Full-automatic bending angle measuring equipment for aluminum spacing bars
By designing a fully automatic bending angle measurement equipment for aluminum spacer strips, automatic bending and measurement is achieved using a double-layer frame structure and multiple mechanisms, the problem of inaccurate arc surfaces and measurements during workpiece bending is solved, and it is suitable for different specifications The workpiece improves the accuracy and convenience of measurement.
Patent Information
- Application Number
- CN202411470107.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-13
AI Technical Summary
Existing aluminum spacer bending equipment cannot effectively solve the problem of the workpiece forming arc surfaces during bending, and cannot be used for accurate measurement of rectangular or square workpieces, which affects the accuracy and convenience of measurement.
A fully automatic bending angle measurement device for aluminum spacer strips is designed, adopting a double-layer frame structure, combining the first and second feeding mechanisms, bending mechanisms, measuring mechanisms and positioning mechanisms, and is realized through laser rangefinders and touch control screens. Automatic bending and measurement, suitable for workpieces of different specifications.
It realizes automatic bending of workpieces, avoids the appearance of arc surfaces, and is suitable for accurate measurement of rectangular or square workpieces, improving the accuracy and convenience of measurement.
Smart Images

Figure CN119114713A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum spacer bar processing equipment, and in particular to a fully automatic bending angle measuring device for aluminum spacer bars. Background Art
[0002] Aluminum spacers are structural products made of aluminum or aluminum alloy materials to form a cavity, used to fill desiccant, isolate hollow glass sheets, and play a supporting role.
[0003] After searching:
[0004] Document 1, a Chinese patent with announcement number CN 219130428 U discloses a hollow glass aluminum spacer bending machine head, which applies extrusion force to the limit guide roller by using a screw, a rotating handle and a sliding rod instead of a spring structure, converting the elastic force into a rigid force, avoiding the limit guide roller from deviating when the aluminum strip is bent, thereby causing the aluminum strip to deviate, and ensuring the accuracy of the aluminum strip when bending; it includes a base, a support platform, a pushing mechanism and a bending mechanism, the support platform is fixed to the top of the base, the pushing mechanism is installed on the left side of the top of the base, and the pushing mechanism is used to push the aluminum strip to move on the support platform, the bending mechanism is installed on the right side of the top of the base, the bending mechanism is used to bend the aluminum strip, and also includes two groups of fixed plates, an adjustment mechanism, two groups of moving blocks, multiple groups of fixed blocks and multiple groups of limit guide rollers, and the two groups of fixed plates are symmetrically fixed on the front and rear sides of the left side of the top of the base respectively;
[0005] Document 2, a Chinese patent with announcement number CN 118274745 B discloses a bending angle measuring device for a bending part, which controls the operation of a servo motor and a laser ranging module through a touch screen controller, records the time between the start time of the laser ranging module and the time when the measurement data changes significantly, and then uses the product of the time and the angular velocity of the servo motor to obtain the angle of the bending part of the bending part. The entire non-contact measurement process avoids difficult data processing and calculation processes, effectively reduces the operational difficulty of the measurement process, and reduces the technical threshold for use, thereby better meeting the use and maintenance needs of small and medium-sized enterprises;
[0006] The inventor has found that in Document 1, the bending of the workpiece is achieved by the cooperation of a fixed bending roller and a movable bending roller. However, due to the limitation of the fixed bending roller, the workpiece will fit the side of the fixed bending roller to form an arc surface during the bending process, and the vertical angle surface cannot be formed, which affects the subsequent installation and the workpiece after bending cannot be detected. In Document 2, although the workpiece angle can be measured, the workpiece is directly placed on the supporting plate during the measurement process, which is only applicable to L-shaped workpieces of a certain specification. For rectangular or square workpieces, it cannot be stably placed on the supporting plate. At the same time, when the device measures rectangular or square workpieces, due to inaccurate placement, its laser ranging module may detect more than two groups of edges, thereby affecting the measurement accuracy. At the same time, when measuring multiple measurement points of a rectangular or square workpiece, it is necessary to continuously adjust the position of the workpiece manually, which is not convenient to use. Therefore, the present invention proposes a fully automatic bending angle measurement device for aluminum spacers. Summary of the invention
[0007] The object of the present invention is to provide a fully automatic bending angle measuring device for aluminum spacer bars, which can solve the problems raised by the above-mentioned background technology.
[0008] The embodiment of the present invention is achieved as follows:
[0009] A fully automatic bending angle measuring device for aluminum spacers, comprising:
[0010] A frame, the frame is a double-layer frame structure, and a workbench is integrally formed on the top of the frame;
[0011] A first feeding mechanism, which is arranged on the left side of the workbench, and comprises a U-shaped frame that movably passes through the workbench, the top of the U-shaped frame passes through the workbench and is rotatably connected with a feeding roller, the feeding roller is located at the upper edge of the workbench, the bottom of the U-shaped frame is connected with an adjusting screw by a thread, and the top of the adjusting screw is rotatably connected with the workbench through a bearing;
[0012] A bending mechanism, the bending mechanism is arranged on a workbench on the right side of the U-shaped frame, the bending mechanism includes a drive box, the drive box is fixed to the rear side of the workbench, and the drive box is located on the right side of the U-shaped frame, a drive shaft is movably connected inside the drive box, and the front part of the drive shaft extends to the front side of the drive box and is fixed with a bending piece;
[0013] A second feeding mechanism, the second feeding mechanism is arranged on the workbench on the right side of the driving box, the second feeding mechanism comprises a feeding screw rotatably connected to the rear side of the workbench, a threaded sleeve is provided on the side surface of the feeding screw, a positioning seat is welded and fixed at the end of the threaded seat, and the positioning seat is slidably connected to the workbench;
[0014] A measuring mechanism, which is arranged on the right side of the workbench and includes a fixed plate rotatably connected to the right side of the workbench, an end of the fixed plate is connected to a connecting shaft by a thread, a measuring plate is fixed to the rear side of the connecting shaft, and a laser rangefinder is installed on the upper rear side of the measuring plate;
[0015] A positioning mechanism, the positioning mechanism is arranged at the rear side of the frame, the positioning mechanism comprises a support column, the support column is welded and fixed to the right rear side of the frame, a sleeve is sleeved on the side of the support column, a fixing seat is welded and fixed on the left side of the sleeve, a connecting seat is movably arranged on the left side of the fixing seat, and the rear side of the connecting seat is rotatably connected to the supporting seat;
[0016] A touch control screen is fixed at the upper edge of the workbench and is wirelessly connected to the laser rangefinder.
[0017] As a further preferred embodiment of the present technical solution, the first feeding mechanism also includes a strip groove opened on the left side of the workbench, both ends of the U-shaped frame pass through the strip groove, a first motor is fixed on the rear side of the U-shaped frame, a first sprocket is fixed on the output shaft of the first motor and the rear of the feeding roller, the two groups of first sprockets are connected by a first chain, two groups of guide columns are welded and fixed on the lower side of the workbench, the two groups of guide columns are located at the front and rear sides of the U-shaped frame, guide sleeves are welded and fixed at the front and rear ends of the U-shaped frame, and the two groups of guide sleeves are respectively mounted on the two groups of guide columns.
[0018] As a further preferred embodiment of the present technical solution, the bending mechanism also includes a support plate fixed to the inside of the drive box, an inclined guide groove is provided on the front of the drive box and the support plate, the end of the drive shaft passes through the guide groove, a drive cylinder is fixed inside the drive box on the front side of the support plate parallel to the direction of the guide groove, a connecting sleeve is fixed to the telescopic end of the drive cylinder, the connecting sleeve is fixed to the drive shaft, and a box cover is fixed to the rear side of the drive box by screws.
[0019] As a further preferred embodiment of the present technical solution, the bending assembly also includes a through slot opened on the right side of the driving box, a bending plate is rotatably connected inside the through slot, a bending cylinder is rotatably connected inside the frame, the upper telescopic end of the bending cylinder is rotatably connected to the lower right side of the bending plate, and the end of the bending part is designed to be pointed.
[0020] As a further preferred embodiment of the present technical solution, the second feeding mechanism also includes a shaft rod rotatably connected to the front part of the positioning seat, a connecting piece is fixedly mounted on the shaft rod, a fixing column is welded and fixed on the top of the connecting piece, a positioning plate is arranged on the front side of the fixing column, a rotating rod is rotatably connected inside the fixing column, two groups of pinion gears are fixedly mounted on the side of the rotating rod, and racks are meshed on the side faces of the two groups of pinion gears through gear teeth, the racks are slidably connected to the inside of the fixing column, a connecting rod is welded and fixed to the end of the rack, and the end of the connecting rod passes through the fixing column and is fixedly connected to the inner side of the positioning plate.
[0021] As a further preferred embodiment of the present technical solution, the second feeding mechanism also includes a sixth motor fixed at the rear part of the positioning seat, the output shaft of the sixth motor extends to the outside of the positioning seat and is fitted with a driving gear, a driven gear is fitted with a shaft on the right side of the positioning seat, the driving gear and the driven gear are meshed with each other through gear teeth, a guide groove is provided at the bottom of the positioning seat, a guide rail is fixed at the upper edge of the workbench, the positioning seat is slidably connected to the guide rail through the guide groove, a third motor is fixed to the rear side of the workbench, and the output shaft of the third motor is fixedly connected to the end of the feeding screw.
[0022] As a further preferred embodiment of the present technical solution, the measuring mechanism also includes a second motor fixed inside the frame, a second sprocket is fixedly mounted on the output shaft of the second motor and the connecting shaft on the front side of the fixed plate, the two sets of second sprockets are connected by a second chain, a notch is provided at the right edge of the workbench, the fixed plate is connected to the notch through a rotating shaft, bolt holes are provided on the lower side of the notch and on the workbench on the right side, a sliding groove is provided on the front side of the fixed plate, a fixed block is slidably connected to the front side of the sliding groove, a second bolt is threadedly connected to the fixed block, and the second bolt is screwed into the bolt hole on the right side of the workbench.
[0023] As a further preferred embodiment of the present technical solution, the positioning mechanism also includes four groups of positioning cylinders fixedly connected to the four sides of the support seat, the telescopic ends of the positioning cylinders are fixed with support clamps, a threaded rod is rotatably connected inside the fixed seat, a threaded sleeve is threadedly connected to the outside of the threaded rod, the right part of the threaded sleeve extends to the outside of the fixed seat and is fixedly connected to the connecting seat, a fifth motor is fixed to the front side of the fixed seat, and conical teeth are fixed on the end of the threaded rod and the output shaft of the fifth motor, and the two groups of conical teeth are meshed with each other.
[0024] As a further preferred embodiment of the present technical solution, a fourth motor is fixed to the side of the connecting seat, the output shaft of the third motor is fixedly connected to the support seat, a first guide rod is fixed to the fixed seat on the left side of the fifth motor through a connecting block, a first guide sleeve is mounted on the side of the first guide rod, an end of the first guide sleeve is fixedly connected to the side of the connecting seat through a connecting block, a threaded hole is provided on the side of the support column, a first bolt is threadedly connected to the side of the sleeve, and the first bolt passes through the sleeve and is screwed into the threaded hole on the rear side of the support column.
[0025] As a further preferred embodiment of the present technical solution, a guide cylinder is fixed to the front end of the workbench through a mounting plate, a splint is fixed to the telescopic end on the rear side of the guide cylinder, the cross-section of the splint is U-shaped when viewed from the side, guide rollers are equidistantly connected to the rear side of the splint for rotation, second guide sleeves are fixed to the mounting plates on the left and right sides of the guide cylinder, a second guide rod is slidably connected inside the second guide sleeve, the other end of the second guide rod is fixedly connected to the rear side of the splint, and the touch control screen is electrically connected to the electrical equipment through a wire.
[0026] The beneficial effects of the present invention are:
[0027] The first feeding mechanism can be used to transport the workpiece to be bent, and the height of the U-shaped frame can be adjusted by adjusting the screw rod, so that it is suitable for workpieces of different thicknesses. The clamping plate, guide roller and driving box can be used to clamp the workpiece during bending to prevent it from moving.
[0028] The bending mechanism can be used to perform preliminary indentation on the workpiece, and then the bending plate and the bending cylinder are used to push the workpiece upward to achieve bending, thereby avoiding the appearance of an arc on the bending surface.
[0029] The second feeding mechanism can transport the bent workpiece to the end of the workbench again, and then cooperate with the measuring mechanism to measure the angle of the bent portion formed;
[0030] Through the positioning mechanism, the rectangular or square workpiece can be supported from the inside to the outside to achieve positioning, and through the cooperation of the positioning cylinder, the corresponding supporting clamp can be driven to move, which is suitable for improvements of different specifications. By driving the fourth motor, the connecting seat can be rotated to achieve rotation of the workpiece. Through the cooperation of the fifth motor, the adjusting screw and the threaded sleeve, the position of the connecting seat can be adjusted, thereby facilitating the adjustment of the position of the rectangular workpiece, and realizing the angle of the workpiece is on the side of the measuring plate, which is convenient for measuring the bending angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0033] Figure 2 It is a rear view structural schematic diagram of the present invention;
[0034] Figure 3 It is a side view structural schematic diagram of the present invention;
[0035] Figure 4 It is a bottom view structural schematic diagram of the present invention;
[0036] Figure 5 It is a schematic diagram of the top view of the structure of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the positioning seat in the present invention;
[0038] Figure 7 It is a schematic diagram of the internal structure of the drive box in the present invention;
[0039] Figure 8 It is a structural schematic diagram of the fixing plate in the present invention;
[0040] Fig. 9 It is a schematic diagram of the internal structure of the positioning plate and the fixing column in the present invention;
[0041] Fig.10 It is a schematic diagram of the internal structure of the connecting seat and the fixing seat in the present invention.
[0042] In the figure: 1, frame; 2, workbench; 3, guide cylinder; 4, clamping plate; 5, U-shaped frame; 6, first motor; 7, first sprocket; 8, driving box; 9, driving shaft; 10, bending part; 11, fixing column; 12, rotating rod; 13, positioning plate; 14, connecting part; 15, guide rail; 16, laser rangefinder; 17, measuring plate; 18, fixing plate; 19, connecting shaft; 20, touch control screen; 21, second motor; 22, second sprocket; 23, feeding screw; 24, sleeve; 25, first bolt; 26, fixing seat; 27, positioning cylinder; 28, supporting seat; 29, supporting clamp; 30, second Bolt; 31. threaded seat; 32. positioning seat; 33. third motor; 34. bending cylinder; 35. second chain; 36. feeding roller; 37. bending plate; 38. driven gear; 39. driving gear; 40. adjusting screw; 41. guide column; 42. through groove; 43. fourth motor; 44. fifth motor; 45. notched groove; 46. connecting rod; 47. pinion; 48. rack; 49. sixth motor; 50. shaft; 51. threaded sleeve; 52. threaded rod; 53. conical teeth; 54. driving cylinder; 55. guide groove; 56. support column; 57. support plate; 58. connecting seat; 59. fixing block. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0044] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0046] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0047] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0048] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] The present invention provides a technical solution: Figure 1-Figure 10 As shown, in this embodiment, a fully automatic bending angle measuring device for aluminum spacers includes:
[0050] The frame 1 is a double-layer frame structure, and a workbench 2 is integrally formed on the top of the frame 1;
[0051] A first feeding mechanism, which is arranged on the left side of the workbench 2. The first feeding mechanism comprises a U-shaped frame 5 that movably passes through the workbench 2. The top of the U-shaped frame 5 passes through the workbench 2 and is rotatably connected with a feeding roller 36. The feeding roller 36 is located at the upper edge of the workbench 2. The bottom of the U-shaped frame 5 is connected with an adjusting screw 40 through a thread. The top of the adjusting screw 40 is rotatably connected with the workbench 2 through a bearing.
[0052] The bending mechanism is arranged on the workbench 2 on the right side of the U-shaped frame 5. The bending mechanism includes a drive box 8, which is fixed to the rear side of the workbench 2 and is located on the right side of the U-shaped frame 5. A drive shaft 9 is movably connected inside the drive box 8. The front part of the drive shaft 9 extends to the front side of the drive box 8 and is fixed with a bending member 10.
[0053] The second feeding mechanism is arranged on the workbench 2 on the right side of the driving box 8. The second feeding mechanism includes a feeding screw 23 rotatably connected to the rear side of the workbench 2. The side thread of the feeding screw 23 is sleeved with a threaded seat 31. The end of the threaded seat 31 is welded and fixed with a positioning seat 32. The positioning seat 32 is slidably connected to the workbench 2.
[0054] The measuring mechanism is arranged on the right side of the workbench 2. The measuring mechanism includes a fixed plate 18 rotatably connected to the right side of the workbench 2. The end of the fixed plate 18 is connected to a connecting shaft 19 by a thread. A measuring plate 17 is fixed to the rear side of the connecting shaft 19. A laser rangefinder 16 is installed on the upper rear side of the measuring plate 17.
[0055] The positioning mechanism is arranged at the rear side of the frame 1, and the positioning mechanism includes a support column 11, the support column 11 is welded and fixed to the right rear side of the frame 1, a sleeve 24 is sleeved on the side of the support column 11, a fixed seat 26 is welded and fixed on the left side of the sleeve 24, a connecting seat 58 is movably arranged on the left side of the fixing seat 26, and the rear side of the connecting seat 58 is rotatably connected to the supporting seat 28;
[0056] A touch control screen 20 is fixed to the upper edge of the workbench 2 , and the touch control screen 20 is wirelessly connected to the laser rangefinder 16 .
[0057] like Figure 1 , Figure 2 as well as Figure 4 As shown, the first feeding mechanism also includes a strip groove opened on the left side of the workbench 2, and both ends of the U-shaped frame 5 pass through the strip groove. A first motor 6 is fixed to the rear side of the U-shaped frame 5, and a first sprocket 7 is fixedly mounted on the output shaft of the first motor 6 and the rear of the feeding roller 36. The two groups of first sprockets 7 are connected by a first chain. Two groups of guide pillars 41 are welded and fixed to the lower side of the workbench 2. The two groups of guide pillars 41 are located at the front and rear sides of the U-shaped frame 5. Guide sleeves are welded and fixed at the front and rear ends of the U-shaped frame 5, and the two groups of guide sleeves are respectively mounted on the two groups of guide pillars 41. The strip groove is opened to facilitate the up and down movement of the U-shaped frame 5, and then the height of the U-shaped frame 5 can be adjusted by cooperating with the rotation of the adjusting screw 40, so that the feeding roller 36 can fit workpieces of different thicknesses, which is convenient for feeding. The guide pillars 41 and the guide sleeves are used to facilitate guiding the U-shaped frame 5 to ensure the stability of the U-shaped frame 5.
[0058] like Figure 1 , Figure 3 , Figure 5 as well as Figure 7As shown, the bending mechanism also includes a support plate 57 fixed inside the driving box 8, an inclined guide groove 55 is provided on the front of the driving box 8 and the support plate 57, the end of the driving shaft 9 passes through the guide groove 55, a driving cylinder 54 is fixed inside the driving box 8 on the front side of the support plate 57 parallel to the direction of the guide groove 55, a connecting sleeve is fixed to the telescopic end of the driving cylinder 54, the connecting sleeve is fixed to the driving shaft 9, a box cover is fixed to the rear side of the driving box 8 by screws, and the bending assembly also includes a through groove 42 opened on the right side of the driving box 8, A bending plate 37 is rotatably connected inside the through slot 42, and a bending cylinder 34 is rotatably connected inside the frame 1. The upper telescopic end of the bending cylinder 34 is rotatably connected to the lower right side of the bending plate 37. The end of the bending part 10 is designed in a pointed shape. Through the support plate 57 and the corresponding guide groove 55, it is convenient to support and guide the drive shaft 9 to ensure that the drive shaft 9 can drive the bending part 10 to move stably. Through the bending cylinder 34, it is convenient to drive the drive shaft 9 to move, and through the box cover, it is convenient to subsequently inspect the inside of the drive box 8.
[0059] like Figure 1-Figure 6As shown, the second feeding mechanism also includes a shaft rod 50 rotatably connected to the front of the positioning seat 32, a connecting piece 14 is fixedly mounted on the shaft rod 50, a fixing column 11 is welded and fixed to the top of the connecting piece 14, a positioning plate 13 is arranged on the front side of the fixing column 11, a rotating rod 12 is rotatably connected inside the fixing column 11, two sets of pinion gears 47 are fixedly mounted on the side of the rotating rod 12, and the sides of the two sets of pinion gears 47 are meshed with racks 48 through gear teeth, the racks 48 are slidably connected to the inside of the fixing column 11, a connecting rod 46 is welded and fixed to the end of the rack 48, and the end of the connecting rod 46 passes through the fixing column 11 is fixedly connected to the inner side of the positioning plate 13, the second feeding mechanism also includes a sixth motor 49 fixed to the inner rear part of the positioning seat 32, the output shaft of the sixth motor 49 extends to the outer side of the positioning seat 32 and is fitted with a driving gear 39, and a driven gear 38 is fitted on the shaft 50 on the right side of the positioning seat 32. The driving gear 39 and the driven gear 38 are meshed through gear teeth. A guide groove is opened at the bottom of the positioning seat 32, and a guide rail 15 is fixed at the upper edge of the workbench 2. The positioning seat 32 is slidably connected to the guide rail 15 through the guide groove. The rear side of the workbench 2 is fixed with a third motor 33, the output shaft of the third motor 33 is fixedly connected to the end of the feeding screw 23, and the fixed column 11 is conveniently rotated through the shaft 50 and the connecting piece 14, thereby driving the positioning plate 13 to rotate, which is convenient for fitting with the workpiece and convenient for subsequent feeding and measurement. Through the rotating rod 12, the pinion 47 and the rack 48, the rotating rod 12 is convenient for driving the rack 48 to move, thereby driving the connecting rod 46 to adjust the height of the positioning plate 13 when the fixed column 11 is rotated to the horizontal, which is convenient for fitting with the workpiece. Through the sixth motor 49, it is convenient to drive the active The gear 39 rotates, and then cooperates with the driven gear 38 to drive the shaft 50 to rotate, so that the fixed column 11 can be driven to rotate. Through the cooperation of the third motor 33, the threaded rod 52 and the threaded seat 31, the positioning seat 32 can be driven to move, and then the positioning plate 13 can be used to drive the bent workpiece to move, which is convenient for subsequent measurement. It should be noted that in order to reduce the friction between the workpiece and the workbench 2, a guide roller or ball bearing can be installed on the right side of the workbench 2, i.e., the bending plate 37, to reduce friction, and its height is parallel to the horizontal plane of the workbench 2.
[0060] like Figure 1 , Figure 2 , Figure 5 as well as Fig.10As shown, the measuring mechanism also includes a second motor 21 fixed inside the frame 1, and a second sprocket 22 is fixed on the output shaft of the second motor 21 and the connecting shaft 19 on the front side of the fixing plate 18. The two sets of second sprockets 22 are connected by a second chain 35. A notch groove 45 is opened at the right edge of the workbench 2, and the fixing plate 18 is connected to the inside of the notch groove 45 through a rotating shaft. Bolt holes are opened on the lower side of the notch groove 45 and on the right side of the workbench 2, and a slide groove is opened on the front side of the fixing plate 18. The front side of the slide groove is slidably connected There is a fixing block 59. The sliding design of the fixing block 59 can avoid affecting the normal rotation of the fixing plate 18. The fixing block 59 is connected with a second bolt 30 by a thread. The second bolt 30 is screwed into the bolt hole on the right side of the workbench 2. The fixing block 59 is fixed by the second bolt to fix the fixing plate 18. By designing the fixing plate 18 to rotate, the fixing plate 18 can be rotated to the inside of the workbench 2 when not in use, so as to hide the laser rangefinder 16 and avoid being accidentally damaged when not in use. The second motor 21 cooperates with the second chain 35 to drive the fixed plate 18 to rotate, and the fixed plate 18 drives the measuring plate 17 and the laser rangefinder 16 to rotate (the workpiece measured here is L-shaped). It should be noted that during measurement, the measuring plate 17 is in an inclined state, that is, the laser rangefinder 16 is in a state directly in front of the horizontal end of the workpiece. When the laser rangefinder 16 is turned on, the horizontal part of the workpiece will block the laser. At this time, the data from the horizontal part of the workpiece to the laser rangefinder 16 can be obtained, and the data is transmitted to the touch control screen 20. The touch control screen 20 controls the second motor 21 to rotate, so that the measuring plate 17 drives the laser rangefinder 16 to rotate upward until the laser of the laser rangefinder 16 is blocked by the vertical end of the workpiece. At this time, the second set of data is obtained and transmitted to the touch control screen 20. When the second set of data is obtained, the operation of the second motor 21 is stopped. The bending angle of the workpiece can be obtained by multiplying the time between the two sets of data by the rotation angle of the second motor 21, thereby realizing rapid measurement.
[0061] like Figure 2 , Figure 3 , Fig. 9 as well as Fig.10As shown, the positioning mechanism also includes four groups of positioning cylinders 27 fixedly connected to the four sides of the support seat 28, and the telescopic ends of the positioning cylinders 27 are fixed with support clamps 29. The fixed seat 26 is internally rotatably connected with a threaded rod 52, and the outer side of the threaded rod 52 is connected with a threaded sleeve 51 through a thread. The right part of the threaded sleeve 51 extends to the outer side of the fixed seat 26 and is fixedly connected to the connecting seat 58. The front side of the fixed seat 26 is fixed with a fifth motor 44, and the end of the threaded rod 52 and the output shaft of the fifth motor 44 are both fixed with conical teeth 53, and the two groups of conical teeth 53 are meshed with each other to connect. A fourth motor 43 is fixed to the side of the seat 58, the output shaft of the third motor 33 is fixedly connected to the support seat 28, a first guide rod is fixed to the fixed seat 26 on the left side of the fifth motor 44 through a connecting block, a first guide sleeve is sleeved on the side of the first guide rod, and the end of the first guide sleeve is fixedly connected to the side of the connecting seat 58 through a connecting block, a threaded hole is provided on the side of the support column 11, and a first bolt 25 is threadedly connected to the side of the sleeve 24, and the first bolt 25 passes through the sleeve 24 and is screwed into the threaded hole on the rear side of the support column 11. By extending and retracting the positioning cylinder 27, the corresponding Adjust the position of the support clamp 29 so that the support clamp 29 can support the workpiece from the inside (the workpiece at this time is rectangular or square). It should be noted that in order to avoid the support clamp 29 from supporting and deforming the workpiece from the inside, affecting the measurement of the subsequent bending part, a pressure sensor can be embedded in the support clamp 29 to monitor the pressure between the workpiece and the support clamp 29 to avoid deformation of the workpiece. Through the fifth motor 44, the conical teeth 53 can be driven to rotate conveniently, thereby driving the threaded rod 52 to rotate. Due to the threaded connection between the threaded rod 52 and the threaded sleeve 51, the connecting seat 58 can be extended to adjust the distance between the connecting seat 58 and the fixed seat 26. Then, when the positioning assembly is used to support the rectangular workpiece, the distance between the rectangular workpiece and the frame 1 can be adjusted to avoid being obstructed by the frame 1 when the rectangular workpiece is rotated. The first guide rod and the first guide sleeve can be used to guide and limit the connecting seat 58. Through the first bolt 25 and the threaded hole, the fixed seat 26 can be rotated conveniently, so that it can be expanded to support the workpiece and retracted when not in use.
[0062] like Figure 1 and Figure 5As shown, a guide cylinder 3 is fixed to the front end of the workbench 2 through a mounting plate, and a splint 4 is fixed to the telescopic end on the rear side of the guide cylinder 3. The cross-section of the splint 4 is U-shaped when viewed from the side, and a guide roller is equidistantly connected to the rear side of the splint 4 for rotation. Second guide sleeves are fixed to the mounting plates on the left and right sides of the guide cylinder 3, and a second guide rod is slidably connected inside the second guide sleeve. The other end of the second guide rod is fixedly connected to the rear side of the splint 4, and the touch control screen 20 is electrically connected to the electrical equipment through a wire. The guide cylinder 3 can conveniently drive the splint 4 to move, and the splint 4 can conveniently position the workpiece when bending the workpiece, and the guide roller can be used to facilitate the movement of the workpiece. The second guide sleeve and the second guide rod can conveniently guide the splint 4 to ensure its stable movement.
[0063] The present invention provides a fully automatic bending angle measuring device for aluminum spacers, and the specific working principle is as follows: during normal use, the device is powered on, and the height of the feed roller 36 and the positioning plate 13 are adjusted according to the thickness of the workpiece, the workpiece passes through the feed roller 36 and is attached to the side of the drive box 8, and then the first motor 6 is operated. The first motor 6 drives the feed roller 36 to rotate through the first sprocket 7 and the first chain to realize the transportation of the workpiece. The workpiece passes through the bending plate 37 and moves to the right side of the workbench 2. During the transportation process, the guide roller on the inner side of the clamping plate 4 can be attached to the side of the workpiece to play a role in positioning and guiding. After the workpiece is transported to the specified length, the drive cylinder 54 is operated, and the drive cylinder 54 drives the drive The shaft 9 moves, and the driving shaft 9 drives the bending part 10 to move until the bending part 10 contacts the surface of the workpiece, and then the bending cylinder 34 is operated, and the bending cylinder 34 drives the bending plate 37 to rotate upward, and the bending plate 37 pushes the workpiece to move upward around the bending part 10 until the bending plate 37 is in a vertical state. At this time, the bending of the workpiece is completed, and then the bending plate 37 is reset to move the workpiece. When the bent portion of the workpiece moves to the right side of the positioning member, the sixth motor 49 can be operated at this time, and the sixth motor 49 drives the active gear 39 to rotate, and cooperates with the driven gear 38 to drive the fixed column 11 to rotate, and the fixed column 11 drives the positioning plate 13 to move until the positioning plate 13 fits the horizontal part of the workpiece. The third motor 33 can be operated, and the third motor 33 drives the threaded rod 52 to rotate, and drives the positioning seat 32 to move through the threaded seat 31, and the positioning seat 32 moves along the guide rail 15, so that the positioning plate 13 drives the bent workpiece to move to the right. It should be noted that the measuring plate 17 is in an inclined state, that is, the laser rangefinder 16 is in a state directly in front of the horizontal end of the workpiece. When the laser rangefinder 16 is turned on, the horizontal part of the workpiece will block the laser until the horizontal part of the workpiece can block the laser of the laser rangefinder 16, and then the laser rangefinder 16 is turned on. Since the horizontal part of the workpiece will block the laser, the data from the horizontal part of the workpiece to the laser rangefinder 16 can be obtained at this time, and the data can be transmitted to the laser rangefinder 16. The data is transmitted to the touch control screen 20, and the touch control screen 20 controls the second motor 21 to rotate, so that the measuring plate 17 drives the laser rangefinder 16 to rotate upward until the laser of the laser rangefinder 16 is blocked by the vertical end of the workpiece. At this time, the second set of data is obtained and transmitted to the touch control screen 20. When the second set of data is obtained, the operation of the second motor 21 is stopped, and the bending angle of the workpiece can be obtained by multiplying the time length between the two sets of data by the rotation angle of the second motor 21, so as to achieve rapid measurement, and then continue to operate the sixth motor 49 to make the workpiece fall from the workbench 2. After the bending angle of the workpiece is measured, the measuring plate 17, i.e., the laser rangefinder 16, needs to be reset, and then wait for the next measurement;
[0064] When it is necessary to measure a rectangular or square workpiece, the first bolt 25 is unscrewed, and then the fixing seat 26 is rotated 180° and then fixed with the first bolt 25. Then, according to the specifications of the workpiece, the distance between the connecting seat 58 and the frame 1 is adjusted so that when the workpiece is rotated, it will not collide with the frame 1. The fifth motor 44 drives the threaded rod 52 to rotate through the conical teeth 53. The rotation of the threaded rod 52 will cause the threaded sleeve 51 to expand and contract outward, thereby driving the connecting seat 58 to move to achieve adjustment. Then, the positioning cylinder 27 is extended and contracted to make the support clamp 29 support the workpiece from the inside. Due to the limitation of the support clamp 29, the workpiece will be horizontal with the fixing plate 18. Before measurement, the measuring plate 17 is in a horizontal state, that is, when the laser rangefinder 16 is started, the emitted laser is blocked by the horizontal part of the workpiece. At this time, the first set of data is directly obtained, and then the second motor 21 is operated to drive the measuring plate 17 and The laser rangefinder 16 rotates until the second set of data is obtained. At this time, the second motor 21 is stopped to complete the angle measurement of the first set of bends of the workpiece. Then, the position of the workpiece is adjusted by the rotation of the fourth motor 43, and the height of the workpiece after rotation is adjusted by the extension and contraction of the positioning cylinder 27. The position of the connecting seat 58 is adjusted by the operation of the fifth motor 44, and then the position of the workpiece is adjusted so that the horizontal part of the second set of bends is located directly behind the laser rangefinder 16. Then the measurement can be carried out. The above operations are performed in sequence to complete the measurement of the four sets of bends of the workpiece. It should be noted that the electronic devices used in this technical solution are all existing products. The specific connection and control sequence should refer to the working principle of this technical solution and the working sequence between the electrical components. The detailed connection means are well known in the art. This technical solution mainly introduces the working principle and process, and no longer explains the electrical control.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic bending angle measuring device for aluminum spacers, characterized in that: include: A frame (1), the frame (1) being a double-layer frame structure, and a workbench (2) being integrally formed on the top of the frame (1); A first feeding mechanism, the first feeding mechanism is arranged on the left side of the workbench (2), the first feeding mechanism comprises a U-shaped frame (5) that movably passes through the workbench (2), the top of the U-shaped frame (5) passes through the workbench (2) and is rotatably connected to a feeding roller (36), the feeding roller (36) is located at the upper edge of the workbench (2), the bottom of the U-shaped frame (5) is connected to an adjusting screw (40) by a thread, and the top of the adjusting screw (40) is rotatably connected to the workbench (2) by a bearing; A bending mechanism, the bending mechanism is arranged on a workbench (2) on the right side of the U-shaped frame (5), the bending mechanism comprises a drive box (8), the drive box (8) is fixed to the rear side of the workbench (2), and the drive box (8) is located on the right side of the U-shaped frame (5), a drive shaft (9) is movably connected inside the drive box (8), and the front part of the drive shaft (9) extends to the front side of the drive box (8) and is fixed with a bending piece (10); A second feeding mechanism, the second feeding mechanism is arranged on the workbench (2) on the right side of the driving box (8), the second feeding mechanism comprises a feeding screw (23) rotatably connected to the rear side of the workbench (2), a threaded sleeve (31) is provided on the side surface of the feeding screw (23), a positioning seat (32) is welded and fixed at the end of the threaded seat (31), and the positioning seat (32) is slidably connected to the workbench (2); A measuring mechanism, the measuring mechanism being arranged on the right side of the workbench (2), the measuring mechanism comprising a fixing plate (18) rotatably connected to the right side of the workbench (2), the end of the fixing plate (18) being connected to a connecting shaft (19) by a thread, a measuring plate (17) being fixed to the rear side of the connecting shaft (19), and a laser rangefinder (16) being installed on the rear upper side of the measuring plate (17); A positioning mechanism, the positioning mechanism is arranged at the rear side of the frame (1), the positioning mechanism comprises a support column (56), the support column (11) is welded and fixed to the right rear side of the frame (1), a sleeve (24) is sleeved on the side of the support column (11), a fixing seat (26) is welded and fixed on the left side of the sleeve (24), a connecting seat (58) is movably arranged on the left side of the fixing seat (26), and the rear side of the connecting seat (58) is rotatably connected to the supporting seat (28); A touch control screen (20), wherein the touch control screen (20) is fixed to the upper edge of the workbench (2), and the touch control screen (20) is wirelessly connected to the laser rangefinder (16).
2. The fully automatic bending angle measuring device for aluminum spacers according to claim 1 is characterized in that: The first feeding mechanism also includes a strip groove opened on the left side of the workbench (2), the two ends of the U-shaped frame (5) pass through the strip groove, a first motor (6) is fixed on the rear side of the U-shaped frame (5), a first sprocket (7) is fixedly mounted on the output shaft of the first motor (6) and the rear part of the feeding roller (36), the two groups of first sprockets (7) are connected by a first chain, two groups of guide pillars (41) are welded and fixed on the lower side of the workbench (2), the two groups of guide pillars (41) are located on the front and rear sides of the U-shaped frame (5), and guide sleeves are welded and fixed at the front and rear ends of the U-shaped frame (5), and the two groups of guide sleeves are respectively mounted on the two groups of guide pillars (41).
3. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 1 is characterized in that: The bending mechanism further comprises a support plate (57) fixed inside the driving box (8); an inclined guide groove (55) is provided on the front of the driving box (8) and the support plate (57); the end of the driving shaft (9) passes through the guide groove (55); a driving cylinder (54) is fixed inside the driving box (8) on the front side of the support plate (57) parallel to the direction of the guide groove (55); a connecting sleeve is fixed at the telescopic end of the driving cylinder (54); the connecting sleeve is fixed on the driving shaft (9); and a box cover is fixed on the rear side of the driving box (8) by screws.
4. The fully automatic bending angle measuring device for aluminum spacers according to claim 3 is characterized in that: The bending assembly also includes a through slot (42) opened on the right side of the driving box (8), a bending plate (37) is rotatably connected inside the through slot (42), a bending cylinder (34) is rotatably connected inside the frame (1), an upper telescopic end of the bending cylinder (34) is rotatably connected to the lower right side of the bending plate (37), and the end of the bending member (10) is designed in a pointed shape.
5. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 1 is characterized in that: The second feeding mechanism also includes a shaft rod (50) rotatably connected to the front part of the positioning seat (32), a connecting piece (14) is fixedly mounted on the shaft rod (50), a fixing column (11) is welded and fixed to the top of the connecting piece (14), a positioning plate (13) is arranged on the front side of the fixing column (11), a rotating rod (12) is rotatably connected inside the fixing column (11), two groups of pinion gears (47) are fixedly mounted on the side of the rotating rod (12), and the sides of the two groups of pinion gears (47) are meshed with racks (48) through gear teeth, the racks (48) are slidably connected to the inside of the fixing column (11), a connecting rod (46) is welded and fixed to the end of the rack (48), and the end of the connecting rod (46) passes through the fixing column (11) and is fixedly connected to the inner side of the positioning plate (13).
6. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 5 is characterized in that: The second feeding mechanism also includes a sixth motor (49) fixed to the rear part of the positioning seat (32), the output shaft of the sixth motor (49) extends to the outside of the positioning seat (32) and is fitted with a driving gear (39), a driven gear (38) is fitted on a shaft (50) on the right side of the positioning seat (32), the driving gear (39) and the driven gear (38) are meshed with each other through gear teeth, a guide groove is provided at the bottom of the positioning seat (32), a guide rail (15) is fixed at the upper edge of the workbench (2), the positioning seat (32) is slidably connected to the guide rail (15) through the guide groove, and a third motor (33) is fixed to the rear side of the workbench (2), and the output shaft of the third motor (33) is fixedly connected to the end of the feeding screw (23).
7. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 1 is characterized in that: The measuring mechanism also includes a second motor (21) fixed inside the frame (1), and a second sprocket (22) is fixedly mounted on the output shaft of the second motor (21) and the connecting shaft (19) on the front side of the fixing plate (18), and the two sets of second sprockets (22) are connected by a second chain (35). A notch groove (45) is provided at the right edge of the workbench (2), and the fixing plate (18) is connected to the inside of the notch groove (45) through a rotating shaft. Bolt holes are provided on the lower side of the notch groove (45) and on the right side of the workbench (2), and a sliding groove is provided on the front side of the fixing plate (18), and a fixing block (59) is slidably connected to the front side of the sliding groove, and a second bolt (30) is threadedly connected to the fixing block (59), and the second bolt (30) is screwed into the bolt hole on the right side of the workbench (2).
8. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 1 is characterized in that: The positioning mechanism also includes four groups of positioning cylinders (27) fixedly connected to the four sides of the support seat (28), the telescopic ends of the positioning cylinders (27) are fixed with support clamps (29), the fixed seat (26) is internally rotatably connected with a threaded rod (52), the outer side of the threaded rod (52) is connected with a threaded sleeve (51) through a thread, the right part of the threaded sleeve (51) extends to the outer side of the fixed seat (26) and is fixedly connected to the connecting seat (58), the front side of the fixed seat (26) is fixed with a fifth motor (44), the end of the threaded rod (52) and the output shaft of the fifth motor (44) are both fixedly mounted with conical teeth (53), and the two groups of conical teeth (53) are meshed with each other.
9. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 8, characterized in that: A fourth motor (43) is fixed to the side of the connecting seat (58), the output shaft of the third motor (33) is fixedly connected to the support seat (28), a first guide rod is fixed to the fixed seat (26) on the left side of the fifth motor (44) through a connecting block, a first guide sleeve is sleeved on the side of the first guide rod, and the end of the first guide sleeve is fixedly connected to the side of the connecting seat (58) through a connecting block, a threaded hole is provided on the side of the support column (11), and a first bolt (25) is threadedly connected to the side of the sleeve (24), and the first bolt (25) passes through the sleeve (24) and is screwed into the threaded hole on the rear side of the support column (11).
10. The fully automatic bending angle measuring device for aluminum spacer bars according to claim 1, characterized in that: A guide cylinder (3) is fixed to the front end of the workbench (2) through a mounting plate, a splint (4) is fixed to the telescopic end on the rear side of the guide cylinder (3), the splint (4) has a U-shaped cross-section when viewed from the side, and guide rollers are equidistantly connected to the rear side of the splint (4). Second guide sleeves are fixed to the mounting plates on the left and right sides of the guide cylinder (3), a second guide rod is slidably connected inside the second guide sleeve, and the other end of the second guide rod is fixedly connected to the rear side of the splint (4), and the touch control screen (20) is electrically connected to the electrical equipment through a wire.
Citation Information
Cited By
Continuous extrusion equipment for producing double-layer glass aluminum spacing bar
CN121927938A
