Metal part machining contour cutting equipment and method
By designing a multifunctional clamping and material pushing mechanism, the resonance problem of metal parts processing equipment in the prior art is solved, stable clamping and rotary cutting of cylindrical parts is achieved, and processing accuracy is improved. Efficiency and automatic discharge.
Patent Information
- Application Number
- CN202411468260.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing metal parts processing profile cutting equipment is prone to resonance during cutting, affecting cutting accuracy and efficiency.
A metal component processing profile cutting device including a clamping mechanism, adjustment components, pushing mechanism and side clamping mechanism is designed, through a clamping box, a cross push rod, a pulley, a bidirectional screw, a tooth plate and a side moving plate, etc. The components realize three-point clamping, rotary cutting and automatic discharge of cylindrical components.
It realizes stable clamping and rotary cutting of cylindrical components, adapts to the processing needs of different lengths and diameters, improves cutting accuracy and efficiency, and realizes automatic discharge.
Smart Images

Figure CN119115593A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal parts processing, and in particular to a metal parts processing contour cutting device and method. Background Art
[0002] Metal cutting is a material removal and forming method in the metal forming process. It still accounts for a large proportion in today's mechanical manufacturing. The metal cutting process is a process of interaction between the workpiece and the tool. The tool removes excess metal from the workpiece to be processed and, under the premise of controlling productivity and cost, makes the workpiece obtain geometric accuracy, dimensional accuracy and surface quality that meet the design and process requirements.
[0003] For example, a Chinese patent with the announcement number CN 118321648 A discloses a metal parts processing contour cutting device, which relates to the field of metal parts processing technology, including a processing table, on which a rotating placement disk for placing metal parts is rotatably arranged, and a limit clamp for clamping and fixing the metal parts is arranged on the processing table; a rotating shaft is rotatably arranged on the processing table, and the rotating placement disk is fixedly arranged on the top of the rotating shaft. The metal parts processing contour cutting device, through the arrangement of the transmission connection assembly, enables the connecting frame to squeeze the gas above the inside of the moving frame into the gas storage cylinder during the upward movement, so that under the cooperation of the transmission column, the arc groove and the vertical groove, the rotating shaft drives the rotating placement disk to rotate ninety degrees, thereby driving the workpiece to be processed to rotate its unprocessed side to the processing position, thereby improving the processing efficiency of the workpiece to be processed;
[0004] However, when the above-mentioned cutting equipment cuts metal parts, it only limits the metal parts by limiting the position of the metal parts through the limiting plates, which generates resonance during cutting, thereby affecting the cutting process on the cutting equipment. Therefore, a metal parts processing contour cutting equipment and method are proposed to solve the above-mentioned problems. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a metal parts processing contour cutting device and method in view of the deficiencies in the above-mentioned prior art.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a metal parts processing contour cutting device, including a processing table, and also including:
[0007] Two clamping mechanisms, arranged on the top of the processing table, for clamping the columnar parts;
[0008] An adjustment component, disposed below the processing table, for adjusting the distance between the two clamping mechanisms;
[0009] A material pushing mechanism, arranged inside the clamping mechanism, for pushing out the cut cylindrical parts;
[0010] A side clamping mechanism, arranged on the right side of the clamping mechanism on the right side, for laterally clamping the columnar component;
[0011] Two cutting machines, respectively mounted on the inner sides of the two clamping assemblies, for simultaneously cutting cylindrical parts;
[0012] Wherein, the clamping mechanism comprises:
[0013] A clamping box, arranged on the top of the processing table;
[0014] Two clamping claws are hinged to the upper and lower sides of the inner wall of the clamping box and are used to clamp the cylindrical parts;
[0015] A cross push rod is movably connected to the inner wall of the clamping box. A cylinder is installed on the back of the clamping box, and its output end is connected to one end of the cross push rod to push the cross push rod to move and clamp the columnar parts at three points.
[0016] One end of the two adjustment plates is hinged to the inner wall of the clamping box, and the other two sides are movably connected to the clamping claws and the cross push rod through limit columns, so as to pull the clamping claws to open.
[0017] Preferably, the clamping mechanism further comprises:
[0018] A plurality of pulleys are installed at both ends of the clamping jaws, and the top and bottom of the cross push rod are inclined and fit with the pulley, and the pulley rolls on the inclined part of the cross push rod and the outer wall of the columnar component;
[0019] The second pulley is installed on the cross push rod and connected through an elastic rod. It is pressed and moved toward the inside of the cross push rod.
[0020] Preferably, the adjustment component comprises:
[0021] two rails connected to the bottom of the clamping box for moving the spacing between the two clamping mechanisms and the cutting machine;
[0022] A fixed plate, fixedly connected to the bottom of the processing table;
[0023] Two movable blocks are respectively connected to the bottom of the two clamping boxes and are located and moved in the slide groove of the processing table;
[0024] The bidirectional screw has a middle portion rotatably connected to a fixed plate through a bearing, and both ends are respectively threadedly connected to two movable blocks for rotating and adjusting the distance between the two clamping boxes.
[0025] Preferably, the pushing mechanism comprises:
[0026] A plurality of push rails are fixedly connected to the inner wall of the clamping box and are located in the rectangular holes formed by the cross push rod;
[0027] A plurality of tooth plates are movably connected to the outer wall of the pushing track.
[0028] A plurality of tooth plates 2 connected in the rectangular hole and located on the cross push rod;
[0029] A plurality of gears 1 are rotatably connected to the inner wall of the clamping box through a rotating shaft and are respectively meshed with a tooth plate 1 and a tooth plate 2;
[0030] A push plate is connected to the second tooth plate and is used to push the cut cylindrical parts.
[0031] Preferably, the side clamping mechanism comprises:
[0032] A side movable plate, arranged on the right side of the clamping box;
[0033] A movable plate is slidably connected to the right side of the clamping box and is connected to the side movable plate through an elastic telescopic rod;
[0034] A turntable is rotatably connected to one side of the side moving plate through a rotating rod, and a motor is installed on the right side of the side moving plate to drive the turntable to rotate;
[0035] The inner circle clamping assembly is arranged on the left side of the turntable and is used for clamping the cylindrical parts from the inside.
[0036] Preferably, the inner circle clamping assembly comprises:
[0037] A disc, arranged on the left side of the rotating disc, and having a plurality of movable holes;
[0038] A plurality of clamping rods are movably connected in the movable hole and clamp the hollow inner wall of the columnar component through clamping blocks installed on the outer side of the clamping rods;
[0039] A plurality of adjustment rods connected to the outer wall of the clamping rod and used for adjusting the movement of the clamping rod;
[0040] An adjusting gear is rotatably connected to the inner wall of the rotating disk, and a plurality of adjusting holes are opened on its outer wall, and is in contact with the outer wall of the adjusting rod;
[0041] Gear 2 is installed on the inner wall of the turntable and meshes with the adjusting gear, and is driven and connected by the adjusting motor installed on the outer wall of the turntable.
[0042] Preferably, the turntable is provided with a blanking assembly for pushing out the discarded cylindrical parts after cutting; the blanking assembly comprises:
[0043] A hemisphere, movably connected to a T-shaped through hole provided on the rotating disk;
[0044] A spring is connected in the T-shaped through hole and connected to the hemisphere;
[0045] A feeding rod, movably connected in the T-shaped through hole;
[0046] A fixed cylinder connected to the inner wall of the rotating disk, and the feeding rod slides on the inner wall of the fixed cylinder;
[0047] A return spring, arranged on the inner wall of the fixed cylinder, for pulling the unloading rod away from the hemisphere;
[0048] A blanking plate is arranged on the inner wall of the turntable and connected to the adjusting rod through a connecting rod;
[0049] A wedge-shaped groove is provided on the unloading rod, and one side of the unloading plate is arranged obliquely and fits together to push the unloading rod to move.
[0050] A metal parts processing contour cutting method, using the metal parts processing contour cutting device as described above to process the metal parts, comprises the following steps:
[0051] S1: placing the cylindrical component on the processing table and fixing the cylindrical component by two clamping mechanisms;
[0052] S2: After adjusting the distance between the two clamping mechanisms, the columnar component is laterally clamped and limited by the side clamping mechanism;
[0053] S3: By starting the cutting machine and driving the cylindrical component fixed by the side clamping mechanism to rotate by starting the motor, the cross push rod is pushed to move according to the diameter of the cylindrical component to be cut, so as to realize the rotation cutting of the required contour of the cylindrical component;
[0054] S4: Reversely operate the cylinder to pull the cross push rod to reset and reset the clamping claws, thereby achieving contact and fixation of the cylindrical parts, and push out the cut cylindrical parts through the pushing mechanism, and at the same time push the discarded cylindrical parts after cutting away from the inner circle clamping assembly through the unloading assembly.
[0055] The present invention adopts the above technical solution to bring the following beneficial effects:
[0056] 1. The metal parts processing contour cutting equipment and method can achieve three-point clamping of the cylindrical parts by two clamping claws and one side of the cross push rod through the provided clamping mechanism, so that during cutting, the cylindrical parts can be fixed and rotated at the same time, so as to facilitate the purpose of rotary cutting of the cylindrical parts.
[0057] 2. The metal parts processing contour cutting equipment and method, through the setting of the adjustment component, adjusts the movement of the two movable blocks through the bidirectional screw thread to achieve the fixation of the columnar parts at different lengths, and at the same time can adjust the two cutting machines to achieve the required size of the columnar parts of different lengths.
[0058] 3. The metal parts processing contour cutting equipment and method, through the set pusher mechanism, after the clamping of the cylindrical parts is released, when the cross push rod moves backward, it synchronously drives the tooth plate 2 to move backward, and drives the tooth plate 1 to move forward through the gear, thereby pushing out the pusher plate. At this time, the cylindrical parts that have been cut and released from the clamping jaws can be pushed away from the clamping jaws to achieve automatic unloading.
[0059] 4. The metal parts processing contour cutting equipment and method, by setting a side clamping mechanism, can limit the cylindrical parts when they are solid, thereby achieving auxiliary rotational cutting, and can adjust the waste to be cut off by moving the movable plate back and forth according to the diameter of the cylindrical parts through the elastic telescopic rod, limit the distance it moves to the right, and thus achieve the purpose of auxiliary cutting.
[0060] 5. The metal parts processing contour cutting equipment and method, when the cut cylindrical parts are hollow tubular structures, by pushing the clamping rod and the clamping block to open, the inner wall of the tubular parts is clamped to achieve the purpose of auxiliary fixation.
[0061] 6. After cutting is completed, the metal parts processing contour cutting equipment and method can use the reset of the adjusting rod to drive the blanking plate to move upward, and use its inclined part to contact the inclined part of the blanking rod, so as to push it to contact the hemisphere and push it to move, so as to push the hollow cylindrical parts that have been released from the fixation, so that they can be detached from the side clamping mechanism, and the purpose of automatic blanking can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Figure 1 It is a schematic diagram of the structure of the present invention;
[0063] Figure 2 This is a schematic diagram of the bottom structure of the workbench of the present invention;
[0064] Figure 3 It is a schematic diagram of the left side structure of the clamping mechanism of the present invention;
[0065] Figure 4 It is a schematic diagram of the right side structure of the clamping mechanism of the present invention;
[0066] Figure 5 This is a schematic diagram of the internal explosion structure of the clamping mechanism of the present invention;
[0067] Figure 6 It is a schematic diagram of the exploded structure of the side clamping mechanism of the present invention;
[0068] Figure 7 This is a schematic diagram of the explosion structure of the blanking assembly of the present invention;
[0069] Figure 8 It is a schematic diagram of the motion structure of the clamping mechanism of the present invention.
[0070] In the figure: 1, processing table; 2, clamping mechanism; 21, clamping box; 22, cylinder; 23, adjustment plate; 24, clamping claw; 25, cross push rod; 26, pulley 1; 27, pulley 2; 3, adjustment assembly; 31, fixed plate; 32, movable block; 33, bidirectional screw; 34, track; 4, push mechanism; 41, push track; 42, tooth plate 1; 43, tooth plate 2; 44, gear 1; 45, push plate; 5, side clamping mechanism; 51 , side moving plate; 52, elastic telescopic rod; 53, moving plate; 54, turntable; 55, motor; 56, inner circle clamping assembly; 561, disc; 562, clamping rod; 563, clamping block; 564, adjusting rod; 565, adjusting gear; 566, gear two; 57, unloading assembly; 571, hemisphere; 572, spring; 573, unloading rod; 574, fixing cylinder; 575, reset spring; 576, unloading plate; 6, cutting machine. DETAILED DESCRIPTION
[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0072] See also Figure 1-8 One embodiment of the present invention is: a metal parts processing contour cutting device, including a processing table 1, and also including:
[0073] Two clamping mechanisms 2 are arranged on the top of the processing table 1 and are used to clamp the cylindrical parts;
[0074] An adjusting component 3 is disposed below the processing table 1 and is used to adjust the distance between the two clamping mechanisms 2;
[0075] The material pushing mechanism 4 is arranged inside the clamping mechanism 2 and is used to push out the cut cylindrical parts;
[0076] The side clamping mechanism 5 is arranged on the right side of the right clamping mechanism 2 and is used for laterally clamping the columnar parts;
[0077] Two cutting machines 6, respectively mounted on the inner sides of the two clamping assemblies 2, for simultaneously cutting cylindrical parts;
[0078] Wherein, the clamping mechanism 2 comprises:
[0079] A clamping box 21 is arranged on the top of the processing table 1;
[0080] Two clamping claws 24 are hinged to the upper and lower sides of the inner wall of the clamping box 21 and are used to clamp the cylindrical parts;
[0081] The cross push rod 25 is movably connected to the inner wall of the clamping box 21. A cylinder 22 is installed on the back of the clamping box 21, and its output end is connected to one end of the cross push rod 25 to push the cross push rod 25 to move and clamp the columnar parts at three points.
[0082] One end of the two adjustment plates 23 is hinged to the inner wall of the clamping box 21, and the other two sides are movably connected to the clamping jaws 24 and the cross push rod 25 through limit columns, so as to pull the clamping jaws 24 to open.
[0083] The clamping mechanism 2 also includes:
[0084] A plurality of pulleys 26 are installed at both ends of the clamping jaw 24, and the top and bottom sides of the cross push rod 25 are inclined and fit with the pulley 26, and the pulley 26 rolls on the inclined part of the cross push rod 25 and the outer wall of the columnar component;
[0085] The second pulley 27 is mounted on the cross push rod 25 and connected by an elastic rod. The second pulley 27 is pressed and moved toward the inside of the cross push rod 25.
[0086] Working principle: Place the metal parts that need to be contoured directly on the clamping mechanism 2, extend the cylinder, and push the cross push rod 25 to move. When it drives the pulley 27 to approach the cylindrical part, the wedge-shaped surface on its top squeezes the clamping jaw 24 to deflect around the hinge point, so that the other two sides of the clamping jaw 24 push the pulley 1 26 to approach the cylindrical part, thereby achieving three-point clamping of the cylindrical part, and it can be rotated during cutting. When releasing the clamp, it only needs to contract the cylinder to drive the cross push rod 25 to move in the opposite direction, and pull the clamping jaw connected to the outer wall through the adjustment plate 23, so that the clamping jaw 24 can be opened to achieve opening and closing, and the cylindrical part can be released.
[0087] See also Figure 1-8 Based on the above embodiment, in another embodiment of the present invention, the adjustment component 3 includes:
[0088] Two rails 34 connected to the bottom of the clamping box 21 for moving the distance between the two clamping mechanisms 2 and the cutting machine 6;
[0089] A fixed plate 31, fixedly connected to the bottom of the processing table 1;
[0090] Two movable blocks 32 are respectively connected to the bottom of the two clamping boxes 21 and are located and moved in the slide groove of the processing table 1;
[0091] The bidirectional screw 33 has a middle portion rotatably connected to the fixed plate 31 via a bearing, and two ends thereof are respectively threadedly connected to the two movable blocks 32 for rotating and adjusting the distance between the two clamping boxes 21 .
[0092] Working principle: By rotating the bidirectional screw 33, the two movable blocks 32 connected by its threaded connection are adjusted to adapt to the fixation of columnar parts at different lengths, and at the same time, the two cutting machines 6 can be adjusted to achieve cutting of columnar parts of different lengths into the required size.
[0093] See also Figure 1-8 Based on the above embodiment, in another embodiment of the present invention, the pushing mechanism 4 includes:
[0094] A plurality of push rails 41 are fixedly connected to the inner wall of the clamping box 21 and are located in the rectangular holes opened by the cross push rod 25;
[0095] A plurality of tooth plates 42 are movably connected to the outer wall of the push track 41.
[0096] A plurality of tooth plates 43 are connected in the rectangular hole and located on the cross push rod 25;
[0097] A plurality of gears 1 44 are rotatably connected to the inner wall of the clamping box 21 via a rotating shaft and mesh with the tooth plate 1 42 and the tooth plate 2 43 respectively;
[0098] The push plate 45 is connected to the tooth plate 43 and is used to push the cut cylindrical parts.
[0099] Working principle: After the cutting is completed and the clamping of the cylindrical parts is released, when the cross push rod 25 moves backward, it synchronously drives the tooth plate 2 43 to move backward, and drives the tooth plate 1 42 to move forward through the gear, thereby pushing out the push plate 45. At this time, the cut and unfixed cylindrical parts can be pushed away from the clamping jaws 24 to achieve automatic unloading.
[0100] See also Figure 1-8 Based on the above embodiment, in another embodiment of the present invention, the side clamping mechanism 5 includes:
[0101] A side movable plate 51 is disposed on the right side of the clamping box 21;
[0102] The movable plate 53 is slidably connected to the right side of the clamping box 21 and is connected to the side movable plate 51 through an elastic telescopic rod 52;
[0103] The turntable 54 is rotatably connected to one side of the side moving plate 51 through a rotating rod, and a motor 55 is installed on the right side of the side moving plate 51 to drive the turntable 54 to rotate;
[0104] The inner circle clamping assembly 56 is disposed on the left side of the turntable 54 and is used to clamp the cylindrical parts from the inside.
[0105] Working principle: When clamping the cylindrical parts, by setting the side clamping mechanism 5, when the cylindrical parts are solid, they will contact one side of the inner circle clamping assembly 56 of the side clamping mechanism to limit the cylindrical parts, thereby achieving auxiliary cutting and driving the turntable 54 to rotate through the motor 55, thereby driving it to rotate and be cut by the working cutting machine 6, and at the same time, it only needs to continue to push the cross push rod 25 until the cutting machine 6 is pushed to continue to go deeper and reach the cutting depth, so as to achieve the purpose of cutting;
[0106] At the same time, according to the diameter of the columnar component, the movable plate 53 is moved forward and backward on the clamping box 21, and the waste to be cut is adjusted by the elastic telescopic rod 52 to limit its moving distance to the right, thereby achieving the purpose of auxiliary cutting.
[0107] See also Figure 1-8 Based on the above embodiment, in another embodiment of the present invention, the inner circle clamping assembly 56 includes:
[0108] The disc 561 is disposed on the left side of the rotating disc 54 and has a plurality of movable holes;
[0109] A plurality of clamping rods 562 are movably connected in the movable hole and clamp the hollow inner wall of the columnar component through the clamping blocks 563 installed on the outer side thereof;
[0110] A plurality of adjustment rods 564 connected to the outer wall of the clamping rod 562 for adjusting the movement of the clamping rod 562;
[0111] The adjusting gear 565 is rotatably connected to the inner wall of the rotating disk 54, and a plurality of adjusting holes are opened on the outer wall thereof, and contacts with the outer wall of the adjusting rod 564;
[0112] The second gear 566 is installed on the inner wall of the turntable 54 and meshes with the adjusting gear 565 , and is driven and connected by the adjusting motor installed on the outer wall of the turntable 54 .
[0113] Working principle: When the cylindrical component being cut is a hollow tubular structure, it directly contacts the turntable 54, and the adjusting motor is directly turned on to drive the second gear 566 to rotate, thereby driving the adjusting gear 565 to rotate, and pulling multiple adjusting rods 564 to open through the adjusting holes opened thereon, thereby pushing the clamping rod 562 and the clamping block 563 to open, thereby clamping the inner wall of the tubular component and achieving the purpose of auxiliary fixation.
[0114] See also Figure 1-8 Based on the above embodiment, in another embodiment of the present invention, a blanking assembly 57 is provided on the turntable 54 for pushing out the discarded cylindrical parts after cutting; the blanking assembly 57 includes:
[0115] The hemisphere 571 is movably connected to a T-shaped through hole formed on the rotating disk 54;
[0116] The spring 572 is connected in the T-shaped through hole and connected to the hemisphere 571;
[0117] The feed rod 573 is movably connected in the T-shaped through hole;
[0118] The fixed cylinder 574 is connected to the inner wall of the rotating disk 54, and the unloading rod 573 slides on the inner wall of the fixed cylinder 574;
[0119] A return spring 575 is disposed on the inner wall of the fixed cylinder 574 and is used to pull the unloading rod 573 away from the hemisphere 571;
[0120] The blanking plate 576 is disposed on the inner wall of the rotating disk 54 and connected to the adjusting rod 564 through a connecting rod;
[0121] A wedge-shaped groove is provided on the unloading rod 573 , and one side of the unloading plate 576 is tilted and fitted together to push the unloading rod 573 to move.
[0122] Working principle: When the cutting is completed, the adjusting rod 564 will be reset, thereby driving the blanking plate 576 to move upward, and through its inclined portion, it will contact the inclined portion of the blanking rod 573, thereby pushing it to contact the hemisphere 571 and push it to move, so that the hollow cylindrical parts that have been released from the fixation can be pushed, so that they can be separated from the side clamping mechanism 5, and the purpose of automatic blanking can be achieved. When clamping, the adjusting rod 576 opens outward, and under the action of the reset spring 575, the blanking rod 573 is pulled to release the contact with the hemisphere 571;
[0123] At the same time, solid cylindrical parts will be directly separated after cutting.
[0124] See also Figure 1-8On the basis of the above embodiments, the present invention further provides a metal parts processing contour cutting method, which uses the above-mentioned metal parts processing contour cutting device to process metal parts, comprising the following steps:
[0125] S1: placing a cylindrical component on a processing table 1 and fixing the cylindrical component by two clamping mechanisms 2;
[0126] S2: After adjusting the distance between the two clamping mechanisms 2, the columnar component is laterally clamped and limited by the side clamping mechanism 5;
[0127] S3: The cutting machine 6 is started to operate, and the motor 55 is started to drive the cylindrical component fixed by the side clamping mechanism 5 to rotate. According to the diameter of the cylindrical component to be cut, the cross push rod 25 is pushed to move, thereby realizing the required contour of the cylindrical component to be rotated and cut out;
[0128] S4: Reversely operate the cylinder 22, pull the cross push rod 25 to reset, and reset the clamping jaws 24, thereby achieving contact and fixation of the cylindrical component, and push out the cut cylindrical component through the pushing mechanism 4, and at the same time push the discarded cylindrical component after cutting away from the inner circle clamping component 56 through the unloading component 57.
[0129] The present invention provides a metal parts processing contour cutting device and method. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.
Claims
1. A metal parts processing contour cutting device, comprising a processing table (1), characterized in that: Also includes: Two clamping mechanisms (2) are arranged on the top of the processing table (1) and are used to clamp columnar parts; An adjustment component (3) is arranged below the processing table (1) and is used to adjust the distance between the two clamping mechanisms (2); A material pushing mechanism (4), arranged inside the clamping mechanism (2), and used for pushing out the cut cylindrical parts; A side clamping mechanism (5), arranged on the right side of the clamping mechanism (2) on the right side, and used for laterally clamping a columnar component; Two cutting machines (6), respectively installed on the inner sides of the two clamping assemblies (2), for simultaneously cutting the cylindrical parts; Wherein, the clamping mechanism (2) comprises: A clamping box (21) is arranged on the top of the processing table (1); Two clamping claws (24) are hinged to the upper and lower sides of the inner wall of the clamping box (21) and are used to clamp the columnar parts; A cross push rod (25) is movably connected to the inner wall of the clamping box (21); a cylinder (22) is installed on the back of the clamping box (21), and its output end is connected to one end of the cross push rod (25) for pushing the cross push rod (25) to move and clamp the columnar parts in a three-point manner; Two adjusting plates (23) have one end hinged on the inner wall of the clamping box (21), and the other two sides are movably connected to the clamping claw (24) and the cross push rod (25) through limiting columns, so as to pull the clamping claw (24) to open.
2. A metal parts processing contour cutting device according to claim 1, characterized in that: The clamping mechanism (2) further comprises: A plurality of pulleys (26) are installed at both ends of the clamp (24), and the top and bottom sides of the cross push rod (25) are inclined and fit with the pulley (26), and the pulley (26) rolls on the inclined part of the cross push rod (25) and the outer wall of the columnar component; The second pulley (27) is mounted on the cross push rod (25) and connected via an elastic rod. The second pulley (27) is pressed and moves toward the inside of the cross push rod (25).
3. A metal parts processing contour cutting device according to claim 2, characterized in that: The regulating component (3) comprises: Two rails (34) connected to the bottom of the clamping box (21) for moving the distance between the two clamping mechanisms (2) and the cutting machine (6); A fixed plate (31) fixedly connected to the bottom of the processing table (1); Two movable blocks (32) are respectively connected to the bottom of the two clamping boxes (21) and are located in the slide groove of the processing table (1) and move; The bidirectional screw (33) is rotatably connected to the fixed plate (31) through a bearing at its middle part and threadably connected to two movable blocks (32) at its two ends for rotatably adjusting the spacing between the two clamping boxes (21).
4. A metal parts processing contour cutting device according to claim 3, characterized in that: The pushing mechanism (4) comprises: A plurality of material pushing rails (41) are fixedly connected to the inner wall of the clamping box (21) and are located in the rectangular holes opened by the cross push rod (25); A plurality of tooth plates (42) are movably connected to the outer wall of the pushing track (41). A plurality of tooth plates (43) connected to the cross push rod (25) in the rectangular hole; A plurality of gears 1 (44) are rotatably connected to the inner wall of the clamping box (21) via a rotating shaft and are respectively meshed with the tooth plate 1 (42) and the tooth plate 2 (43); A push plate (45) is connected to the second tooth plate (43) and is used to push the cut cylindrical parts.
5. A metal parts processing contour cutting device according to claim 4, characterized in that: The side clamping mechanism (5) comprises: A side movable plate (51) is arranged on the right side of the clamping box (21); A movable plate (53) is slidably connected to the right side of the clamping box (21) and is connected to the side movable plate (51) via an elastic telescopic rod (52); A rotating disk (54) is rotatably connected to one side of the side moving plate (51) via a rotating rod, and a motor (55) is installed on the right side of the side moving plate (51) for driving the rotating disk (54) to rotate; The inner circle clamping assembly (56) is arranged on the left side of the rotating disk (54) and is used for clamping the cylindrical parts from the inside.
6. A metal parts processing contour cutting device according to claim 5, characterized in that: The inner circle clamping assembly (56) comprises: A disc (561) is arranged on the left side of the rotating disc (54) and has a plurality of movable holes; A plurality of clamping rods (562) are movably connected in the movable hole and clamp the hollow inner wall of the columnar component through a clamping block (563) installed on the outer side of the clamping rods; A plurality of adjustment rods (564) connected to the outer wall of the clamping rod (562) and used for adjusting the movement of the clamping rod (562); An adjusting gear (565) is rotatably connected to the inner wall of the rotating disk (54), and a plurality of adjusting holes are formed on its outer wall, and is in contact with the outer wall of the adjusting rod (564); The second gear (566) is mounted on the inner wall of the rotating disk (54), meshed with the adjusting gear (565), and driven by the adjusting motor mounted on the outer wall of the rotating disk (54).
7. A metal parts processing contour cutting device according to claim 6, characterized in that: The rotary disk (54) is provided with a blanking assembly (57) for pushing out the discarded cylindrical parts after cutting; the blanking assembly (57) comprises: A hemisphere (571) movably connected to a T-shaped through hole provided on the rotating disk (54); A spring (572) is connected in the T-shaped through hole and connected to the hemisphere (571); A feeding rod (573) movably connected to the T-shaped through hole; A fixed cylinder (574) is connected to the inner wall of the rotating disk (54), and the unloading rod (573) slides on the inner wall of the fixed cylinder (574); A return spring (575) is arranged on the inner wall of the fixing tube (574) and is used to pull the unloading rod (573) away from the hemisphere (571); A blanking plate (576) is disposed on the inner wall of the rotating disk (54) and connected to the adjusting rod (564) via a connecting rod; The unloading rod (573) is provided with a wedge-shaped groove, and one side of the unloading plate (576) is arranged to be inclined and fit together, so as to push the unloading rod (573) to move.
8. A metal parts processing contour cutting method, using the metal parts processing contour cutting device as claimed in claim 7 to process metal parts, characterized in that: The following steps are involved: S1: placing a cylindrical component on a processing table (1) and fixing the cylindrical component by two clamping mechanisms (2); S2: After adjusting the distance between the two clamping mechanisms (2), the columnar component is laterally clamped and limited by the provided side clamping mechanism (5); S3: The cutting machine (6) is started to operate, and the motor (55) is started to drive the cylindrical component fixed by the side clamping mechanism (5) to rotate. According to the diameter of the cylindrical component to be cut, the cross push rod (25) is pushed to move, thereby realizing the rotation cutting of the required contour of the cylindrical component; S4: The cylinder (22) is operated in the reverse direction to pull the cross push rod (25) to reset and reset the clamping jaws (24), thereby achieving contact and fixation of the cylindrical component, and pushing out the cut cylindrical component through the pushing mechanism (4), while pushing the discarded cylindrical component after cutting away from the inner circle clamping component (56) through the unloading component (57).
Citation Information
Patent Citations
Metal part machining contour cutting equipment
CN118321648A
Cited By
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