Finned tube assembling and screwing device and assembling and screwing method
The fin tube assembly screwing device addresses inefficiencies in existing assembly methods by employing a structured conveyor system with automated locking and heating mechanisms, enabling rapid and precise assembly of fin tubes with brackets for enhanced heat exchange efficiency.
Patent Information
- Application Number
- CN202411237535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-05
AI Technical Summary
Existing assembly methods for finned tubes are inefficient and lack precision in assembling the fin tube with brackets, leading to suboptimal heat exchange performance.
A fin tube assembly screwing device comprising a frame with sequential mechanisms for bracket feeding, screw locking, heat shrink sleeve application, and performance detection, utilizing conveyor lines, elastic supports, and automated locking and heating processes to enhance assembly efficiency and precision.
The device achieves rapid, precise assembly of fin tubes with brackets, ensuring high working efficiency and improved heat exchange performance through compact structural design and automated processes.
Smart Images

Figure CN119115498A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fin tube assembly, in particular to a fin tube assembly screwing device and an assembly screwing method. Background Art
[0002] Finned tube is a heat exchange element. In order to improve the heat exchange efficiency, fins are usually added to the surface of the heat exchange tube to increase the surface area of the heat exchange tube, thereby achieving the purpose of improving the heat exchange efficiency. In order to ensure the use requirements of the finned tube, brackets are generally installed at both ends of the finned tube, and heat shrink tubes are placed on the brackets. The existing assembly method is inefficient and has poor precision when assembling the finned tube and the bracket.
[0003] In view of this, it is necessary to provide a fin tube assembly screwing device and an assembly screwing method. Summary of the invention
[0004] The present invention provides a fin tube assembly screwing device and an assembly screwing method, which effectively solve the problems of low efficiency and poor precision of assembling products by existing assembly devices.
[0005] The technical solution adopted by the present invention is:
[0006] The fin tube assembly screwing device comprises a frame and a conveying line extending along the X direction, and also comprises a bracket feeding assembly mechanism, a screw locking station, an upper heat shrink sleeve mechanism, a heating mechanism and a performance detection mechanism which are sequentially arranged on the frame along the conveying direction, wherein the bracket feeding assembly mechanism is used to provide a head bracket and a tail bracket and assemble the head bracket and the tail bracket with the fin tube on the conveying line, the screw locking station is used to lock the head bracket with the fin tube, and the tail bracket with the fin tube, the upper heat shrink sleeve mechanism is used to put a heat shrink sleeve on the head bracket or the tail bracket, the heating mechanism is used to heat the assembled heat shrink sleeve to shrink it, and the performance detection mechanism is used to detect the performance of the assembled product.
[0007] Furthermore, the conveyor line includes a mounting base arranged on a frame, a double-row conveyor chain arranged on the mounting base, and a plurality of elastic supports arranged on the double-row conveyor chains. The elastic supports include a base with a fixing frame arranged on the double-row conveyor chain, and elastic side plates symmetrically arranged on the base. A step for supporting the side of the fin tube is arranged on the opposite side of the elastic side plate.
[0008] Furthermore, the bracket feeding assembly mechanism includes a vibration plate, a straight vibrator docked with the vibration plate, a material delivery pipeline docked with the straight vibrator, a pushing component arranged on the frame for pushing the bracket from the material delivery pipeline to the fin tube, and a fixing component for fixing the fin tube.
[0009] Furthermore, the material delivery pipeline is provided with an inlet connected to the straight vibrator, an outlet connected to the fin tube, and a push port connected to the pushing assembly. The pushing assembly includes a No. 1 seat fixedly arranged on the frame, a rodless cylinder fixedly arranged on the No. 1 seat along the Y direction, and a push rod fixedly arranged on the rodless cylinder. The push rod extends into the material delivery pipeline through the push port.
[0010] Furthermore, the fixed assembly includes a No. 2 seat arranged on the frame, a number of No. 2 cam followers A, a number of No. 2 cam followers B, a No. 2 frame fixedly arranged on the No. 2 seat, a No. 2 cylinder arranged on the upper end of the No. 2 frame along the Z-axis direction, a connecting plate located in the No. 2 frame and fixedly connected to the output end of the No. 2 cylinder, and a No. 2 clamp A and a No. 2 clamp B symmetrically hinged on both sides of the connecting plate, the No. 2 frame is provided with a No. 2 arc groove A and a No. 2 arc groove B, the lower end spacing of the No. 2 arc groove A and the No. 2 arc groove B gradually decreases, the No. 2 clamp A is rollingly connected to the No. 2 arc groove A through the No. 2 cam follower A, the No. 2 clamp B is rollingly connected to the No. 2 arc groove B through the No. 2 cam follower B, and the No. 2 cylinder drives the connecting plate to move downward to drive the No. 2 clamp B and the No. 2 clamp A to move toward each other.
[0011] Furthermore, the screw locking station includes a head screw locking mechanism and a tail screw locking mechanism respectively arranged on both sides of the conveyor line, the head screw locking mechanism includes a No. 3 seat A, a No. 3 linear module fixedly arranged on the frame for driving the No. 3 seat A to move along the Y direction, a head fixing part arranged on the No. 3 seat A for clamping the head bracket, and a screw locking machine A arranged on the No. 3 seat A, the tail screw locking mechanism includes a No. 3 seat B fixedly arranged on the frame, a tail fixing part arranged on the No. 3 seat B for clamping the tail bracket, and a screw locking machine B arranged on the No. 3 seat B, and the screw locking machine A and the screw locking machine B have the same structure.
[0012] The screw locking machine A comprises a Y-axis driving module fixedly arranged on a No. 3 seat, a Z-axis driving module fixedly arranged at the output end of the Y-axis driving module, and a screw driving machine arranged at the output end of the Z-axis driving module;
[0013] The head fixing part includes a No. 3 cylinder A fixedly arranged on the No. 3 seat A along the Y direction, a No. 3 clamp A fixedly arranged at the output end of the No. 3 cylinder A, a No. 4 cylinder A fixedly arranged at the upper end of the No. 3 cylinder A along the Y direction, and an abutment seat A fixedly arranged at the output end of the No. 4 cylinder A. The tail fixing part includes a No. 3 cylinder B fixedly arranged on the No. 3 seat B, a No. 3 clamp B fixedly arranged at the output end of the No. 3 cylinder B, and an abutment seat B fixedly arranged on the No. 3 seat B. The No. 3 clamp A and the No. 3 clamp B have the same structure.
[0014] Furthermore, the structure of the No. 3 clamp A and the No. 3 clamp B is the same, the No. 3 clamp A includes a No. 3 frame fixedly set on the No. 3 seat A, a plurality of No. 3 cam followers, and claws connected to the output end of the No. 3 cylinder A, and corresponding No. 3 slide grooves are set on both sides of the No. 3 frame, one end of the No. 3 cam follower is fixedly connected to the claw toe, and one end of the No. 3 cam follower is rollingly connected to the slide groove, the No. 3 slide groove includes a conductive horizontal groove and an oblique slide groove, and the end of the oblique slide groove is lower than the horizontal groove; the claw toe includes a main body and an L-shaped barb set on the main body, and the main body is connected to the output end of the No. 3 cylinder A.
[0015] Furthermore, the upper heat shrink tubing mechanism is a manual workstation, the heating mechanism is provided with a heating channel and a heater located above the heating channel, and the end of the fin tube can automatically enter the heating channel along the conveying line.
[0016] Furthermore, the performance detection mechanism includes a conductive bar assembly arranged on the frame, a defective product lifting assembly, a conveyor chain arranged on the frame, a plurality of carriers arranged on the conveyor chain, and a live plug arranged on the carrier.
[0017] The conductive bar assembly comprises a mounting plate fixedly mounted on the frame, an insulating seat mounted on the mounting plate, a conductive copper block hinged on the insulating seat, and a torsion spring mounted between the insulating seat and the conductive copper block;
[0018] The defective product lifting assembly includes a No. 5 cylinder arranged on the frame along the Z direction, a lifting plate fixedly arranged at the output end of the No. 5 cylinder, and a push block fixedly arranged on the lifting plate;
[0019] The defective product lifting assembly corresponds horizontally to the conductive bar assembly.
[0020] The fin tube assembly screwing method adopts the fin tube assembly screwing device. In actual use, the fin tube is conveyed by the conveyor line to pass through the bracket feeding assembly mechanism in sequence, so that the bracket feeding assembly mechanism assembles the head bracket to the head of the fin tube and the tail bracket to the tail of the fin tube respectively, and then the conveyor line drives the fin tube to move to the corresponding position of the screw locking station, and the head bracket and the fin tube, the tail bracket and the fin tube are locked by the screw locking station, and then the fin tube is driven by the conveyor line to move to the corresponding position of the upper heat shrink tube, so that the head bracket or the tail bracket is covered with the heat shrink tube; then the conveyor line conveys the fin tube to the corresponding position of the performance testing mechanism, and the product performance is tested by the performance testing mechanism.
[0021] Beneficial effects of the invention:
[0022] 1. The fin tube and the bracket can be assembled. The whole equipment is not only compact in structure but also has high working efficiency.
[0023] 2. The structural design and specific implementation methods of the conveying pipeline and the pushing assembly can effectively realize the rapid assembly of the bracket and the fin tube.
[0024] 3. The structural design and specific implementation method of the No. 3 clamp A can effectively fix the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 An overall schematic diagram of the fin tube assembly screw driving device provided in an embodiment of the present application.
[0026] Figure 2 A schematic diagram of a conveyor line of a fin tube assembly screw driving device provided in an embodiment of the present application.
[0027] Figure 3 A schematic diagram of a bracket feeding assembly mechanism of a fin tube assembly screwing device provided in an embodiment of the present application.
[0028] Figure 4 A schematic diagram of a material conveying pipeline, a pushing assembly and a fixing assembly of a fin tube assembly screwing device provided in an embodiment of the present application.
[0029] Figure 5 A schematic diagram of a head screw locking mechanism and a tail screw locking mechanism of a fin tube assembly screw driving device provided in an embodiment of the present application.
[0030] Figure 6 A schematic diagram of a head fixing member of a fin tube assembly screw driving device provided in an embodiment of the present application.
[0031] Figure 7 A schematic diagram of a tail fixing member of a fin tube assembly screwing device provided in an embodiment of the present application.
[0032] Figure 8 A schematic diagram of a heating mechanism of a fin tube assembly screw driving device provided in an embodiment of the present application.
[0033] Fig. 9 A schematic diagram of a performance detection mechanism of a fin tube assembly screw driving device provided in an embodiment of the present application.
[0034] Fig.10 A schematic diagram of a defective product lifting component and a conductive bar component of a fin tube assembly screwing device provided in an embodiment of the present application.
[0035] The following are marked in the figure: 1, rack; 2, conveyor line; 3, bracket feeding assembly mechanism; 4, screw locking station; 5, heat shrink tubing mechanism; 6, heating mechanism; 7, performance testing mechanism; 21, mounting seat; 22, double-row conveyor chain; 23, elastic carrier; 231, base; 232, elastic side plate; 233, step; 31, vibration plate; 32, straight vibrator; 33, conveying pipeline; 34, push assembly; 35, fixing assembly; 341, seat No. 1; 3 42, rodless cylinder; 343, push rod; 351, seat No. 2; 352, cam follower No. 2 A; 353, frame No. 2; 354, cylinder No. 2; 355, connecting plate; 356, jaw No. 2 A; 357, jaw No. 2 B; 358, cam follower No. 2 B; 301, arc groove No. 2 A; 302, arc groove No. 2 B; 41, head screw locking mechanism; 42, tail screw locking mechanism; 411, seat No. 3 A; 412, linear module No. 3; 413, head fixing part; 414, screw locking machine A; 421, seat No. 3 B; 422, tail fixing part; 423, screw locking machine B; 4131, cylinder No. 3 A; 4132, jaw No. 3 A; 4133, cylinder No. 4 A; 4134, abutment seat A; 4221, cylinder No. 3 B; 4222, jaw No. 3 B; 4223, abutment seat B; 1321, frame No. 3; 1322, cam follower No. 3; 1323, body; 13 24. L-shaped barb; 101. Horizontal groove; 102. Oblique slide; 61. Heating channel; 62. Heater; 71. Conductive bar assembly; 72. Defective product lifting assembly; 73. Conveyor chain; 74. Carrier; 75. Live plug; 711. Mounting plate; 712. Insulating seat; 713. Conductive copper block; 721. No. 5 cylinder; 722. Lifting plate; 723. Push block; 100. Fin tube; 200. Head bracket; 303. Feed port. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0037] like Figure 1As shown, the present application provides a first embodiment, which is a fin tube assembly screwing device, including a frame 1 and a conveyor line 2 extending along the X direction, and also including a bracket feeding assembly mechanism 3, a screw locking station 4, an upper heat shrink sleeve mechanism 5, a heating mechanism 6 and a performance detection mechanism 7 which are sequentially arranged on the frame 1 along the conveying direction, the bracket feeding assembly mechanism 3 is used to provide a head bracket 200 and a tail bracket and assemble the head bracket 200 and the tail bracket with the fin tube 100 on the conveyor line 2, the screw locking station 4 is used to lock the head bracket 200 with the fin tube 100, and the tail bracket with the fin tube 100, the upper heat shrink sleeve mechanism 5 is used to put a heat shrink sleeve on the head bracket 200 or the tail bracket, the heating mechanism 6 is used to heat the assembled heat shrink sleeve to shrink it, and the performance detection mechanism 7 is used to detect the performance of the assembled product.
[0038] In actual use, the fin tube 100 is conveyed by the conveyor line 2 and passes through the bracket feeding assembly mechanism 3 in sequence, so that the bracket feeding assembly mechanism 3 assembles the head bracket 200 for the head of the fin tube 100 and assembles the tail bracket for the tail of the fin tube 100, and then the conveyor line 2 drives the fin tube 100 to move to the corresponding position of the screw locking station 4, and the head bracket 200 and the fin tube 100, the tail bracket and the fin tube 100 are locked by the screw locking station 4, and then the fin tube 100 is driven by the conveyor line 2 to move to the corresponding position of the upper heat shrink sleeve, so that the head bracket 200 or the tail bracket is covered with the heat shrink sleeve; then the conveyor line 2 conveys the fin tube 100 to move to the corresponding position of the performance testing mechanism 7, and the product performance is tested by the performance testing mechanism 7.
[0039] In the above design, the fin tube 100 and the bracket can be assembled, and the entire device is not only compact in structure but also has high working efficiency.
[0040] Specifically: Figure 2 As shown, the conveyor line 2 includes a mounting base 21 arranged on the frame 1, a double-row conveyor chain 22 arranged on the mounting base 21, and a plurality of elastic carriers 23 arranged on the double-row conveyor chains 22. The elastic carrier 23 includes a base 231 with a fixing frame arranged on the double-row conveyor chain 22, and an elastic side plate 232 symmetrically arranged on the base 231. The opposite side of the elastic side plate 232 is provided with a step 233 for supporting the side of the fin tube 100.
[0041] In actual use, the fin tube 100 is clamped from both sides of the fin tube 100 by two oppositely arranged elastic side plates 232, and the protrusions on the side of the fin tube 100 are supported by the steps 233. Then, the elastic support 23 is driven by the double-row conveyor chain 22 to convey along the conveying direction, thereby realizing the conveying of the fin tube 100.
[0042] In the above design, the structural design and specific implementation of the conveyor line 2 can effectively realize the rapid loading and rapid conveyance of the fin tube 100 .
[0043] Specifically: Figure 3 As shown, the bracket feeding assembly mechanism 3 includes a vibration plate 31, a straight vibrator 32 docked with the vibration plate 31, a material conveying pipeline 33 docked with the straight vibrator 32, a pushing component 34 arranged on the frame 1 for pushing the bracket from the material conveying pipeline 33 to the fin tube 100, and a fixing component 35 for fixing the fin tube 100.
[0044] When necessary, for ease of description, the head bracket 200 and the tail bracket are collectively referred to as brackets.
[0045] In actual use, the head bracket 200 or the tail bracket is vibrated in the straight vibrator 32 through the vibration plate 31, the fin tube 100 is fixed by the fixing assembly 35, and then the bracket is pushed from the material conveying pipeline 33 to the fin tube 100 by the pushing assembly 34.
[0046] In the above design, the structural design and specific implementation of the support feeding assembly mechanism 3 can effectively realize the rapid assembly of the fin tube 100 and the support.
[0047] Specifically: Figure 4 As shown, the material delivery pipeline 33 is provided with an inlet 303 connected to the straight vibrator 32, an outlet connected to the fin tube 100 and a push port connected to the pushing assembly 34, and the pushing assembly 34 includes a No. 1 seat 341 fixedly arranged on the frame 1, a rodless cylinder 342 fixedly arranged on the No. 1 seat 341 along the Y direction, and a push rod 343 fixedly arranged on the rodless cylinder 342, and the push rod 343 extends into the material delivery pipeline 33 through the push port.
[0048] In actual use, the bracket in the straight vibrator 32 enters the feed pipe 33 from the feed inlet 303, at which time the end of the fin tube 100 corresponds to the discharge port, and then the rodless cylinder 342 drives the push rod 343 to push the bracket from the feed pipe 33 to the fin tube 100.
[0049] In the above design, the structural design and specific implementation of the material conveying pipeline 33 and the pushing assembly 34 can effectively realize the rapid assembly of the bracket and the fin tube 100.
[0050] Specifically: Figure 3 and Figure 4As shown, the fixing assembly 35 includes a No. 2 seat 351 arranged on the frame 1, a plurality of No. 2 cam followers A352, a plurality of No. 2 cam followers B358, a No. 2 frame 353 fixedly arranged on the No. 2 seat 351, a No. 2 cylinder 354 arranged at the upper end of the No. 2 frame 353 along the Z-axis direction, a connecting plate 355 located in the No. 2 frame 353 and fixedly connected to the output end of the No. 2 cylinder 354, and a No. 2 clamping jaw A356 and a No. 2 clamping jaw B357 symmetrically hinged on both sides of the connecting plate 355. A second arc groove A301 and a second arc groove B302 are provided, the lower end spacing of the second arc groove A301 and the second arc groove B302 is gradually reduced, the second clamping jaw A356 is rollingly connected with the second arc groove A301 through the second cam follower A352, the second clamping jaw B357 is rollingly connected with the second arc groove B302 through the second cam follower B358, and the second cylinder 354 drives the connecting plate 355 to move downward to drive the second clamping jaw B357 and the second clamping jaw A356 to move toward each other.
[0051] In actual use, before the fin tube 100 moves to the corresponding position of the fixing assembly 35, the output end of the No. 2 cylinder 354 is in a retracted state. When the fin tube 100 moves to and stops between the No. 2 clamp A356 and the No. 2 clamp B357, the output end of the No. 2 cylinder 354 then moves downward, so that the No. 2 clamp A356 moves downward along the No. 2 arc groove A301 through the No. 2 cam follower A352, and the No. 2 clamp B357 moves downward along the No. 2 arc groove B302 through the No. 2 cam follower B358, so that the lower ends of the No. 2 clamp A356 and the No. 2 clamp B357 shrink relatively, thereby clamping and fixing the fin tube 100 from both sides.
[0052] In the above design, the structural design of the fixing assembly 35 can realize the clamping of the fin tube 100, and can also save the vertical lifting assembly, so that the lifting and opening and closing of the second clamping jaw A356 and the second clamping jaw B357 can be realized only by the second cylinder 354, so as to realize the avoidance of the movement of the fin tube 100 and the clamping and fixing of the fin tube 100 after stopping, which effectively saves costs.
[0053] Specifically: Figure 1 and Figure 5As shown, the screw locking station 4 includes a head screw locking mechanism 41 and a tail screw locking mechanism 42 respectively arranged on both sides of the conveyor line 2, the head screw locking mechanism 41 includes a No. 3 seat A411, a No. 3 linear module 412 fixedly arranged on the frame 1 for driving the No. 3 seat A411 to move along the Y direction, a head fixing member 413 arranged on the No. 3 seat A411 for clamping the head bracket 200, and a screw locking machine A414 arranged on the No. 3 seat A411, the tail screw locking mechanism 42 includes a No. 3 seat B421 fixedly arranged on the frame 1, a tail fixing member 422 arranged on the No. 3 seat B421 for clamping the tail bracket, and a screw locking machine B423 arranged on the No. 3 seat B421, and the screw locking machine A414 and the screw locking machine B423 have the same structure.
[0054] The screw locking machine A414 comprises a Y-axis driving module fixedly arranged on the third seat, a Z-axis driving module fixedly arranged at the output end of the Y-axis driving module, and a screw driving machine arranged at the output end of the Z-axis driving module;
[0055] like Figure 6 and Figure 7 As shown, the head fixing member 413 includes a No. 3 cylinder A4131 fixedly arranged on the No. 3 seat A411 along the Y direction, a No. 3 clamp A4132 fixedly arranged at the output end of the No. 3 cylinder A4131, a No. 4 cylinder A4133 fixedly arranged on the upper end of the No. 3 cylinder A4131 along the Y direction, and an abutment seat A4134 fixedly arranged at the output end of the No. 4 cylinder A4133, and the tail fixing member 422 includes a No. 3 cylinder B4221 fixedly arranged on the No. 3 seat B421, a No. 3 clamp B4222 fixedly arranged at the output end of the No. 3 cylinder B4221, and an abutment seat B4223 fixedly arranged on the No. 3 seat B421, and the No. 3 clamp A4132 and the No. 3 clamp B4222 have the same structure.
[0056] In actual use, the head bracket 200 and the fin tube 100 are screwed by the head screw locking mechanism 41, and the tail bracket and the fin tube 100 are screwed by the tail screw locking mechanism 42. The working principle is: the No. 3 linear module 412 drives the No. 3 seat A411 to move to the side of the tail screw locking mechanism 42, so that the head bracket 200 installed on the fin tube 100 is abutted against the abutment seat A4134, and the tail bracket installed on the fin tube 100 is abutted against the abutment seat B4223. Then, the No. 3 cylinder A4131 drives the No. 3 clamp A4132 to fix the head bracket 200, and the No. 3 cylinder B4221 drives the No. 3 clamp B4222 to fix the tail bracket, so that the head bracket 200 and the tail bracket are fixed in the Y direction, and then the Y-axis drive module and the Z-axis drive module drive the screw driver to lock the bracket and the fin tube 100.
[0057] In the above design, the structural design and specific implementation method of the screw locking station 4 can effectively realize the rapid locking of the bracket and the fin tube 100 .
[0058] Specifically: Figure 6 As shown, the structure of the No. 3 clamp A4132 and the No. 3 clamp B4222 is the same, the No. 3 clamp A4132 includes a No. 3 frame 1321 fixedly set on the No. 3 seat A411, a number of No. 3 cam followers 1322, and claws connected to the output end of the No. 3 cylinder A4131, and corresponding No. 3 slide grooves are set on both sides of the No. 3 frame 1321, one end of the No. 3 cam follower 1322 is fixedly connected to the claw toe, and one end of the No. 3 cam follower 1322 is rollingly connected to the slide groove, and the No. 3 slide groove includes a conductive horizontal groove 101 and an oblique slide groove 102, and the end of the oblique slide groove 102 is lower than the horizontal groove 101; the claw toe includes a main body 1323 and an L-shaped barb 1324 set on the main body 1323, and the main body 1323 is connected to the output end of the No. 3 cylinder A4131.
[0059] In actual use, when the fin tube 100 moves to the corresponding position of the No. 3 clamp A4132, the output end of the No. 3 cylinder A4131 extends, so that the outermost No. 3 cam follower 1322 is located at the end of the inclined slide groove 102, so that the L-shaped barb 1324 is located below the lower end of the fin end; when the fin tube 100 stops, the output end of the No. 3 cylinder A4131 contracts, so that the No. 3 cylinder A4131 drives the claw toe to move toward the side of the horizontal groove 101 through the No. 3 cam follower 1322, so that the L-shaped barb 1324 flips over and abuts against the end of the bracket, so that the two ends of the bracket respectively abut against the abutment seat A4134 and the L-shaped barb 1324.
[0060] In the above design, the structural design and specific implementation method of the No. 3 clamp A4132 can effectively fix the bracket.
[0061] Specifically: Figure 1 and Figure 8 As shown, the upper heat shrink tubing mechanism 5 is a manual workstation, the heating mechanism 6 is provided with a heating channel 61 and a heater 62 located above the heating channel 61 , and the end of the fin tube 100 can automatically enter the heating channel 61 along with the conveyor line 2 .
[0062] In actual use, when the fin tube 100 moves to the upper heat shrink sleeve mechanism 5, the heat shrink sleeve is manually put on the bracket, and then the conveyor line 2 drives the fin tube 100 through the heating pipe. After being heated by the heater 62, the heat shrink sleeve shrinks and fits tightly on the bracket.
[0063] In the above design, the structural design and specific implementation of the upper heat shrinkable tube mechanism 5 and the heating mechanism 6 can fix the heat shrinkable tube on the bracket.
[0064] Specifically: Fig. 9 and Fig.10 As shown, the performance detection mechanism 7 includes a conductive bar assembly 71 arranged on the frame 1, a defective product lifting assembly 72, a conveying chain 73 arranged on the frame 1, a plurality of carriers 74 arranged on the conveying chain 73, and a live plug 75 arranged on the carrier 74.
[0065] The conductive bar assembly 71 includes a mounting plate 711 fixedly mounted on the frame 1, an insulating seat 712 mounted on the mounting plate 711, a conductive copper block 713 hinged on the insulating seat 712, and a torsion spring disposed between the insulating seat 712 and the conductive copper block 713;
[0066] The defective product lifting assembly 72 includes a No. 5 cylinder 721 arranged on the frame 1 along the Z direction, a lifting plate 722 fixedly arranged at the output end of the No. 5 cylinder 721, and a push block 723 fixedly arranged on the lifting plate 722;
[0067] The defective product lifting assembly 72 corresponds horizontally to the conductive bar assembly 71 .
[0068] In actual use, when the conveyor line 2 drives the fin tube 100 to move, the fin tube 100 passes through the conductive row assembly 71, so that the fin tube 100 presses down the conductive copper block 713 to connect electricity, and then inserts the live plug 75 into the head joint to perform a withstand voltage test or a continuity test. If the test fails, the No. 5 cylinder 721 drives the lifting plate 722 to drive the push block 723 to lift, and the defective product is ejected from the conveyor line 2.
[0069] In the above design, the structural design and specific implementation method of the performance detection mechanism 7 facilitate the detection of the product.
[0070] The present application provides a second embodiment, which is a method for assembling and screwing a fin tube 100. A fin tube 100 assembly and screwing device is used. In actual use, the fin tube 100 is conveyed through the conveyor line 2 to pass through the bracket feeding assembly mechanism 3 in sequence, so that the bracket feeding assembly mechanism 3 assembles the head bracket 200 for the head of the fin tube 100 and assembles the tail bracket for the tail of the fin tube 100 respectively, and then the conveyor line 2 drives the fin tube 100 to move to the corresponding position of the screw locking station 4, and the head bracket 200 and the fin tube 100, and the tail bracket and the fin tube 100 are locked by the screw locking station 4, and then the fin tube 100 is driven by the conveyor line 2 to move to the corresponding position of the upper heat shrink sleeve, so that the head bracket 200 or the tail bracket is covered with the heat shrink sleeve; then the conveyor line 2 conveys the fin tube 100 to move to the corresponding position of the performance detection mechanism 7, and the product performance is detected by the performance detection mechanism 7.
[0071] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fin tube assembly screwing device, comprising a frame (1) and a conveyor line (2) extending along the X direction, characterized in that: The invention also comprises a support feeding assembly mechanism (3), a screw locking station (4), an upper heat shrink tube mechanism (5), a heating mechanism (6) and a performance testing mechanism (7) which are sequentially arranged on the frame (1) along the conveying direction. The support feeding assembly mechanism (3) is used to provide a head support (200) and a tail support and assemble the head support (200) and the tail support with the fin tube on the conveying line (2). The screw locking station (4) is used to lock the head support (200) with the fin tube (100) and the tail support with the fin tube (100). The upper heat shrink tube mechanism (5) is used to attach a heat shrink tube to the head support (200) or the tail support. The heating mechanism (6) is used to heat the assembled heat shrink tube to shrink it. The performance testing mechanism (7) is used to test the performance of the assembled product.
2. The fin tube assembly screwing device according to claim 1, characterized in that: The conveyor line (2) comprises a mounting seat (21) arranged on a frame (1), a double-row conveyor chain (22) arranged on the mounting seat (21), and a plurality of elastic carriers (23) arranged on the double-row conveyor chains (22); the elastic carrier (23) comprises a base (231) having a fixed frame arranged on the double-row conveyor chain (22), and an elastic side plate (232) symmetrically arranged on the base (231); a step (233) for supporting the side of the fin tube (100) is arranged on the opposite side of the elastic side plate (232).
3. The fin tube assembly screwing device according to claim 1 is characterized in that: The support feeding assembly mechanism (3) comprises a vibration plate (31), a straight vibrator (32) connected to the vibration plate (31), a material delivery pipeline (33) connected to the straight vibrator (32), a pushing component (34) arranged on the frame (1) for pushing the support from the material delivery pipeline (33) to the fin tube (100), and a fixing component (35) for fixing the fin tube (100).
4. The fin tube assembly screwing device according to claim 3 is characterized in that: The material conveying pipeline (33) is provided with an inlet (303) connected to the straight vibrator (32), an outlet connected to the fin tube (100), and a push port connected to the push assembly (34); the push assembly (34) comprises a No. 1 seat (341) fixedly arranged on the frame (1), a rodless cylinder (342) fixedly arranged on the No. 1 seat (341) along the Y direction, and a push rod (343) fixedly arranged on the rodless cylinder (342); the push rod (343) extends into the material conveying pipeline (33) through the push port.
5. The fin tube assembly screwing device according to claim 4, characterized in that: The fixing assembly (35) comprises a No. 2 seat (351) arranged on the frame (1), a plurality of No. 2 cam followers A (352), a plurality of No. 2 cam followers B (358), a No. 2 frame (353) fixedly arranged on the No. 2 seat (351), a No. 2 cylinder (354) arranged at the upper end of the No. 2 frame (353) along the Z-axis direction, a connecting plate (355) located in the No. 2 frame (353) and fixedly connected to the output end of the No. 2 cylinder (354), a No. 2 clamping jaw A (356) and a No. 2 clamping jaw B (357) symmetrically hinged on both sides of the connecting plate (355), wherein the No. 2 frame (35 3) A second arc groove A (301) and a second arc groove B (302) are provided, and the lower end spacing of the second arc groove A (301) and the second arc groove B (302) gradually decreases; the second clamping jaw A (356) is rollingly connected to the second arc groove A (301) through a second cam follower A (352); the second clamping jaw B (357) is rollingly connected to the second arc groove B (302) through a second cam follower B (358); the second cylinder (354) drives the connecting plate (355) to move downward, driving the second clamping jaw B (357) and the second clamping jaw A (356) to move toward each other.
6. The fin tube assembly screwing device according to claim 1, characterized in that: The screw locking station (4) comprises a head screw locking mechanism (41) and a tail screw locking mechanism (42) respectively arranged on both sides of the conveyor line (2); the head screw locking mechanism (41) comprises a No. 3 seat A (411), a No. 3 linear module (412) fixedly arranged on the frame (1) for driving the No. 3 seat A (411) to move along the Y direction, a head fixing member (413) arranged on the No. 3 seat A (411) for clamping the head bracket (200), and a screw locking machine A (414) arranged on the No. 3 seat A (411); the tail screw locking mechanism (42) comprises a No. 3 seat B (421) fixedly arranged on the frame (1), a tail fixing member (422) arranged on the No. 3 seat B (421) for clamping the tail bracket, and a screw locking machine B (423) arranged on the No. 3 seat B (421); the screw locking machine A (414) and the screw locking machine B (423) have the same structure. The screw locking machine A (414) comprises a Y-axis driving module fixedly arranged on the third seat, a Z-axis driving module fixedly arranged at the output end of the Y-axis driving module, and a screw driving machine arranged at the output end of the Z-axis driving module; The head fixing member (413) comprises a No. 3 cylinder A (4131) fixedly arranged on the No. 3 seat A (411) along the Y direction, a No. 3 clamping jaw A (4132) fixedly arranged at the output end of the No. 3 cylinder A (4131), a No. 4 cylinder A (4133) fixedly arranged on the upper end of the No. 3 cylinder A (4131) along the Y direction, and an abutting seat A (4134) fixedly arranged at the output end of the No. 4 cylinder A (4133); the tail fixing member (422) comprises a No. 3 cylinder B (4221) fixedly arranged on the No. 3 seat B (421), a No. 3 clamping jaw B (4222) fixedly arranged at the output end of the No. 3 cylinder B (4221), and an abutting seat B (4223) fixedly arranged on the No. 3 seat B (421); the No. 3 clamping jaw A (4132) and the No. 3 clamping jaw B (4222) have the same structure.
7. The fin tube assembly screwing device according to claim 6, characterized in that: The No. 3 clamping jaw A (4132) and the No. 3 clamping jaw B (4222) have the same structure. The No. 3 clamping jaw A (4132) comprises a No. 3 frame (1321) fixedly arranged on the No. 3 seat A (411), a plurality of No. 3 cam followers (1322), and a claw connected to the output end of the No. 3 cylinder A (4131). The No. 3 frame (1321) is provided with corresponding No. 3 slide grooves on both sides. One end of the No. 3 cam follower (1322) is connected to the claw. The third cam follower (1322) is fixedly connected, one end of which is rollingly connected to the slide groove, wherein the third slide groove comprises a conductive horizontal groove (101) and an oblique slide groove (102), wherein the end of the oblique slide groove (102) is lower than the horizontal groove (101); the claw toe comprises a body (1323) and an L-shaped barb (1324) arranged on the body (1323), and the body (1323) is connected to the output end of the third cylinder A (4131).
8. The fin tube assembly screwing device according to claim 1, characterized in that: The upper heat shrink tubing mechanism (5) is a manual workstation, the heating mechanism (6) is provided with a heating channel (61) and a heater (62) located above the heating channel (61), and the end of the fin tube (100) can automatically enter the heating channel (61) along the conveying line (2).
9. The fin tube assembly screwing device according to claim 1, characterized in that: The performance detection mechanism (7) comprises a conductive bar assembly (71) arranged on a frame (1), a defective product lifting assembly (72), a conveying chain (73) arranged on the frame (1), a plurality of carriers (74) arranged on the conveying chain (73), and an electric plug (75) arranged on the carrier (74). The conductive bar assembly (71) comprises a mounting plate (711) fixedly mounted on the frame (1), an insulating seat (712) mounted on the mounting plate (711), a conductive copper block (713) hinged on the insulating seat (712), and a torsion spring disposed between the insulating seat (712) and the conductive copper block (713); The defective product lifting assembly (72) comprises a No. 5 cylinder (721) arranged on the frame (1) along the Z direction, a lifting plate (722) fixedly arranged at the output end of the No. 5 cylinder (721), and a push block (723) fixedly arranged on the lifting plate (722); The defective product lifting assembly (72) corresponds horizontally to the conductive bar assembly (71).
10. A method for screwing fin tube assembly, using the screwing device for fin tube assembly according to any one of claims 1 to 9, characterized in that: In actual use, the fin tube (100) is transported by the conveyor line (2) to pass through the bracket feeding assembly mechanism (3) in sequence, so that the bracket feeding assembly mechanism (3) assembles the head bracket (200) to the head of the fin tube (100) and assembles the tail bracket to the tail of the fin tube (100), and then the conveyor line (2) drives the fin tube (100) to move to the corresponding position of the screw locking station (4), and the head bracket (200) and the fin tube (100) and the tail bracket and the fin tube (100) are locked by the screw locking station (4), and then the fin tube (100) is driven by the conveyor line (2) to move to the corresponding position of the upper heat shrink tube, so that the head bracket (200) or the tail bracket is covered with the heat shrink tube; then the conveyor line (2) transports the fin tube (100) to move to the corresponding position of the performance testing mechanism (7), and the product performance is tested by the performance testing mechanism (7).
Citation Information
Patent Citations
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