Full-automatic constant-pressure numerical control grease filtering and polishing complete device

Through the fully automatic constant pressure CNC grease filtration and polishing complete set of devices, the problem of improper pressure and temperature control in grease filtration is solved, efficient filtration and purity of grease are achieved, and production costs are reduced.

CN119113644AInactive Publication Date: 2024-12-13DONGJIANG CEREALS & OILS (LUANZHOU) CO LTD
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Patent Information

Application Number
CN202411272479.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing grease filtration technology is prone to damage the filter media when the pressure and temperature are not controlled at the time, affecting the filtration effect, making it difficult to completely isolate solid particles, affecting the purity and filtration efficiency of grease.

Method used

A fully automatic constant pressure CNC grease filtration and polishing complete set of devices is designed, including heating components, cooling components, uniform components and control components. The temperature and pressure of grease are adjusted through temperature sensors and digital controllers to ensure that they are carried out under appropriate conditions. Filter to prevent damage to the filter media.

Benefits of technology

It effectively improves the accuracy and efficiency of grease filtration, ensures the purity and gloss of grease, reduces the risk of damage to filter media, and controls production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of grease filtering, and provides full-automatic constant-pressure numerical control grease filtering and polishing complete equipment which comprises a filter press body, a fixed rack, a crude oil tank, a heating assembly, a cooling assembly, a refining assembly, a pressure tank, a control assembly, a feeding assembly, a finished product oil tank and a digital controller. The crude oil tank is fixedly installed on the fixed rack, the heating assembly, the cooling assembly and the material uniformizing assembly are installed in the crude oil tank, the pressure tank is arranged on one side of the crude oil tank, the control assembly is installed in the pressure tank, and the feeding assembly is installed on the filter press body. The product oil tank is arranged at the side part of the filter press body, and the digital controller is fixedly mounted on the fixed rack, and through the technical scheme, the problems that a filtering medium is damaged and the filtering effect is influenced due to improper control on the temperature and the pressure of grease in the filtering process in the prior art are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of grease filtering, and in particular to a complete set of fully automatic constant-pressure numerically controlled grease filtering and polishing devices. Background Art

[0002] Grease filtering and polishing device is a kind of equipment used for processing grease products. It is mainly used to remove solid impurities, colloidal particles, water and other foreign matter in grease, and to convert turbid grease into pure and clear products, thereby improving its quality and added value.

[0003] There are three main types of existing grease filtration technologies: mesh filtration, centrifugal filtration and microporous filtration. Mesh filtration is mostly used to filter larger particles, and contains more impurities after filtration. Centrifugal filtration uses centrifugal force to separate impurities and particles in grease. The disadvantage is that oil and wax are difficult to separate and the operation is inconvenient. Microporous filters can filter out tiny impurities and particles and are usually used for high-precision filtration. The disadvantage is that the filtration speed is slow and the cost is high.

[0004] In order to improve the accuracy of grease filtration, it is necessary to keep the grease at a certain temperature and pressure during filtration. A certain pressure and temperature can enhance the interaction between grease molecules, which helps to reduce the effect of the size of particles in the grease on filtration. At the same time, maintaining appropriate pressure and temperature helps to improve compatibility, allowing the filter medium to better capture and separate solid particles in the grease, making the filtration more accurate and reliable.

[0005] In the process of filtering grease, if the pressure and temperature are not properly controlled, the filter medium may be deformed or damaged, making it difficult to completely isolate solid particles. These particles may flow with the filtrate to the next stage or enter the discharge pipe, affecting subsequent treatment. In addition, too low a temperature may cause the filter medium to become fragile and easy to rupture, while too high a pressure may cause the filter medium to deform or damage, which greatly affects the filtration efficiency and reduces the quality of the filtered grease. Summary of the invention

[0006] The present invention provides a complete set of fully automatic constant pressure numerically controlled grease filtering and polishing equipment, which solves the problem in the related art that improper control of grease temperature and pressure during the filtering process causes damage to the filtering medium and affects the filtering effect.

[0007] The technical solution of the present invention is as follows: The fully automatic constant pressure CNC grease filtering and polishing device includes a filter press body and: A fixed frame, wherein the fixed frame is arranged on the side of the filter press body; A crude oil tank, wherein the crude oil tank is fixedly mounted on the fixed frame; A heating component, which is installed inside the crude oil tank and is used to heat the oil; A cooling component, which is installed inside the crude oil tank and located inside the heating component, and is used to cool the oil; a material mixing assembly installed inside the crude oil tank and used for stirring the grease in the crude oil tank; A pressure tank, the pressure tank being arranged on one side of the crude oil tank; A control component, which is installed inside the pressure tank and is used to control the pressure inside the pressure tank; A feeding assembly, which is mounted on the filter press body and is used to feed the grease in the control assembly into the filter press body; A finished oil tank, wherein the finished oil tank is arranged on the side of the filter press body; A digital controller is fixedly mounted on the fixed frame.

[0008] Based on the above solution, the heating component includes: A spiral heating coil, wherein the spiral heating coil is fixedly installed inside the crude oil tank; A heater is fixedly mounted on the fixed frame, and an output end of the heater is connected to two ends of the spiral heating coil.

[0009] Based on the above solution, the cooling assembly includes: A water tank, the water tank is fixedly mounted on the fixed frame; A spiral cooling pipe, wherein the spiral cooling pipe is arranged inside the crude oil tank, and the spiral cooling pipe is located inside the spiral heating coil; A drain pipe, wherein the lower end of the spiral cooling pipe is connected to the upper side of the water tank; a first valve, the first valve being fixedly mounted at an end of the drain pipe; A circulation unit is installed on the water tank and is used to inject coolant into the spiral cooling pipe.

[0010] On the basis of the above scheme, the circulation unit comprises: A water pump, wherein the water pump is fixedly mounted on the water tank; A water injection pipe, wherein the output end of the water pump is connected to the upper end of the spiral cooling pipe; A water cooler is fixedly mounted on the water tank, an input end of the water cooler is communicated with the water tank, and an output end of the water cooler is communicated with an input end of the water pump.

[0011] On the basis of the above scheme, the material sizing assembly comprises: A motor, wherein the motor is fixedly mounted on the top of the crude oil tank; A drive shaft, the drive shaft being fixedly mounted at an output end of the motor; A mounting shell, the mounting shell is fixedly mounted on the bottom of the crude oil tank, and the inner bottom wall of the mounting shell is rotatably connected to the bottom end of the driving shaft; A transmission cylinder, the bottom of the crude oil tank is rotatably mounted with the transmission cylinder, the upper end of the transmission cylinder is located inside the crude oil tank, and the transmission cylinder is rotatably matched with the drive shaft; A transmission part, the transmission part is mounted on the mounting shell, and the transmission part is used to drive the transmission cylinder to rotate; The material leveling part is installed on the transmission cylinder and the driving shaft, and is used to evenly distribute the grease in the crude oil tank.

[0012] On the basis of the above scheme, the transmission part includes: A first gear, the first gear is fixedly mounted on the bottom end of the driving shaft; A second gear, the second gear is fixedly mounted on the bottom end of the transmission cylinder, and the second gear is located inside the mounting shell; Intermediate gears, the intermediate gears are rotatably mounted at both upper and lower ends of the mounting shell, and the two intermediate gears are respectively meshed with the first gear and the second gear; Transmission bevel gears, the two intermediate gears are fixedly mounted with the transmission bevel gears, and the two transmission bevel gears are arranged opposite to each other; A reversing bevel gear is rotatably mounted on the inner side wall of the mounting shell, and the reversing bevel gear is respectively meshed with the two transmission bevel gears.

[0013] On the basis of the above scheme, the material mixing unit comprises: A stirring blade, the driving shaft and the transmission cylinder are both fixedly mounted with the stirring blade, and the two stirring blades are symmetrically arranged relative to the center position of the spiral cooling tube; A fixing ring, the driving shaft and the transmission cylinder are both fixedly mounted with the fixing ring, and the two fixing rings are both located between the two stirring blades; The spoiler bars are arranged in an inclined manner on the two fixing rings, and a plurality of the spoiler bars are fixedly installed at equal angles in a circular shape.

[0014] Based on the above solution, the control component includes: A temperature sensor, wherein the temperature sensor is fixedly installed inside the crude oil tank and the pressure tank; A pressure inlet valve, the pressure inlet valve being connected to the top of the pressure tank; A pressure relief valve, the pressure relief valve is connected to the top of the pressure tank, and the pressure relief valve is located on one side of the pressure inlet valve; a first pressure gauge, the first pressure gauge being fixedly mounted on the pressure tank; A liquid level gauge is fixedly mounted on the pressure tank.

[0015] In addition to the above solutions, it also includes: An oil delivery pump, the oil delivery pump is fixedly mounted on the fixed frame; An oil inlet pipe, the oil inlet pipe being connected between the input end of the oil pump and the bottom end of the crude oil tank; A second valve, the second valve being fixedly mounted on the oil inlet pipe; An oil delivery pipe, the oil delivery pipe being connected to an output end of the oil delivery pump; A one-way valve is connected between the other end of the oil pipeline and the pressure tank.

[0016] On the basis of the above scheme, the feeding assembly comprises: A gear pump, wherein the gear pump is fixedly mounted at the lower part of the filter press body; A suction pipe, the suction pipe is connected between the input end of the gear pump and the pressure tank; A third valve, the third valve is fixedly installed on the suction pipe; A discharge pipe, the discharge pipe being connected between the output end of the gear pump and the input end of the filter press body; A second pressure gauge, the second pressure gauge is fixedly mounted on the discharge pipe; A discharge pipe, the discharge pipe being connected between the discharge end of the filter press body and the finished oil tank; A fourth valve is fixedly mounted on the discharge pipe.

[0017] The working principle and beneficial effects of the present invention are: 1. In the present invention, as the transmission cylinder and the driving shaft rotate in opposite directions, the corresponding stirring blades and the fixed ring are driven to rotate respectively. The two stirring blades are arranged relatively to each other, so that convection is formed in the process of stirring the crude oil, thereby increasing the stirring speed. At the same time, through the setting of the spoiler bar, as the fixed ring rotates, the spoiler bar rotates around the axial position of the fixed ring, thereby stirring the crude oil, and the crude oil flowing between the two stirring blades can be more dispersed, thereby improving the uniformity of the crude oil temperature.

[0018] 2. In the present invention, two temperature sensors detect the temperature of the grease in the crude oil tank and the pressure tank respectively. When adjusting the temperature of the grease in the crude oil tank, according to the temperature of the external environment, if the external environment temperature is lower than the required temperature, the grease is adjusted to a temperature close to the higher temperature range in the required temperature range; if the external environment temperature is higher than the required temperature, the grease is adjusted to a temperature close to the lower temperature range in the required temperature range, so that when the grease enters the pressure tank, the grease temperature fluctuates, making the grease temperature closer to the maximum value or minimum value of the required temperature range, thereby improving the control over the temperature and accelerating the filtration speed while ensuring that the grease is clear and transparent.

[0019] 3. In the present invention, the pressure and temperature of the grease are adjusted by the cooperation of the heating component, the cooling component, the material leveling component and the control component, so as to ensure that the speed, output and glossiness of the grease filtration achieve the best effect, and at the same time effectively control the use cost of the filter paper and the filter cloth. Under the premise of increasing the speed, the production cost is controlled to the minimum. The speed and uniformity of the grease during filtration are further improved by the cooperation between the temperature sensor, the digital controller, the pressure inlet valve and the pressure relief valve, and maintaining the appropriate pressure and temperature is helpful to improve the compatibility. The solid particles in the grease can be better captured and separated during filtration, so that the purity of the grease after filtration is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure from another angle in the present invention; Figure 3 It is a cross-sectional structural schematic diagram of the cooperation of the heating component, the cooling component and the material leveling component in the present invention; Figure 4 It is a schematic diagram of the structure of the cooling assembly in the present invention; Figure 5 It is a cross-sectional structural schematic diagram of the material leveling assembly in the present invention; Figure 6 It is a cross-sectional structural schematic diagram of the transmission part in the present invention; Figure 7 It is a structural schematic diagram of the material mixing part in the present invention; Figure 8 It is a cross-sectional structural schematic diagram of the control component in the present invention; Fig. 9 It is a schematic diagram of the structure of the feeding assembly in the present invention.

[0022] The numbers in the figure represent: 1. Filter press body; 2. Fixed frame; 3. Crude oil tank; 4. Pressure tank; 5. Finished oil tank; 6. Digital controller; 7. Spiral heating coil; 8. Heater; 9. Water tank; 10. Spiral cooling pipe; 11. Drain pipe; 12. First valve; 13. Water pump; 14. Water injection pipe; 15. Water cooler; 16. Motor; 17. Drive shaft; 18. Mounting shell; 19. Transmission cylinder; 20. First gear; 21. Second gear; 22. Intermediate gear; 23. Transmission Bevel gear; 24, reversing bevel gear; 25, stirring blade; 26, fixing ring; 27, spoiler rod; 28, temperature sensor; 29, pressure inlet valve; 30, pressure relief valve; 31, first pressure gauge; 32, liquid level gauge; 33, oil pump; 34, oil inlet pipe; 35, second valve; 36, oil pipe; 37, one-way valve; 38, gear pump; 39, suction pipe; 40, third valve; 41, discharge pipe; 42, second pressure gauge; 43, discharge pipe; 44, fourth valve; 45, feed pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] like Figures 1 to 9 As shown, this embodiment proposes a fully automatic constant pressure CNC grease filtering and polishing device, including a filter press body 1, a fixed frame 2, a crude oil tank 3, a heating component, a cooling component, a material mixing component, a pressure tank 4, a control component, a feeding component, a finished oil tank 5 and a digital controller 6. The fixed frame 2 is arranged on the side of the filter press body 1, the crude oil tank 3 is fixedly installed on the fixed frame 2, and the heating component is installed inside the crude oil tank 3 for heating the grease. The heating component includes a spiral heating coil 7 and a heater 8. The spiral heating coil 7 is fixedly installed inside the crude oil tank 3, and the heater 8 is fixedly installed on the fixed frame 2. The output end of the heater 8 is connected to the two ends of the spiral heating coil 7.

[0025] Specifically, when filtering and polishing the grease, the crude oil is first passed into the feed pipe 45, which is connected to the top of the crude oil tank 3, and the crude oil enters the crude oil tank 3 through the feed pipe 45. At this time, the feed pipe 45 is closed, and the temperature at which the grease needs to be heated is determined according to the type of grease. When the grease temperature is higher than the required temperature, the grease temperature is lowered by the cooling component. When the grease temperature is lower than the required temperature, the grease needs to be heated. At this time, the digital controller 6 is set, and a signal transmitter is set on the digital controller 6, and a matching signal receiver is set on the heater 8. At this time, the digital controller The device 6 sends a signal to the heater 8, and then the heater starts, and the grease in the crude oil tank 3 is heated by the spiral heating coil 7. Through the cooperation with the material leveling component, when the grease is heated to a certain degree, the grease is discharged into the pressure tank 4. At this time, the control component is started to adjust the pressure in the pressure tank 4 according to the type of grease, and then the grease is sent into the filter press body 1 through the feeding component for filtration. By adjusting the grease pressure and temperature, the speed, output and glossiness of the grease filtration are guaranteed to achieve the best effect, and at the same time, the use cost of the filter paper and filter cloth is effectively controlled.

[0026] Among them, different oils require different temperatures and pressures during the filtration process. For example, when the temperature of sunflower oil is controlled at 20°-25° and the pressure is controlled at 1.5PA-2PA, the yield, glossiness and speed of sunflower oil will reach the best results. When the temperature of rapeseed oil is controlled at 30°-35° and the pressure is controlled at 2PA-2.5PA, the yield, glossiness and speed of rapeseed oil will reach the best results. When the temperature of linseed oil is controlled at 15°-20° and the pressure is controlled at 1PA-1.5PA, the yield, glossiness and speed of linseed oil will reach the best results.

[0027] like Figure 3 , Figure 4 As shown, the cooling component is installed inside the crude oil tank 3, and the cooling component is located inside the heating component, which is used to cool the oil. The cooling component includes a water tank 9, a spiral cooling pipe 10, a drain pipe 11, a first valve 12 and a circulation unit. The water tank 9 is fixedly installed on the fixed frame 2, the spiral cooling pipe 10 is arranged inside the crude oil tank 3, and the spiral cooling pipe 10 is located inside the spiral heating coil 7. The drain pipe 11 is connected between the lower end of the spiral cooling pipe 10 and the upper side of the water tank 9. The first valve 12 is fixedly installed at the end of the drain pipe 11. The circulation unit is installed on the water tank 9 and is used to inject coolant into the spiral cooling pipe 10.

[0028] Specifically, when the oil temperature in the crude oil tank 3 is higher than the required temperature, the coolant in the water tank 9 is extracted through the setting of the circulation unit and sent to the inside of the spiral cooling pipe 10. At this time, the first valve 12 is in an open state, and the coolant entering the spiral cooling pipe 10 will return to the inside of the water tank 9 through the drain pipe 11, thereby cooling the crude oil through the coolant until the temperature of the crude oil drops to the set temperature, at which time the first valve 12 can be closed.

[0029] The above, such as Figure 4 As shown, the circulation part includes a water pump 13, a water injection pipe 14 and a water chiller 15. The water pump 13 is fixedly installed on the water tank 9. The water injection pipe 14 is connected between the output end of the water pump 13 and the upper end of the spiral cooling tube 10. The water chiller 15 is fixedly installed on the water tank 9. The input end of the water chiller 15 is connected to the water tank 9, and the output end of the water chiller 15 is connected to the input end of the water pump 13.

[0030] Specifically, when adding coolant to the spiral cooling tube 10, start the water pump 13, the water pump 13 extracts the coolant in the water tank 9 through the cooler, and at the same time starts the cooler to cool the extracted coolant so that the coolant entering the water pump 13 maintains the same temperature, and then the coolant is sent into the spiral cooling tube 10 through the water injection pipe 14.

[0031] like Figures 5 to 7 As shown, the material leveling assembly is installed inside the crude oil tank 3 and is used to stir the grease in the crude oil tank 3. The material leveling assembly includes a motor 16, a drive shaft 17, a mounting shell 18, a transmission cylinder 19, a transmission part and a material leveling part. The motor 16 is fixedly installed on the top of the crude oil tank 3, the drive shaft 17 is fixedly installed on the output end of the motor 16, the mounting shell 18 is fixedly installed on the bottom of the crude oil tank 3, the inner bottom wall of the mounting shell 18 is rotatably connected to the bottom end of the drive shaft 17, and a transmission cylinder 19 is rotatably installed at the bottom of the crude oil tank 3. The upper end of the transmission cylinder 19 is located inside the crude oil tank 3, and the transmission cylinder 19 is rotatably matched with the drive shaft 17. The transmission part is installed on the mounting shell 18, and the transmission part is used to drive the transmission cylinder 19 to rotate. The material leveling part is installed on the transmission cylinder 19 and the drive shaft 17 to evenly distribute the grease in the crude oil tank 3.

[0032] Specifically, when adjusting the temperature of the grease, in order to make the temperature of the grease more uniform, the grease needs to be slowly stirred to make the temperature of each area more uniform. At this time, the motor 16 is started, and the motor 16 drives the drive shaft 17 to rotate. The drive shaft 17 drives the transmission cylinder 19 to rotate synchronously through the setting of the transmission part. At this time, the transmission cylinder 19 and the drive shaft 17 are opposite in direction, and the material mixing part is driven to rotate, so as to stir the grease in the crude oil tank 3 and make the temperature of each part more uniform.

[0033] The above, such as Figure 6As shown, the transmission part includes a first gear 20, a second gear 21, an intermediate gear 22, a transmission bevel gear 23 and a reversing bevel gear 24. The first gear 20 is fixedly mounted on the bottom end of the drive shaft 17, the second gear 21 is fixedly mounted on the bottom end of the transmission cylinder 19, the second gear 21 is located inside the mounting shell 18, and intermediate gears 22 are rotatably mounted at the upper and lower ends inside the mounting shell 18. The two intermediate gears 22 are respectively meshed with the first gear 20 and the second gear 21. Transmission bevel gears 23 are fixedly mounted on the two intermediate gears 22, and the two transmission bevel gears 23 are arranged opposite to each other. The reversing bevel gear 24 is rotatably mounted on the inner side wall of the mounting shell 18, and the reversing bevel gear 24 is respectively meshed with the two transmission bevel gears 23.

[0034] Specifically, as the driving shaft 17 rotates, the driving shaft 17 drives the first gear 20 to rotate. The first gear 20 drives one of the transmission bevel gears 23 to rotate through the setting of the intermediate gear 22. Through the setting of the reversing bevel gear 24, the other transmission bevel gear 23 can be driven to rotate through the reversing bevel gear 24, thereby driving the second gear 21 to rotate through the other intermediate gear 22. Due to the setting of the reversing bevel gear 24, the second bevel gear and the first bevel gear have opposite directions. At this time, the transmission cylinder 19 can be driven to rotate through the second bevel gear.

[0035] The above, such as Figure 7 As shown, the material mixing section includes a stirring blade 25, a fixed ring 26 and a spoiler rod 27. The stirring blades 25 are fixedly installed on the driving shaft 17 and the transmission cylinder 19. The two stirring blades 25 are symmetrically arranged relative to the center position of the spiral cooling tube 10. The driving shaft 17 and the transmission cylinder 19 are fixedly installed with a fixed ring 26. The two fixed rings 26 are located between the two stirring blades 25. The two fixed rings 26 are both circularly fixed with multiple spoiler rods 27 at equal angles, and the spoiler rods 27 are arranged obliquely.

[0036] Specifically, as the transmission cylinder 19 and the drive shaft 17 rotate in opposite directions, the two drive the corresponding stirring blades 25 and the fixed ring 26 to rotate respectively. The two stirring blades 25 are arranged relatively to each other, so that convection is formed in the process of stirring the crude oil, thereby increasing the stirring speed. At the same time, through the setting of the spoiler rod 27, as the fixed ring 26 rotates, the spoiler rod 27 rotates around the axial position of the fixed ring 26, thereby stirring the crude oil, and can make the crude oil flowing between the two stirring blades 25 more dispersed, thereby improving the uniformity of the crude oil temperature.

[0037] like Figure 8As shown, the pressure tank 4 is arranged on one side of the crude oil tank 3, and the control component is installed inside the pressure tank 4 to control the pressure inside the pressure tank 4. The control component includes a temperature sensor 28, a pressure inlet valve 29, a pressure relief valve 30, a first pressure gauge 31 and a liquid level gauge 32. The temperature sensor 28 is fixedly installed inside the crude oil tank 3 and the pressure tank 4. The pressure inlet valve 29 is connected to the top of the pressure tank 4, the pressure relief valve 30 is connected to the top of the pressure tank 4, the pressure relief valve 30 is located on one side of the pressure inlet valve 29, the first pressure gauge 31 is fixedly installed on the pressure tank 4, and the liquid level gauge 32 is fixedly installed on the pressure tank 4.

[0038] Specifically, after the temperature of the grease in the crude oil tank 3 is adjusted, the grease is discharged into the pressure tank 4. The amount of grease in the pressure tank 4 is observed by setting the liquid level meter 32. When a certain amount is reached, the discharge of the oil into the pressure tank 4 can be stopped. Then the pressure inlet valve 29 is connected to the pressurizing device, and the pressure tank 4 is pressurized by the pressurizing device. At this time, the pressure relief valve 30 is adjusted according to the type of grease, so that the pressure in the pressure tank 4 can be ensured to reach the set value by setting the pressure relief valve 30 and observing the first pressure gauge 31 at the same time.

[0039] Among them, through the setting of two temperature sensors 28, the oil temperature in the crude oil tank 3 and the pressure tank 4 is detected respectively. Both temperature sensors 28 are provided with signal transmitters, and the digital controller 6 is provided with matching signal receivers. When adjusting the oil temperature in the crude oil tank 3, according to the temperature of the external environment, if the external environment temperature is lower than the required temperature, the oil is adjusted to a higher temperature in the required temperature range; if the external environment temperature is higher than the required temperature, the oil is adjusted to a lower temperature close to the required temperature range, so that when the oil enters the pressure tank 4, the oil temperature fluctuates, making the oil temperature closer to the maximum value or minimum value of the required temperature range, thereby improving the control over the temperature.

[0040] The above, such as Figure 3 As shown, it also includes an oil pump 33, an oil inlet pipe 34, a second valve 35, an oil pipe 36 and a one-way valve 37. The oil pump 33 is fixedly installed on the fixed frame 2, the oil inlet pipe 34 is connected between the input end of the oil pump 33 and the bottom end of the crude oil tank 3, the second valve 35 is fixedly installed on the oil inlet pipe 34, the oil pipe 36 is connected to the output end of the oil pump 33, and the one-way valve 37 is connected between the other end of the oil pipe 36 and the pressure tank 4.

[0041] Specifically, after the temperature of the grease in the crude oil tank 3 is adjusted, it needs to be discharged into the pressure tank 4. At this time, the oil pump 33 is started, and the second valve 35 is opened. The oil pump 33 extracts the grease in the crude oil tank 3 through the oil inlet pipe 34, and then sends the grease into the pressure tank 4 through the oil pipe 36. Through the setting of the one-way valve 37, when the pressure tank 4 is pressurized, the oil pump 33 will not be affected, thereby reducing the probability of damage to the oil pump 33.

[0042] like Fig. 9 As shown, the feeding assembly is installed on the filter press body 1, and is used to feed the grease in the control assembly into the inside of the filter press body 1. The finished oil tank 5 is arranged on the side of the filter press body 1, and the digital controller 6 is fixedly installed on the fixed frame 2. The feeding assembly includes a gear pump 38, a suction pipe 39, a third valve 40, a discharge pipe 41, a second pressure gauge 42, a discharge pipe 43 and a fourth valve 44. The gear pump 38 is fixedly installed at the lower part of the filter press body 1, the suction pipe 39 is connected between the input end of the gear pump 38 and the pressure tank 4, the third valve 40 is fixedly installed on the suction pipe 39, the discharge pipe 41 is connected between the output end of the gear pump 38 and the input end of the filter press body 1, the second pressure gauge 42 is fixedly installed on the discharge pipe 41, the discharge pipe 43 is connected between the discharge end of the filter press body 1 and the finished oil tank 5, and the fourth valve 44 is fixedly installed on the discharge pipe 43.

[0043] Specifically, when the pressure in the pressure tank 4 is adjusted, the third valve 40 is opened, the gear pump 38 is started to extract the grease in the pressure tank 4 through the suction pipe 39, and then the grease is sent to the discharge pipe 41, and then the grease is sent to the filter press body 1 through the discharge pipe 41, so as to filter the grease, and then the filtered grease is discharged into the discharge pipe 43. At this time, the fourth valve 44 is opened to send the filtered grease into the finished oil tank 5 for storage.

[0044] In summary, when filtering and polishing the grease, the crude oil is first passed into the feed pipe 45, which is connected to the top of the crude oil tank 3, and the crude oil enters the crude oil tank 3 through the feed pipe 45. At this time, the feed pipe 45 is closed, and the required temperature of the grease is determined according to the type of grease. If the external ambient temperature is lower than the required temperature, the grease is adjusted to a temperature range close to the higher temperature of the required temperature range. If the external ambient temperature is higher than the required temperature, the grease is adjusted to a temperature range close to the lower temperature of the required temperature range.

[0045] When the grease temperature is higher than the required temperature, it is necessary to lower the grease temperature and start the water pump 13. The water pump 13 extracts the coolant in the water tank 9 through the cooler, and starts the cooler to cool the extracted coolant so that the coolant entering the water pump 13 is kept at the same temperature. Then, the coolant is sent into the spiral cooling pipe 10 through the water injection pipe 14. At this time, the first valve 12 is in the open state, and the coolant entering the spiral cooling pipe 10 will return to the water tank 9 through the drain pipe 11, thereby cooling the crude oil through the coolant until the temperature of the crude oil drops to the set temperature, at which time the first valve 12 can be closed.

[0046] When the grease temperature is lower than the required temperature, the grease needs to be heated. At this time, through the setting of the digital controller 6, a signal transmitter is provided on the digital controller 6, and a matching signal receiver is provided on the heater 8. At this time, the digital controller 6 sends a signal to the heater 8, and then the heater is started to heat the grease in the crude oil tank 3 through the spiral heating coil 7.

[0047] When adjusting the temperature of the grease, in order to make the temperature of the grease more uniform, the grease needs to be slowly stirred to make the temperature of each area more uniform. At this time, the motor 16 is started, and the motor 16 drives the drive shaft 17 to rotate. As the drive shaft 17 rotates, the drive shaft 17 drives the first gear 20 to rotate. The first gear 20 drives one of the transmission bevel gears 23 to rotate through the setting of the intermediate gear 22. Through the setting of the reversing bevel gear 24, the other transmission bevel gear 23 can be driven to rotate through the reversing bevel gear 24, thereby driving the second gear 21 to rotate through the other intermediate gear 22. Due to the setting of the reversing bevel gear 24, the second gear 21 can be driven to rotate. , the second bevel gear and the first bevel gear rotate in opposite directions, and the transmission cylinder 19 can be driven to rotate by the second bevel gear. As the transmission cylinder 19 and the drive shaft 17 rotate in opposite directions, the two respectively drive the corresponding stirring blades 25 and the fixed ring 26 to rotate. The two stirring blades 25 are arranged relatively to each other, so that convection is formed in the process of stirring the crude oil, thereby increasing the stirring speed. At the same time, through the setting of the spoiler rod 27, as the fixed ring 26 rotates, the spoiler rod 27 rotates around the axial position of the fixed ring 26, thereby stirring the crude oil, and can make the crude oil flowing between the two stirring blades 25 more dispersed, thereby improving the uniformity of the crude oil temperature.

[0048] After the temperature of the grease in the crude oil tank 3 is adjusted, the grease needs to be discharged into the pressure tank 4. At this time, the oil pump 33 is started, and the second valve 35 is opened. The oil pump 33 extracts the grease in the crude oil tank 3 through the oil inlet pipe 34, and then sends the grease into the pressure tank 4 through the oil pipe 36. Through the setting of the one-way valve 37, when the pressure tank 4 is pressurized, the oil pump 33 will not be affected, thereby reducing the probability of damage to the oil pump 33. Through the setting of the liquid level meter 32, the amount of grease in the pressure tank 4 is observed. When a certain amount is reached, the discharge of oil into the pressure tank 4 can be stopped, and then the pressure inlet valve 29 is connected to the pressurizing device, and the pressure tank 4 is pressurized by the pressurizing device. At this time, the pressure relief valve 30 is adjusted according to the type of grease, so that through the setting of the pressure relief valve 30, the first pressure gauge 31 is observed at the same time to ensure that the pressure in the pressure tank 4 reaches the set value.

[0049] When the pressure in the pressure tank 4 is adjusted, the third valve 40 is opened, and the gear pump 38 is started to extract the grease in the pressure tank 4 through the suction pipe 39, and then the grease is sent to the discharge pipe 41, and then the grease is sent to the filter press body 1 through the discharge pipe 41, so as to filter the grease. By adjusting the grease pressure and temperature, the speed, output and glossiness of the grease filtration are guaranteed to achieve the best effect, and the use cost of the filter paper and the filter cloth is also effectively controlled. Then the filtered grease is discharged into the discharge pipe 43. At this time, the fourth valve 44 is opened to send the filtered grease into the finished oil tank 5 for storage.

[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic constant pressure CNC grease filtering and polishing device, comprising a filter press body (1), characterized in that: Also includes: A fixed frame (2), the fixed frame (2) being arranged on a side of the filter press body (1); A crude oil tank (3), wherein the crude oil tank (3) is fixedly mounted on the fixed frame (2); A heating component, the heating component is installed inside the crude oil tank (3) and is used to heat the oil; A cooling component, the cooling component is installed inside the crude oil tank (3), the cooling component is located inside the heating component, and is used to cool the oil; a material mixing assembly, the material mixing assembly being installed inside the crude oil tank (3) and being used for stirring the oil and fat in the crude oil tank (3); A pressure tank (4), the pressure tank (4) being arranged on one side of the crude oil tank (3); A control component, the control component being installed inside the pressure tank (4) and being used to control the pressure inside the pressure tank (4); A feeding assembly, the feeding assembly being mounted on the filter press body (1) and being used for feeding the grease in the control assembly into the interior of the filter press body (1); A finished oil tank (5), the finished oil tank (5) being arranged on a side of the filter press body (1); A digital controller (6), wherein the digital controller (6) is fixedly mounted on the fixed frame (2).

2. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 1 is characterized in that: The heating assembly comprises: A spiral heating coil (7), wherein the spiral heating coil (7) is fixedly installed inside the crude oil tank (3); A heater (8), wherein the heater (8) is fixedly mounted on the fixed frame (2), and an output end of the heater (8) is connected to two ends of the spiral heating coil (7).

3. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 2 is characterized in that: The cooling assembly comprises: A water tank (9), the water tank (9) being fixedly mounted on the fixed frame (2); A spiral cooling pipe (10), the spiral cooling pipe (10) being arranged inside the crude oil tank (3), and the spiral cooling pipe (10) being located inside the spiral heating coil (7); a drainage pipe (11), wherein the drainage pipe (11) is connected between the lower end of the spiral cooling pipe (10) and the upper side of the water tank (9); A first valve (12), the first valve (12) being fixedly mounted at an end of the drainage pipe (11); A circulation unit, the circulation unit is mounted on the water tank (9) and is used to inject cooling liquid into the spiral cooling pipe (10).

4. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 3 is characterized in that: The circulation unit comprises: a water pump (13), the water pump (13) being fixedly mounted on the water tank (9); A water injection pipe (14), wherein the output end of the water pump (13) and the upper end of the spiral cooling pipe (10) are connected to the water injection pipe (14); A water cooler (15), the water cooler (15) being fixedly mounted on the water tank (9), the input end of the water cooler (15) being connected to the water tank (9), and the output end of the water cooler (15) being connected to the input end of the water pump (13).

5. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 4 is characterized in that: The screed assembly comprises: A motor (16), the motor (16) being fixedly mounted on the top of the crude oil tank (3); A drive shaft (17), the drive shaft (17) being fixedly mounted on an output end of the motor (16); A mounting shell (18), the mounting shell (18) being fixedly mounted on the bottom of the crude oil tank (3), the inner bottom wall of the mounting shell (18) being rotatably connected to the bottom end of the driving shaft (17); a transmission cylinder (19), the transmission cylinder (19) being rotatably mounted on the bottom of the crude oil tank (3), the upper end of the transmission cylinder (19) being located inside the crude oil tank (3), and the transmission cylinder (19) being rotatably matched with the drive shaft (17); a transmission part, the transmission part being mounted on the mounting shell (18), the transmission part being used to drive the transmission cylinder (19) to rotate; A material leveling part is installed on both the transmission cylinder (19) and the drive shaft (17) and is used to evenly distribute the grease in the crude oil tank (3).

6. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 5 is characterized in that: The transmission part comprises: A first gear (20), the first gear (20) being fixedly mounted on the bottom end of the driving shaft (17); a second gear (21), the second gear (21) being fixedly mounted on the bottom end of the transmission cylinder (19), the second gear (21) being located inside the mounting shell (18); An intermediate gear (22), wherein the intermediate gears (22) are rotatably mounted at both upper and lower ends of the interior of the mounting shell (18), and the two intermediate gears (22) are respectively meshed with the first gear (20) and the second gear (21); A transmission bevel gear (23), the two intermediate gears (22) are both fixedly mounted with the transmission bevel gear (23), and the two transmission bevel gears (23) are arranged opposite to each other; A reversing bevel gear (24), the reversing bevel gear (24) being rotatably mounted on the inner side wall of the mounting shell (18), the reversing bevel gear (24) being respectively meshed with the two transmission bevel gears (23).

7. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 6 is characterized in that: The material refining part comprises: A stirring blade (25), the driving shaft (17) and the transmission cylinder (19) are both fixedly mounted with the stirring blade (25), and the two stirring blades (25) are symmetrically arranged relative to the center position of the spiral cooling tube (10); A fixing ring (26), the fixing ring (26) being fixedly mounted on the driving shaft (17) and the transmission cylinder (19), and the two fixing rings (26) being located between the two stirring blades (25); The spoiler bars (27) are arranged such that the two fixing rings (26) are both circularly and fixedly mounted with a plurality of the spoiler bars (27) at equal angles. The spoiler bars (27) are arranged obliquely.

8. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 7 is characterized in that: The control component comprises: a temperature sensor (28), wherein the temperature sensor (28) is fixedly installed inside the crude oil tank (3) and the pressure tank (4); A pressure inlet valve (29), the pressure inlet valve (29) being connected to the top of the pressure tank (4); A pressure relief valve (30), the pressure relief valve (30) being connected to the top of the pressure tank (4), and the pressure relief valve (30) being located on one side of the pressure inlet valve (29); a first pressure gauge (31), the first pressure gauge (31) being fixedly mounted on the pressure tank (4); A liquid level meter (32), wherein the liquid level meter (32) is fixedly mounted on the pressure tank (4).

9. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 8 is characterized in that: Also includes: An oil delivery pump (33), the oil delivery pump (33) being fixedly mounted on the fixed frame (2); An oil inlet pipe (34), the oil inlet pipe (34) being connected between an input end of the oil delivery pump (33) and a bottom end of the crude oil tank (3); a second valve (35), the second valve (35) being fixedly mounted on the oil inlet pipe (34); An oil delivery pipe (36), the oil delivery pipe (36) being connected to an output end of the oil delivery pump (33); A one-way valve (37), the one-way valve (37) being connected between the other end of the oil delivery pipe (36) and the pressure tank (4).

10. The fully automatic constant pressure CNC grease filtering and polishing device according to claim 9 is characterized in that: The feeding assembly comprises: a gear pump (38), the gear pump (38) being fixedly mounted on the lower part of the filter press body (1); a suction pipe (39), the suction pipe (39) being connected between an input end of the gear pump (38) and the pressure tank (4); a third valve (40), the third valve (40) being fixedly mounted on the suction pipe (39); a discharge pipe (41), the discharge pipe (41) being connected between an output end of the gear pump (38) and an input end of the filter press body (1); a second pressure gauge (42), the second pressure gauge (42) being fixedly mounted on the discharge pipe (41); A discharge pipe (43), the discharge pipe (43) being connected between the discharge end of the filter press body (1) and the finished oil tank (5); A fourth valve (44), the fourth valve (44) is fixedly mounted on the discharge pipe (43).