting flange, 14-coupling, 2-crucible support mechanism, 21-cylinder, 22-cup type lubrication, 3-central axis drive mechanism, 31-cylinder, 32-central axis drive fixing frame, 33-central axis drive end connecting frame, 34-central axis drive end fixing block, 35-positioning block, 36-drag chain guide bracket, 37-engineering plastic drag chain, 38-drag chain moving end bracket, 39-drag chain fixed end bracket, 30-pull wire displacement sensor, 4-isolating valve plate, 41-valve body, 42-sealing plate, 43-drive actuator, 44-cooling water pipe connection port, 45-vacuum pipe connection port, 5-horizontal feeding box, 51-horizontal feeding box cavity, 52-box door, 53-counterweight block, 54-support seat, 55-support seat, 5 6-door handle, 57-door mechanical lock, 58-pin shaft, 59-inductive proximity switch, 6-large shaft, 61-outer shaft, 611-shield, 612-quick-release throat clamp, 613-first dustproof seal, 614-first star seal, 615-first O-ring, 616-outer shaft inner bushing, 617-outer shaft outer bushing, 618-cup lubrication, 62-middle shaft, 621-shield, 6 22-quick-release throat clamp, 623-middle shaft end block, 624-second dustproof sealing ring, 625-middle shaft inner sleeve, 626-middle shaft outer sleeve, 627-second star-shaped sealing ring, 628-second O-type sealing ring, 63-inner shaft, 631-inner shaft drive fixing block, 632-third dustproof sealing ring, 633-third O-type sealing ring, 634-fourth O-type sealing ring, 7-horizontal charging box support frame. DETAILED DESCRIPTION
[0063] In order to make the purpose, technical scheme and advantages of the present invention clearer, the following will be described in detail with reference to the accompanying drawings. However, it will be appreciated by those skilled in the art that in the various embodiments of the present invention, many technical details are provided in order to enable the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical scheme claimed for protection in the claims of the present application can be implemented.
[0064] The embodiment of the present invention relates to a horizontal charging device for a precision casting furnace, such as Figures 1 to 6 As shown, including:
[0065] A straight rail driving mechanism 1 is provided on one side of the horizontal charging device of the precision casting furnace in this embodiment; the straight rail driving mechanism 1 is used to drive the crucible supporting mechanism 2 and the central axis driving mechanism 3;
[0066] A crucible support mechanism 2 is arranged above the straight guide rail driving mechanism 1;
[0067] A central axis driving mechanism 3 is arranged above the crucible supporting mechanism 2;
[0068] The central axis driving device 6 is located below the central axis driving mechanism 3 and is fixedly connected to the crucible supporting mechanism 2; the crucible supporting mechanism 2 and the central axis driving mechanism 3 are connected to one side of the central axis driving device 6;
[0069] A horizontal feeding box 5 is connected to the other side of the central shaft driving device 6; the horizontal feeding box 5 is used to place raw materials and crucibles.
[0070] An isolation valve plate 4 is connected to the other side of the horizontal charging box 5; the isolation valve plate 4 is used to isolate the horizontal charging box 5 from the smelting chamber. Since the smelting chamber is vacuum, the isolation valve plate 4 can only be opened when the vacuum degree of the horizontal charging box 5 is consistent with that of the smelting chamber.
[0071] The central axis driving device 6 passes through the middle of the horizontal feeding mechanism and the integrated device for clamping the crucible of the precision casting furnace. When the vacuum degree of the smelting chamber and the horizontal feeding box 5 is the same, the isolation valve plate 4 is opened. Under the action of the straight guide rail driving mechanism 1, the central axis driving mechanism 3 and the crucible supporting mechanism 2, the raw materials or the crucible are respectively delivered into the smelting chamber by passing through the horizontal feeding box 5 and the isolation valve plate 4.
[0072] The horizontal feeding device of the precision casting furnace in this embodiment has a compact structure, is easy to use and simple to operate; it reduces the workload of operators and improves work efficiency. First, the counterweight block used in the design of the horizontal feeding box avoids the operator's support work for the box door, which can balance the box door under the gravity of the counterweight block. Secondly, the horizontal placement of the horizontal feeding mechanism eliminates the need for operators to do too much manual handling during the transportation of raw materials and crucibles. Thirdly, the drive of the entire central axis drive device is coordinated with the feeding under the action of the servo motor, the first cylinder, and the first cylinder. The process is accurate and adjustable. The position of the device in the entire equipment of the precision casting furnace will not affect the height of the factory building and is convenient for lifting.
[0073] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the central shaft driving device 6 also includes:
[0074] An outer shaft 61 is arranged outside the central shaft driving device 6;
[0075] A middle shaft 62 is arranged in the outer shaft 61;
[0076] An inner shaft 63 is arranged in the middle shaft 62;
[0077] The outer shaft 61, the middle shaft 62 and the inner shaft 63 are located at the same axis, and the linear guide rail driving mechanism 1 and the middle shaft driving mechanism 3 both act on the central shaft driving device 6. All the execution motion units of the outer shaft 61, the middle shaft 62 and the inner shaft 63 act on the central shaft driving device 6 for control.
[0078] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown,
[0079] The outer shaft 61 is fixed on one side of the horizontal charging box 5 and is moved by the straight guide rail mechanism 1. The outer shaft 61 is provided with a shield 611 for protection. The connection of the shield 611 is fixed with a quick-release throat clamp 612, and a first dustproof seal ring 613, a first star-shaped seal ring 614, and a first O-shaped seal ring 615 are provided at the connection of the shield 611 for sealing. The outer shaft inner bushing 616 and the outer shaft outer bushing 617 are used for sealing and wear protection. The cup-type lubrication 618 can regularly lubricate the central shaft drive device 6.
[0080] The middle shaft 62 is located inside the outer shaft 61 and is moved by the middle shaft driving mechanism 3. The middle shaft 62 is protected by a shield 621. The connection of the shield 621 is fixed by a quick-release hose clamp 622. The outer end of the shield 621 is fixed by a middle shaft end block 623. A second dustproof sealing ring 624, a second star-shaped sealing ring 627, and a second O-ring 628 are provided at the outer end of the shield 621 for sealing. The sealing and wear protection are performed by a middle shaft inner bushing 625 and a middle shaft outer bushing 626.
[0081] The inner shaft 63 is located inside the middle shaft 62 and is moved by the crucible support mechanism 2. The outer end of the inner shaft 63 is fixed by the inner shaft driving fixing block 631. The outer end of the inner shaft 63 is provided with a third dustproof sealing ring 632, a third O-type sealing ring 633, and a fourth O-type sealing ring 634 for sealing.
[0082] The outer shaft 61, the middle shaft 62 and the inner shaft 63 are used in coordination to realize the operation of the raw materials and the crucible.
[0083] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the isolation valve plate 4 connects the horizontal charging box 5 and the smelting chamber, one side of the isolation valve plate 4 is fixed to the smelting chamber through a connecting flange along a preset pipeline connection port, and the other side of the isolation valve plate 4 is connected to the horizontal charging box 5 through a connecting flange at a symmetrical interface; the isolation valve plate 4 and the horizontal charging box 5 are connected on the same horizontal line;
[0084] The middle of the isolation valve plate 4 is arranged to form a cavity structure.
[0085] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the isolation valve plate 4 comprises:
[0086] Valve body 41, sealing plate 42, driving actuator 43, cooling water pipe connection port 44, vacuum pipe connection port 45; driving actuator 43 is arranged at the uppermost end of isolation valve plate 4, sealing plate 42 is connected below driving actuator 43, and sealing plate 42 moves under the driving of driving actuator 43;
[0087] The water cooling channel of the isolation valve plate 4 is arranged in the cavity, and the cooling is performed by the flowing medium through the soft inlet and outlet water pipes;
[0088] The isolation valve plate 4 is connected to the water cooling system via the cooling water pipe connection port 44;
[0089] The vacuum pump group is connected to the isolation valve plate 4 via the vacuum pipe connection port 45 , and the horizontal charging box 5 is evacuated via the vacuum pipe connection port 45 .
[0090] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the linear guide rail driving mechanism 1 also includes a servo motor 11, a guide rail unit 12, a connecting flange 13, and a coupling 14;
[0091] A servo motor 11 is provided on one side of the linear guide drive mechanism 1;
[0092] A guide rail unit 12 is provided on the other side of the straight guide rail driving mechanism 1;
[0093] A connecting flange 13 is connected between the servo motor 11 and the guide rail unit 12;
[0094] The linear guide rail driving mechanism 1 acts on the outer shaft 61, the stroke and running speed of the outer shaft 61 are set by the linear guide rail driving mechanism 1, and the servo motor 11 drives the guide rail unit 12;
[0095] The straight guide rail driving mechanism 1 drives the outer shaft 61 to gradually move into the smelting chamber through the driving of the servo motor 11 , and the servo motor 11 moves along with the movement of the outer shaft 61 .
[0096] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6As shown, the middle axis driving mechanism 3 comprises: a first cylinder 31, a middle axis driving fixing frame 32, a middle axis driving end connecting frame 33, a middle axis driving end fixing block 34, a positioning block 35, a drag chain guide bracket 36, an engineering plastic drag chain 37, a drag chain moving end bracket 38, a drag chain fixed end bracket 39, and a pull wire displacement sensor 30;
[0097] The first cylinder 31, the middle shaft driving fixing frame 32, the middle shaft driving end connecting frame 33, the middle shaft driving end fixing block 34, and the positioning block 35 constitute the driving unit of the middle shaft driving mechanism 3; which is connected and fixed to the end of the crucible supporting mechanism 2 below through the positioning block;
[0098] The drag chain guide bracket 36, the engineering plastic drag chain 37, the drag chain moving end bracket 38, and the drag chain fixed end bracket 39 constitute the moving unit of the central axis driving mechanism 3;
[0099] The middle shaft 62 is driven by the first cylinder 31 to move the drag chain;
[0100] The wire displacement sensor 30 is located near the center line of the central axis driving device 6 to monitor the movement stroke of the central axis driving device 6;
[0101] After the straight guide rail driving mechanism 1 runs to the limit position, the first cylinder 31 starts to push the raw material into the equipment to the inside of the crucible, and then returns. The return process is performed in sequence by the first cylinder 31 and the straight guide rail driving mechanism 1, which is the process of placing raw materials on the horizontal feeding device of the precision casting furnace.
[0102] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the crucible support mechanism 2 includes an inner shaft 63, a second cylinder 21, and a cup-type lubricant 22;
[0103] The second cylinder 21 is fixed on the inner shaft 63 ; the cup-type lubricant 22 is fixed on the second cylinder 21 .
[0104] In order to achieve the above technical effects, the horizontal feeding device of the precision casting furnace in this embodiment is as follows: Figures 1 to 6 As shown, the horizontal charging box 5 comprises:
[0105] Feeding box cavity 51, box door 52, counterweight 53, support seat 54, support seat 55, door handle 56, box door mechanical lock 57, pin 58, inductive proximity switch 59;
[0106] The horizontal feeding box 5 is fixed on the horizontal feeding box support frame 7 through the support base 54 and the support base 55;
[0107] During the operation of the whole device, the raw materials and the crucible are first placed at the designated position in the horizontal feeding box 5. After the placement is completed, the horizontal feeding box 5 is closed, and the door handle 56 and the box door mechanical lock 57 are fixed on the horizontal feeding box 5 to cooperate with the pin shaft, and a counterweight 53 is set at the other end of the box door 52;
[0108] The inductive proximity switch 59 is installed on the box door 52.
[0109] In the second embodiment of the invention, a method for applying a horizontal feeding mechanism and an integrated device for clamping a crucible of a precision casting furnace is also provided. Figures 1 to 6 As shown, the following steps are included:
[0110] In the preparation work of adding materials and clamping the crucible, the box door of the horizontal feeding box 5 is manually opened, and the raw materials are placed in the specified position in the horizontal feeding box 5, which is opposite to and close to the top of the central axis, and then the box door of the horizontal feeding box 5 is manually closed, and the horizontal feeding box 5 is started to be evacuated. Then, when the vacuum degree of the horizontal feeding box 5 is the same as that of the smelting chamber, the isolation valve plate 4 opens the sealing plate, and under the action of the straight guide rail driving mechanism 1, the outer shaft first runs to a position close to the crucible, and then under the action of the central axis driving mechanism 3, the central axis runs into the crucible with the raw materials, and then the central axis driving mechanism 3 and the straight guide rail driving mechanism 1 successively return in a straight line. After the central axis driving device 6 completes the operation, the isolation valve plate 4 is reset to isolate the horizontal feeding box 5 from the smelting chamber again;
[0111] When the crucible is transported, the horizontal crucible exchange mechanism assembly is pre-installed at the end of the central axis driving device 6 in the horizontal charging box 5, and then the crucible is sleeved on the outside of the mechanism assembly, and the crucible is fixed on the mechanism assembly by the action of the second cylinder 21 of the crucible support mechanism 2, and its position is directly opposite to and close to the top of the central axis, and then the crucible is transported to a preset position in the smelting cavity by the action of the straight guide rail drive mechanism 1 and the central axis drive mechanism 3, and then the fixation of the crucible is released by the action of the cylinder of the crucible support mechanism 2, and the horizontal crucible exchange mechanism assembly is transported to the initial position under the action of the straight guide rail drive mechanism 1 and the central axis drive mechanism 3, and then it can be removed;
[0112] The crucible after smelting and pouring can also be taken out from the smelting cavity in the above-mentioned manner.
[0113] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.
Claims
1. A horizontal feeding device for a precision casting furnace, It is characterized in that include: A straight guide rail driving mechanism (1), the straight guide rail driving mechanism (1) being arranged on one side of the horizontal feeding device of the precision casting furnace; A crucible support mechanism (2), the crucible support mechanism (2) being arranged above the straight guide rail driving mechanism (1); A central axis driving mechanism (3), the central axis driving mechanism (3) being arranged above the crucible supporting mechanism (2); A central axis driving device (6) is located below the central axis driving mechanism (3) and is fixedly connected to the crucible supporting mechanism (2); the crucible supporting mechanism (2) and the central axis driving mechanism (3) are connected to one side of the central axis driving device (6); A horizontal feeding box (5) connected to the other side of the central shaft driving device (6); An isolation valve plate (4) connected to the isolation valve plate (4) at the other side of the horizontal charging box (5); The central axis driving device (6) passes through the middle of the horizontal feeding device of the precision casting furnace. When the vacuum degree of the smelting chamber and the horizontal feeding box (5) are the same, the isolation valve plate (4) is opened, and under the action of the straight guide rail driving mechanism (1), the central axis driving mechanism (3) and the crucible supporting mechanism (2), the central axis driving mechanism (6) passes through the horizontal feeding box (5) and the isolation valve plate (4) in sequence, and the raw materials or the crucible are respectively fed into the smelting chamber.
2. The horizontal charging device for the precision casting furnace according to claim 1, It is characterized in that The central axis driving device (6) further comprises: An outer shaft (61), the outer shaft (61) being arranged outside the central shaft driving device (6); A middle shaft (62), wherein the middle shaft (62) is arranged in the outer shaft (61); An inner shaft (63), the inner shaft (63) being arranged in the middle shaft (62); The outer shaft (61), the middle shaft (62) and the inner shaft (63) are located at the same axis, and the linear guide rail driving mechanism (1) and the middle shaft driving mechanism (3) both act on the central shaft driving device (6).
3. The horizontal charging device for the precision casting furnace according to claim 2, It is characterized in that The outer shaft (61) is fixed on one side of the horizontal charging box (5) and is moved by the straight guide rail mechanism (1). The outer shaft (61) is provided with a protective cover (611) for protection. The connection of the protective cover (611) is fixed by a quick-release throat clamp (612). A first dustproof sealing ring (613), a first star-shaped sealing ring (614), and a first O-shaped sealing ring (615) are provided at the connection of the protective cover (611) for sealing. The outer shaft inner bushing (616) and the outer shaft outer bushing (617) are used for sealing and wear protection. The cup-type lubrication (618) can regularly lubricate the central shaft drive device (6); The middle shaft (62) is located inside the outer shaft (61) and is moved by the middle shaft driving mechanism (3). The middle shaft (62) is protected by a shield (621). The connection of the shield (621) is fixed by a quick-release throat clamp (622). The outer end of the shield (621) is fixed by a middle shaft end block (623). A second dustproof sealing ring (624), a second star-shaped sealing ring (627), and a second O-shaped sealing ring (628) are provided at the outer end of the shield (621) for sealing. The sealing and wear protection are performed by a middle shaft inner bushing (625) and a middle shaft outer bushing (626). The inner shaft (63) is located inside the middle shaft (62) and is moved by the crucible support mechanism (2). The outer end of the inner shaft (63) is fixed by an inner shaft drive fixing block (631). The outer end of the inner shaft (63) is provided with a third dustproof sealing ring (632), a third O-type sealing ring (633), and a fourth O-type sealing ring (634) for sealing. The outer shaft (61), the middle shaft (62) and the inner shaft (63) are used in coordination to realize the operation of raw materials and the crucible.
4. The horizontal charging device for the precision casting furnace according to claim 1, It is characterized in that The isolation valve plate (4) is connected to the horizontal charging box (5) and the smelting chamber, one side of the isolation valve plate (4) is fixed to the smelting chamber along a preset pipeline connection port through a connecting flange, and the other side of the isolation valve plate (4) is connected to the horizontal charging box (5) through a connecting flange at a symmetrical interface; the isolation valve plate (4) and the horizontal charging box (5) are connected on the same horizontal line; The isolation valve plate (4) is provided with a cavity structure in the middle.
5. The horizontal charging device for the precision casting furnace according to claim 4, It is characterized in that The isolation valve plate (4) comprises: A valve body (41), a sealing plate (42), a driving actuator (43), a cooling water pipe connection port (44), and a vacuum pipe connection port (45); the driving actuator (43) is arranged at the uppermost end of the isolation valve plate (4), the sealing plate (42) is connected below the driving actuator (43), and the sealing plate (42) moves under the drive of the driving actuator (43); The water cooling channel of the isolation valve plate (4) is arranged in the cavity and is cooled by the flowing medium through the soft inlet and outlet water pipes; The isolation valve plate (4) is connected to the water cooling system via the cooling water pipeline connection port (44); The vacuum pump assembly is connected to the isolation valve plate (4) via the vacuum pipe connection port (45), and the horizontal charging box (5) is evacuated via the vacuum pipe connection port (45).
6. The horizontal charging device for the precision casting furnace according to claim 1, It is characterized in that The linear guide rail driving mechanism (1) further comprises a servo motor (11), a guide rail unit (12), a connecting flange (13), and a coupling (14); The servo motor (11) is arranged on one side of the linear guide rail driving mechanism (1); The guide rail unit (12) is arranged on the other side of the straight guide rail driving mechanism (1); The connecting flange (13) is connected between the servo motor (11) and the guide rail unit (12); The linear guide rail driving mechanism (1) acts on the outer shaft (61), the stroke and running speed of the outer shaft (61) are set by the linear guide rail driving mechanism (1), and the servo motor (11) drives the guide rail unit (12); The linear guide rail driving mechanism (1) drives the outer shaft (61) to gradually move toward the inside of the smelting chamber through the drive of the servo motor (11), and the servo motor (11) moves along with the movement of the outer shaft (61).
7. The horizontal charging device for the precision casting furnace according to claim 1, It is characterized in that The central axis driving mechanism (3) comprises: a first cylinder (31), a central axis driving fixing frame (32), a central axis driving end connecting frame (33), a central axis driving end fixing block (34), a positioning block (35), a drag chain guide bracket (36), an engineering plastic drag chain (37), a drag chain moving end bracket (38), a drag chain fixed end bracket (39), and a pull wire displacement sensor (30); The first cylinder (31), the middle shaft drive fixing frame (32), the middle shaft drive end connecting frame (33), the middle shaft drive end fixing block (34), and the positioning block (35) constitute a driving unit of the middle shaft drive mechanism 3; and are connected and fixed to the end of the crucible support mechanism (2) below via the positioning block; The drag chain guide bracket (36), the engineering plastic drag chain (37), the drag chain moving end bracket (38), and the drag chain fixed end bracket (39) constitute a moving unit of the central axis driving mechanism 3; The middle shaft (62) is driven by the first cylinder (31) to move through a drag chain; The wire displacement sensor (30) is located near the center line of the central axis driving device (6) and is used to monitor the movement stroke of the central axis driving device (6); After the straight guide rail driving mechanism (1) runs to the limit position, the first cylinder (31) is started to push the raw material into the equipment to the inside of the crucible, and then returns. The return process is performed in sequence by the first cylinder (31) and the straight guide rail driving mechanism (1), which is the process of placing raw materials in the horizontal feeding device of the precision casting furnace.
8. The horizontal charging device for the precision casting furnace according to claim 1, It is characterized in that The crucible support mechanism (2) comprises an inner shaft (63), a second cylinder (21), and a cup-type lubricant (22); A second cylinder (21) is fixed on the inner shaft (63); and the cup-type lubricant (22) is fixed on the second cylinder (21).
9. The horizontal feeding mechanism of the precision casting furnace according to claim 1, It is characterized in that The horizontal feeding box (5) comprises: A feeding box cavity (51), a box door (52), a counterweight (53), a support seat (54), a support seat (55), a door handle (56), a box door mechanical lock (57), a pin shaft (58), and an inductive proximity switch (59); The horizontal charging box (5) is fixed on the horizontal charging box support frame (7) via a support seat (54) and a support seat (55); During the operation of the entire device, the raw materials and the crucible are first placed at the designated positions in the horizontal feeding box 5. After the placement is completed, the horizontal feeding box (5) is closed, and a door handle (56) is fixed on the horizontal feeding box (5), and the box door mechanical lock (57) is connected with the pin shaft, and the counterweight block (53) is arranged at the other end of the box door (52); The inductive proximity switch (59) is installed on the box door (52).
10. An application method of the horizontal feeding mechanism of the precision casting furnace according to any one of claims 1 to 9, It is characterized in that The following steps are involved: In the preparation work of adding materials and clamping the crucible, the box door of the horizontal feeding box (5) is manually opened, and the raw materials are placed in the specified position in the horizontal feeding box (5), which is directly opposite to and close to the top of the central axis. Then, the box door of the horizontal feeding box (5) is manually closed, and the horizontal feeding box (5) is started to be evacuated. Then, when the vacuum degree of the horizontal feeding box (5) and the smelting chamber is the same, the isolation valve plate (4) opens the sealing plate, and under the action of the straight guide rail driving mechanism (1), the outer axis first moves to a position close to the crucible, and then under the action of the central axis driving mechanism (3), the central axis pushes the raw materials into the crucible, and then the central axis driving mechanism (3) and the straight guide rail driving mechanism (1) successively return in a straight line. After the central axis driving device (6) completes the operation, the isolation valve plate (4) is reset, and the horizontal feeding box (5) and the smelting chamber are isolated again; When the crucible is transported, the horizontal crucible exchange mechanism assembly is pre-installed at the end of the central axis driving device (6) in the horizontal charging box (5), and then the crucible is placed on the outside of the mechanism assembly, and the crucible is fixed on the mechanism assembly by the action of the second cylinder (21) of the crucible support mechanism (2), and its position is directly opposite to and close to the top of the central axis, and then the crucible is transported to a preset position in the smelting chamber by the action of the straight guide rail drive mechanism (1) and the central axis drive mechanism (3), and then the fixation of the crucible is released by the action of the cylinder of the crucible support mechanism (2), and the horizontal crucible exchange mechanism assembly is transported to the initial position under the action of the straight guide rail drive mechanism (1) and the central axis drive mechanism (3), and then it can be removed; The crucible after smelting and pouring can also be taken out from the smelting cavity in the above-mentioned manner.
Citation Information
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