Full-automatic bearing vibration detection equipment and method
By designing fully automatic bearing vibration detection equipment, including automatic loading, clamping and unloading mechanisms, combined with hydraulic cylinders and flexible couplings, the problem of low efficiency of existing semi-automatic equipment is solved, efficient and large-scale inspection is achieved, and Improve detection accuracy.
Patent Information
- Application Number
- CN202411091096.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Most of the existing bearing vibration detection devices are semi-automatic equipment, which are inefficient and difficult to apply in large-scale inspection occasions.
A fully automatic bearing vibration detection equipment is designed, including automatic loading, clamping, detecting rotational drive and automatic discharge mechanism. The hydraulic cylinder is used to simulate a variety of load conditions and achieve accurate detection through flexible couplings.
It realizes fully automatic detection, improves work efficiency, is suitable for large-scale inspection, and simulates the real working conditions through hydraulic distributors, obtains more accurate test results.
Smart Images

Figure CN119104247A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a bearing detection device and method, and in particular to a full-automatic bearing vibration detection device and method. Background Art
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. They are widely used and very convenient to use. When they leave the factory, they are generally required to undergo vibration testing to meet different production accuracy requirements; for example, the invention patent with the authorization announcement number CN103439111B discloses a super-large bearing vibration noise quality testing machine.
[0003] The existing bearing vibration detection device has the following shortcomings:
[0004] Most of the existing bearing vibration detection machines are semi-automatic detection equipment, which require manual loading, clamping and unloading, which is time-consuming and labor-intensive, has low work efficiency, and is difficult to apply to large-scale detection occasions. Summary of the invention
[0005] The purpose of the present invention is to overcome the above-mentioned problems and provide a fully automatic bearing vibration detection device, which realizes fully automatic bearing detection, not only effectively improves work efficiency, but also can be applied to large-scale detection occasions.
[0006] Another object of the present invention is to provide a fully automatic bearing vibration detection method.
[0007] The purpose of the present invention is achieved through the following technical solutions:
[0008] A fully automatic bearing vibration detection device, comprising an automatic feeding mechanism, an automatic clamping mechanism, a detection rotation drive mechanism, a detection mechanism and an automatic unloading mechanism;
[0009] The automatic feeding mechanism comprises a feeding channel and a retractable limiting structure, wherein the feeding channel is arranged at an angle; the retractable limiting structure is arranged at the bottom of the feeding channel;
[0010] The automatic clamping mechanism comprises an outer ring fixing mechanism and an inner ring fixing mechanism; the outer ring fixing mechanism comprises an upper limit mechanism and a lower limit mechanism; the upper limit mechanism comprises an upper limit clamping seat and an upper limit driving mechanism for driving the upper limit clamping seat to move up and down; the upper limit clamping seat is provided with an arc-shaped pressing groove with an opening facing downward; the lower limit mechanism comprises a lower limit clamping seat, and the lower limit clamping seat is provided with an arc-shaped groove for placing the bearing;
[0011] The inner ring fixing mechanism comprises a first side clamping mechanism for clamping on one side of the inner ring of the bearing and a second side clamping mechanism for clamping on the other side of the inner ring of the bearing;
[0012] The detection mechanism includes a vibration sensor, which is arranged on the upper limit card holder and detects downward;
[0013] The automatic unloading mechanism comprises an unloading channel arranged obliquely and an unloading driving mechanism for driving the bearing to transfer from the arc-shaped groove of the lower limit clamping seat to the unloading channel.
[0014] A preferred embodiment of the present invention, wherein the inner ring fixing mechanism includes a first side clamping mechanism and a second side clamping mechanism; the first side clamping mechanism includes a first side top column and a clamping rotation driving mechanism for driving the first side top column to rotate; the axis of the first side top column coincides with the center of the arc-shaped groove of the lower limit clamping seat; the side of the first side top column close to the arc-shaped groove is used to press against one of the side surfaces of the inner ring of the bearing to be detected, and a threaded hole is provided on the side of the first side top column close to the arc-shaped groove; the clamping rotation driving mechanism is composed of the detection rotation driving mechanism; the second side clamping mechanism includes a second side top column, a locking structure for locking the second side top column and a lateral driving mechanism for driving the second side top column to move lateraly; one end of the second side top column is provided with An external thread structure that cooperates with the threaded hole, and the other end of the second side top column is connected to the locking structure; a clamping structure is also provided on the second side top column, and the clamping structure is located between the external thread structure and the locking structure, and the clamping structure includes a through-hole that passes through the inner hole of the bearing to be tested and a clamping part for supporting the other side of the inner ring of the bearing to be tested; the locking structure includes an intermediate connecting seat and a locking cylinder, one end of the intermediate connecting seat is rotatably connected to the other end of the second side top column, and the other end of the intermediate connecting seat is fixedly connected to the driving end of the transverse driving mechanism; the intermediate connecting seat is connected to the frame through a transverse guide structure; a locking mounting hole is provided on the intermediate connecting seat; the locking cylinder is arranged in the locking mounting hole, and the telescopic rod of the locking cylinder is facing the side of the other end of the second side top column.
[0015] In a preferred embodiment of the present invention, the upper limit driving mechanism comprises an upper limit driving cylinder, a shell of which is fixed on a frame, and a telescopic rod of which is connected to the upper limit clamping seat.
[0016] A preferred embodiment of the present invention further comprises a load applying mechanism, wherein the load applying mechanism comprises an axial load applying mechanism and a radial load applying mechanism.
[0017] Furthermore, the axial load applying mechanism is composed of a lateral driving mechanism.
[0018] Furthermore, the axial load applying mechanism comprises an axial hydraulic cylinder, a telescopic rod of which is connected to the intermediate connecting seat.
[0019] Furthermore, the radial load applying mechanism comprises a radial hydraulic cylinder and a radial load top seat, the telescopic rod of the radial hydraulic cylinder is connected to the radial load top seat; and the intermediate connecting seat is provided with a force-bearing portion cooperating with the radial load top seat.
[0020] Through the above structure, various axial load and radial load conditions can be simulated to detect the bearings respectively. The function is very powerful and the versatility is good.
[0021] Furthermore, the axial load applying mechanism and the radial load applying mechanism both use hydraulic cylinders, and the two hydraulic cylinders are connected to the same hydraulic distributor. In this way, the oil pressure of the hydraulic cylinder can be adjusted as needed to obtain axial loads and radial loads of different sizes, thereby completing the test work under different working conditions. Furthermore, since the working conditions of the bearings are very complex, in order to simulate the working conditions of the bearings as close to reality as possible, this solution controls the oil of the two hydraulic cylinders through a hydraulic distributor (such as a proportional valve). Compared with the independent control mode, the advantage of this solution is that a hydraulic distributor is used, and the total pressure remains unchanged, which is equivalent to the total load of the bearing in actual operation remaining unchanged. During operation, the radial load and the axial load may change at the same time. At this time, it only needs to be controlled and adjusted through the hydraulic distributor to simulate the different states of axial force and radial force, so that the simulated working conditions are more realistic, which is conducive to obtaining more accurate test results.
[0022] In a preferred embodiment of the present invention, the detection rotation drive mechanism includes a detection rotation drive motor, which is connected to the first side top column via a flexible coupling. Through the above structure, the flexible coupling is connected to the bearing via the first side top column. During the test, the flexible coupling can transmit power and achieve a slight flexible misalignment, which is equivalent to a one-way connection with the bearing, so as not to offset the applied load force, making the test result more accurate.
[0023] In a preferred embodiment of the present invention, the material unloading driving mechanism comprises a material unloading push block and a material unloading driving cylinder, wherein the material unloading push block is arranged below the lower limit clamping seat, and an inclined surface is arranged on the top of the material unloading push block; the lower limit clamping seat is provided with a material unloading avoidance hole; the telescopic rod of the material unloading driving cylinder is fixedly connected to the material unloading push block. Through the above structure, under the drive of the material unloading driving cylinder, the material unloading push block lifts the bearing and pushes it into the material unloading channel.
[0024] A fully automatic bearing vibration detection method comprises the following steps:
[0025] The bearing to be tested is placed vertically into the feeding channel, and the bearing to be tested automatically moves downward along the feeding channel; the bearing at the front enters the arc groove of the lower limit seat, and the second adjacent bearing is blocked by the retractable limit structure, waiting for the next round of testing;
[0026] The upper limit clamping seat is driven downward to approach the bearing to be tested below by the upper limit driving mechanism until the arc-shaped pressing groove of the upper limit clamping seat is pressed on the upper half of the bearing to be tested, thereby completing the clamping of the outer ring of the bearing; at this time, the bearing to be tested stands upright in front of the top column of the first side surface;
[0027] The second side top column is driven to move laterally close to the bearing to be tested by the lateral driving mechanism, and the external thread structure of the second side top column enters the inner hole of the bearing to be tested, and continues to move until the external thread structure of the second side top column contacts the threaded hole of the first side top column;
[0028] The locking cylinder drives the telescopic rod to press against the side surface of the other end of the second side top column, temporarily locking the second side top column, at which time the second side top column and the middle connecting seat are in a relatively static state;
[0029] The first side top column is driven to rotate in the corresponding direction by the clamping rotation driving mechanism, and the second side top column continues to move laterally until the clamping portion of the second side top column is pressed on the other side of the inner ring of the bearing to be tested, thereby clamping the inner ring of the bearing to be tested;
[0030] The detection operation is performed, the locking cylinder releases the lock on the second side top column, and the first side top column is driven to rotate by the detection rotation drive mechanism, and the first side top column drives the second side top column to rotate relative to the middle connecting seat, driving the bearing to be detected to rotate;
[0031] Collect bearing vibration data in real time through vibration sensors;
[0032] After the detection is completed, the locking cylinder locks the second side top column; the clamping rotation drive mechanism drives the first side top column to rotate in the opposite direction, so that the second side top column is automatically separated from the first side top column, and then the second side top column is driven to reset through the lateral drive mechanism; the upper limit clamping seat is driven to reset upwards through the upper limit drive mechanism, so that the bearing is exposed;
[0033] The bearing is driven by the unloading driving mechanism to transfer from the arc groove of the lower limit clamping seat to the unloading channel, so as to realize automatic unloading.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. The fully automatic bearing vibration detection equipment of the present invention realizes fully automatic bearing detection, which not only effectively improves work efficiency, but also can be applied to large-scale detection occasions.
[0036] 2. The present invention achieves clamping and fixing of the bearing to be tested by locking the second side surface onto the top column of the first side surface, without relying on driving force to continuously maintain the fixing of the bearing, which is beneficial to improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the three-dimensional structure of the fully automatic bearing vibration detection equipment of the present invention.
[0038] Figure 2-3 It is a front view of the automatic clamping mechanism, the load applying mechanism and the detection rotation driving mechanism of the present invention in two different states.
[0039] Figure 4 It is a cross-sectional view of the automatic clamping mechanism of the present invention.
[0040] Figure 5 It is a three-dimensional structural schematic diagram of the lower limit clamping seat and the material discharge driving mechanism of the present invention. DETAILED DESCRIPTION
[0041] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
[0042] See also Figure 1 The fully automatic bearing vibration detection equipment of this embodiment includes an automatic feeding mechanism, an automatic clamping mechanism, a load applying mechanism, a detection rotation driving mechanism, a detection mechanism and an automatic unloading mechanism; the automatic feeding mechanism includes a feeding channel 1 and a retractable limiting structure, and the feeding channel 1 is tilted; the retractable limiting structure is arranged at the bottom of the feeding channel 1.
[0043] See also Figure 1-3 The automatic clamping mechanism includes an outer ring fixing mechanism and an inner ring fixing mechanism; the outer ring fixing mechanism includes an upper limit mechanism and a lower limit mechanism; the upper limit mechanism includes an upper limit clamping seat 2 and an upper limit driving mechanism for driving the upper limit clamping seat 2 to move up and down; the upper limit clamping seat 2 is provided with an arc-shaped pressing groove with an opening facing downward; the lower limit mechanism includes a lower limit clamping seat 3, and the lower limit clamping seat 3 is provided with an arc-shaped groove for placing the bearing; specifically, the retractable limiting structure is composed of the upper limit mechanism, and the upper limit clamping seat 2 is provided with an extended baffle.
[0044] See also Figure 2-4, the inner ring fixing mechanism includes a first side clamping mechanism and a second side clamping mechanism; the first side clamping mechanism includes a first side top column 4 and a clamping rotation driving mechanism for driving the first side top column 4 to rotate; the axis of the first side top column 4 coincides with the center of the arc-shaped groove of the lower limit clamp 3; the side of the first side top column 4 close to the arc-shaped groove is used to press against one of the side surfaces of the inner ring of the bearing to be detected, and the side of the first side top column 4 close to the arc-shaped groove is provided with a threaded hole; the clamping rotation driving mechanism is composed of the detection rotation driving mechanism; the second side clamping mechanism includes a second side top column 5, a locking structure for locking the second side top column 5 and a lateral driving mechanism for driving the second side top column 5 to move lateraly; one end of the second side top column 5 is provided with an external thread structure matching the threaded hole 5-1, the other end of the second side top column 5 is connected to the locking structure; a clamping structure is also provided on the second side top column 5, and the clamping structure is located between the external thread structure 5-1 and the locking structure, and the clamping structure includes a through portion 5-2 that passes through the inner hole of the bearing to be tested and a clamping portion 5-3 used to press on the other side of the inner ring of the bearing to be tested; the locking structure includes an intermediate connecting seat 6 and a locking cylinder 7, one end of the intermediate connecting seat 6 is rotatably connected to the other end of the second side top column 5, and the other end of the intermediate connecting seat 6 is fixedly connected to the driving end of the transverse driving mechanism; the intermediate connecting seat 6 is connected to the frame through a transverse guide structure; a locking mounting hole is provided on the intermediate connecting seat 6; the locking cylinder 7 is arranged in the locking mounting hole, and the telescopic rod of the locking cylinder 7 is facing the side of the other end of the second side top column 5;
[0045] See also Figure 1 The upper limit driving mechanism includes an upper limit driving cylinder 8, a shell of the upper limit driving cylinder 8 is fixed on the frame, and a telescopic rod of the upper limit driving cylinder 8 is connected to the upper limit clamping seat 2.
[0046] See also Figure 1-3 The load applying mechanism includes an axial load applying mechanism and a radial load applying mechanism; the axial load applying mechanism is composed of a lateral driving mechanism; the axial load applying mechanism includes an axial hydraulic cylinder 9, the telescopic rod of which is connected to the intermediate connecting seat 6; the radial load applying mechanism includes a radial hydraulic cylinder 10 and a radial load top seat 11, the telescopic rod of which is connected to the radial load top seat 11; the intermediate connecting seat 6 is provided with a force-bearing part that cooperates with the radial load top seat 11.
[0047] Through the above structure, various axial load and radial load conditions can be simulated to detect the bearings respectively. The function is very powerful and the versatility is good.
[0048] Furthermore, the axial hydraulic cylinder 9 and the radial hydraulic cylinder 10 are connected to the same hydraulic distributor 12. In this way, the oil pressure of the hydraulic cylinder can be adjusted as needed to obtain axial loads and radial loads of different sizes, thereby completing the test work under different working conditions. Furthermore, since the working condition of the bearing is very complicated, in order to simulate the working condition of the bearing as close to reality as possible, this solution controls the oil of the two hydraulic cylinders through a hydraulic distributor (such as a proportional valve). Compared with the independent control mode, the advantage of this solution is that a hydraulic distributor is used, and the total pressure remains unchanged, which is equivalent to the total load of the bearing in actual operation remaining unchanged. During operation, the radial load and the axial load may change at the same time. At this time, it only needs to be controlled and adjusted through the hydraulic distributor to simulate the different states of axial force and radial force, so that the simulated working condition is more realistic, which is conducive to obtaining more accurate test results.
[0049] See also Figure 1-3 The detection rotation drive mechanism includes a detection rotation drive motor 14, which is connected to the first side top column 4 through a flexible coupling 15. Through the above structure, since the flexible coupling 15 is connected to the bearing through the first side top column 4, during the test, the flexible coupling 15 can both transmit power and achieve slight axial misalignment, which is equivalent to achieving a one-way disconnection with the bearing, so as not to offset the applied load force, making the test result more accurate.
[0050] See also Figure 1 The detection mechanism includes a vibration sensor 16, which is arranged on the upper limit card holder 2 and detects downward.
[0051] See also Figure 1 and Figure 5 The automatic unloading mechanism includes an inclined unloading channel 17 and an unloading driving mechanism for driving the bearing to transfer from the arc-shaped groove of the lower limit card seat 3 to the unloading channel 17. The unloading driving mechanism includes an unloading push block 18 and an unloading driving cylinder 19. The unloading push block 18 is arranged below the lower limit card seat 3, and an inclined surface is arranged on the top of the unloading push block 18; the lower limit card seat 3 is provided with an unloading avoidance hole; the telescopic rod of the unloading driving cylinder 19 is fixedly connected to the unloading push block 18. Through the above structure, under the drive of the unloading driving cylinder 19, the unloading push block 18 lifts the bearing and pushes it into the unloading channel 17.
[0052] See also Figure 1-5 The fully automatic bearing vibration detection method of this embodiment comprises the following steps:
[0053] During operation, the bearing to be tested is placed upright into the feeding channel 1, and the bearing to be tested automatically moves downward along the feeding channel 1; the bearing at the front enters the arc-shaped groove of the lower limit seat 3, and the adjacent second bearing is blocked by the retractable limit structure, waiting for the next round of testing.
[0054] The upper limit seat 2 is driven downward by the upper limit driving mechanism to approach the bearing to be tested below until the arc-shaped pressure groove of the upper limit seat 2 is pressed on the upper half of the bearing to be tested, thus completing the clamping work of the bearing outer ring; at this time, the bearing to be tested stands upright in front of the first side top column 4.
[0055] The second side top column 5 is driven by the lateral driving mechanism to move laterally close to the bearing to be tested, and the external thread structure 5-1 of the second side top column 5 enters the inner hole of the bearing to be tested, and continues to move until the external thread structure 5-1 of the second side top column 5 contacts the threaded hole of the first side top column 4.
[0056] The locking cylinder 7 drives the telescopic rod to press against the side surface of the other end of the second side top column 5, thereby temporarily locking the second side top column 5. At this time, the second side top column 5 and the middle connecting seat 6 are in a relatively static state.
[0057] The first side top column 4 is driven to rotate in the corresponding direction through the clamping rotation drive mechanism. Under the action of the threaded structure and the lateral guide structure, the second side top column 5 continues to move laterally until the clamping portion 5-3 of the second side top column 5 is pressed on the other side of the inner ring of the bearing to be tested, thereby clamping the inner ring of the bearing to be tested.
[0058] Next, the detection operation begins. The locking cylinder 7 releases the lock on the second side top column 5, and drives the first side top column 4 to rotate through the clamping rotation drive mechanism. The first side top column 4 drives the second side top column 5 to rotate relative to the middle connecting seat 6, thereby driving the bearing to be detected to rotate.
[0059] The vibration data of the bearing is collected in real time by the vibration sensor 16 arranged on the upper limit holder 2 .
[0060] After the detection is completed, the locking cylinder 7 locks the second side top column 5 again, and drives the first side top column 4 to rotate in the opposite direction through the clamping rotation drive mechanism, so that the second side top column 5 is automatically separated from the first side top column 4, and then the second side top column 5 is driven to reset through the lateral drive mechanism; the upper limit drive mechanism drives the upper limit seat 2 to reset upwards, so that the bearing is exposed.
[0061] The bearing is driven by the unloading driving mechanism to transfer from the arc groove of the lower limit clamping seat 3 to the unloading channel 17, so as to realize automatic unloading.
[0062] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A fully automatic bearing vibration detection device, characterized in that: It includes automatic feeding mechanism, automatic clamping mechanism, detection rotation driving mechanism, detection mechanism and automatic unloading mechanism; The automatic feeding mechanism comprises a feeding channel and a retractable limiting structure, wherein the feeding channel is arranged at an angle; the retractable limiting structure is arranged at the bottom of the feeding channel; The automatic clamping mechanism comprises an outer ring fixing mechanism and an inner ring fixing mechanism; the outer ring fixing mechanism comprises an upper limit mechanism and a lower limit mechanism; the upper limit mechanism comprises an upper limit clamping seat and an upper limit driving mechanism for driving the upper limit clamping seat to move up and down; the upper limit clamping seat is provided with an arc-shaped pressing groove with an opening facing downward; the lower limit mechanism comprises a lower limit clamping seat, and the lower limit clamping seat is provided with an arc-shaped groove for placing the bearing; The inner ring fixing mechanism comprises a first side clamping mechanism for clamping on one side of the inner ring of the bearing and a second side clamping mechanism for clamping on the other side of the inner ring of the bearing; The detection mechanism includes a vibration sensor, which is arranged on the upper limit card holder and detects downward; The automatic unloading mechanism comprises an unloading channel arranged obliquely and an unloading driving mechanism for driving the bearing to transfer from the arc-shaped groove of the lower limit clamping seat to the unloading channel.
2. The fully automatic bearing vibration detection equipment according to claim 1 is characterized in that: The first side clamping mechanism comprises a first side push column and a clamping rotation driving mechanism for driving the first side push column to rotate; the axis of the first side push column coincides with the center of the arc-shaped groove of the lower limit clamping seat; the side of the first side push column close to the arc-shaped groove is used to push against one of the side surfaces of the inner ring of the bearing to be detected, and the side of the first side push column close to the arc-shaped groove is provided with a threaded hole; the clamping rotation driving mechanism is composed of the detection rotation driving mechanism; the second side clamping mechanism comprises a second side push column, a locking structure for locking the second side push column and a lateral driving mechanism for driving the second side push column to move lateraly; one end of the second side push column is provided with an external thread structure cooperating with the threaded hole, and the second side push column The other end of the column is connected to the locking structure; a clamping structure is also provided on the second side top column, which is located between the external thread structure and the locking structure, and the clamping structure includes a through-hole passing through the inner hole of the bearing to be tested and a clamping part for supporting the other side of the inner ring of the bearing to be tested; the locking structure includes an intermediate connecting seat and a locking cylinder, one end of the intermediate connecting seat is rotatably connected to the other end of the second side top column, and the other end of the intermediate connecting seat is fixedly connected to the driving end of the transverse driving mechanism; the intermediate connecting seat is connected to the frame through a transverse guide structure; a locking mounting hole is provided on the intermediate connecting seat; the locking cylinder is arranged in the locking mounting hole, and the telescopic rod of the locking cylinder is facing the side of the other end of the second side top column.
3. The fully automatic bearing vibration detection equipment according to claim 2 is characterized in that: The upper limit driving mechanism comprises an upper limit driving cylinder, a shell of which is fixed on the frame, and a telescopic rod of which is connected to the upper limit clamping seat.
4. The fully automatic bearing vibration detection equipment according to claim 2 is characterized in that: Also included is a load applying mechanism, which includes an axial load applying mechanism and a radial load applying mechanism.
5. The fully automatic bearing vibration detection equipment according to claim 4 is characterized in that: The axial load application mechanism is composed of a lateral drive mechanism; The axial load applying mechanism comprises an axial hydraulic cylinder, a telescopic rod of which is connected to the intermediate connecting seat.
6. The fully automatic bearing vibration detection equipment according to claim 4, characterized in that: The radial load applying mechanism comprises a radial hydraulic cylinder and a radial load top seat, the telescopic rod of the radial hydraulic cylinder is connected to the radial load top seat; the intermediate connecting seat is provided with a force-bearing part matched with the radial load top seat.
7. The fully automatic bearing vibration detection equipment according to claim 4 is characterized in that: The axial load applying mechanism and the radial load applying mechanism both use hydraulic cylinders, and the two hydraulic cylinders are connected to the same hydraulic distributor.
8. The fully automatic bearing vibration detection equipment according to claim 4, characterized in that: The detection rotation drive mechanism comprises a detection rotation drive motor, and the detection rotation drive motor is connected to the first side top column through a flexible coupling.
9. The fully automatic bearing vibration detection equipment according to claim 2, characterized in that: The material unloading driving mechanism includes a material unloading pushing block and a material unloading driving cylinder. The material unloading pushing block is arranged below the lower limit clamping seat, and an inclined surface is arranged on the top of the material unloading pushing block; a material unloading avoidance hole is arranged on the lower limit clamping seat; the telescopic rod of the material unloading driving cylinder is fixedly connected to the material unloading pushing block.
10. A fully automatic bearing vibration detection method applied to the fully automatic bearing vibration detection device according to any one of claims 2 to 9, characterized in that: The following steps are involved: The bearing to be tested is placed vertically into the feeding channel, and the bearing to be tested automatically moves downward along the feeding channel; the bearing at the front enters the arc groove of the lower limit seat, and the second adjacent bearing is blocked by the retractable limit structure, waiting for the next round of testing; The upper limit clamping seat is driven downward to approach the bearing to be tested below by the upper limit driving mechanism until the arc-shaped pressing groove of the upper limit clamping seat is pressed on the upper half of the bearing to be tested, thereby completing the clamping of the outer ring of the bearing; at this time, the bearing to be tested stands upright in front of the top column of the first side surface; The second side top column is driven to move laterally close to the bearing to be tested by the lateral driving mechanism, and the external thread structure of the second side top column enters the inner hole of the bearing to be tested, and continues to move until the external thread structure of the second side top column contacts the threaded hole of the first side top column; The locking cylinder drives the telescopic rod to press against the side surface of the other end of the second side top column, temporarily locking the second side top column, at which time the second side top column and the middle connecting seat are in a relatively static state; The first side top column is driven to rotate in the corresponding direction by the clamping rotation driving mechanism, and the second side top column continues to move laterally until the clamping portion of the second side top column is pressed on the other side of the inner ring of the bearing to be tested, thereby clamping the inner ring of the bearing to be tested; The detection operation is performed, the locking cylinder releases the lock on the second side top column, and the first side top column is driven to rotate by the detection rotation drive mechanism, and the first side top column drives the second side top column to rotate relative to the middle connecting seat, driving the bearing to be detected to rotate; Collect bearing vibration data in real time through vibration sensors; After the detection is completed, the locking cylinder locks the second side top column; the clamping rotation drive mechanism drives the first side top column to rotate in the opposite direction, so that the second side top column is automatically separated from the first side top column, and then the second side top column is driven to reset through the lateral drive mechanism; the upper limit clamping seat is driven to reset upwards through the upper limit drive mechanism, so that the bearing is exposed; The bearing is driven by the unloading driving mechanism to transfer from the arc groove of the lower limit clamping seat to the unloading channel, so as to realize automatic unloading.
Citation Information
Patent Citations
Ultra-large bearing vibration and noise quality testing machine
CN103439111B
