Anti-deviation aluminum alloy product die-casting forming equipment
By introducing automatic mold release agent spraying function in aluminum alloy product die-casting molding equipment, using components such as electric cylinders, centrifugal pumps and atomized spray heads, the problems of increased workload and reduced production efficiency caused by manual spraying are solved, and more efficient aluminum alloy products manufacture.
Patent Information
- Application Number
- CN202411068801.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2024-12-13
AI Technical Summary
The existing die-casting and molding equipment of aluminum alloy products lacks the function of automatic release agent spraying, which leads to manual spraying of staff, which increases workload and reduces production efficiency.
An anti-offset die-casting and forming equipment for aluminum alloy products is designed, including a die-casting molding mechanism and auxiliary mechanism. It uses electric cylinders, centrifugal pumps, controllers, atomized spray heads and other components to realize automatic mold release agent spraying operation for dynamic and static molds. .
Automatic release agent spraying of molds during aluminum alloy products is realized, reducing the workload of staff, improving production efficiency, and improving the use effect of equipment.
Smart Images

Figure CN119114903A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy product processing, in particular to an anti-deviating aluminum alloy product die-casting molding device. Background Art
[0002] Aluminum alloy product processing is the process of making aluminum alloy products with specific shapes, sizes and performances through a series of processes and technical means. Aluminum alloy products are generally manufactured by die casting, extrusion, forging and other methods.
[0003] In the existing technology, the existing die-casting equipment for aluminum alloy products can quickly complete the molding of castings and ensure the dimensional accuracy and surface quality of the manufactured aluminum alloy products during actual use, but it does not have the function of automatically spraying the dynamic and static molds on the die-casting equipment with a release agent. That is, in some small aluminum alloy product processing plants, the die-casting equipment mostly adopts a manual hand-held spray gun to spray the dynamic and static molds with a release agent before and after the aluminum alloy product manufacturing. This not only increases the workload of the staff, but also affects the production efficiency of the aluminum alloy products, which not only reduces the use effect of the aluminum alloy product die-casting equipment, but also reduces the use efficiency of the aluminum alloy product die-casting equipment.
[0004] Therefore, we propose an anti-deviating die-casting molding device for aluminum alloy products in order to solve the problems raised in the above background technology. Summary of the invention
[0005] The purpose of the present invention is to provide an anti-deviated die-casting molding equipment for aluminum alloy products, so as to solve the problem that the existing die-casting molding equipment for aluminum alloy products does not have the function of automatically spraying a mold release agent on the dynamic and static molds on the die-casting molding equipment, that is, in some small aluminum alloy product processing plants, the die-casting molding equipment mostly adopts a manual hand-held spray gun to spray the dynamic and static molds with a mold release agent before and after the aluminum alloy product manufacturing is completed. This not only increases the workload of the staff, but also affects the production efficiency of the aluminum alloy products, which not only reduces the use effect of the aluminum alloy product die-casting molding equipment, but also reduces the use efficiency of the aluminum alloy product die-casting molding equipment.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an anti-deviating die-casting molding device for aluminum alloy products, comprising a die-casting molding mechanism, wherein an auxiliary mechanism is provided on the die-casting molding mechanism; The auxiliary mechanism includes a liquid storage tank, an electric cylinder body, a centrifugal pump, a controller and a rectangular hole. The liquid inlet end of the centrifugal pump is equipped with a liquid inlet pipe, the liquid outlet end of the centrifugal pump is equipped with a liquid outlet pipe, the top of the telescopic end of the electric cylinder body is equipped with a rectangular plate, a counterweight block is installed on the top of the rectangular plate near the edge, a motor is installed on the top of the rectangular plate near the edge, a round tube is fixed on the top of the rectangular plate, a T-shaped rod is rotatably connected to the inside of the round tube through a bearing, the outer surface of the T-shaped rod and the outer surface of the output end of the motor are fixedly sleeved with gears, a diverter is installed on the top of the T-shaped rod, each liquid outlet end of the diverter is equipped with an atomizing nozzle, and an isolation shell is fixed on the top of the rectangular plate.
[0007] Preferably, the liquid inlet end of the liquid inlet pipe is connected to the liquid outlet end of the liquid storage tank, the teeth of the two gears are meshed, the electric cylinder body is electrically connected to the controller, the centrifugal pump is electrically connected to the controller, the motor is electrically connected to the controller, the liquid inlet end of the diverter is connected to the liquid outlet end of the liquid outlet pipe, and the two gears, the round tube, the counterweight block and the motor are all inside the isolation shell.
[0008] Preferably, the die-casting molding mechanism includes an L-shaped plate, a placing table is fixed to one side of the L-shaped plate, the top of the L-shaped plate and the top of the placing table are on the same horizontal plane, the liquid storage tank, the electric cylinder body and the centrifugal pump are all installed on the bottom of the inner wall of one of the through holes of the placing table, the controller is installed on one side of the placing table near the top, the rectangular hole is opened at the top of the inner wall of one of the through holes of the placing table, the bottom of the L-shaped plate and the bottom of the placing table are both fixed with bases, the number of bases on the L-shaped plate is two, and the number of bases on the placing table is four.
[0009] Preferably, a mounting table is fixed on the top of the placing table near one side edge, a servo electric cylinder is installed on the upper side of the mounting table, the servo electric cylinder is electrically connected to the controller, a static mold is installed on the surface of the mounting table, a push block is arranged inside the static mold, an insert is arranged on the outer wall of the push block, a connecting rod is movably penetrated through the inner wall of the mounting table, and the telescopic end of the servo electric cylinder is installed on one end of the connecting rod.
[0010] Preferably, the other end of the connecting rod is threadedly connected to one side of the pushing block, and four hollow blocks are fixed on the top of the placing table. The four hollow blocks are divided into two groups, and a limiting rod is fixedly sleeved between the insides of each group of hollow blocks, and a hollow plate is slidably connected between the outer surfaces of the two limiting rods.
[0011] Preferably, a movable mold is installed on one side of the hollow plate, and one side of the movable mold is in contact with the surface of the static mold. A placement plate is fixed on the other side of the hollow plate, and two auxiliary wheels are installed at the bottom of the placement plate near the edge, and the wheel surfaces of the two auxiliary wheels are in contact with the top of the placement table.
[0012] Preferably, an injection tube is provided inside the hollow plate, the discharge end of the injection tube movably passes through the other side of the movable mold, and the interior of the injection tube is connected to the interior of the movable mold. A stabilizing seat is installed on the top of the placement plate, and the injection tube is fixedly sleeved inside the stabilizing seat.
[0013] Preferably, a funnel tube is installed at the feed end of the injection tube, and a push rod body is movably sleeved inside the injection tube. Single-hole U-shaped blocks are fixed to the top of the L-shaped plate and the top of the placement table, and the two single-hole U-shaped blocks are in a positive and negative relative state, and two mounting blocks are provided at the bottom of the L-shaped plate.
[0014] Preferably, the opposite sides of the two mounting blocks are fixed, the bottom of one of the mounting blocks and the top of the L-shaped plate are fixed, and an electric push rod is fixedly sleeved between the interior of one of the mounting blocks and the interior of one of the single-hole U-shaped blocks, and between the interior of the other mounting block and the interior of the other single-hole U-shaped block.
[0015] Preferably, the two electric push rods are electrically connected to the controller, one end of the telescopic end of one of the electric push rods is installed on the surface of the placement plate, and one end of the telescopic end of the other electric push rod is installed on one end of the push rod body close to the single-hole U-shaped block, and mounting plates are installed at the two through-hole entrances and exits of the placement table.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides an auxiliary mechanism so that the die-casting equipment can automatically spray the mold cavity of the static mold and the mold cavity of the dynamic mold with a mold release agent before and after the aluminum alloy product is manufactured. This reduces the workload of the staff and does not affect the production efficiency of the aluminum alloy product. It not only improves the use effect of the die-casting equipment for aluminum alloy products, but also improves the use efficiency of the die-casting equipment for aluminum alloy products. When the dynamic mold moves to a suitable position, the controller, the electric cylinder body, the rectangular plate, the motor, the isolation shell, the round tube, the counterweight, the two gears and the T-bar are first used to make the splitter and all the atomizing nozzles on the splitter move at the same time. When multiple atomizing nozzles pass through the inside of the rectangular hole and move up to a suitable height, the controller, the centrifugal pump, the liquid inlet pipe, the liquid outlet pipe and the splitter are directly used to extract the mold release agent liquid in the liquid storage tank and transport it to the inside of each atomizing nozzle. Then, the atomizing nozzle is used to cooperate to spray the mold cavity of the dynamic mold with a mold release agent.
[0017] 2. According to the present invention, when the interior of the cavity of the movable mold is sprayed with an appropriate amount of mold release liquid, the controller, motor, rectangular plate, two gears, circular tube, bearing, T-rod and diverter are directly used to cooperate to rotate all the atomizing nozzles so that their outlets are aligned with the cavity of the static mold. Subsequently, the controller, centrifugal pump, liquid inlet pipe, liquid outlet pipe, multiple atomizing nozzles and diverter are used to cooperate to spray the mold cavity of the static mold with the mold release agent. When the mold cavities of the movable mold and the static mold have completed the mold release spraying operation, the electric cylinder body, controller, rectangular plate, motor, isolation shell, circular tube, counterweight, two gears, T-rod and diverter are directly used to reset multiple atomizing nozzles to their initial positions. Subsequently, the controller, motor, rectangular plate, two gears, circular tube, bearing, T-rod and diverter are used to cooperate to reset the outlets of multiple atomizing nozzles to their initial angles.
[0018] 3. The present invention can perform aluminum alloy product manufacturing operations by setting up a die-casting molding mechanism. When aluminum alloy products need to be manufactured, the controller, one of the electric push rods, one of the single-hole U-shaped blocks, two auxiliary wheels, a mounting block, a placement plate, four hollow blocks, two limit rods, a stabilizing seat and a hollow plate are first used to achieve the horizontal movement of the movable mold, the injection tube and the funnel tube at the same time without offset. When the placement plate moves to a point where it cannot move, the release agent spraying operation can be performed on the mold cavity of the movable mold and the mold cavity of the static mold by directly using the cooperation of the auxiliary mechanism.
[0019] 4. In the present invention, when the mold cavity of the movable mold and the mold cavity of the static mold have completed the release agent spraying operation, the placement plate, the movable mold, the injection tube and the funnel tube can be reset to their original positions by directly utilizing the cooperation of the controller, one of the electric push rods, one of the single-hole U-shaped blocks, four hollow blocks, two limit rods, the hollow plate, the stabilizing seat, the two auxiliary wheels and one of the mounting blocks. When the movable mold is reset to its initial position, the liquid aluminum alloy material transported to the injection tube through the funnel tube can be injected into the space formed by the movable mold and the static mold by directly utilizing the cooperation of the controller, another electric push rod, another single-hole U-shaped block and another mounting block.
[0020] 5. In the present invention, when the push rod body moves to a point where it cannot move, the liquid aluminum alloy material in the space formed by the moving mold and the static mold can be cooled and shaped by directly using the cooperation of the pre-liquid cooling equipment. When the liquid aluminum alloy material is cooled and shaped into a casting of the desired shape, the above-mentioned operation steps can be directly repeated to move the moving mold and separate it from the static mold, and the push rod body can also be reset to its original position. When the moving mold and the push rod body have completed the moving operation, the controller, the mounting table, the connecting rod and the push block can be directly used to cooperate to push the product composed of the insert and the casting formed by cooling the liquid aluminum alloy material out of the mold cavity of the static mold, thereby completing the aluminum alloy product manufacturing operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a partial stereoscopic diagram of an anti-deviating aluminum alloy product die-casting molding device of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of an anti-deviating aluminum alloy product die-casting molding device of the present invention; Figure 3 A kind of anti-deviating aluminum alloy product die-casting molding equipment of the present invention Figure 2 The enlarged stereogram at A in the middle; Figure 4 A stereoscopic diagram of an insert of an anti-deviating aluminum alloy product die-casting molding device of the present invention; Figure 5 It is a partial stereoscopic view from a side angle of an anti-deviating aluminum alloy product die-casting molding device of the present invention; Figure 6 It is a partial three-dimensional diagram from a top view of an anti-deviating die-casting molding device for aluminum alloy products of the present invention; Figure 7 This is a schematic diagram of the structure of an anti-deviating die-casting molding device for aluminum alloy products from a top view according to the present invention; Figure 8 It is a partial three-dimensional view from another angle of an anti-deviating aluminum alloy product die-casting molding device of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of a rectangular plate and a round tube of an anti-deviating aluminum alloy product die-casting molding device of the present invention.
[0022] In the figure: 1. die-casting mechanism; 101. L-shaped plate; 102. placing table; 103. base; 104. mounting table; 105. servo electric cylinder; 106. static mold; 107. push block; 108. insert; 109. connecting rod; 110. hollow block; 111. limit rod; 112. hollow plate; 113. moving mold; 114. placing plate; 115. auxiliary wheel; 116. injection pipe; 117. stable seat; 118. funnel pipe; 119. push rod body; 120 , single-hole U-shaped block; 121, mounting block; 122, electric push rod; 123, mounting plate; 2, auxiliary mechanism; 201, liquid storage tank; 202, electric cylinder body; 203, centrifugal pump; 204, liquid inlet pipe; 205, liquid outlet pipe; 206, rectangular plate; 207, counterweight block; 208, motor; 209, gear; 210, round tube; 211, T-shaped rod; 212, controller; 213, diverter; 214, atomizing nozzle; 215, rectangular hole; 216, isolation shell. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example 1: Please refer to Figure 1-Figure 3 and Figure 5-Figure 9 As shown, the present invention provides a technical solution: an anti-deviating die-casting molding device for aluminum alloy products, comprising a die-casting molding mechanism 1, on which an auxiliary mechanism 2 is arranged; The auxiliary mechanism 2 includes a liquid storage tank 201, an electric cylinder body 202, a centrifugal pump 203, a controller 212 and a rectangular hole 215. The liquid inlet end of the centrifugal pump 203 is installed with a liquid inlet pipe 204, and the liquid outlet end of the centrifugal pump 203 is installed with a liquid outlet pipe 205. The top of the telescopic end of the electric cylinder body 202 is installed with a rectangular plate 206, and the top of the rectangular plate 206 is installed with a counterweight block 207 near the edge. The top of the rectangular plate 206 is installed with a motor 208 near the edge. A round tube 210 is fixed on the top, and a T-shaped rod 211 is rotatably connected to the inside of the round tube 210 through a bearing. The outer surface of the T-shaped rod 211 and the outer surface of the output end of the motor 208 are fixedly sleeved with a gear 209. A diverter 213 is installed on the top of the T-shaped rod 211. Each liquid outlet end of the diverter 213 is installed with an atomizing nozzle 214. An isolation shell 216 is fixed on the top of the rectangular plate 206. The liquid inlet end of the liquid inlet pipe 204 is connected to the liquid outlet end of the liquid storage tank 201. The two gears 20 9 meshes with each other, the electric cylinder body 202 is electrically connected to the controller 212, the centrifugal pump 203 is electrically connected to the controller 212, the motor 208 is electrically connected to the controller 212, the liquid inlet end of the diverter 213 is connected to the liquid outlet end of the liquid outlet pipe 205, the two gears 209, the round tube 210, the counterweight block 207 and the motor 208 are all inside the isolation shell 216, the die-casting molding mechanism 1 includes an L-shaped plate 101, a placing table 102 is fixed to one side of the L-shaped plate 101, and the L The top of the forming plate 101 and the top of the placing table 102 are on the same horizontal plane, the liquid storage tank 201, the electric cylinder body 202 and the centrifugal pump 203 are all installed at the bottom of the inner wall of one of the through holes of the placing table 102, the controller 212 is installed on one side of the placing table 102 near the top position, the rectangular hole 215 is opened at the top of the inner wall of one of the through holes of the placing table 102, the surface of the mounting table 104 is installed with a static mold 106, and one side of the hollow plate 112 is installed with a dynamic mold 113.
[0025] In this embodiment, when the movable mold 113 moves to a suitable position, the controller 212 is used to start the electric cylinder body 202. At this time, the telescopic end of the started electric cylinder body 202 will drive the rectangular plate 206 to move vertically upward, and then the upwardly moved rectangular plate 206 will drive the motor 208, the isolation shell 216, the round tube 210, the counterweight 207, the two gears 209 and the T-shaped rod 211 to move upward at the same time. At the same time, the upwardly moved T-shaped rod 211 will also drive the diverter 213 and all the atomizing nozzles 214 installed on the diverter 213 to move simultaneously. When the atomizing nozzle 214 passes through the inside of the rectangular hole 215 and moves up to a suitable height, the controller 212 will pause the electric cylinder body 202 and then start the centrifugal pump 203. At this time, the centrifugal pump 203 started will, with the cooperation of the liquid inlet pipe 204, extract the release agent liquid in the liquid storage tank 201 and transport it to the inside of the liquid outlet pipe 205. Then, the release agent liquid transported to the inside of the liquid outlet pipe 205 will be transported to the inside of the diverter 213, and then diverted and transported to the inside of each atomizing nozzle 214, and then atomized and sprayed into the mold cavity of the movable mold 113. When the mold cavity of the movable mold 113 is sprayed with a proper amount of release agent liquid, the controller 212 will first pause the centrifugal pump 203 and then start the motor 208. At this time, the started motor 208 will, with the cooperation of the rectangular plate 206, drive the gear 209 connected thereto to rotate, and the rotating gear 209 will rotate on the round tube 210 and the bearing With the cooperation of the gear 209 fixed on the T-shaped rod 211, the T-shaped rod 211 is driven to rotate, and the rotating T-shaped rod 211 will also drive the diverter 213 connected thereto and all the atomizing nozzles 214 on the diverter 213 to rotate. When the diverter 213 rotates 180 degrees, the controller 212 will first pause the motor 208. At this time, the outlets of all the atomizing nozzles 214 are aligned with the mold cavity of the static mold 106. Then the controller 212 will start the centrifugal pump 203 again. At this time, the outlet of each atomizing nozzle 214 will spray out atomized release agent and spray it into the mold cavity of the static mold 106. When the interior of the static mold 106 is sprayed with an appropriate amount of release agent liquid, the controller 212 will directly turn off the centrifugal pump 203, then start the electric cylinder body 202, and let the telescopic end of the electric cylinder body 202 move back. When the telescopic end of the electric cylinder body 202 starts to reset and move back, the rectangular plate 206 will also reset and move accordingly. At the same time, the motor 208, the round tube 210, the counterweight 207, the bearing, the two gears 209, the T-shaped rod 211, the diverter 213 and the multiple atomizing nozzles 214 will also reset and move accordingly. When the rectangular plate 206 is reset to the initial position, the motor 208, the round tube 210, the counterweight 207, the bearing, the two gears 209, the T-shaped rod 211, the diverter 213 and the multiple atomizing nozzles 214 are also reset to the initial position. At this time, the electric cylinder body 202 is closed by using the controller 212.At the same time, the outlets of the plurality of atomizing nozzles 214 are reset to their original positions by means of the cooperation of the motor 208, the rectangular plate 206, the round tube 210, the bearing, the two gears 209, the T-shaped rod 211 and the diverter 213.
[0026] Embodiment 2: According to Figure 1-Figure 8As shown, the die-casting molding mechanism 1 includes an L-shaped plate 101, a placing table 102 is fixed to one side of the L-shaped plate 101, the top of the L-shaped plate 101 and the top of the placing table 102 are on the same horizontal plane, the liquid storage tank 201, the electric cylinder body 202 and the centrifugal pump 203 are all installed at the bottom of the inner wall of one of the through holes of the placing table 102, the controller 212 is installed on one side of the placing table 102 near the top position, the rectangular hole 215 is opened at the top of the inner wall of one of the through holes of the placing table 102, the bottom of the L-shaped plate 101 and the bottom of the placing table 102 are both fixed with a base 103, the number of the bases 103 on the L-shaped plate 101 is two, the number of the bases 103 on the placing table 102 is four, and the top of the placing table 102 is near the edge of one side. A mounting table 104 is fixed, a servo electric cylinder 105 is installed on the upper side of the mounting table 104, the servo electric cylinder 105 is electrically connected to the controller 212, a static mold 106 is installed on the surface of the mounting table 104, a push block 107 is arranged inside the static mold 106, an insert 108 is arranged on the outer wall of the push block 107, a connecting rod 109 is movably penetrated through the inner wall of the mounting table 104, the telescopic end of the servo electric cylinder 105 is installed with one end of the connecting rod 109, and the other end of the connecting rod 109 is threadedly connected to one side of the push block 107, four hollow blocks 110 are fixed on the top of the placing table 102, the four hollow blocks 110 are divided into two groups, and the inner parts of each group of hollow blocks 110 are fixedly sleeved with limit rods 111, and the two limit rods 111 are A hollow plate 112 is slidably connected between the outer surfaces, a movable mold 113 is installed on one side of the hollow plate 112, one side of the movable mold 113 is in contact with the surface of the static mold 106, a placement plate 114 is fixed on the other side of the hollow plate 112, two auxiliary wheels 115 are installed at the bottom of the placement plate 114 near the edge, the wheel surfaces of the two auxiliary wheels 115 are in contact with the top of the placement table 102, an injection pipe 116 is arranged inside the hollow plate 112, the discharge end of the injection pipe 116 movably passes through the other side of the movable mold 113, and the interior of the injection pipe 116 is connected to the interior of the movable mold 113, a stabilizing seat 117 is installed on the top of the placement plate 114, the injection pipe 116 is fixedly sleeved inside the stabilizing seat 117, and the injection pipe 116 A funnel tube 118 is installed at the feeding end, and a push rod body 119 is movably sleeved inside the injection tube 116. Single-hole U-shaped blocks 120 are fixed to the top of the L-shaped plate 101 and the top of the placement table 102, and the two single-hole U-shaped blocks 120 are in a positive and negative relative state. Two mounting blocks 121 are arranged at the bottom of the L-shaped plate 101, and the opposite sides of the two mounting blocks 121 are fixed to each other. The bottom of one of the mounting blocks 121 is fixed to the top of the L-shaped plate 101, and an electric push rod 122 is fixedly sleeved between the inside of one of the mounting blocks 121 and the inside of one of the single-hole U-shaped blocks 120, and between the inside of the other mounting block 121 and the inside of the other single-hole U-shaped block 120. The two electric push rods 122 are electrically connected to the controller 212.One end of the telescopic end of one electric push rod 122 is mounted on the surface of the placement plate 114, and one end of the telescopic end of the other electric push rod 122 is mounted on the end of the push rod body 119 close to the single-hole U-shaped block 120. The two through-hole entrances and exits of the placement table 102 are both mounted with mounting plates 123.
[0027] In this embodiment, when it is necessary to manufacture aluminum alloy products, an appropriate amount of mold release liquid is first injected into the liquid storage tank 201, and then the controller 212 is connected to an external power supply. Then, a pre-prepared liquid cooling device is placed in another through hole of the placement table 102, and the two cold water pipe outlet ends of the liquid cooling device are respectively connected to the water inlet end of the static mold 106 and the water inlet end of the dynamic mold 113, and at the same time, the two return water pipe inlet ends of the liquid cooling device are respectively connected to the water outlet end of the static mold 106 and the water outlet end of the dynamic mold 113, and then the controller 212, one of the electric push rods 122, one of the single-hole U-shaped blocks 120, two auxiliary wheels 115 and the mounting block 121 are used to drive the placement plate 114 moves, at this time, the moving placement plate 114 will drive the movable mold 113, the injection pipe 116 and the funnel pipe 118 to move horizontally at the same time under the cooperation of the four hollow blocks 110, the two limit rods 111, the stable seat 117 and the hollow plate 112, without offset. When the placement plate 114 moves to a point where it cannot move, the controller 212 will pause one of the electric push rods 122. When the mold cavity of the movable mold 113 and the mold cavity of the static mold 106 complete the release agent spraying operation, the controller 212 will directly use one of the electric push rods 122, one of the single-hole U-shaped blocks 120, the four hollow blocks 110, the two limit rods 111, the hollow plate 112, the stable seat 117, the two auxiliary wheels 115 and one of the With the cooperation of the mounting block 121, the placement plate 114, the movable mold 113, the injection tube 116 and the funnel tube 118 are all reset to their original positions. When the movable mold 113 is reset to its initial position, the staff can use tools to pour the aluminum alloy material heated to liquid state into the interior of the funnel tube 118 according to the required accurate amount. Then, the liquid aluminum alloy material entering the funnel tube 118 will be directly transported to the interior of the injection tube 116. When the accurate amount of liquid aluminum alloy material is injected into the injection tube 116, the controller 212 will directly start another electric push rod 122. At this time, the other started electric push rod 122 will drive the push rod body 119 to the injection tube with the cooperation of another single-hole U-shaped block 120 and another mounting block 121. When the push rod body 119 continuously moves toward the inside of the injection tube 116, the liquid aluminum alloy material in the injection tube 116 will be directly injected into the space formed by the static mold 106 and the dynamic mold 113. When the push rod body 119 moves to a point where it cannot move, the controller 212 will pause another electric push rod 122, and then use a liquid cooling device to cool and shape the liquid aluminum alloy material in the above space. When the liquid aluminum alloy material in the above space is cooled and shaped into a casting of a desired shape, the controller 212 will repeat the above operation steps to move the dynamic mold 113 again and separate it from the static mold 106. At the same time, the push rod body 119 will also start to reset to its initial position.When the moving mold 113 and the push rod body 119 have completed the moving operation, the controller 212 will start the servo electric cylinder 105. The started servo electric cylinder 105 will move the push block 107 with the cooperation of the mounting table 104 and the connecting rod 109. Then the moving push block 107 will push the product composed of the insert 108 and the casting formed by the cooling of the liquid aluminum alloy material from the mold cavity of the static mold 106. Then the staff can take away the product removed from the mold cavity of the static mold 106, and repeat the above steps again to carry out the next aluminum alloy material manufacturing operation.
[0028] The effect and working principle of the whole mechanism are as follows: when it is necessary to manufacture aluminum alloy products, first inject an appropriate amount of mold release liquid into the liquid storage tank 201, then connect the controller 212 to the external power supply, and then put the previously prepared liquid cooling device into another through hole of the placement table 102, and connect the two cold water pipe outlet ends of the liquid cooling device to the water inlet end of the static mold 106 and the water inlet end of the dynamic mold 113 respectively, and at the same time, connect the two return water pipe inlet ends of the liquid cooling device to the water outlet end of the static mold 106 and the water outlet end of the dynamic mold 113 respectively, and then use the controller 212, one of the electric push rods 122, one of the single-hole U-shaped blocks 120, two auxiliary wheels 115 and the mounting block 121 cooperates to drive the placement plate 114 to move. At this time, the moving placement plate 114 will drive the movable mold 113, the injection tube 116 and the funnel tube 118 to move horizontally at the same time under the cooperation of the four hollow blocks 110, the two limit rods 111, the stable seat 117 and the hollow plate 112 without offset. When the placement plate 114 moves to a point where it cannot move, the controller 212 will pause one of the electric push rods 122 and then start the electric cylinder body 202. At this time, the telescopic end of the started electric cylinder body 202 will drive the rectangular plate 206 to move vertically upward, and then the upward moving rectangular plate 206 will drive the motor 208, the isolation shell 216, the round tube 210, the counterweight block 207, the two gears 209 and the T-shaped rod 211 to move upward at the same time. The T-shaped rod 211 moving upward at the same time will also drive the diverter 213 and all the atomizing nozzles 214 installed on the diverter 213 to move simultaneously. When the atomizing nozzle 214 passes through the inside of the rectangular hole 215 and moves up to a suitable height, the controller 212 will pause the electric cylinder body 202 and then start the centrifugal pump 203. At this time, the started centrifugal pump 203 will, with the cooperation of the liquid inlet pipe 204, extract the release agent liquid in the liquid storage tank 201 and transport it to the inside of the liquid outlet pipe 205. Then, the release agent liquid transported to the inside of the liquid outlet pipe 205 will be transported to the inside of the diverter 213, and then diverted and transported to the inside of each atomizing nozzle 214, and then atomized and sprayed into the mold cavity of the movable mold 113. When the movable mold 113 When a proper amount of mold release liquid is sprayed inside the mold cavity, the controller 212 will first pause the centrifugal pump 203 and then start the motor 208. The started motor 208 will drive the gear 209 connected thereto to rotate with the cooperation of the rectangular plate 206, and the rotating gear 209 will drive the T-shaped rod 211 to rotate with the cooperation of the round tube 210, the bearing and the gear 209 fixed on the T-shaped rod 211. At the same time, the rotating T-shaped rod 211 will also drive the connected diverter 213 and all the atomizing nozzles 214 on the diverter 213 to rotate. When the diverter 213 rotates 180 degrees, the controller 212 will first pause the motor 208. At this time, the outlets of all the atomizing nozzles 214 are aligned with the mold cavity of the static mold 106.Then the controller 212 will start the centrifugal pump 203 again. At this time, the outlet of each atomizing nozzle 214 will spray out atomized release agent and spray it into the mold cavity of the static mold 106. When the static mold 106 is sprayed with a proper amount of release agent liquid, the controller 212 will directly turn off the centrifugal pump 203, and then start the electric cylinder body 202, and let the telescopic end of the electric cylinder body 202 move back. When the telescopic end of the electric cylinder body 202 begins to reset and move back, the rectangular plate 206 will also reset and move accordingly. At the same time, the motor 208, the round tube 210, the counterweight 207, the bearing, the two gears 209, the T-bar 211, the diverter 213 and the multiple atomizing nozzles 214 will also reset and move accordingly. When the rectangular plate 2 06 is reset to the initial position, the motor 208, the round tube 210, the counterweight 207, the bearing, the two gears 209, the T-shaped rod 211, the diverter 213 and the multiple atomizing nozzles 214 are also reset to the initial position, and then the controller 212 is used to close the electric cylinder body 202, and at the same time, the motor 208, the rectangular plate 206, the round tube 210, the bearing, the two gears 209, the T-shaped rod 211 and the diverter 213 are used to make the outlets of the multiple atomizing nozzles 214 reset to their original positions, and then the controller 212 can use one of the electric push rods 122, one of the single-hole U-shaped blocks 120, the four hollow blocks 110, the two limit rods 111, the hollow plate 112, the stable seat 117, the two auxiliary wheels 115 and one of the The cooperation of the mounting block 121 allows the placement plate 114, the movable mold 113, the injection tube 116 and the funnel tube 118 to return to their original positions. When the movable mold 113 returns to its initial position, the staff can use tools to pour the aluminum alloy material heated to a liquid state into the interior of the funnel tube 118 according to the required accurate amount. Subsequently, the liquid aluminum alloy material entering the funnel tube 118 will be directly transported to the interior of the injection tube 116. When the injection tube 116 is injected with an accurate amount of liquid aluminum alloy material, the controller 212 will directly start another electric push rod 122. At this time, the other started electric push rod 122 will drive the push rod body 119 to the injection tube with the cooperation of another single-hole U-shaped block 120 and another mounting block 121. When the push rod body 119 continuously moves toward the inside of the injection tube 116, the liquid aluminum alloy material in the injection tube 116 will be directly injected into the space formed by the static mold 106 and the dynamic mold 113. When the push rod body 119 moves to a point where it cannot move, the controller 212 will pause another electric push rod 122, and then use a liquid cooling device to cool and shape the liquid aluminum alloy material in the above space. When the liquid aluminum alloy material in the above space is cooled and shaped into a casting of the desired shape, the controller 212 will repeat the above operation steps to move the dynamic mold 113 again and separate it from the static mold 106. At the same time, the push rod body 119 will also start to reset to its initial position.When the moving mold 113 and the push rod body 119 have completed the moving operation, the controller 212 will start the servo electric cylinder 105. The started servo electric cylinder 105 will move the push block 107 with the cooperation of the mounting table 104 and the connecting rod 109. Then the moving push block 107 will push the product composed of the insert 108 and the casting formed by the cooling of the liquid aluminum alloy material from the mold cavity of the static mold 106. Then the staff can take away the product removed from the mold cavity of the static mold 106, and repeat the above steps again to carry out the next aluminum alloy material manufacturing operation.
[0029] Among them, the servo electric cylinder 105, the static mold 106, the insert 108, the dynamic mold 113, the auxiliary wheel 115, the electric push rod 122, the liquid storage tank 201, the centrifugal pump 203, the electric cylinder body 202, the motor 208, the controller 212 (PLC controller), the diverter 213 and the atomizing nozzle 214 are all existing technologies, and their models can be selected according to actual conditions, and no excessive explanation is given here.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An anti-deviating die-casting device for aluminum alloy products, comprising a die-casting mechanism (1), Features: The die-casting mechanism (1) is provided with an auxiliary mechanism (2); The auxiliary mechanism (2) comprises a liquid storage tank (201), an electric cylinder body (202), a centrifugal pump (203), a controller (212) and a rectangular hole (215); a liquid inlet pipe (204) is installed at the liquid inlet end of the centrifugal pump (203); a liquid outlet pipe (205) is installed at the liquid outlet end of the centrifugal pump (203); a rectangular plate (206) is installed at the top of the telescopic end of the electric cylinder body (202); a counterweight (207) is installed at the top of the rectangular plate (206) near the edge; and a counterweight (207) is installed at the top of the rectangular plate (206) near the edge. A motor (208) is installed; a round tube (210) is fixed on the top of the rectangular plate (206); a T-shaped rod (211) is rotatably connected to the inside of the round tube (210) via a bearing; a gear (209) is fixedly sleeved on the outer surface of the T-shaped rod (211) and the outer surface of the output end of the motor (208); a flow divider (213) is installed on the top of the T-shaped rod (211); each liquid outlet end of the flow divider (213) is installed with an atomizing nozzle (214); and an isolation shell (216) is fixed on the top of the rectangular plate (206).
2. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 1, Features: The liquid inlet end of the liquid inlet pipe (204) is connected to the liquid outlet end of the liquid storage tank (201), the teeth of the two gears (209) are meshed, the electric cylinder body (202) is electrically connected to the controller (212), the centrifugal pump (203) is electrically connected to the controller (212), the motor (208) is electrically connected to the controller (212), the liquid inlet end of the flow divider (213) is connected to the liquid outlet end of the liquid outlet pipe (205), and the two gears (209), the round tube (210), the counterweight (207) and the motor (208) are all located inside the isolation shell (216).
3. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 1, Features: The die-casting molding mechanism (1) comprises an L-shaped plate (101), a placing table (102) is fixed to one side of the L-shaped plate (101), the top of the L-shaped plate (101) and the top of the placing table (102) are on the same horizontal plane, the liquid storage tank (201), the electric cylinder body (202) and the centrifugal pump (203) are all installed at the bottom of the inner wall of one of the through holes of the placing table (102), the controller (212) is installed at a position close to the top of one side of the placing table (102), the rectangular hole (215) is opened at the top of the inner wall of one of the through holes of the placing table (102), the bottom of the L-shaped plate (101) and the bottom of the placing table (102) are both fixed with bases (103), the number of bases (103) on the L-shaped plate (101) is two, and the number of bases (103) on the placing table (102) is four.
4. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 3, Features: A mounting platform (104) is fixed on the top of the placement platform (102) near one side edge, a servo electric cylinder (105) is installed on the upper side of the mounting platform (104), the servo electric cylinder (105) is electrically connected to the controller (212), a static mold (106) is installed on the surface of the mounting platform (104), a push block (107) is arranged inside the static mold (106), an insert (108) is arranged on the outer wall of the push block (107), a connecting rod (109) is movably penetrated through the inner wall of the mounting platform (104), and the telescopic end of the servo electric cylinder (105) is installed on one end of the connecting rod (109).
5. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 4, Features: The other end of the connecting rod (109) is threadedly connected to one side of the push block (107), and four hollow blocks (110) are fixed on the top of the placement platform (102). The four hollow blocks (110) are divided into two groups. The inner parts of each group of hollow blocks (110) are fixedly sleeved with limiting rods (111), and the outer surfaces of the two limiting rods (111) are slidably connected with a hollow plate (112).
6. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 5, Features: A movable mold (113) is installed on one side of the hollow plate (112), and one side of the movable mold (113) is in contact with the surface of the static mold (106). A placement plate (114) is fixed on the other side of the hollow plate (112), and two auxiliary wheels (115) are installed at the bottom of the placement plate (114) near the edge, and the wheel surfaces of the two auxiliary wheels (115) are in contact with the top of the placement table (102).
7. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 6, Features: An injection pipe (116) is provided inside the hollow plate (112), the discharge end of the injection pipe (116) movably passes through the other side of the movable mold (113), and the interior of the injection pipe (116) is connected to the interior of the movable mold (113), and a stabilizing seat (117) is installed on the top of the placement plate (114), and the injection pipe (116) is fixedly sleeved inside the stabilizing seat (117).
8. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 7, Features: A funnel tube (118) is installed at the feeding end of the injection tube (116), a push rod body (119) is movably sleeved inside the injection tube (116), single-hole U-shaped blocks (120) are fixed to the top of the L-shaped plate (101) and the top of the placement table (102), and the two single-hole U-shaped blocks (120) are in a positive and negative relative state, and two mounting blocks (121) are arranged at the bottom of the L-shaped plate (101).
9. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 8, Features: The opposite sides of the two mounting blocks (121) are fixed to each other, the bottom of one of the mounting blocks (121) is fixed to the top of the L-shaped plate (101), and an electric push rod (122) is fixedly sleeved between the interior of one of the mounting blocks (121) and the interior of one of the single-hole U-shaped blocks (120), and between the interior of the other mounting block (121) and the interior of the other single-hole U-shaped block (120).
10. The anti-deviating aluminum alloy product die-casting molding equipment according to claim 9, Features: The two electric push rods (122) are both electrically connected to the controller (212), one end of the telescopic end of one of the electric push rods (122) is mounted on the surface of the placement plate (114), and the other end of the telescopic end of the other electric push rod (122) is mounted on an end of the push rod body (119) close to the single-hole U-shaped block (120), and mounting plates (123) are installed at the two through-hole entrances and exits of the placement table (102).
