Multi-boss planet carrier sleeve cutter machining process

By constructing and updating the case library of tool set processing technology, matching and adjusting processing parameters, the problem of unstable finished product quality caused by environmental changes and disturbances in the planetary tool set processing technology is solved, and processing efficiency and cost quality are improved.

CN119114991APending Publication Date: 2024-12-13JIANGSU YINGLIU MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202411263004.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing planetary rack tool processing technology is under the influence of changes in the working environment and disturbances during the processing process, resulting in unstable quality of the finished product and cannot meet the demand.

Method used

By constructing and dynamically updating the tool set processing process case library, obtaining and matching processing requests and basic information, querying similar processing process cases, adjusting processing parameters, and processing based on the process rule library to ensure the reasonable configuration of process parameters and sequences.

Benefits of technology

The processing efficiency and finished product quality of the tool set are improved, the processing cost is reduced, the working environment changes and processing disturbances are avoided on the process, and the stability of the processing effect is ensured.

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Abstract

The invention discloses a multi-boss planet carrier sleeve cutter machining process, and belongs to the field of sleeve cutter machining. The multi-boss planet carrier sleeve cutter machining process comprises the steps that S1, a sleeve cutter machining process case library is constructed and updated; s2, acquiring a cutter set processing request and basic processing information; s3, inputting the sleeve cutter machining request and the basic machining information into a sleeve cutter machining process case library; s4, querying whether a process case library contains similar processing process cases or not; s5, if yes, whether parameters need to be modified or not is judged; and S6, if not, obtaining the process parameters and the process sequence. The problem that in the prior art, due to the change of the working environment and disturbance existing in the machining process, certain influences are caused to the machining process selection of the sleeve cutter is solved, the machining effect of the sleeve cutter is guaranteed, the machining efficiency of the sleeve cutter is improved, and the machining cost is reduced. And the sleeve cutter cannot be influenced by the change of the working environment and various disturbances in the machining process during machining.
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Description

Technical Field

[0001] The invention relates to the technical field of tool sleeve processing, in particular to a tool sleeve processing technology for a multi-boss planetary carrier. Background Art

[0002] Planet carrier tool set is a kind of processing tool, mainly used for boring tool bar for processing planetary holes of planet carrier. It consists of tool bar body and guide sleeve, in which the guide sleeve is fixed on the tool bar body through a fixing part to play a guiding role.

[0003] A Chinese patent with publication number CN104289878A discloses a method for improving the clamping accuracy of crankshaft rough machining, which adds a turning process for the outer circle of the large end to the original process of milling the two end faces and drilling the center hole, and provides a turning tool for the turning process for the outer circle of the large end, and finally performs a process of rough and fine turning the outer circle of the small end. A turning tool includes a base, a support, and a center drill, a support is provided in front of the base, and a center drill is provided in the center of the base. The turning tool also includes a tool handle and a blade, the tool handle is fixed on the support, and the tool handle is provided with a blade. The method in this patent can ensure the processing quality without adding new processing steps or increasing the processing cycle. The turning tool has a simple structure and low cost. It can not only ensure the clamping quality of the subsequent process, but also does not need to add new equipment and personnel, saving workshop space, controlling processing costs, and is very operable.

[0004] In actual use, the above patent will have a certain impact on the process selection of tool sleeve processing due to changes in the working environment and disturbances in the processing process, which will cause defects in the planetary carrier tool sleeve processing technology and affect the quality of the finished tool sleeve; therefore, it does not meet the existing needs. We have proposed a multi-boss planetary carrier tool sleeve processing technology. Summary of the invention

[0005] The purpose of the present invention is to provide a multi-boss planetary carrier tool sleeve processing technology, which ensures the tool sleeve processing effect and improves the tool sleeve processing efficiency. By updating the tool sleeve processing technology case library, it is ensured that the tool sleeve processing technology case library is in the latest state, so that the tool sleeve will not be affected by changes in the working environment and various disturbances in the processing process during processing, thereby ensuring the tool sleeve processing effect, improving the tool sleeve processing efficiency while ensuring the quality of the tool sleeve cost, and solving the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a multi-boss planetary carrier cutter processing process, comprising the following steps:

[0007] S1: Acquire tool set processing technology knowledge through construction modules, construct a tool set processing technology case library according to the acquired tool set processing technology knowledge, and dynamically update the tool set processing technology case library;

[0008] S2: Install the tool set to be processed at the processing location, and obtain the tool set processing request and basic processing information;

[0009] S3: obtaining the tool set processing request and basic processing information through the process determination module and inputting the tool set processing process case library, and importing the tool set dressing parameters;

[0010] S4: querying whether a process case library contains similar processing cases of the current tool set processing process according to the input tool set processing request and basic processing information;

[0011] S5: If there are similar processing cases, determine whether parameters of the similar processing cases need to be modified;

[0012] S6: If there is no similar processing case, rule reasoning is performed based on the process rule library to obtain process parameters and process sequence, and the multi-boss planetary carrier cutter set is processed according to the obtained process plan.

[0013] Preferably, the step S1 of constructing a tool set processing case library specifically includes:

[0014] Obtain tooling process knowledge in tooling process decision-making from tooling process cases;

[0015] Structuring and hierarchical processing of tool set processing technology knowledge, and constructing a tool set processing technology domain knowledge model based on the processing of tool set processing technology knowledge;

[0016] The tool set processing technology knowledge in the tool set processing technology domain knowledge model is used to extract the tool set processing technology information from the tool set processing technology document;

[0017] The tool set processing technology information is expressed as a tool set processing technology case in a specified format to form a tool set processing technology case library.

[0018] Preferably, the step of expressing the process information as process cases in a specified format to construct a process case library specifically includes:

[0019] Extract structured process information from process documents based on process knowledge provided by the process domain knowledge model;

[0020] Extract semi-structured process information and unstructured process information from process documents, and express the extracted process information in the form of the following process cases:

[0021] C = [B, T, N, Q];

[0022] Among them, B represents the tool set feature in processing, T represents the corresponding manufacturing resource status when making the tool set processing decision, N represents the processing chain corresponding to the tool set processing, and Q represents the process parameters of each step in the processing chain and the selected manufacturing resources.

[0023] Preferably, in step S1, dynamically updating the tool set processing case library specifically includes:

[0024] The real-time status of relevant elements of the tool set processing process is obtained through the collected multi-boss planetary carrier processing requirements;

[0025] Mapping the real-time status of the relevant elements of the tool set processing technology to the corresponding attributes of the corresponding instance in the process case library;

[0026] The real-time status of the relevant elements of the tool set processing technology is updated in real time to the corresponding attributes of the corresponding instances in the process case library according to the mapping relationship, so that the instances in the process case library are in the latest status.

[0027] Preferably, the imported tool set trimming parameters specifically include:

[0028] Determine the tool set dressing direction and type based on the multi-boss planet carrier;

[0029] According to the tool set dressing direction and dressing type of the multi-boss planetary carrier, set the cutting speed, feed amount and feed rate of the tool set;

[0030] According to the size of the multi-boss planet carrier cutter, the number of dressing times is set and the start time of each dressing time is determined.

[0031] Preferably, the basic processing information includes process information items, material information items and size information, and the tool set processing request includes cutting speed, feed amount and feed speed.

[0032] Preferably, the query process case library contains similar processing cases of the current tool set processing process, specifically including:

[0033] Calculate the similarity between the target processing task and the existing cases in the process case library;

[0034] Based on various attributes of the target processing task, the existing process cases in the process case library are clustered;

[0035] Set a similarity threshold and calculate the similarity between the tool set processing task and the existing process cases based on the k-nearest neighbor algorithm;

[0036] The corresponding process cases whose calculated similarities are within the similarity threshold range are available similar processing process cases.

[0037] Preferably, the building blocks specifically include:

[0038] An acquisition module is used to acquire tool set processing technology knowledge in tool set processing technology decision from tool set processing technology cases;

[0039] The generation module is used to process the data acquired by the data acquisition module and generate a tool set processing technology case library based on the processed data.

[0040] Preferably, the process determination module includes:

[0041] A process case retrieval module is used to retrieve the corresponding process case according to the input tool set processing request and basic processing information;

[0042] A judgment module is used to query whether the process case library contains similar processing process cases of the target processing task and make a judgment;

[0043] The process splitting module is used to generate a processing data set according to the corresponding process case, and generate a splitting process sequence for each processing data according to the processing data set.

[0044] Preferably, the judgment module specifically includes:

[0045] A query module is used to query whether the process case library contains similar processing process cases of the target processing task according to the input tool set processing request and basic processing information;

[0046] The modification module is used to determine whether similar processing technology cases need to modify parameters based on the query results and make corresponding modifications based on the judgment results.

[0047] Compared with the prior art, the present invention has the following beneficial effects:

[0048] The present invention ensures the processing effect of the tool set and improves the processing efficiency of the tool set by establishing a tool set processing technology case library and matching it according to the tool set processing requirements. The tool set processing technology case library is kept in the latest state by updating the tool set processing technology case library, so that the tool set will not be affected by changes in the working environment and various disturbances in the processing process during processing, thereby ensuring the processing effect of the tool set, improving the tool set processing efficiency and ensuring the quality of the tool set cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 It is a flow chart of a multi-boss planet carrier cutter processing process of the present invention;

[0050] Figure 2 It is a module diagram of a multi-boss planetary carrier cutter processing technology of the present invention. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] In order to solve the problem that in the actual use of the existing patent, due to the changes in the working environment and the disturbances in the processing process, the process selection of the tool set processing will be affected to a certain extent, thus making the planetary carrier tool set processing process defective and affecting the quality of the finished tool set, please refer to Figure 1-Figure 2 , this embodiment provides the following technical solutions:

[0053] A multi-boss planet carrier cutter processing technology comprises the following steps:

[0054] S1: Acquire tool set processing technology knowledge through construction modules, build tool set processing technology case library based on the acquired tool set processing technology knowledge, and dynamically update the tool set processing technology case library, so as to change the processing technology according to the changes in the tool set processing environment and various disturbances, so as to avoid affecting the process during tool set processing and affecting the quality of tool set;

[0055] S2: Install the tool set to be processed at the processing location, obtain the tool set processing request and basic processing information, and quickly match the tool set processing process case by obtaining the tool set processing request and basic processing information;

[0056] S3: The tool set processing request and basic processing information are input into the tool set processing process case library through the process determination module, and the tool set dressing parameters are imported. By importing the tool set dressing parameters, the tool set can be trimmed according to the specific situation of the tool set processing process when matching the tool set processing process, thereby ensuring the effect of the tool set processing;

[0057] S4: querying whether a process case library contains similar processing cases of the current tool set processing process according to the input tool set processing request and basic processing information, and matching similar processing processes so that the tool set can be processed according to the processing process, thereby improving work efficiency;

[0058] S5: If there are similar processing cases, determine whether the parameters of the similar processing cases need to be modified, and modify the processing technology according to the tool set processing requirements. It can be applicable to different tool set processing, thereby improving practicality;

[0059] S6: If there is no similar processing case, rule reasoning is performed based on the process rule library to obtain process parameters and process sequence, and the multi-boss planetary carrier cutter set is processed according to the obtained process plan.

[0060] In step S1, a tool set processing technology case library is constructed, which specifically includes:

[0061] Obtain tooling process knowledge in tooling process decision-making from tooling process cases;

[0062] Structuring and hierarchical processing of tool set processing technology knowledge, and constructing a tool set processing technology domain knowledge model based on the processing of tool set processing technology knowledge;

[0063] The tool set processing technology knowledge in the tool set processing technology domain knowledge model is used to extract the tool set processing technology information from the tool set processing technology document;

[0064] The tool set processing technology information is expressed as a tool set processing technology case in a specified format to form a tool set processing technology case library.

[0065] By constructing a process domain knowledge model, the key concepts related to tool set processing in process decision-making, the attributes of the concepts and the relationship between the concepts are expressed, the multi-source heterogeneous process knowledge is structured, and the established tool set processing case library is updated to ensure that the tool set processing case library is in the latest state. As a result, the tool set will not be affected by changes in the working environment and various disturbances in the processing process, thereby ensuring the processing effect of the tool set.

[0066] The process information is expressed as process cases in a specified format to build a process case library, including:

[0067] Extract structured process information from process documents based on process knowledge provided by the process domain knowledge model;

[0068] Extract semi-structured process information and unstructured process information from process documents, and express the extracted process information in the form of the following process cases:

[0069] C = [B, T, N, Q];

[0070] Among them, B represents the tool set feature in processing, T represents the corresponding manufacturing resource status when making the tool set processing decision, N represents the processing chain corresponding to the tool set processing, and Q represents the process parameters of each step in the processing chain and the selected manufacturing resources.

[0071] A process domain knowledge model is extracted from various knowledge sources such as process manuals, process documents and expert experience based on ontology using a combination of top-down and bottom-up approaches. Specifically, after cleaning the knowledge in process manuals and expert experience, a top-down approach is used to obtain the top-level key concepts, attributes and relationships between concepts in production line process decisions from high-quality process knowledge sources. At the same time, a bottom-up approach is used to abstract process knowledge from process cases to supplement key concepts, attributes and relationships between concepts in the process.

[0072] In step S1, the tool set processing technology case library is dynamically updated, specifically including:

[0073] The real-time status of relevant elements of the tool set processing process is obtained through the collected multi-boss planetary carrier processing requirements;

[0074] Mapping the real-time status of the relevant elements of the tool set processing technology to the corresponding attributes of the corresponding instance in the process case library;

[0075] The real-time status of the relevant elements of the tool set processing technology is updated in real time to the corresponding attributes of the corresponding instances in the process case library according to the mapping relationship, so that the instances in the process case library are in the latest status.

[0076] Import tool set dressing parameters, including:

[0077] Determine the tool set dressing direction and type based on the multi-boss planet carrier;

[0078] According to the tool set dressing direction and dressing type of the multi-boss planetary carrier, set the cutting speed, feed amount and feed rate of the tool set;

[0079] According to the size of the multi-boss planet carrier cutter, the number of dressing times is set and the start time of each dressing time is determined.

[0080] By importing the tool set trimming parameters, the tool set processing parameters can be trimmed before tool set processing, which can improve the tool set processing efficiency and reduce the processing cost, thereby ensuring the quality of the tool set finished product. The settings of cutting speed, feed rate and feed speed can reasonably configure the tool set process, improve the tool set processing efficiency while ensuring the quality of the tool set cost.

[0081] The basic processing information includes process information items, material information items and size information. The tool set processing request includes cutting speed, feed amount and feed speed. The cutting speed Vc is 166m / min, the feed amount ap is 0.05mm, and the feed speed Fr is 0.065mm / r. By inputting the basic processing information and tool set processing request into the tool set processing process case library, the tool set processing process can be quickly identified, and then the tool set can be processed according to the tool set processing process case, which ensures the tool set processing effect and improves the tool set processing efficiency.

[0082] Check whether the process case library contains similar processing cases of the current tool set processing process, including:

[0083] Calculate the similarity between the target processing task and the existing cases in the process case library;

[0084] Based on various attributes of the target processing task, the existing process cases in the process case library are clustered;

[0085] Set a similarity threshold and calculate the similarity between the tool set processing task and the existing process cases based on the k-nearest neighbor algorithm;

[0086] The corresponding process cases whose calculated similarities are within the similarity threshold range are available similar processing process cases.

[0087] For new process cases, similarity calculation and comparative optimization should be carried out with the existing process plans in the process case library. The process case consists of processing tasks and process plans. The processing task attributes can be divided into character, numerical and fuzzy attributes. Corresponding to different similarity calculation methods, the weights of different types of attributes are determined based on the hierarchical analysis method and the principal component analysis method to obtain the similarity between processing tasks. After encoding the process route, the distance between the process plans is calculated based on the Euclidean distance to determine the similarity between the process plan and the existing process plans in the process case library.

[0088] Building blocks, including:

[0089] An acquisition module is used to acquire tool set processing technology knowledge in tool set processing technology decision from tool set processing technology cases;

[0090] The generation module is used to process the data acquired by the data acquisition module and generate a tool set processing technology case library based on the processed data.

[0091] Process determination module, including:

[0092] A process case retrieval module is used to retrieve the corresponding process case according to the input tool set processing request and basic processing information;

[0093] A judgment module is used to query whether the process case library contains similar processing process cases of the target processing task and make a judgment;

[0094] The process splitting module is used to generate a processing data set according to the corresponding process case, and generate a splitting process sequence for each processing data according to the processing data set.

[0095] By splitting the process cases, the process of each processing data can be adjusted according to the processing conditions of the tool set during the tool set processing, making the tool set processing technology more perfect and ensuring the quality of the tool set finished product.

[0096] The judgment module specifically includes:

[0097] A query module is used to query whether the process case library contains similar processing process cases of the target processing task according to the input tool set processing request and basic processing information;

[0098] The modification module is used to determine whether similar processing cases need to modify parameters based on the query results and make corresponding modifications based on the judgment results.

[0099] In summary, a multi-boss planetary carrier tool sleeve processing technology of the present invention can quickly identify the tool sleeve processing technology by inputting basic processing information and tool sleeve processing information into a tool sleeve processing technology case library, and then process the tool sleeve according to the tool sleeve processing technology case, thereby ensuring the tool sleeve processing effect and improving the tool sleeve processing efficiency. By constructing a process domain knowledge model, the key concepts related to tool sleeve processing in process decision-making, the attributes of the concepts and the relationship between the concepts are expressed, the multi-source heterogeneous process knowledge is structured, and the established tool sleeve processing technology case library is updated to ensure that the tool sleeve processing technology case library is in the latest state, so that the tool sleeve will not be affected by changes in the working environment and various disturbances in the processing process during processing, thereby ensuring the tool sleeve processing effect. By importing tool sleeve trimming parameters, the tool sleeve processing parameters can be trimmed before tool sleeve processing, thereby improving the tool sleeve processing efficiency and reducing the processing cost, thereby ensuring the quality of the finished tool sleeve. The settings of the cutting speed, feed rate and feed speed can reasonably configure the tool sleeve process, thereby improving the tool sleeve processing efficiency while ensuring the quality of the tool sleeve cost.

[0100] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0101] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A multi-boss planetary carrier cutter processing technology, characterized in that: The following steps are involved: S1: Acquire tool set processing technology knowledge through construction modules, construct a tool set processing technology case library according to the acquired tool set processing technology knowledge, and dynamically update the tool set processing technology case library; S2: Install the tool set to be processed at the processing location, and obtain the tool set processing request and basic processing information; S3: obtaining the tool set processing request and basic processing information through the process determination module and inputting the tool set processing process case library, and importing the tool set dressing parameters; S4: querying whether a process case library contains similar processing cases of the current tool set processing process according to the input tool set processing request and basic processing information; S5: If there are similar processing cases, determine whether parameters of the similar processing cases need to be modified; S6: If there is no similar processing case, rule reasoning is performed based on the process rule library to obtain process parameters and process sequence, and the multi-boss planetary carrier cutter set is processed according to the obtained process plan.

2. A multi-boss planet carrier cutter processing process according to claim 1, characterized in that: The step S1 constructs a tool set processing technology case library, specifically including: Obtain tooling process knowledge in tooling process decision-making from tooling process cases; Structuring and hierarchical processing of tool set processing technology knowledge, and constructing a tool set processing technology domain knowledge model based on the processing of tool set processing technology knowledge; The tool set processing technology knowledge in the tool set processing technology domain knowledge model is used to extract the tool set processing technology information from the tool set processing technology document; The tool set processing technology information is expressed as a tool set processing technology case in a specified format to form a tool set processing technology case library.

3. A multi-boss planet carrier cutter processing process according to claim 2, characterized in that: The process information is expressed as a process case in a specified format to construct a process case library, specifically including: Extract structured process information from process documents based on process knowledge provided by the process domain knowledge model; Extract semi-structured process information and unstructured process information from process documents, and express the extracted process information in the form of the following process cases: C = [B, T, N, Q]; Among them, B represents the tool set feature in processing, T represents the corresponding manufacturing resource status when making the tool set processing decision, N represents the processing chain corresponding to the tool set processing, and Q represents the process parameters of each step in the processing chain and the selected manufacturing resources.

4. A multi-boss planet carrier cutter processing process according to claim 1, characterized in that: The step S1 dynamically updates the tool set processing case library, specifically including: The real-time status of relevant elements of the tool set processing process is obtained through the collected multi-boss planetary carrier processing requirements; Mapping the real-time status of the relevant elements of the tool set processing technology to the corresponding attributes of the corresponding instance in the process case library; The real-time status of the relevant elements of the tool set processing technology is updated in real time to the corresponding attributes of the corresponding instances in the process case library according to the mapping relationship, so that the instances in the process case library are in the latest status.

5. The multi-boss planet carrier cutter processing technology according to claim 1, characterized in that: The imported tool set trimming parameters specifically include: Determine the tool set dressing direction and type based on the multi-boss planet carrier; According to the tool set dressing direction and dressing type of the multi-boss planetary carrier, set the cutting speed, feed amount and feed rate of the tool set; According to the size of the multi-boss planet carrier cutter, the number of dressing times is set and the start time of each dressing time is determined.

6. The multi-boss planet carrier cutter processing technology according to claim 1, characterized in that: The basic processing information includes process information items, material information items and size information, and the tool set processing request includes cutting speed, feed amount and feed speed.

7. The multi-boss planet carrier cutter processing technology according to claim 1, characterized in that: The query process case library contains similar processing cases of the current tool set processing process, specifically including: Calculate the similarity between the target processing task and the existing cases in the process case library; Based on various attributes of the target processing task, the existing process cases in the process case library are clustered; Set a similarity threshold and calculate the similarity between the tool set processing task and the existing process cases based on the k-nearest neighbor algorithm; The corresponding process cases whose calculated similarities are within the similarity threshold range are available similar processing process cases.

8. The multi-boss planet carrier cutter processing technology according to claim 1, characterized in that: The building blocks specifically include: An acquisition module is used to acquire tool set processing technology knowledge in tool set processing technology decision from tool set processing technology cases; The generation module is used to process the data acquired by the data acquisition module and generate a tool set processing technology case library based on the processed data.

9. The multi-boss planet carrier cutter processing technology according to claim 1, characterized in that: The process determination module comprises: A process case retrieval module is used to retrieve the corresponding process case according to the input tool set processing request and basic processing information; A judgment module is used to query whether the process case library contains similar processing process cases of the target processing task and make a judgment; The process splitting module is used to generate a processing data set according to the corresponding process case, and generate a splitting process sequence for each processing data according to the processing data set.

10. A multi-boss planet carrier cutter processing process according to claim 9, characterized in that: The judgment module specifically includes: A query module is used to query whether the process case library contains similar processing process cases of the target processing task according to the input tool set processing request and basic processing information; The modification module is used to determine whether similar processing technology cases need to modify parameters based on the query results and make corresponding modifications based on the judgment results.

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