Alcohol hydrogen fuel generator
By designing an alcohol hydrogen fuel generator, the structure of the gas-liquid separator and reactor can achieve efficient cracking and combustion of alcohol hydrogen gas, which solves the problems of insufficient combustion and low calorific value in the prior art, reduces operating costs, and Improves the applicability and safety of the equipment.
Patent Information
- Application Number
- CN202411384576.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-13
AI Technical Summary
The existing methanol atomization combustion process has problems of insufficient combustion and low calorific value, and the operating costs are also high.
An alcohol hydrogen fuel generator was designed, including a gas-liquid separator and two reactors. The reactor was filled with thermally conductive materials, and equipped with a heating device and a spiral tube structure. The alcohol hydrogen was realized through control systems such as methanol pump and solenoid valve. Efficient cracking and combustion of gases.
It realizes the adequacy and high calorific value of alcohol hydrogen combustion, reduces equipment investment and operation costs, and is safe and energy-saving, and is suitable for multiple industrial fields.
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Figure CN119113926A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chemical equipment, and more specifically, to an alcohol hydrogen fuel generator. Background Art
[0003] At present, there is a methanol atomization combustion process on the market, but it has the following disadvantages: 1. Incomplete combustion and low calorific value; 2. High operating cost. Based on this, the present invention proposes an alcohol hydrogen fuel generator. Summary of the invention
[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and to provide an alcohol hydrogen fuel generator which is ready for use and environmentally friendly.
[0005] To solve the above technical problems, the object of the present invention is achieved as follows: an alcohol hydrogen fuel generator involved in the present invention comprises a gas-liquid separator, a reactor 1 and a reactor 2, the reactor 1 comprises a shell 1, the reactor 2 comprises a shell 2, the shell 2 and the shell 1 are respectively filled with heat-conducting materials, the reactor 2 is provided with a heating device for heating it, the shell 1 is embedded with a first spiral tube and a second spiral tube that pass through the heat-conducting material, the shell 2 is embedded with a third spiral tube that pass through the heat-conducting material, one end of the first spiral tube is connected to a conduit 1, the other end of the first spiral tube and the third spiral tube are connected in series with a conduit 2, the end of the third spiral tube that is not connected to the conduit 2 and the second spiral tube are connected in series with a conduit 3, the end of the second spiral tube that is not connected to the conduit 3 and the inlet of the gas-liquid separator are connected in series with a conduit 4, the gas outlet of the gas-liquid separator is connected with a conduit 5, the liquid outlet of the gas-liquid separator and the conduit 1 are connected in series with a conduit 6, and the conduit 1 is connected in series with a methanol pump.
[0006] The present invention is further configured as follows: the heating device is a burner, a furnace channel which passes through from top to bottom is opened on the second shell, and the heating device is arranged at the bottom of the furnace channel.
[0007] The present invention is further configured as follows: the conduit three is connected to a conduit seven for supplying fuel to the burner.
[0008] The present invention is further configured as follows: a fire-blocking valve close to the heating device and an electromagnetic valve one far away from the heating device are connected in series to the conduit seven.
[0009] The present invention is further configured as follows: the conduit three is serially connected with a solenoid valve two close to the reaction kettle one.
[0010] The present invention is further configured as follows: the conduit three is serially connected with a pressure gauge and a pressure relief valve close to the reaction kettle two.
[0011] The present invention is further configured as follows: one end of the methanol pump is provided with an electromagnetic valve three connected in series to the conduit one, and the other end is provided with a ball valve and a filter connected in series to the conduit one, the filter is arranged between the ball valve and the methanol pump, and the connection between the conduit six and the conduit one is arranged between the filter and the methanol pump.
[0012] The present invention is further configured as follows: a temperature sensor is provided on the second reaction kettle.
[0013] The present invention is further configured as follows: a heat-insulating layer is disposed outside the shell one and the shell two.
[0014] The present invention is further configured such that: the heat conducting material is cast aluminum.
[0015] In summary, the present invention has the following beneficial effects:
[0016] 1. Small equipment investment and low operating cost;
[0017] 2. Alcohol hydrogen burns fully and has high calorific value;
[0018] 3. Raw materials are easy to purchase and low cost;
[0019] 4. Safe and energy-saving, low power consumption;
[0020] 5. Widely used in chemical, steel, glass, ceramic tile, metallurgy and other industrial fields. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific embodiments, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the patent requirements of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0023] The present invention is further described below in conjunction with the accompanying drawings and preferred embodiments.
[0024] Example 1
[0025] See also Figure 1As shown, an alcohol hydrogen fuel generator involved in this embodiment includes a gas-liquid separator 1, a reactor 1 and a reactor 2, wherein the reactor 1 includes a shell 1 2, and the reactor 2 includes a shell 2 3, and the shell 2 3 and the shell 1 2 are respectively filled with a heat-conducting material 4, and the heat-conducting material 4 is cast aluminum. The reactor 2 is provided with a heating device 5 for heating it, and the shell 1 2 is embedded with a first spiral tube 6 and a second spiral tube 7 that pass through the heat-conducting material, and the shell 2 3 is embedded with a third spiral tube 8 that passes through the heat-conducting material, and the first spiral tube 6 and the second spiral tube 7 that pass through the heat-conducting material are embedded in the shell 2. One end of the spiral tube 6 is connected to a conduit 1 9, a conduit 2 10 is connected in series between the other end of the first spiral tube 6 and the third spiral tube 8, a conduit 3 11 is connected in series between the end of the third spiral tube 8 not connected to the conduit 2 and the second spiral tube 7, a conduit 4 12 is connected in series between the end of the second spiral tube 7 not connected to the conduit 3 and the inlet of the gas-liquid separator 1, a conduit 5 13 is connected to the gas outlet of the gas-liquid separator 1, a conduit 6 14 is connected in series between the liquid outlet of the gas-liquid separator 1 and the conduit 1 9, and a methanol pump 15 is connected in series to the conduit 1 9.
[0026] Furthermore, the heating device 5 is a burner, and a furnace channel 16 penetrating from top to bottom is opened on the shell 2 3 , and the heating device 5 is arranged at the bottom of the furnace channel 16 .
[0027] Furthermore, the conduit three 11 is serially connected with a solenoid valve two 20 close to the reactor one.
[0028] Furthermore, one end of the methanol pump 15 is provided with a solenoid valve three 23 connected in series to the conduit one, and the other end is provided with a ball valve 24 and a filter 25 connected in series to the conduit one. The filter 25 is arranged between the ball valve 24 and the methanol pump 15, and the connection between the conduit six 14 and the conduit one 9 is arranged between the filter and the methanol pump.
[0029] In this embodiment, the methanol that first enters (reactor two) along the tube is heated to be cracked and cracked into alcohol hydrogen gas. The alcohol hydrogen gas that comes out is converted into methanol vapor through heat exchange (reactor one). The methanol vapor enters the cracking coil device and is cracked into alcohol hydrogen gas. A small part of the alcohol hydrogen gas is supplied to itself (heating device) for combustion, and most of the gas is supplied to the industrial burner for combustion after passing through the heat exchange (reactor one) and the gas-liquid separator.
[0030] Example 2
[0031] See also Figure 1 As shown, the alcohol hydrogen fuel generator involved in this embodiment is further configured on the basis of embodiment 1, wherein the conduit three 11 is connected to a conduit seven 17 for supplying fuel to the burner.
[0032] Furthermore, the conduit seven 17 is serially connected with a flame arrester 18 close to the heating device and a solenoid valve 19 far away from the heating device.
[0033] In this embodiment, a conduit seven 17 is connected to the conduit three 11 to reuse part of the fuel.
[0034] The flame arrester 18 is provided to prevent fire and improve the safety of use.
[0035] Among them, the setting of the electromagnetic valve 19 plays the role of opening and closing the conduit 7 17.
[0036] Example 3
[0037] See also Figure 1 As shown, the alcohol hydrogen fuel generator involved in this embodiment is further configured on the basis of embodiment 1, wherein the conduit three 11 is serially connected with a pressure gauge 21 and a pressure relief valve 22 close to the reactor two.
[0038] In this embodiment, the pressure gauge 21 is provided to monitor the pressure, and the pressure relief valve 22 is provided to relieve the pressure after overpressure.
[0039] Example 4
[0040] See also Figure 1 As shown, the alcohol hydrogen fuel generator involved in this embodiment is further configured on the basis of Embodiment 1, wherein a temperature sensor 26 is provided on the second reactor.
[0041] In this embodiment, a temperature sensor 26 is provided for temperature monitoring.
[0042] Example 5
[0043] See also Figure 1 As shown, the alcohol hydrogen fuel generator involved in this embodiment is further configured on the basis of Example 1, and the outer sides of the shell 1 2 and the shell 2 3 are both provided with an insulation layer 27.
[0044] In this embodiment, the heat-insulating layer 27 is provided to provide heat insulation.
[0045] Unless otherwise specified, in the present invention, the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicating orientation or positional relationship are based on the orientation or positional relationship actually shown, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the orientation or positional relationship in the present invention are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood in combination with the embodiments and according to specific circumstances.
[0046] Unless otherwise clearly specified and limited, in the present invention, the terms "disposed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. An alcohol hydrogen fuel generator, It is characterized in that The invention comprises a gas-liquid separator, a reactor 1 and a reactor 2, wherein the reactor 1 comprises a shell 1, and the reactor 2 comprises a shell 2, wherein the shell 2 and the shell 1 are respectively filled with heat-conducting materials, the reactor 2 is provided with a heating device for heating the reactor, a first spiral tube and a second spiral tube which pass through the heat-conducting materials are buried in the shell 1, a third spiral tube which passes through the heat-conducting materials is buried in the shell 2, one end of the first spiral tube is connected with a conduit 1, a conduit 2 is connected in series between the other end of the first spiral tube and the third spiral tube, a conduit 3 is connected in series between the end of the third spiral tube which is not connected with the conduit 2 and the second spiral tube, a conduit 4 is connected in series between the end of the second spiral tube which is not connected with the conduit 3 and the inlet of the gas-liquid separator, a conduit 5 is connected to the gas outlet of the gas-liquid separator, a conduit 6 is connected in series between the liquid outlet of the gas-liquid separator and the conduit 1, and a methanol pump is connected in series to the conduit 1.
2. The alcohol hydrogen fuel generator according to claim 1, It is characterized in that The heating device is a burner, and a furnace channel which is through-through from top to bottom is provided on the second shell body, and the heating device is arranged at the bottom of the furnace channel.
3. The alcohol hydrogen fuel generator according to claim 2, It is characterized in that The conduit 3 is connected to a conduit 7 for supplying fuel to the burner.
4. The alcohol hydrogen fuel generator according to claim 3, It is characterized in that The conduit seven is serially connected with a fire-blocking valve close to the heating device and a solenoid valve one far away from the heating device.
5. The alcohol hydrogen fuel generator according to any one of claims 1 to 4, It is characterized in that The conduit three is serially connected with a solenoid valve two close to the reaction kettle one.
6. The alcohol hydrogen fuel generator according to claim 5, It is characterized in that The conduit three is serially connected with a pressure gauge and a pressure relief valve close to the reaction kettle two.
7. The alcohol hydrogen fuel generator according to claim 1, It is characterized in that One end of the methanol pump is provided with an electromagnetic valve three connected in series to the conduit one, and the other end is provided with a ball valve and a filter connected in series to the conduit one. The filter is arranged between the ball valve and the methanol pump, and the connection between the conduit six and the conduit one is arranged between the filter and the methanol pump.
8. The alcohol hydrogen fuel generator according to claim 1, It is characterized in that The second reactor is provided with a temperature sensor.
9. The alcohol hydrogen fuel generator according to claim 1, It is characterized in that The outer sides of the shell 1 and the shell 2 are both provided with a heat-insulating layer.
10. The alcohol hydrogen fuel generator according to claim 1, It is characterized in that The heat conducting material is cast aluminum.
