Electromagnet attraction detection device for electromagnet production and detection method thereof
By designing an electromagnet suction detection device including bottom plate, testing mechanism, support mechanism and adjustment mechanism, the problem of traditional low detection efficiency is solved, rapid replacement and efficient detection are achieved, and the suction is directly judged through mechanical means, which improves the overall detection efficiency .
Patent Information
- Application Number
- CN202411210844.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional electromagnet suction detection devices are inefficient during large batch inspections, and cannot quickly replace the electromagnet to be detected, and they need to read data through sensors for display, which affects the detection efficiency.
An electromagnetic suction detection device including a base plate, a testing mechanism, a support mechanism and an adjustment mechanism is designed to directly display the suction qualified state through mechanical means, and to use an electric sliding table and gear system to achieve rapid clamping and loosening, simplifying operation. , improve material exchange efficiency.
It realizes efficient electromagnet suction detection, can quickly replace the electromagnet, and directly judges the suction through mechanical means, improving the detection efficiency and material replacement efficiency.
Smart Images

Figure CN119104960A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnet processing, and in particular to an electromagnet suction force detection device and a detection method thereof for electromagnet production. Background Art
[0002] An electromagnet is a device that generates electromagnetism when electricity is supplied. A conductive winding matching its power is wound around the outside of the iron core. This coil with current flowing through it has magnetism like a magnet. It is also called an electromagnet. During the reprocessing of the electromagnet, a detection device is required to test whether the suction force of the electromagnet is qualified.
[0003] When testing, the electromagnet suction detection device used in traditional electromagnet production needs to fix the electromagnet to be tested under the armature, and then energize the electromagnet for testing. Therefore, when faced with a large number of electromagnets to be tested, it is impossible to fix and install another electromagnet in advance while one electromagnet is being tested, which greatly reduces the detection efficiency of the electromagnet.
[0004] In view of the above technical problems, a device for detecting the suction force of an electromagnet used in electromagnet production, as disclosed in announcement number CN115754852A, cooperates with a pedal mechanism and a rotating mechanism, so that when facing a large number of electromagnets to be detected, one electromagnet can be fixed and installed in advance while another electromagnet is being detected, thereby greatly improving the detection efficiency of the electromagnets, and the setting of a locking part can effectively limit the rotating mechanism during the detection process, thereby being more reliable;
[0005] The above patent also has the following shortcomings: during the suction detection process of the electromagnet, it is necessary to read the data through various sensors and then convert the data for display for the operator to judge, which takes a long time and affects the detection efficiency. It is impossible to directly display whether it is qualified through mechanical means. When converting the electromagnet, it is not conducive to quickly replacing the electromagnet that has been completed and the electromagnet to be detected, resulting in low replacement efficiency and reducing the overall detection efficiency. Summary of the invention
[0006] The purpose of the present invention is to provide an electromagnet suction detection device and a detection method for electromagnet production, which have the advantage of high detection efficiency. Not only can it use a mechanical method to directly show whether the suction of the electromagnet being detected is qualified to reach a preset state, but also different electromagnets can be quickly replaced. The operation is simple and convenient, and the required material replacement efficiency is improved to solve the problems raised in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: an electromagnet suction force detection device for electromagnet production, comprising a bottom plate:
[0008] A test mechanism for magnetic force detection is provided at one end of the top of the bottom plate, a support mechanism for rotation test is provided at the other end of the top of the bottom plate, a mounting mechanism for clamping and fixing the electromagnet is provided at one side of the support mechanism, and an adjustment mechanism for adjusting the clamping distance is also provided at the other end of the top of the bottom plate;
[0009] The bracket in the testing mechanism is fixedly mounted on one end of the top of the bottom plate, a connecting rod is fixedly mounted on the inner side of the bracket, a first connecting plate is slidably connected to the outer side of the connecting rod, and a baffle is fixedly mounted on the top of the first connecting plate;
[0010] A cross bar is fixedly installed on one side of the baffle, an iron plate is fixedly installed on one end of the cross bar, a second connecting plate and a sleeve plate are slidably connected to the outer side of the cross bar, a first spring is welded to the inner side of the second connecting plate and the sleeve plate, and the first spring is located on the outer side of the cross bar;
[0011] A scale is fixedly installed at one end of the sleeve plate, and support plates are fixedly installed at both ends of the bottom of the sleeve plate. The bottom end of the support plate is fixed to the top of the bottom plate, and the bottom of the second connecting plate is fixed to the top of the bracket on one side.
[0012] Exemplarily, the support mechanism includes a support assembly and a power assembly. The support assembly is arranged at the other end of the top of the base plate, and the power assembly is arranged on one side of the support assembly.
[0013] Exemplarily, the first support plate in the support assembly is fixedly mounted on the other end of the top of the base plate, the inner side wall of the first support plate is rotatably connected to a connecting column, a circular plate is fixedly mounted on one end of the connecting column, and a first gear is fixedly mounted on the other end of the connecting column.
[0014] Exemplarily, the second support plate in the power assembly is fixedly mounted on the other end of the top of the base plate, a first motor is fixedly mounted on one side of the first support plate, an output shaft of the first motor is keyed to a rotating shaft, a second gear is fixedly mounted on one end of the rotating shaft, and the rotating shaft is rotatably connected to the inner side wall of the second support plate.
[0015] Exemplarily, the mounting mechanism includes an elastic component, a clamping component and a rotating component, wherein the elastic component is arranged on the surface of the circular plate, the clamping component is arranged on the inner side of the elastic component, and the rotating component is arranged on the back side of the circular plate.
[0016] Exemplarily, the side plate in the elastic component is fixedly mounted on the surface of the circular plate, a second spring is welded to the inner side of the side plate, a sliding rod is slidably connected through the middle of the side plate, and the second spring is located on the outer side of the sliding rod.
[0017] Exemplarily, the clamping plate in the clamping assembly is fixedly mounted on the inner ends of the second spring and the slide rod, an adaption groove is provided on the inner side of the clamping plate, and the clamping plate clamps the ferromagnet body through the adaption groove.
[0018] Exemplarily, the rotating rod in the rotating assembly is rotatably connected to the surface of the circular plate, one end of the rotating rod is fixedly mounted with the rotating plate, and the other end of the rotating rod is fixedly mounted with the third gear.
[0019] Exemplarily, the adjustment mechanism includes an electric slide, which is fixedly mounted on both sides of the top of the bottom plate, a mounting frame is fixedly mounted on the top of the moving end of the electric slide, and a support rod is fixedly mounted on the top of the inner side of the mounting frame;
[0020] The outer side of the support rod is slidably connected with a sliding plate, and both ends of the top of the sliding plate are fixedly installed with tooth plates, and the tooth plates are meshed with the rotating rod;
[0021] An electric push rod is fixedly mounted on the inner side wall of the mounting frame, a connecting block is fixedly mounted on the output end of the electric push rod, and the top of the connecting block is fixed to the top of the sliding plate.
[0022] A method for detecting the suction force of an electromagnet comprises the following steps:
[0023] Step 1: Pick up and place the electromagnet. First, the adjustment mechanism is used to control the release of the clamping state of the electromagnet by the installation mechanism. Since the installation mechanism is provided with several groups, the two groups on the side are respectively the material taking and placing stations, one side is for material taking operation, and the other side is for material placing. Then, the movement control of the adjustment mechanism completes the clamping and fixing of the electromagnet by the installation mechanism, realizes the loosening and clamping state, ensures that there is no obstruction in the process of picking and placing, and realizes the continuous and repeated loosening operation according to the above repetition;
[0024] Step 2: Rotation adjustment: During the pick-and-place operation, the position of the electromagnet required for rotation adjustment needs to be further realized. The first motor is used as the power output source through the support mechanism, and the rotation is completed by the meshing transmission between the first gear and the second gear, so that the electromagnet completes the position change;
[0025] Step three, suction detection, the iron magnet body will generate suction on the iron plate in the test mechanism when power is turned on, and the suction test is completed according to the horizontal sliding distance and position of the iron plate. To further detect the suction, the baffle will contact the sleeve plate and squeeze the first spring during the sliding process of the iron plate and the cross bar. The suction can be accurately known based on the preset scale and position of the ruler driven by the sleeve plate.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. The present invention can directly use a mechanical manifestation method to reflect whether the electromagnet being tested is qualified and whether the suction force reaches the required preset value through the setting of the testing mechanism. The operation is simple and convenient, which reduces the efficiency of detection. The baffle, the cross bar and the iron plate are moved horizontally in the adsorbed state to know that the electromagnet has suction force, and then the baffle is used to contact the sleeve plate while completing the squeezing of the first spring. In addition, the sleeve plate will also drive the scale to move synchronously during the movement process, that is, the elastic value of the compressed first spring and the corresponding scale display during the movement of the scale are used to know whether it is qualified. The detection process is simple and convenient, which improves work efficiency.
[0028] 2. The present invention realizes the advantages of fast clamping and fixing of the electromagnet and releasing the fixed state through the coordinated arrangement of the installation mechanism and the adjustment mechanism, thereby improving the efficiency of fast material taking and releasing. The electric slide in the adjustment mechanism is used to adjust the front and rear positions, and the electric push rod is used to push the tooth plate and the third gear to complete the rotation, thereby opening the clamping state to complete the material taking operation. When clamping the material, operate in the above direction, and complete the fixing work through the elastic push of the second spring and the adaptation of the clamping plate.
[0029] 3. The present invention has the advantage of being easy to adjust the position of the required detection electromagnet through the setting of the supporting mechanism, and adopts a rotating method to replace the position of the electromagnet to be detected and the electromagnet that has been detected, thereby achieving the advantage of continuously detecting the suction of the electromagnet, so as to improve the speed and efficiency of the detection process.
[0030] Other features and advantages of the present invention will be described in the following description, and partly become obvious from the description, or be understood by implementing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of the present invention;
[0032] Figure 2 It is a schematic diagram of the iron plate structure of the present invention;
[0033] Figure 3 This is a schematic diagram of the connecting column structure of the present invention;
[0034] Figure 4 is a schematic diagram of the second spring structure of the present invention;
[0035] Figure 5 This is a schematic diagram of the structure of the adapter slot of the present invention;
[0036] Figure 6 It is a schematic diagram of the circular plate structure of the present invention;
[0037] Figure 7 This is a schematic diagram of the bottom plate structure of the present invention;
[0038] Figure 8 This is a schematic diagram of the structure of the first motor of the present invention;
[0039] Fig. 9 It is a schematic diagram of the tooth plate structure of the present invention;
[0040] Fig.10 It is a schematic diagram of the connecting block structure of the present invention.
[0041] In the figure: 1. bottom plate; 2. test mechanism; 21. bracket; 22. connecting rod; 23. first connecting plate; 24. baffle; 25. cross bar; 26. iron plate; 27. second connecting plate; 28. first spring; 29. sleeve plate; 210. scale; 211. support plate; 3. support mechanism; 31. first support plate; 32. second support plate; 33. connecting column; 34. first gear; 35. round plate; 36. first motor; 37. second gear; 4. mounting mechanism; 41. side plate; 42. second spring; 43. clamping plate; 44. adapter groove; 45. slide rod; 46. ferromagnet body; 47. rotating plate; 48. rotating rod; 49. third gear; 5. adjustment mechanism; 51. electric slide; 52. mounting frame; 53. support rod; 54. sliding plate; 55. tooth plate; 56. electric push rod; 57. connecting block. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] The present invention provides an electromagnet suction force detection device for electromagnet production, comprising a bottom plate 1:
[0044] A test mechanism 2 for magnetic force detection is disposed at one end of the top of the bottom plate 1, a support mechanism 3 for rotation test is disposed at the other end of the top of the bottom plate 1, a mounting mechanism 4 for clamping and fixing the electromagnet is disposed at one side of the support mechanism 3, and an adjustment mechanism 5 for adjusting the clamping distance is also disposed at the other end of the top of the bottom plate 1;
[0045] The bracket 21 in the test mechanism 2 is fixedly mounted on one end of the top of the bottom plate 1, a connecting rod 22 is fixedly mounted on the inner side of the bracket 21, a first connecting plate 23 is slidably connected to the outer side of the connecting rod 22, and a baffle 24 is fixedly mounted on the top of the first connecting plate 23;
[0046] Used to achieve auxiliary support operations to ensure stable horizontal sliding;
[0047] A cross bar 25 is fixedly installed on one side of the baffle 24, an iron plate 26 is fixedly installed on one end of the cross bar 25, a second connecting plate 27 and a sleeve plate 29 are slidably connected to the outer side of the cross bar 25, and a first spring 28 is welded to the inner side of the second connecting plate 27 and the sleeve plate 29, and the first spring 28 is located on the outer side of the cross bar 25;
[0048] The resistance is increased by providing the first spring 28, thereby further increasing the suction effect.
[0049] A scale 210 is fixedly installed at one end of the sleeve plate 29, and support plates 211 are fixedly installed at both ends of the bottom of the sleeve plate 29. The bottom end of the support plate 211 is fixed to the top of the bottom plate 1, and the bottom of the second connecting plate 27 is fixed to the top of the side bracket 21.
[0050] The scale can be directly displayed during the movement, so that you can know whether the suction force is qualified.
[0051] When testing suction power:
[0052] The ferromagnetic body 46 below is energized and generates suction. At this time, since there is an iron plate 26 opposite to it, it will directly adsorb the iron plate 26. At this time, the iron plate 26 will drive the baffle 24 to move through the cross bar 25 until the baffle 24 contacts the sleeve plate 29 and generates an extrusion force on the first spring 28 through the sleeve plate 29. Then the sleeve plate 29 will compress the first spring 28 and drive the scale 210 to move together until the iron plate 26 can be magnetically adsorbed on its surface by the ferromagnetic body 46, and the corners of the end of the second connecting plate 27 overlap or indicate the scale on the scale 210, so that it can be directly viewed whether it reaches the preset value range. When the detection is completed, the power can be turned off to release the magnetic adsorption force. According to the rebound of the first spring 28 to the initial position, it can be manually adjusted to avoid shaking and remain motionless for the next suction detection.
[0053] Preferably, the support mechanism 3 includes a support assembly and a power assembly. The support assembly is arranged at the other end of the top of the base plate 1, and the power assembly is arranged on one side of the support assembly.
[0054] like Figure 3 As shown, the first support plate 31 in the support assembly is fixedly installed at the other end of the top of the base plate 1, and the inner side wall of the first support plate 31 is rotatably connected to a connecting column 33, one end of the connecting column 33 is fixedly installed with a circular plate 35, and the other end of the connecting column 33 is fixedly installed with a first gear 34.
[0055] It can play a supporting role, and can also realize the rotation adjustment position under the drive, so as to realize the progressive detection operation in sequence, thereby improving the detection efficiency.
[0056] like Figure 3 As shown, the second support plate 32 in the power assembly is fixedly installed at the other end of the top of the base plate 1, and a first motor 36 is fixedly installed on one side of the first support plate 31. The output shaft of the first motor 36 is keyed to a rotating shaft, and a second gear 37 is fixedly installed at one end of the rotating shaft, and the rotating shaft is rotatably connected to the inner wall of the second support plate 32.
[0057] The function of power output is realized so as to drive the above-mentioned components and the fixedly clamped ferromagnetic body 46 to rotate.
[0058] When the fixation is completed, the rotation work can be carried out. At this time, the first motor 36 can be directly started, and the second gear 37 can be driven to rotate by the first motor 36. The second gear 37 is engaged and drives the first gear 34, and at the same time, it drives the connecting column 33 through the first gear 34, and further directly drives the circular plate 35 and the clamped iron magnet body 46 to rotate synchronously at a uniform speed to adjust the suction detection station.
[0059] Furthermore, the mounting mechanism 4 includes an elastic component, a clamping component and a rotating component. The elastic component is arranged on the surface of the circular plate 35 , the clamping component is arranged on the inner side of the elastic component, and the rotating component is arranged on the back side of the circular plate 35 .
[0060] like Figure 4 As shown, the side plate 41 in the elastic component is fixedly mounted on the surface of the circular plate 35 , a second spring 42 is welded to the inner side of the side plate 41 , a sliding rod 45 is slidably connected through the middle of the side plate 41 , and the second spring 42 is located on the outer side of the sliding rod 45 .
[0061] It plays the role of elastic pushing and clamping;
[0062] like Figure 4 As shown, the clamping plate 43 in the clamping assembly is fixedly mounted on the inner ends of the second spring 42 and the slide rod 45 , and an adapting groove 44 is provided on the inner side of the clamping plate 43 , through which the clamping plate 43 clamps the ferromagnet body 46 .
[0063] It is used for clamping and fixing the ferromagnetic body 46 in a contact manner, and during the clamping and fixing process, the ferromagnetic body 46 can be fixed in a limited blocking manner, thereby improving the fixing effect.
[0064] like Figure 4 As shown, the rotating rod 48 in the rotating assembly is rotatably connected to the surface of the circular plate 35 , a rotating plate 47 is fixedly mounted on one end of the rotating rod 48 , and a third gear 49 is fixedly mounted on the other end of the rotating rod 48 .
[0065] It can be used to transmit and expand the distance between the two sets of clamping plates 43, thereby enabling clamping and loosening operations.
[0066] Furthermore, the adjustment mechanism 5 includes an electric slide 51, which is fixedly mounted on both sides of the top of the bottom plate 1, and a mounting frame 52 is fixedly mounted on the top of the moving end of the electric slide 51, and a support rod 53 is fixedly mounted on the top of the inner side of the mounting frame 52;
[0067] It is used to move forward and backward to adjust the position, and can also provide support for the upper part.
[0068] The outer side of the support rod 53 is slidably connected with a sliding plate 54, and both ends of the top of the sliding plate 54 are fixedly installed with tooth plates 55, which are meshed with the rotating rod 48;
[0069] An electric push rod 56 is fixedly mounted on the inner side wall of the mounting frame 52 , a connecting block 57 is fixedly mounted on the output end of the electric push rod 56 , and the top of the connecting block 57 is fixed to the top of the sliding plate 54 .
[0070] It can be used for pushing operations, achieving a rotation effect through the meshing connection of teeth, and further completing clamping and loosening operations.
[0071] As shown in the figure, it is in the clamping state. As shown in the figure, only four stations are shown, which are divided into top, bottom, left and right. During the inspection, it is at the bottom station. After the iron magnet body 46 is taken out to inspect the suction force, it is at the left station. When it is clamped and fixed, it is also at the left station. After it is taken out, the iron magnet body 46 that has not been inspected can be placed;
[0072] When it is necessary to release and take out, the electric slide 51 directly drives the top components to move together, so that the tooth plate 55 and the rotating rod 48 are in a meshing state. Therefore, when taking and putting materials, the electric push rod 56 works, and then the electric push rod 56 will drive the sliding plate 54 to slide on the outside of the support rod 53 by pushing the connecting block 57, and at the same time, it can also drive the tooth plate 55 to move horizontally. When the tooth plate 55 moves, it meshes and drives the third gear 49 to rotate. Then, when the third gear 49 rotates, it will directly drive the rotating plate 47 to rotate through the rotating rod 48 until the rotating plate 47 changes from horizontal rotation to vertical state;
[0073] When the rotating plate 47 rotates to the vertical state, the rotating plate 47 directly contacts the two groups of clamping plates 43, and pushes the two groups of clamping plates 43 while in contact. When the clamping plates 43 are pushed, the second spring 42 is squeezed by the clamping plates 43, and the sliding rod 45 is driven to slide, thereby expanding the distance between the two groups of clamping plates 43. Finally, during the rotation process, the iron magnet body 46 after the suction force detection can be directly received at the bottom;
[0074] After being taken out, the new ferromagnet body 46 can be placed between the two sets of clamping plates 43 , and then the electric push rod 56 is pulled back to release the elastic squeezing of the second spring 42 and elastically push to achieve the tight clamping of the ferromagnet body 46 .
[0075] A method for detecting the suction force of an electromagnet comprises the following steps:
[0076] Step 1: electromagnet pick-up and placement. First, the adjustment mechanism 5 is used to control the release of the clamping state of the electromagnet by the installation mechanism 4. Since the installation mechanism 4 is provided with several groups, the two groups on the side are respectively the material taking and placing stations, one side is for material taking operation, and the other side is for material placing. Then, the movement control of the adjustment mechanism 5 is used to complete the clamping and fixing of the electromagnet by the installation mechanism 4, and the release and clamping state is realized to ensure that there is no obstruction in the process of picking and placing. According to the above repetition, continuous and repeated clamping operations are realized;
[0077] Step 2: Rotation adjustment: During the pick-and-place operation, the position of the electromagnet required for rotation adjustment needs to be further realized. The first motor 36 is used as the power output source through the support mechanism 3, and the rotation is completed by the meshing transmission between the first gear 34 and the second gear 37, so that the electromagnet completes the position change;
[0078] Step three, suction detection, the ferromagnetic body 46 will generate suction on the iron plate 26 in the test mechanism 2 when power is turned on, and the suction test is completed according to the horizontal sliding distance and position of the iron plate 26. To further detect the suction, the baffle 24 will be driven to contact the sleeve plate 29 and squeeze the first spring 28 during the sliding process of the iron plate 26 and the cross bar 25. The size of the suction can be accurately known according to the preset scale and position of the scale 210 driven by the sleeve plate 29.
[0079] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electromagnet suction force detection device for electromagnet production, characterized in that: Includes base plate (1): A testing mechanism (2) for magnetic force detection is arranged at one end of the top of the base plate (1), a supporting mechanism (3) for rotational testing is arranged at the other end of the top of the base plate (1), a mounting mechanism (4) for clamping and fixing the electromagnet is arranged on one side of the supporting mechanism (3), and an adjusting mechanism (5) for adjusting the clamping distance is also arranged at the other end of the top of the base plate (1); The bracket (21) in the testing mechanism (2) is fixedly mounted on one end of the top of the base plate (1); a connecting rod (22) is fixedly mounted on the inner side of the bracket (21); a first connecting plate (23) is slidably connected to the outer side of the connecting rod (22); a baffle (24) is fixedly mounted on the top of the first connecting plate (23); A cross bar (25) is fixedly mounted on one side of the baffle (24), an iron plate (26) is fixedly mounted on one end of the cross bar (25), a second connecting plate (27) and a sleeve plate (29) are slidably connected to the outer side of the cross bar (25), a first spring (28) is welded to the inner side of the second connecting plate (27) and the sleeve plate (29), and the first spring (28) is located on the outer side of the cross bar (25); A scale (210) is fixedly mounted on one end of the sleeve plate (29), support plates (211) are fixedly mounted on both ends of the bottom of the sleeve plate (29), the bottom end of the support plate (211) is fixed to the top of the bottom plate (1), and the bottom of the second connecting plate (27) is fixed to the top of the bracket (21) on one side.
2. The electromagnet suction force detection device for electromagnet production according to claim 1, characterized in that: The support mechanism (3) comprises a support component and a power component. The support component is arranged at the other end of the top of the base plate (1), and a power component is arranged on one side of the support component.
3. The electromagnet suction force detection device for electromagnet production according to claim 2, characterized in that: The first support plate (31) in the support assembly is fixedly mounted on the other end of the top of the base plate (1); the inner side wall of the first support plate (31) is rotatably connected to a connecting column (33); a circular plate (35) is fixedly mounted on one end of the connecting column (33); and a first gear (34) is fixedly mounted on the other end of the connecting column (33).
4. The electromagnet suction force detection device for electromagnet production according to claim 3, characterized in that: The second support plate (32) in the power assembly is fixedly mounted on the other end of the top of the base plate (1); a first motor (36) is fixedly mounted on one side of the first support plate (31); an output shaft of the first motor (36) is keyed to a rotating shaft; a second gear (37) is fixedly mounted on one end of the rotating shaft; and the rotating shaft is rotatably connected to the inner side wall of the second support plate (32).
5. The electromagnet suction force detection device for electromagnet production according to claim 3, characterized in that: The mounting mechanism (4) comprises an elastic component, a clamping component and a rotating component, wherein the elastic component is arranged on the surface of the circular plate (35), the clamping component is arranged on the inner side of the elastic component, and the rotating component is arranged on the back side of the circular plate (35).
6. The electromagnet suction force detection device for electromagnet production according to claim 5, characterized in that: The side plate (41) in the elastic component is fixedly mounted on the surface of the circular plate (35), a second spring (42) is welded on the inner side of the side plate (41), a sliding rod (45) is slidably connected through the middle of the side plate (41), and the second spring (42) is located on the outer side of the sliding rod (45).
7. The electromagnet suction force detection device for electromagnet production according to claim 6, characterized in that: The clamping plate (43) in the clamping assembly is fixedly mounted on the inner ends of the second spring (42) and the slide rod (45), and an adapting groove (44) is provided on the inner side of the clamping plate (43). The clamping plate (43) clamps the ferromagnetic body (46) through the adapting groove (44).
8. The electromagnet suction force detection device for electromagnet production according to claim 7, characterized in that: The rotating rod (48) in the rotating assembly is rotatably connected to the surface of the circular plate (35), one end of the rotating rod (48) is fixedly mounted with a rotating plate (47), and the other end of the rotating rod (48) is fixedly mounted with a third gear (49).
9. The electromagnet suction force detection device for electromagnet production according to claim 1, characterized in that: The adjustment mechanism (5) comprises an electric slide (51), the electric slide (51) being fixedly mounted on two sides of the top of the base plate (1), a mounting frame (52) being fixedly mounted on the top of the moving end of the electric slide (51), and a support rod (53) being fixedly mounted on the top of the inner side of the mounting frame (52); The outer side of the support rod (53) is slidably connected with a sliding plate (54), and both ends of the top of the sliding plate (54) are fixedly installed with tooth plates (55), and the tooth plates (55) are meshed with the rotating rod (48); An electric push rod (56) is fixedly mounted on the inner side wall of the mounting frame (52), a connecting block (57) is fixedly mounted on the output end of the electric push rod (56), and the top of the connecting block (57) is fixed to the top of the sliding plate (54).
10. A method for detecting the suction force of an electromagnet, applied to an electromagnet suction force detection device for electromagnet production as claimed in any one of claims 1 to 9, characterized in that: The steps include: Step 1, electromagnet pick-up and placement, firstly, the adjustment mechanism (5) is used to control the release of the clamping state of the electromagnet by the installation mechanism (4). Since the installation mechanism (4) is provided with a plurality of groups, the two groups on the side are respectively the material picking and placing stations, one side is for material picking operation, and the other side is for material placing. Then, the movement control of the adjustment mechanism (5) is used to complete the clamping and fixing of the electromagnet by the installation mechanism (4), and the release and clamping state is achieved, ensuring that there is no obstruction during the picking and placing process. According to the above repetition, continuous and repeated clamping operations are achieved; Step 2: Rotation adjustment: During the pick-and-place operation, the position of the electromagnet required for detection needs to be further rotationally adjusted. The support mechanism (3) uses a first motor (36) as a power output source, and the rotation is completed by meshing transmission between the first gear (34) and the second gear (37), thereby completing the position change of the electromagnet. Step three, suction detection, using the ferromagnetic body (46) to generate suction on the iron plate (26) in the test mechanism (2) when power is turned on, and completing the suction test according to the horizontal sliding distance and position of the iron plate (26). To further detect the suction, the iron plate (26) and the cross bar (25) will drive the baffle plate (24) to contact the sleeve plate (29) and squeeze the first spring (28) during the sliding process. According to the preset scale and the position of the scale (210) driven by the sleeve plate (29), the size of the suction can be accurately known.
Citation Information
Patent Citations
Electromagnet attraction detection device based on electromagnet production
CN115754852A
