New energy automobile sheet metal part positioning and welding device
By introducing lifting and partitioned stacking positioning mechanisms into the new energy vehicle sheet metal positioning and welding device, the problem of uniformity in the welding quality inspection of multiple sheet metal parts is solved, and the stable clamping and unity of sheet metal parts is achieved. Stacking reduces the labor intensity and inspection complexity of staff, and improves welding consistency and efficiency.
Patent Information
- Application Number
- CN202411288766.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of new energy vehicles, when the existing sheet metal positioning welding devices are welded multiple sheet metal parts, it is difficult to conduct welding quality inspections in a unified manner, which is prone to confusion and high labor intensity problems.
A new energy vehicle sheet metal positioning and welding device including a lifting positioning mechanism and a partition stacking positioning mechanism is designed. Through the cooperation of slide rods, threaded rods and motors, stable clamping and unified stacking of sheet metal parts are achieved. It can facilitate quality inspection of welds and separate and place them when needed for easy transportation.
The stable welding and unified stacking of sheet metal parts are achieved, reducing the complexity and labor intensity of welding quality inspection, and improving welding consistency and work efficiency.
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Figure CN119115364A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and specifically relates to a positioning welding device for sheet metal parts of new energy vehicles. Background Art
[0002] New energy vehicle sheet metal parts refer to the metal sheet parts used to form the body appearance and structure of new energy vehicles, mainly including body covering parts such as roof, doors, engine hood, trunk lid, and body structural parts such as longitudinal beams, cross beams, etc. In the production process of new energy vehicles, it is usually necessary to weld two sheet metal parts into one to meet different structural requirements. In addition, in order to ensure that the two sheet metal parts can be welded accurately, the two sheet metal parts are generally positioned first and then welded.
[0003] The patent with announcement number CN218284074U discloses a new energy vehicle sheet metal positioning welding device. Provided is a new energy vehicle sheet metal positioning welding device that can automatically drive the electric welder to move and ensure the welding efficiency of sheet metal parts. A new energy vehicle sheet metal positioning welding device, a guide frame, a support frame, a connecting shaft, a gear, a first rack and a second rack, etc., the front and rear sides of the right side of the top of the guide frame are connected to the support frame, and the front and rear sides of the left side of the bottom of the guide frame are also connected to the support frame. The front and rear sides of the middle of the guide frame are rotatably connected to the connecting shaft, and the two connecting shafts are connected to gears. The first rack is slidably connected to the right side of the guide frame, and the first rack is meshed with the gear on the same side. The second rack is slidably connected to the left side of the guide frame. This patent is provided with an electric slide rail and an electric slider, which can quickly weld sheet metal parts.
[0004] However, the above technical solution still has the following deficiencies in practical application:
[0005] When multiple sheet metal parts need to be welded at one time, in order to ensure the consistency of welding quality, the staff is required to compare and check the weld quality of multiple welded sheet metal parts. Because in the production of new energy vehicles, the consistency requirements for parts and components are very high. By comparing and checking the welds of multiple sheet metal parts, sheet metal parts with welding defects can be discovered in time, and repair welding can be performed in time to ensure that the weld quality of the sheet metal parts remains consistent, thereby improving the overall consistency of the product. When the staff compare and check the weld quality of multiple welded sheet metal parts, the multiple sheet metal parts may be placed in a messy manner, and it is not easy to make a unified comparison of the welds of multiple sheet metal parts, and even confusion may occur, affecting the subsequent repair welding work. In addition, it is also troublesome for the staff to manually organize the sheet metal parts, which increases the labor intensity of the staff.
[0006] To this end, the present invention provides a new energy automobile sheet metal positioning welding device. Summary of the invention
[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a positioning welding device for sheet metal parts of new energy vehicles.
[0008] The technical solution adopted by the present invention to solve its technical problem is: a positioning welding device for sheet metal parts of new energy vehicles, comprising a welding table, a support plate is fixedly connected to the middle of the upper end surface of the welding table, two slide bars are slidably connected to the support plate, one end of each slide bar is fixedly connected to a slide plate, a lifting block is slidably connected to the inner side of the slide plate, a welding gun is arranged on the lower end surface of the lifting block, and a lifting positioning mechanism and a separating and stacking positioning mechanism for positioning the sheet metal parts are arranged on the welding table;
[0009] The lifting positioning mechanism comprises a fastening rod slidably connected to the welding table, the upper ends of the fastening rod are fixedly connected with sliding rods 6 on both sides, the sliding rods 6 are slidably connected with a positioning block, one side of the positioning block is threadedly connected with a threaded rod 1, and one end of the threaded rod 1 is rotatably arranged on the fastening rod;
[0010] The partitioned stacking positioning mechanism includes a limit plate 2 fixedly connected to the rear side of the upper end surface of the welding table, a slide rod 2 fixedly connected to one side of the upper end of the limit plate 2, the slide rod 2 is slidably connected to the limit plate 1, a threaded rod 4 is threadedly connected to one side of the upper end of the limit plate 1, one end of the threaded rod 4 is rotatably set on the limit plate 2, and a slide plate is inserted and slidably connected to one side of the limit plate 2.
[0011] Preferably, both sides of the upper end of the fastening rod are fixedly connected with a motor eight, and the output end of the motor eight is fixedly connected to one end of the threaded rod.
[0012] Preferably, an electric push rod is fixedly connected to the upper side of the front end surface of the support plate, the piston end of the electric push rod is fixedly connected to the middle part of one side of the slide plate, a motor is fixedly connected to the middle part of the upper end surface of the slide plate, a threaded rod is fixedly connected to the output end of the motor, the upper and lower ends of the threaded rod are rotatably arranged on the slide plate, and the threaded rod is threadedly connected to the lifting block.
[0013] Preferably, a motor three is fixedly connected to one side of the upper end of the second limiting plate, and an output end of the motor three is fixedly connected to one end of the threaded rod four.
[0014] Preferably, a threaded rod eight is threadedly connected to one side of the fastening rod, the lower end of the threaded rod eight is rotatably set on the welding table, a motor seven is fixedly connected to one side of the lower end surface of the welding table, and the output end of the motor seven is fixedly connected to the lower end of the threaded rod eight.
[0015] Preferably, a threaded rod seven is threadedly connected to the lower end of one side of the skateboard, one end of the threaded rod seven is rotatably set on the limit plate two, a motor six is fixedly connected to the middle of the rear end surface of the limit plate two, and the output end of the motor six is fixedly connected to one end of the threaded rod seven.
[0016] Preferably, the right end face of the second limit plate is slidably connected with an L-shaped block, a threaded rod three is threadedly connected to one side of the L-shaped block, the upper and lower ends of the threaded rod three are rotatably set on the second limit plate, one side of the upper end of the second limit plate is fixedly connected with a motor two, the output end of the second motor is fixedly connected to the upper end of the third threaded rod, two sliding rods three are slidably connected to one side of the L-shaped block, one end of the sliding rod three is fixedly connected to a partition, one side of the L-shaped block is fixedly connected to an electric push rod two, and the piston end of the electric push rod two is fixedly connected to the middle part of one side of the partition.
[0017] Preferably, one end on the left side of the upper end surface of the welding table is fixedly connected with a slide groove column, and the inner side of the slide groove column is slidably connected with an adjusting plate, and the upper and lower sides of the adjusting plate are slidably connected with slide rods four, and the front end of the slide rod four is fixedly connected to a mounting bracket, and the upper and lower ends of one side of the mounting bracket are fixedly connected with slide rods five, and the lower side of the slide rod five passes through and is fixedly connected with a paddle one, and a plurality of paddles three are slidably connected on the slide rod five, and a paddle two is slidably connected on the upper side of the slide rod five, and two connecting rods two are rotatably provided at the middle part of the rear end surface of the paddle two and the paddle one, and the two ends of the connecting rod two are rotatably connected, and two connecting rods one are rotatably provided at the middle part of the rear end surface of the paddle three, and the ends and the middle part of the plurality of connecting rods are rotatably connected.
[0018] Preferably, a threaded rod six is threadedly connected to one end of the left side of the paddle two, and the upper and lower ends of the threaded rod six are rotatably set on the mounting frame. The threaded rod six penetrates one side of the paddle one and the paddle three without contacting each other, and a motor five is fixedly connected to the upper end surface of the mounting frame, and the output end of the motor five is fixedly connected to the upper end of the threaded rod six.
[0019] Preferably, an electric push rod three is fixedly connected to the middle of the rear end surface of the adjustment plate, the piston end of the electric push rod three is fixedly connected to one side of the rear end surface of the mounting frame, the left end of the adjustment plate is threadedly connected to a threaded rod five, the upper and lower ends of the threaded rod five are rotatably set on the slide groove column, the upper end of the slide groove column is fixedly connected to a motor four, and the output end of the motor four is fixedly connected to the upper end of the threaded rod five.
[0020] The beneficial effects of the present invention are as follows:
[0021] 1. The present invention discloses a new energy vehicle sheet metal positioning welding device, which manually fits the forty-five degree angle of two sheet metal parts to be welded into one together, and abuts against the inner angle of the second limit plate, and one side of the sheet metal part is placed at the angle on the upper side of the fastening rod, and then the motor eight is started to drive the threaded rod one to rotate, so that the positioning block slides on the threaded rod one and the sliding rod six, and approaches the sheet metal part until it fits with the edge of the sheet metal part, so that the sheet metal part can be clamped and fixed, thereby ensuring the stability of the sheet metal part during the welding process.
[0022] 2. The positioning welding device for sheet metal parts of new energy vehicles described in the present invention can make multiple welded sheet metal parts uniformly stacked in the same place and separated from each other under the cooperation of the lifting positioning mechanism and the separated stacking positioning mechanism, so that the staff can visually observe the welds of multiple sheet metal parts and compare and check the quality of the welds to help the staff determine whether repair welding is needed, thereby ensuring the consistency of welding, and the orientation of multiple sheet metal parts is relatively uniform, and the staff does not need to frequently move their bodies for observation, which is more convenient and not prone to inspection confusion, and also saves the process of manual arrangement of sheet metal parts by the staff. Moreover, when the welded sheet metal parts need to be transported, a container can be placed under the stacked sheet metal parts, and then, according to the actual handling capacity of the staff, the multiple sheet metal parts can be divided into upper and lower parts. At this time, the slide plate is driven away from the bottom of the sheet metal parts, so that the sheet metal parts under the partition can fall into the container. At this time, the staff only needs to transport part of the sheet metal parts, which reduces the difficulty of single transport work and reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below in conjunction with the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the local three-dimensional structure of the welding gun;
[0026] Figure 3 It is a schematic diagram of the local three-dimensional structure of the mounting frame;
[0027] Figure 4 yes Figure 3 A partial enlarged view of the middle part;
[0028] Figure 5 It is a schematic diagram of the local three-dimensional structure of the skateboard;
[0029] Figure 6 It is a schematic diagram of the local three-dimensional structure at the welding station;
[0030] Figure 7 yes Figure 6A partial enlarged view of point B in the middle;
[0031] Figure 8 It is a schematic diagram of a local three-dimensional structure of a limiting plate;
[0032] Fig. 9 It is a schematic diagram of the local three-dimensional structure at the slide column.
[0033] In the figure: 1, welding table; 2, support plate; 3, slide bar 1; 4, electric push rod 1; 5, slide plate; 6, motor 1; 7, threaded rod 1; 8, threaded rod 2; 9, welding gun; 10, lifting block; 11, fastening rod; 12, slide column; 13, limit plate 1; 14, threaded rod 3; 15, motor 2; 16, limit plate 2; 17, motor 3; 18, slide bar 2; 19, threaded rod 4; 20, electric push rod 2; 21, slide bar 3; 22, L-shaped block; 23, partition Plate; 24, motor four; 25, threaded rod five; 26, adjustment plate; 27, electric push rod three; 28, slide rod four; 29, mounting bracket; 30, paddle one; 31, paddle two; 32, paddle three; 33, connecting rod one; 34, connecting rod two; 35, motor five; 36, slide rod five; 37, threaded rod six; 38, slide plate; 39, threaded rod seven; 40, motor six; 41, threaded rod eight; 42, motor seven; 43, motor eight; 44, positioning block; 45, slide rod six. DETAILED DESCRIPTION
[0034] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Please refer to Figure 1-Figure 9 The present invention provides a technical solution: a positioning welding device for sheet metal parts of new energy vehicles, comprising a welding platform 1, a support plate 2 is fixedly connected to the middle of the upper end surface of the welding platform 1, two slide bars 3 are slidably connected to the support plate 2, one end of the slide bar 3 is fixedly connected to a slide plate 5, a lifting block 10 is slidably connected to the inner side of the slide plate 5, a welding gun 9 is arranged on the lower end surface of the lifting block 10, and a lifting positioning mechanism and a separating and stacking positioning mechanism for positioning the sheet metal parts are arranged on the welding platform 1;
[0036] The lifting positioning mechanism includes a fastening rod 11 slidably connected to the welding table 1, and both sides of the upper end of the fastening rod 11 are fixedly connected with a sliding rod 6 45, and the sliding rod 6 45 is slidably connected to a positioning block 44, and one side of the positioning block 44 is threadedly connected to a threaded rod 7, and one end of the threaded rod 7 is rotatably set on the fastening rod 11;
[0037] The separated stacking positioning mechanism includes a limit plate 16 fixedly connected to the rear side of the upper end surface of the welding table 1, a slide rod 18 is fixedly connected to one side of the upper end of the limit plate 16, the slide rod 18 is slidably connected to the limit plate 13, a threaded rod 4 19 is threadedly connected to one side of the upper end of the limit plate 13, one end of the threaded rod 4 19 is rotatably set on the limit plate 16, and a slide plate 38 is inserted and slidably connected to one side of the limit plate 16.
[0038] In this embodiment, Figure 1 and Figure 7 As shown, both sides of the upper end of the fastening rod 11 are fixedly connected to the motor 8 43, and the output end of the motor 8 43 is fixedly connected to one end of the threaded rod 17;
[0039] Specifically, the forty-five degree angles of the two sheet metal parts to be welded together are manually aligned with each other, and are against the inner angle of the limit plate 2 16, and one side of the sheet metal part is placed at the angle on the upper side of the fastening rod 11, and then the motor 8 43 is started to drive the threaded rod 1 7 to rotate, so that the positioning block 44 slides on the threaded rod 1 7 and the sliding rod 6 45, and approaches the sheet metal part until it is aligned with the edge of the sheet metal part, so that the sheet metal part can be clamped and fixed, thereby ensuring the stability of the sheet metal part during the welding process.
[0040] In this embodiment, Figure 1-Figure 6 , Figure 8 and Fig. 9 As shown, an electric push rod 4 is fixedly connected to the upper side of the front end surface of the support plate 2, and the piston end of the electric push rod 4 is fixedly connected to the middle part of one side of the slide plate 5. A motor 6 is fixedly connected to the middle part of the upper end surface of the slide plate 5, and a threaded rod 2 8 is fixedly connected to the output end of the motor 6. The upper and lower ends of the threaded rod 2 8 are rotatably arranged on the slide plate 5, and the threaded rod 2 8 is threadedly connected to the lifting block 10;
[0041] A motor 3 17 is fixedly connected to one side of the upper end of the limit plate 2 16 , and an output end of the motor 3 17 is fixedly connected to one end of the threaded rod 4 19 ;
[0042] One side of the fastening rod 11 is threadedly connected with a threaded rod 8 41, the lower end of the threaded rod 8 41 is rotatably arranged on the welding table 1, one side of the lower end surface of the welding table 1 is fixedly connected with a motor 7 42, and the output end of the motor 7 42 is fixedly connected to the lower end of the threaded rod 8 41;
[0043] A threaded rod 7 39 is threadedly connected to the lower end of one side of the slide plate 38, one end of the threaded rod 7 39 is rotatably arranged on the limit plate 2 16, a motor 6 40 is fixedly connected to the middle of the rear end surface of the limit plate 2 16, and the output end of the motor 6 40 is fixedly connected to one end of the threaded rod 7 39;
[0044] The right end surface of the limiting plate 216 is slidably connected with an L-shaped block 22, one side of the L-shaped block 22 is threadedly connected with a threaded rod 3 14, and both upper and lower ends of the threaded rod 3 14 are rotatably set on the limiting plate 216, one side of the upper end of the limiting plate 216 is fixedly connected with a motor 215, and the output end of the motor 215 is fixedly connected to the upper end of the threaded rod 3 14, one side of the L-shaped block 22 is slidably connected with two sliding rods 3 21, one end of the sliding rod 3 21 is fixedly connected with a partition 23, one side of the L-shaped block 22 is fixedly connected with an electric push rod 20, and the piston end of the electric push rod 20 is fixedly connected to the middle part of one side of the partition 23;
[0045] A slide column 12 is fixedly connected to one end of the left side of the upper end face of the welding table 1, an adjustment plate 26 is slidably connected to the inner side of the slide column 12, a slide rod 4 28 is slidably connected to both the upper and lower sides of the adjustment plate 26, a mounting frame 29 is fixedly connected to the front end of the slide rod 4 28, and a slide rod 5 36 is fixedly connected to both the upper and lower ends of one side of the mounting frame 29, a paddle 1 30 is passed through and fixedly connected to the lower side of the slide rod 5 36, a plurality of paddles 3 32 are slidably connected to the slide rod 5 36, a paddle 2 31 is slidably connected to the upper side of the slide rod 5 36, two connecting rods 2 34 are rotatably provided in the middle of the rear end faces of the paddle 2 31 and the paddle 1 30, and the ends of the two connecting rods 2 34 are rotatably connected, and two connecting rods 1 33 are rotatably provided in the middle of the rear end face of the paddle 3 32, and the ends and the middle of the plurality of connecting rods 1 33 are rotatably connected;
[0046] A threaded rod 6 37 is threadedly connected to one end of the left side of the second paddle 31. The upper and lower ends of the threaded rod 6 37 are rotatably arranged on the mounting frame 29. The threaded rod 6 37 penetrates one side of the first paddle 30 and the third paddle 32 without contacting each other. A motor 5 35 is fixedly connected to the upper end surface of the mounting frame 29. The output end of the motor 5 35 is fixedly connected to the upper end of the threaded rod 6 37.
[0047] An electric push rod 3 27 is fixedly connected to the middle of the rear end surface of the adjustment plate 26, and the piston end of the electric push rod 3 27 is fixedly connected to one side of the rear end surface of the mounting frame 29. A threaded rod 5 25 is threadedly connected to the left end of the adjustment plate 26. The upper and lower ends of the threaded rod 5 25 are rotatably arranged on the slide column 12. The upper end of the slide column 12 is fixedly connected to a motor 4 24, and the output end of the motor 4 24 is fixedly connected to the upper end of the threaded rod 5 25.
[0048] Specifically, new energy vehicle sheet metal parts refer to the metal sheet parts used to form the appearance and structure of the body of new energy vehicles, mainly including body covering parts such as roofs, doors, engine hoods, trunk lids, and body structural parts such as longitudinal beams, cross beams, etc. In the production process of new energy vehicles, it is usually necessary to weld two sheet metal parts into one to meet different structural requirements, and in order to accurately weld the two sheet metal parts, the two sheet metal parts are generally positioned first, and then welded; during the use of existing new energy vehicle sheet metal positioning welding devices, when it is necessary to weld multiple sheet metal parts at one time, in order to ensure the consistency of welding quality, the staff needs to weld multiple welded sheet metal parts. The weld quality is compared and checked, because in the production of new energy vehicles, the consistency requirements for parts are very high. By comparing and checking the welds of multiple sheet metal parts, sheet metal parts with welding defects can be found in time, and repair welding can be carried out in time to ensure that the weld quality of sheet metal parts is consistent, thereby improving the overall consistency of the product. When the staff compares and checks the weld quality of multiple welded sheet metal parts, the multiple sheet metal parts may be placed in a messy manner, and it is not easy to uniformly observe the welds of multiple sheet metal parts, and even confusion may occur, which affects the subsequent repair welding work. In addition, it is also troublesome for the staff to manually organize the sheet metal parts, which increases the labor intensity of the staff;
[0049] Therefore, in order to solve the above problem, this embodiment is used for the same batch of sheet metal parts with the same specifications, and the angle of one side of the sheet metal part is 45 degrees. The two sheet metal parts are welded to form a right-angle sheet metal part. The right-angle sheet metal part is a common geometric angle and has stability and reliability in the vehicle body structure design.
[0050] When the two sheet metal parts are fixed and the angles are mutually fitted at the angle of the limit plate 2 16, the electric push rod 1 4 is used to drive the slide plate 5 to move so that the welding gun 9 is at the end of the gap where the limit plate 2 16 fits, and then the motor 1 6 is used to drive the threaded rod 2 8 to rotate so that the welding gun 9 is lowered to a suitable position, and then the welding gun 9 is turned on, and the electric push rod 1 4 is used to drive the welding gun 9 to move, and welding can be carried out until the two sheet metal parts are welded into one. When the two sheet metal parts are welded into one, the welding gun 9 is driven to move away from the top of the sheet metal parts, and then the motor 7 42 is used to drive the threaded rod 8 41 to rotate so that the fastening rod 11 slides upward, which can drive the sheet metal parts to rise. When the lower end surface of the sheet metal part is higher than the upper end surface of the slide plate 38, the motor 7 42 is used to drive the threaded rod 8 41 to rotate so that the fastening rod 11 slides upward, which can drive the sheet metal parts to rise. The motor 6 40 drives the threaded rod 7 39 to rotate, so that the slide plate 38 slides to the bottom of the sheet metal part. At this time, the positioning block 44 is driven away from the sheet metal part to release the sheet metal part. The sheet metal part falls on the slide plate 38 and is limited by the limiting plate 1 13 and the limiting plate 2 16. In addition, the motor 3 17 can be used to drive the threaded rod 4 19 to rotate according to the width of the sheet metal part, and the spacing between the limiting plate 13 and the limiting plate 2 16 can be adjusted to ensure that the angle of the limiting plate 13 can fit the angle of the sheet metal part. Then the positioning block 44 is lowered to the initial position to carry out the next welding. After the welding of the next sheet metal part is completed, the above-mentioned rising work is repeated, and the sheet metal part on the upper side falls on the sheet metal part on the lower side, so that multiple sheet metal parts can be neatly stacked.
[0051] When the sheet metal parts are placed to a sufficient number, according to the position of the gap between the two lowest sheet metal parts, the motor four 24 is used to drive the threaded rod five 25 to rotate, so that the adjustment plate 26 slides up and down, so that the paddle one 30 is aligned with the gap between the lowest sheet metal part and the slide plate 38, and then the motor five 35 is used to drive the threaded rod six 37 to rotate, so that the paddle two 31 rises and slides on the slide bar five 36, and with the cooperation of the connecting rod one 33 and the connecting rod two 34, multiple paddles three 32 move at the same time, and the spacing between the multiple paddles three 32 is always consistent and equal to the spacing between the paddle one 30, the paddle two 31 and the adjacent paddle three 32. Therefore, when any paddle three 32 is aligned with the gap between the two sheet metal parts, the remaining paddles three 32 are also aligned with the gap between the sheet metal parts. , and then use the electric push rod 3 27 to drive the mounting frame 29 to move, so that the paddle 1 30, the paddle 2 31, and the paddle 3 32 are simultaneously inserted into the gaps between the sheet metal parts, so that the multiple sheet metal parts can be separated, and then the paddle 2 31 is continuously driven to rise, so that the spacing between the multiple paddles 3 32 can be expanded, so that the weld is no longer covered. At this time, the staff can intuitively observe the welds of multiple sheet metal parts and conduct comparative inspections to help the staff determine whether repair welding is needed, thereby ensuring the consistency of welding, and the orientations of multiple sheet metal parts are relatively uniform, and the staff does not need to frequently move their bodies for observation, which is more convenient and less likely to cause confusion during inspection. It also saves the staff from manually sorting the sheet metal parts, saving manpower;
[0052] After the comparison and inspection work is completed, if the sheet metal part needs to be transported or repaired, the paddle 32 is driven away from the sheet metal part, and then the slide plate 38 is driven to slide, so that the bottom of the sheet metal part loses support, so that the sheet metal part can fall, and then it can be transported or repaired. In addition, a container can be placed under the sheet metal part to receive the sheet metal part, and then the subsequent transport work can be carried out;
[0053] When the number of sheet metal parts is large and heavy, if multiple sheet metal parts fall into the storage container at the same time, it may be difficult for the staff to lift them, which will cause difficulties in transportation. Therefore, according to the actual transportation capacity of the staff, the motor 2 15 can be used to drive the threaded rod 3 14 to rotate, so that the L-shaped block 22 can be raised and lowered, and the partition 23 can be aligned with the gap between the two sheet metal parts. Then, the electric push rod 20 can be used to drive the partition 23 to move and insert it into the gap, so that the multiple sheet metal parts can be divided into upper and lower parts. At this time, the slide plate 38 is driven away from the bottom of the sheet metal part, so that the sheet metal part under the partition 23 can fall into the container. At this time, the staff only needs to transport part of the sheet metal parts, which reduces the difficulty of single transportation work and reduces the labor intensity of the staff.
[0054] Therefore, with the cooperation of the lifting positioning mechanism and the separated stacking positioning mechanism, multiple welded sheet metal parts can be uniformly stacked in the same place and separated from each other, so that the staff can visually observe the welds of multiple sheet metal parts and compare and check the quality of the welds to help the staff determine whether repair welding is needed, thereby ensuring the consistency of welding, and the orientation of multiple sheet metal parts is relatively uniform, and the staff does not need to move their bodies frequently for observation, which is more convenient and less likely to cause confusion during inspection, and also saves the staff from the process of manually sorting the sheet metal parts, and when the welded sheet metal parts need to be transported , a container can be placed under the stacked sheet metal parts, and then, according to the actual handling capacity of the staff, the motor 2 15 can be used to drive the threaded rod 3 14 to rotate, so that the L-shaped block 22 can be raised and lowered, and the partition 23 can be aligned with the gap between the two sheet metal parts, and then the electric push rod 20 can be used to drive the partition 23 to move and insert it into the gap, so that the multiple sheet metal parts can be divided into two parts, upper and lower. At this time, the slide plate 38 is driven away from the bottom of the sheet metal parts, so that the sheet metal parts under the partition 23 can fall into the container. At this time, the staff only needs to transfer part of the sheet metal parts, which reduces the difficulty of a single transfer and reduces the labor intensity of the staff.
[0055] Working principle: manually fit the 45-degree angle of the two sheet metal parts to be welded into one piece together, and make them against the inner angle of the limit plate 2 16, and place one side of the sheet metal part at the angle on the upper side of the fastening rod 11, then start the motor 8 43 to drive the threaded rod 1 7 to rotate, so that the positioning block 44 slides on the threaded rod 1 7 and the sliding rod 6 45, and approaches the sheet metal part until it fits with the edge of the sheet metal part, so that the sheet metal part can be clamped and fixed, thereby ensuring the stability of the sheet metal part during welding, and use the electric push rod 1 4 to drive the slide plate 5 to move, so that the welding gun 9 is at the end of the gap at the fitting place of the limit plate 2 16, and then use the motor 1 6 to drive the threaded rod 2 8 to rotate, so that the welding gun 9 is lowered to the appropriate position, and then turn on the welding gun 9, and then use the electric push rod 1 4 to drive the welding gun 9 to move, and welding can be carried out until the two sheet metal parts are welded into one piece. When the two sheet metal parts are welded into one piece, drive the welding gun 9 to move away from the top of the sheet metal part. Then, the motor 7 42 is used to drive the threaded rod 8 41 to rotate, so that the fastening rod 11 slides upward, and the sheet metal part can be driven to rise. When the lower end surface of the sheet metal part is higher than the upper end surface of the slide plate 38, the motor 6 40 is used to drive the threaded rod 7 39 to rotate, so that the slide plate 38 slides under the sheet metal part. At this time, the positioning block 44 is driven away from the sheet metal part to release the sheet metal part, and the sheet metal part falls on the slide plate 38 and is limited by the limit plate 1 13 and the limit plate 2 16. In addition, according to the width of the sheet metal part, the motor 3 17 can be used to drive the threaded rod 4 19 to rotate, and the spacing between the limit plate 1 13 and the limit plate 2 16 can be adjusted to ensure that the angle of the limit plate 1 13 can fit the angle of the sheet metal part. Then the positioning block 44 is lowered to the initial position to carry out the next welding. After the welding of the next sheet metal part is completed, the above-mentioned lifting work is repeated, and the sheet metal part on the upper side falls on the sheet metal part on the lower side, so that multiple sheet metal parts can be neatly stacked.When the sheet metal parts are placed to a maximum number, according to the position of the gap between the two sheet metal parts at the bottom, the motor 4 24 is used to drive the threaded rod 5 25 to rotate, so that the adjustment plate 26 slides up and down, so that the paddle 1 30 is aligned with the gap between the sheet metal part at the bottom and the slide plate 38, and then the motor 5 35 is used to drive the threaded rod 6 37 to rotate, so that the paddle 2 31 rises and slides on the slide bar 5 36, and with the cooperation of the connecting rod 1 33 and the connecting rod 2 34, multiple paddles 3 32 move at the same time, and the spacing between the multiple paddles 3 32 is always consistent and equal to the spacing between the paddle 1 30, the paddle 2 31 and the adjacent paddle 3 32. Therefore, when any paddle 3 32 is aligned with the two After the gaps between the sheet metal parts are filled, the remaining three paddles 32 are also aligned with the gaps between the sheet metal parts. Then, the electric push rod 3 27 is used to drive the mounting frame 29 to move, so that the paddle 1 30, the paddle 2 31, and the paddle 3 32 are simultaneously inserted into the gaps between the sheet metal parts, so that the multiple sheet metal parts can be separated. Then, the paddle 2 31 is continued to be driven to rise, so that the spacing between the multiple paddles 3 32 can be expanded, so that the welds are no longer covered. At this time, the staff can intuitively observe the welds of multiple sheet metal parts and conduct comparative inspections to help the staff determine whether repair welding is needed, thereby ensuring the consistency of welding, and the orientations of multiple sheet metal parts are relatively uniform, and no work is required. It is convenient for personnel to frequently move their bodies for observation, and it is not easy to cause confusion during inspection. It also saves the process of manually sorting sheet metal parts by the staff, saving manpower. When the comparative inspection work is completed, when the sheet metal parts need to be transported or repaired, the paddle 32 is driven away from the sheet metal parts, and then the slide plate 38 is driven to slide, so that the bottom of the sheet metal parts loses support, so that the sheet metal parts can fall, and then they can be transported or repaired. In addition, a container can be placed under the sheet metal parts to receive the sheet metal parts, and then subsequent transportation work can be carried out. When the number of sheet metal parts is large and heavy, if multiple sheet metal parts fall into the container at the same time, it may It is difficult for the staff to lift it, which causes difficulty in transportation. Therefore, according to the actual transportation capacity of the staff, the motor 2 15 can be used to drive the threaded rod 3 14 to rotate, so that the L-shaped block 22 can be raised and lowered, and the partition 23 can be aligned with the gap between the two sheet metal parts. Then, the electric push rod 20 can be used to drive the partition 23 to move and insert it into the gap, so that the multiple sheet metal parts can be divided into upper and lower parts. At this time, the slide plate 38 is driven away from the bottom of the sheet metal part, so that the sheet metal part under the partition 23 can fall into the container. At this time, the staff only needs to transport part of the sheet metal parts, which reduces the difficulty of a single transport and reduces the labor intensity of the staff.Therefore, with the cooperation of the lifting positioning mechanism and the separated stacking positioning mechanism, multiple welded sheet metal parts can be uniformly stacked in the same place and separated from each other, so that the staff can visually observe the welds of multiple sheet metal parts and compare and check the quality of the welds to help the staff determine whether repair welding is needed, thereby ensuring the consistency of welding, and the orientation of multiple sheet metal parts is relatively uniform, and the staff does not need to move their bodies frequently for observation, which is more convenient and less likely to cause confusion during inspection, and also saves the staff from the process of manually sorting the sheet metal parts, and when the welded sheet metal parts need to be transported , a container can be placed under the stacked sheet metal parts, and then, according to the actual handling capacity of the staff, the motor 2 15 can be used to drive the threaded rod 3 14 to rotate, so that the L-shaped block 22 can be raised and lowered, and the partition 23 can be aligned with the gap between the two sheet metal parts, and then the electric push rod 20 can be used to drive the partition 23 to move and insert it into the gap, so that multiple sheet metal parts can be divided into upper and lower parts. At this time, the slide plate 38 is driven away from the bottom of the sheet metal parts, so that the sheet metal parts under the partition 23 can fall into the container. At this time, the staff only needs to transfer part of the sheet metal parts, which reduces the difficulty of single transfer work and reduces the labor intensity of the staff. ;
[0056] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A new energy vehicle sheet metal positioning welding device, comprising a welding table (1), characterized in that: A support plate (2) is fixedly connected to the middle of the upper end surface of the welding platform (1), two slide bars (3) are slidably connected to the support plate (2), one end of each slide bar (3) is fixedly connected to a slide plate (5), a lifting block (10) is slidably connected to the inner side of the slide plate (5), a welding gun (9) is arranged on the lower end surface of the lifting block (10), and a lifting positioning mechanism and a separating and stacking positioning mechanism for positioning the sheet metal parts are arranged on the welding platform (1); The lifting positioning mechanism comprises a fastening rod (11) slidably connected to the welding table (1), the upper ends of the fastening rod (11) are fixedly connected with sliding rods (45) on both sides, the sliding rods (45) are slidably connected with a positioning block (44), one side of the positioning block (44) is threadedly connected with a threaded rod (7), and one end of the threaded rod (7) is rotatably arranged on the fastening rod (11); The separated stacking positioning mechanism comprises a second limiting plate (16) fixedly connected to the rear side of the upper end surface of the welding table (1), a second sliding rod (18) fixedly connected to one side of the upper end of the second limiting plate (16), the second sliding rod (18) slidably connected to the first limiting plate (13), a fourth threaded rod (19) threadedly connected to one side of the upper end of the first limiting plate (13), one end of the fourth threaded rod (19) rotatably arranged on the second limiting plate (16), and a sliding plate (38) is inserted and slidably connected to one side of the second limiting plate (16).
2. A new energy vehicle sheet metal positioning welding device according to claim 1, characterized in that: Both sides of the upper end of the fastening rod (11) are fixedly connected to a motor eight (43), and the output end of the motor eight (43) is fixedly connected to one end of the threaded rod one (7).
3. A new energy vehicle sheet metal positioning welding device according to claim 1, characterized in that: An electric push rod (4) is fixedly connected to the upper side of the front end surface of the support plate (2); a piston end of the electric push rod (4) is fixedly connected to the middle part of one side of the slide plate (5); a motor (6) is fixedly connected to the middle part of the upper end surface of the slide plate (5); a threaded rod (8) is fixedly connected to the output end of the motor (6); upper and lower ends of the threaded rod (8) are rotatably arranged on the slide plate (5); and the threaded rod (8) is threadedly connected to the lifting block (10).
4. A new energy vehicle sheet metal positioning welding device according to claim 1, characterized in that: One side of the upper end of the second limiting plate (16) is fixedly connected to a third motor (17), and the output end of the third motor (17) is fixedly connected to one end of the fourth threaded rod (19).
5. The positioning welding device for sheet metal parts of new energy vehicles according to claim 1 is characterized in that: One side of the fastening rod (11) is threadedly connected to a threaded rod eight (41), the lower end of the threaded rod eight (41) is rotatably arranged on the welding table (1), one side of the lower end surface of the welding table (1) is fixedly connected to a motor seven (42), and the output end of the motor seven (42) is fixedly connected to the lower end of the threaded rod eight (41).
6. A new energy vehicle sheet metal positioning welding device according to claim 1, characterized in that: A threaded rod seven (39) is threadedly connected to the lower end of one side of the slide plate (38), one end of the threaded rod seven (39) is rotatably arranged on the limit plate two (16), a motor six (40) is fixedly connected to the middle of the rear end surface of the limit plate two (16), and the output end of the motor six (40) is fixedly connected to one end of the threaded rod seven (39).
7. A new energy vehicle sheet metal positioning welding device according to claim 1, characterized in that: The right end surface of the second limiting plate (16) is slidably connected to an L-shaped block (22), one side of the L-shaped block (22) is threadedly connected to a threaded rod (14), and the upper and lower ends of the threaded rod (14) are rotatably arranged on the second limiting plate (16), one side of the upper end of the second limiting plate (16) is fixedly connected to a second motor (15), and the output end of the second motor (15) is fixedly connected to the upper end of the threaded rod (14), one side of the L-shaped block (22) is slidably connected to two third slide rods (21), one end of the third slide rod (21) is fixedly connected to a partition (23), one side of the L-shaped block (22) is fixedly connected to an electric push rod (20), and the piston end of the second electric push rod (20) is fixedly connected to the middle part of one side of the partition (23).
8. The positioning welding device for sheet metal parts of new energy vehicles according to claim 1 is characterized in that: A slide column (12) is fixedly connected to one end of the left side of the upper end surface of the welding platform (1), an adjustment plate (26) is slidably connected to the inner side of the slide column (12), a slide bar four (28) is slidably connected to both the upper and lower sides of the adjustment plate (26), a mounting frame (29) is fixedly connected to the front end of the slide bar four (28), a slide bar five (36) is fixedly connected to both the upper and lower ends of one side of the mounting frame (29), and a paddle piece one (30) is passed through and fixedly connected to the lower side of the slide bar five (36). The slide bar five (36) is slidably connected with a plurality of paddle threes (32), the slide bar five (36) is slidably connected with a paddle two (31) on the upper side, the paddle two (31) and the paddle one (30) are both rotatably provided with two connecting rods two (34) in the middle of the rear end surface, the two ends of the two connecting rods two (34) are rotatably connected, the paddle three (32) is rotatably provided with two connecting rods one (33) in the middle of the rear end surface, and the ends and the middle of the plurality of connecting rods one (33) are all rotatably connected.
9. A new energy vehicle sheet metal positioning welding device according to claim 8, characterized in that: A threaded rod six (37) is threadedly connected to one end of the left side of the second paddle (31); the upper and lower ends of the threaded rod six (37) are rotatably arranged on the mounting frame (29); the threaded rod six (37) penetrates one side of the first paddle (30) and the third paddle (32) without contacting each other; a motor five (35) is fixedly connected to the upper end surface of the mounting frame (29); and the output end of the motor five (35) is fixedly connected to the upper end of the threaded rod six (37).
10. A new energy vehicle sheet metal positioning welding device according to claim 8, characterized in that: The middle part of the rear end surface of the adjustment plate (26) is fixedly connected with an electric push rod three (27), the piston end of the electric push rod three (27) is fixedly connected to one side of the rear end surface of the mounting frame (29), the left end of the adjustment plate (26) is threadedly connected with a threaded rod five (25), the upper and lower ends of the threaded rod five (25) are rotatably arranged on the slide column (12), the upper end of the slide column (12) is fixedly connected with a motor four (24), and the output end of the motor four (24) is fixedly connected to the upper end of the threaded rod five (25).
Citation Information
Patent Citations
New energy automobile sheet metal part positioning and welding device
CN218284074U
PCB welding device
CN113977138A
Metal plate storage rack
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Precise sheet metal part machining and welding equipment
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Automatic injection pen tray material feeding mechanism
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