Concrete prefabricated part processing device and processing method
By designing an automated concrete prefabricated processing device, the problems of low production efficiency and unstable quality caused by manual operation in the prior art are solved, and efficient and accurate production of concrete prefabricated parts is achieved.
Patent Information
- Application Number
- CN202411322784.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the processing of existing concrete prefabricated parts, the installation and vibration operation of steel bar structural parts and concrete inside the mold relies on manual methods, resulting in low production efficiency and poor accuracy, which cannot meet the needs of large-scale high-efficiency production, and unstable product quality.
A concrete prefabricated parts processing device was designed, including a console, a concrete processing mechanism, a casting mechanism and a maintenance mechanism. It adopts an automated installation method of steel bar structural parts, combined with automatic vibration and formwork system to realize automated concrete casting and surface flattening. .
Through automated operations, the accuracy and efficiency of steel bar placement are improved, the compactness and surface flatness of concrete are ensured, and the standardization and standardization of concrete prefabricated parts are achieved.
Smart Images
Figure CN119116136A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated concrete part processing, and in particular to a prefabricated concrete part processing device and a processing method. Background Art
[0002] Precast concrete parts, as an important part of modern building industrialization, are concrete components prefabricated according to precise specifications in a controlled factory environment. After reaching the designed strength, these components are transported to the construction site for fast and efficient installation. Precast concrete technology has been widely used in residential, commercial, infrastructure and industrial construction fields with its excellent quality control, increased construction speed, less impact on the environment, design flexibility and potential cost-effectiveness. Precast parts are of various types, including wall panels, floor slabs, columns and beams, stairs, piles, pipes, decorative components, etc. They not only improve the overall performance of the building, but also promote the sustainable development of the construction industry. With the continuous advancement of construction technology, precast concrete technology is increasingly becoming a mainstream trend in the construction industry. In the prior art, in the processing of precast concrete parts, the steel structure inside the mold is installed by manual placement, and the concrete vibration and scraping of the concrete on the mold surface during the concrete pouring process are manually operated. This processing method requires a lot of manpower and cannot meet the needs of large-scale and high-efficiency production. In addition, manual operation makes it difficult to ensure the accuracy and consistency of the processing, resulting in fluctuations in product quality and difficulty in ensuring the quality stability of each batch of precast parts. Summary of the invention
[0003] The object of the present invention is to provide a concrete precast component processing device and a processing method to at least solve the problems mentioned in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a precast concrete part processing device, comprising: Console; A concrete processing mechanism, arranged at the rear side of the console; A pouring mechanism, installed on the right side of the concrete processing mechanism; The curing mechanism is arranged at the inner lower part of the casting mechanism.
[0005] Preferably, the concrete processing mechanism includes: an equipment mounting frame, a mixing and mixing device, a hoist, a lifting and conveying device, a storage tank and a screw conveying device; the equipment mounting frame is arranged on the rear side of the control console in the left-right direction; the mixing and mixing device is installed on the upper left inner side of the equipment mounting frame, and the mixing and mixing device is electrically connected to the control console; the number of the hoists is two, and the two hoists are respectively arranged on the front and rear sides of the mixing and mixing device, and the discharge ports of the two hoists extend to the upper part of the feed port of the mixing and mixing device, and the hoist is electrically connected to the control console; the lifting and conveying device is arranged on the inner side of the equipment mounting frame in an upward tilt in the left-right direction, the feed port of the lifting and conveying device is connected to the discharge port of the mixing and mixing device, and the lifting and conveying device is electrically connected to the control console; the storage tank is installed in the middle of the top of the lifting and conveying device through a bracket; the screw conveying device is arranged below the storage tank in an upward tilt in the left-right direction, the feed port of the screw conveying device is connected to the discharge port of the storage tank, the discharge port of the screw conveying device is connected to the upper part of the discharge port of the lifting and conveying device, and the screw conveying device is electrically connected to the control console.
[0006] Preferably, the casting mechanism includes: a gantry track frame, a conveyor belt, a first gantry crane, a biaxial moving device, a clamping device, a second gantry crane and a casting part; the gantry track frame is arranged on the right side of the equipment mounting frame along the front-to-back direction; the conveyor belt is arranged at the right rear of the inner bottom end of the equipment mounting frame along the front-to-back direction, and the conveyor belt is electrically connected to the control console; the first gantry crane is installed at the rear side of the inner top end of the gantry track frame along the left-right direction, and the first gantry crane is electrically connected to the control console; the biaxial moving device is installed at the front side of the moving end of the first gantry crane, and the biaxial moving device is electrically connected to the control console; the clamping device is arranged at the bottom of the moving end of the biaxial moving device, and the clamping device is electrically connected to the control console; the second gantry crane is installed at the front side of the inner top end of the gantry track frame along the left-to-right direction, and the second gantry crane is electrically connected to the control console; the casting part is arranged below the moving end of the second gantry crane.
[0007] Preferably, the casting part includes: an installation top frame, a concrete unloading device, a scissors-type folding frame, a first electric telescopic rod and an installation bottom frame; the installation top frame is arranged at the bottom of the moving end of the second gantry crane along the front-to-back direction; the concrete unloading device is installed on the inner side of the installation top frame, the concrete unloading device and the discharge port of the lifting and conveying device are connected through a pipeline, and the concrete unloading device and the control console are electrically connected; the number of the scissors-type folding frames is two, and the two scissors-type folding frames are respectively arranged on the left and right sides of the bottom end of the installation top frame; the number of the first electric telescopic rods is two, and the two first electric telescopic rods are respectively arranged on the outside of the left and right first electric telescopic rods along the up and down direction, and the telescopic ends of the two first electric telescopic rods are respectively connected to the left and right scissors-type folding frames, and the first electric telescopic rod is electrically connected to the control console; the number of the installation bottom frames is two, and the two installation bottom frames are respectively arranged at the bottom of the telescopic ends of the left and right scissors-type folding frames.
[0008] Preferably, the casting part also includes: a first guide rail, a first motor, a first screw assembly, a first movable mounting frame, a second guide rail, a second motor, a second screw assembly, a mounting seat, a third guide rail, a movable seat, a third motor, a third screw assembly, a mounting plate, a fixed frame, a pipe clamp, a casting pipe, a lifting frame, a spring rod and a vibrating device; the number of the first guide rails is two, and the two first guide rails are respectively installed on the inner sides of the left and right mounting frames along the front-to-back direction; the number of the first motors is two, and the two first motors are respectively installed on the inner sides of the left and right mounting frames and located at the left and right first guide rails At the rear side, the first motor is electrically connected to the control console; there are two first screw assemblies, which are respectively installed at the rear sides of the rotating ends of the left and right first motors; the first movable mounting frame is sleeved on the left and right first guide rails and the outside of the screw in the left first screw assembly, and the screw nut in the right first screw assembly is connected to the right bottom end of the first movable mounting frame; the second guide rail is arranged at the rear side of the first movable mounting frame along the left and right direction; the second motor is arranged at the rear right end of the first movable mounting frame, and the second motor is electrically connected to the control console; the second screw The lever assembly is installed on the rotating end of the second motor in the left-right direction; the mounting seat is sleeved on the outer front side of the second guide rail, and the mounting seat is connected to the screw nut in the second screw assembly; the third guide rail is arranged on the front side of the mounting seat in the up-down direction; the moving seat is sleeved on the front side of the third guide rail; the third motor is installed on the top of the mounting seat through a bracket, and the third motor is electrically connected to the control console; the third screw assembly is installed on the bottom of the rotating end of the third motor in the up-down direction, and the screw nut in the third screw assembly is connected to the inner side of the moving seat; the mounting plate is installed on the front side of the moving seat; the fixed frame is arranged along the front and rear The fixing frame is installed on the front side of the fixing plate in the vertical direction; there are two pipe clamps, which are respectively installed at the upper and lower ends of the front side of the fixing frame; the casting pipe is detachably installed on the inner sides of the upper and lower pipe clamps along the vertical direction, and the casting pipe is connected to the discharge port of the concrete feeding equipment; the lifting frame is sleeved on the rear side of the fixing frame along the front and rear direction; the spring rod is installed on the inner side of the fixing frame along the vertical direction, and the lifting frame is sleeved on the outside of the spring rod, and the spring in the spring rod is in contact with the front side of the bottom end of the lifting frame; the vibrating device is installed on the rear side of the spring rod, and the vibrating device is electrically connected to the control console.
[0009] Preferably, the casting part also includes: a second movable mounting frame, a trough body shell, a rotating rod, a second electric telescopic rod, a connecting shell and a scraper; the second movable mounting frame is sleeved on the left and right two first guide rails and the outside of the lead screw in the first lead screw assembly on the right side in the left and right directions, and the lead screw nut in the first lead screw assembly on the left side is connected to the left bottom end of the second movable mounting frame; the number of the trough body shells is two, and the two trough body shells are respectively arranged on the left and right sides of the bottom end of the second movable mounting frame; the number of the rotating rods is two groups, and the number of the rotating rods in each group is two, and one end of the two groups of rotating rods is respectively The second electric telescopic rods are rotatably connected to the upper and lower sides of the inner bottom ends of the left and right trough body shells through a pin shaft; the number of the second electric telescopic rods is two, and one end of the two second electric telescopic rods is rotatably connected to the upper inner sides of the left and right trough body shells through a pin shaft, and the telescopic ends of the two second electric telescopic rods are respectively connected to the inner sides of the top rotating rods on the left and right sides, and the second electric telescopic rods are electrically connected to the control console; the number of the connecting shells is two, and the two connecting shells are rotatably connected to the front sides of the other ends of the two groups of rotating rods through a pin shaft seat along the up and down directions; the scraper is arranged on the inner sides of the left and right connecting shells along the left and right directions.
[0010] Preferably, the maintenance mechanism includes: a ground rail, a spraying robot arm, a release agent supply device, a steam maintenance device, a first docking rail, a first rail moving vehicle, a connecting rail, a fixed base, a second docking rail, a second rail moving vehicle, an electrically controlled lifting platform and a mold; the ground rail is arranged in the left-right direction at the middle of the inner bottom end of the gantry rail frame; the spraying robot arm is installed on the front side of the ground rail, and the spraying robot arm is electrically connected to the control console; the release agent supply device is arranged on the right side of the spraying robot arm, and the release agent supply device and the spraying robot arm are connected through a pipeline, and the release agent supply device and the control console are electrically connected; the steam maintenance device is arranged at the right rear of the ground rail, and the steam maintenance device and the control console are electrically connected. The first docking track is arranged at the inner bottom of the steam curing equipment along the front-to-back direction; the first track moving vehicle is installed on the top of the ground rail, and the first track moving vehicle is electrically connected to the control console; the connecting track is installed on the top of the first track moving vehicle; the fixed base is arranged at the rear side of the ground rail and is located on the right side of the steam curing equipment; the second docking track is arranged on the top of the fixed base along the front-to-back direction; the second track moving vehicle is arranged on the top of the second docking track, and the second track moving vehicle is electrically connected to the control console; the electric-controlled lifting platform is installed on the top of the second track moving vehicle, and the electric-controlled lifting platform is electrically connected to the control console; the mold is placed on the top of the lifting end of the electric-controlled lifting platform.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The second rail moving vehicle moves along the second docking rail to the top position of the connecting rail, the first rail moving vehicle moves along the ground rail to the rear side of the spraying robot arm, the release agent supply device supplies the release agent to the internal nozzle of the spraying robot arm, and the internal robot arm of the spraying robot arm drives the nozzle to spray the release agent into the mold cavity, the first rail moving vehicle moves along the ground rail to the bottom of the gantry rail frame, the conveyor belt conveys the internal steel structure to the front side, the first gantry crane moves along the top of the gantry rail frame to the rear side, the double-axis mobile device drives the clamping device to move in the double-axis direction, and the clamping device moves to the top of the conveyor belt. The clamping device grabs the steel structure on the surface of the conveyor belt, and the first gantry crane, the double-axis mobile device and the clamping device cooperate to move the steel structure and place it in the mold cavity.
[0012] 2. Move the second gantry crane along the top of the gantry track frame to above the mold, the first electric telescopic rods on both sides drive the scissor-type folding frames on both sides to drive the mounting frame to descend to the specified height position, the first motor on the right side drives the first movable mounting frame to move forward or backward with the cooperation of the first screw assembly, the second motor drives the mounting seat to move to the left or right with the cooperation of the second screw assembly, the third motor drives the movable seat to move upward or downward with the cooperation of the third screw assembly, the concrete unloading equipment pours the concrete slurry stored inside into the mold through the pouring pipe, the vibrating equipment vibrates during the concrete slurry pouring process to prevent bubbles from being generated, the second electric telescopic rod drives the upper rotating rod to move downward, and the outer shell is connected to drive the scraper to move downward under the limiting action of the lower rotating rod, and the first motor on the left side drives the second movable mounting frame to move forward or backward outside the first guide rail with the cooperation of the first screw assembly on the left side, so that the scraper can scrape the slurry on the surface of the mold flat.
[0013] In summary, the present invention adopts an automated steel structure installation method to reduce manual operations, improve the accuracy and efficiency of steel bar placement, and automatically vibrates the inside of the concrete during the concrete pouring process to ensure the density of the concrete, and uses an automated formwork system and scraper to improve the flatness and consistency of the concrete surface, thereby achieving standardization and normalization of precast concrete parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 Schematic diagram of concrete processing mechanism; Figure 3 for Figure 1 Exploded diagram of the casting mechanism; Figure 4 for Figure 1 Exploded diagram of the pouring part; Figure 5 for Figure 4A magnified image of point A; Figure 6 for Figure 4 A magnified view of point B; Figure 7 for Figure 1 Schematic diagram of the maintenance organization; Figure 8 for Figure 7 Enlarged view of point C.
[0015] In the figure: 1, control console, 2, concrete processing mechanism, 21, equipment mounting frame, 22, mixing equipment, 23, elevator, 24, lifting and conveying equipment, 25, storage tank, 26, screw conveying equipment, 3, casting mechanism, 31, gantry track frame, 32, conveyor belt, 33, first gantry crane, 34, two-axis mobile equipment, 35, clamping equipment, 36, second gantry crane, 4, casting part, 41, installation top frame, 42, concrete unloading equipment, 43, scissor folding frame, 44, first electric telescopic rod, 45, installation bottom frame, 46, first guide rail, 47, first motor, 48, first screw assembly, 49, first mobile mounting frame, 410, second guide rail, 411, second motor, 412, second screw assembly, 413, mounting seat, 414, The third guide rail, 415, moving seat, 416, the third motor, 417, the third screw assembly, 418, the mounting plate, 419, the fixed frame, 420, the pipe clamp, 421, the casting pipe, 422, the lifting frame, 423, the spring rod, 424, the vibrating device, 425, the second mobile mounting frame, 426, the trough body shell, 427, the rotating rod, 428, the second electric telescopic rod, 429, the connecting shell, 430, the scraper, 5, the maintenance mechanism, 51, the ground rail, 52, the spraying robot arm, 53, the release agent supply equipment, 54, the steam maintenance equipment, 55, the first docking rail, 56, the first rail moving vehicle, 57, the connecting rail, 58, the fixed base, 59, the second docking rail, 510, the second rail moving vehicle, 511, the electric control lifting platform, 512, the mold. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-8The present invention provides a technical solution: a precast concrete part processing device, comprising: a control console 1, a concrete processing mechanism 2, a pouring mechanism 3 and a curing mechanism 5; the concrete processing mechanism 2 is arranged at the rear side of the control console 1; the pouring mechanism 3 is installed on the right side of the concrete processing mechanism 2; the curing mechanism 5 is arranged at the inner side and lower part of the pouring mechanism 3.
[0018] As a preferred solution, further, Figure 2 As shown, the concrete processing mechanism 2 includes: an equipment mounting frame 21, a mixing and stirring device 22, a hoist 23, a lifting and conveying device 24, a storage tank 25 and a screw conveying device 26; the equipment mounting frame 21 is arranged on the rear side of the control console 1 in the left-right direction; the mixing and stirring device 22 is installed on the upper left inner side of the equipment mounting frame 21, the mixing and stirring device 22 is electrically connected to the control console 1, the mixing and stirring device 22 is controlled by the control console 1, and the mixing and stirring device 22 can mix and mix the sand and cement inside itself; the number of the hoists 23 is two, and the two hoists 23 are respectively arranged on the front and rear sides of the mixing and stirring device 22, and the discharge ports of the two hoists 23 extend above the feeding port of the mixing and stirring device 22, the hoists 23 are electrically connected to the control console 1, and the hoists 23 are controlled by the control console 1, and the hoists 23 on the front and rear sides can respectively lift the sand and cement inside themselves to above the feeding port of the mixing and stirring device 22; the lifting and conveying device 24 is arranged on the equipment mounting frame 21 and tilted upward in the left-right direction. On the inner side of the mounting frame 21, the feed port of the lifting and conveying device 24 is connected with the discharge port of the mixing and stirring device 22, the lifting and conveying device 24 is electrically connected to the control console 1, the lifting and conveying device 24 is controlled by the control console 1, and the lifting and conveying device 24 can lift the concrete inside itself upward; the storage tank 25 is installed at the middle of the top of the lifting and conveying device 24 through a bracket; the screw conveying device 26 is arranged upwardly inclined along the left and right directions below the storage tank 25, the feed port of the screw conveying device 26 is connected with the discharge port of the storage tank 25, the discharge port of the screw conveying device 26 is connected with the upper part of the discharge port of the lifting and conveying device 24, the screw conveying device 26 is electrically connected to the control console 1, the screw conveying device 26 is controlled by the control console 1, and the screw conveying device 26 can convey the additives pre-stored in the storage tank 25 to the inside of the lifting and conveying device 24, so that the lifting and conveying device 24 is mixed during the concrete slurry conveying process, and the mixed concrete slurry is discharged into the concrete unloading device 42.
[0019] As a preferred solution, further, Figure 3As shown, the pouring mechanism 3 includes: a gantry track frame 31, a conveyor belt 32, a first gantry crane 33, a biaxial mobile device 34, a clamping device 35, a second gantry crane 36 and a pouring part 4; the gantry track frame 31 is arranged on the right side of the equipment mounting frame 21 along the front-to-back direction; the conveyor belt 32 is arranged at the right rear of the inner bottom end of the equipment mounting frame 21 along the front-to-back direction, the conveyor belt 32 is electrically connected to the control console 1, and the conveyor belt 32 is controlled by the control console 1, and the staff can place the steel structure on the surface of the conveyor belt 32 so that the conveyor belt 32 is transported from back to front; the first gantry crane 33 is installed on the rear side of the inner top end of the gantry track frame 31 along the left-right direction, the first gantry crane 33 is electrically connected to the control console 1, the first gantry crane 33 is controlled by the control console 1, and the first gantry crane 33 can move forward and backward along the inner side of the gantry track frame 31; the biaxial moving device The equipment 34 is installed on the front side of the moving end of the first gantry crane 33, the two-axis moving device 34 is electrically connected to the control console 1, the two-axis moving device 34 is controlled by the control console 1, and the two-axis moving device 34 can drive the clamping device 35 to move in the X-axis and Z-axis directions; the clamping device 35 is arranged at the bottom of the moving end of the two-axis moving device 34, the clamping device 35 is electrically connected to the control console 1, the clamping device 35 is controlled by the control console 1, and the clamping device 35 can clamp the steel structure on the surface of the conveyor belt 32; the second gantry crane 36 is installed on the front side of the inner top end of the gantry track frame 31 along the left and right directions, the second gantry crane 36 is electrically connected to the control console 1, the second gantry crane 36 is controlled by the control console 1, and the second gantry crane 36 can move forward and backward along the inner side of the gantry track frame 31; the casting part 4 is arranged below the moving end of the second gantry crane 36.
[0020] As a preferred solution, further, Figure 4 , Figure 5 and Figure 6As shown, the pouring part 4 includes: an installation top frame 41, a concrete unloading device 42, a scissor-type folding frame 43, a first electric telescopic rod 44, a mounting base 45, a first guide rail 46, a first motor 47, a first screw assembly 48, a first movable mounting frame 49, a second guide rail 410, a second motor 411, a second screw assembly 412, a mounting seat 413, a third guide rail 414, a movable seat 415, a third motor 416, a third screw assembly 417, a mounting plate 418, a fixed frame 419, a pipe clamp 420, a pouring pipe 421, a lifting frame 422, a spring rod 423, a vibrating device 424, and the number of the first guide rails 46 is two, and the two first guide rails 46 are respectively installed in the inner sides of the left and right mounting bases 45 along the front-back direction. side; the number of the first motors 47 is two, and the two first motors 47 are respectively mounted on the inner sides of the left and right mounting bases 45 and located on the rear sides of the left and right first guide rails 46, the first motors 47 are electrically connected to the console 1, and the first motors 47 are controlled by the console 1, and the first motors 47 can drive the screw in the first screw assembly 48 to rotate, so as to drive the external screw nut to move; the number of the first screw assemblies 48 is two, and the two first screw assemblies 48 are respectively mounted on the rear sides of the rotating ends of the left and right first motors 47; the first movable mounting frame 49 is sleeved on the left and right first guide rails 46 and the outside of the screw in the left first screw assembly 48, and the screw nut in the right first screw assembly 48 is connected to the first movable mounting frame 49 in the left and right directions. The right bottom end of the mounting frame 49 is connected, and the first movable mounting frame 49 can be driven by the screw nut in the first screw assembly 48 on the right side to move forward and backward along the outside of the first guide rail 46; the second guide rail 410 is arranged on the rear side of the first movable mounting frame 49 along the left-right direction; the second motor 411 is arranged at the right end of the rear side of the first movable mounting frame 49, the second motor 411 is electrically connected to the control console 1, and the second motor 411 is controlled by the control console 1. The second motor 411 can drive the screw in the second screw assembly 412 to rotate to drive the external screw nut to move; the second screw assembly 412 is installed on the rotating end of the second motor 411 along the left-right direction; the mounting seat 413 is sleeved on the outer front side of the second guide rail 410, and the mounting seat 413 and the first The screw nuts in the second screw assembly 412 are connected, and the mounting seat 413 can be driven by the screw nut in the second screw assembly 412 to move left and right along the outside of the second guide rail 410; the third guide rail 414 is arranged on the front side of the mounting seat 413 along the up and down direction; the moving seat 415 is sleeved on the front side of the third guide rail 414, and the moving seat 415 can be driven by the screw nut in the third screw assembly 417 to move up and down along the outside of the third screw assembly 417; the third motor 416 is installed on the top of the mounting seat 413 through a bracket, the third motor 416 is electrically connected to the control console 1, and the third motor 416 is controlled by the control console 1, and the third motor 416 can drive the screw in the third screw assembly 417 to rotate, so as to drive the external screw nut to move;The third screw assembly 417 is installed at the bottom of the rotating end of the third motor 416 along the up-down direction, the screw nut in the third screw assembly 417 is connected to the inner side of the moving seat 415, the mounting plate 418 is installed on the front side of the moving seat 415; the fixed frame 419 is installed on the front side of the mounting plate 418 along the front-to-back direction; there are two pipe hoops 420, and the two pipe hoops 420 are respectively installed at the upper and lower ends of the front side of the fixed frame 419; the casting pipe 421 is detachably installed on the inner side of the upper and lower pipe hoops 420 along the up-down direction, and the casting pipe 421 is connected to the discharge port of the concrete feeding equipment 42; the lifting frame 422 is sleeved on the rear side of the fixed frame 419 along the front-to-back direction; the spring rod 423 is installed on the inner side of the fixed frame 419 along the up-to-down direction, and the lifting frame 422 The spring rod 423 is sleeved on the outside of the spring rod 423, and the spring in the spring rod 423 is in contact with the front side of the bottom end of the lifting frame 422. The lifting frame 422 can move up and down outside the spring rod 423 and the fixed frame 419 due to the vibration effect of the vibrating device 424 itself during the vibration process of the vibrating device 424; the vibrating device 424 is installed on the rear side of the spring rod 423, and the vibrating device 424 is electrically connected to the control console 1. The vibrating device 424 is controlled by the control console 1, and the vibrating device 424 can vibrate inside the concrete to prevent bubbles from being generated; the mounting top frame 41 is arranged at the bottom of the moving end of the second gantry crane 36 along the front-to-back direction; the second mobile mounting frame 425 is sleeved on the left and right two first guide rails 46 and the right first The outside of the lead screw in the lead screw assembly 48, the lead screw nut in the left first lead screw assembly 48 is connected to the left bottom end of the second movable mounting frame 425, and the second movable mounting frame 425 can be driven by the lead screw nut in the left first lead screw assembly 48 to move forward and backward along the outside of the first guide rail 46; the number of slot body shells 426 is two, and the two slot body shells 426 are respectively arranged on the left and right sides of the bottom end of the second movable mounting frame 425; the number of rotating rods 427 is two groups, and the number of each group of rotating rods 427 is two, and one end of the two groups of rotating rods 427 is respectively connected to the upper and lower sides of the inner bottom ends of the left and right slot body shells 426 through pin shafts; the number of second electric telescopic rods 428 is two, and one end of the two second electric telescopic rods 428 is respectively connected to the upper and lower sides of the inner bottom ends of the left and right slot body shells 426 through pin shafts Connected to the upper inner side of the left and right trough housings 426, the telescopic ends of the two second electric telescopic rods 428 are respectively connected to the inner sides of the top rotating rods 427 on the left and right sides, the second electric telescopic rods 428 are electrically connected to the console 1, and the second electric telescopic rods 428 are controlled by the console 1. The second electric telescopic rods 428 drive the rotating rods 427 to rotate by extending and shortening themselves. During the extension and shortening process of the second electric telescopic rods 428 themselves, they can rotate around the pin-shaft rotating connection with the connecting housing 429; there are two connecting housings 429, and the two connecting housings 429 are respectively connected to the front sides of the other ends of the two sets of rotating rods 427 in the up-down direction through the pin-shaft seats; the scraper 430 is arranged on the inner sides of the left and right connecting housings 429 in the left-right direction. ;
[0021] As a preferred solution, further, Figure 7 and Figure 8 As shown, the curing mechanism 5 includes: a ground rail 51, a spraying robot arm 52, a release agent supply device 53, a steam curing device 54, a first docking rail 55, a first rail moving vehicle 56, a connecting rail 57, a fixed base 58, a second docking rail 59, a second rail moving vehicle 510, an electric control lifting platform 511 and a mold 512; the ground rail 51 is arranged at the middle of the inner bottom end of the gantry rail frame 31 along the left-right direction; the spraying robot arm 52 is installed on the front side of the ground rail 51, and the spraying robot arm 52 is electrically connected to the console 1; The mold supply device 53 is arranged on the right side of the spraying robot arm 52, the mold release agent supply device 53 and the spraying robot arm 52 are connected through a pipeline, and the mold release agent supply device 53 is electrically connected to the control console 1; the steam curing device 54 is arranged at the right rear of the ground rail 51, the steam curing device 54 and the control console 1 are electrically connected, and the steam curing device 54 is controlled by the control console 1 to perform steam curing on the internal concrete material; the first docking track 55 is arranged at the inner bottom of the steam curing device 54 along the front-back direction; the first track moving vehicle 5 6 is installed on the top of the ground rail 51, the first rail moving vehicle 56 is electrically connected to the control console 1, and the first rail moving vehicle 56 is controlled by the control console 1 to move left and right along the top of the ground rail 51; the connecting rail 57 is installed on the top of the first rail moving vehicle 56; the fixed base 58 is arranged on the rear side of the ground rail 51 and is located on the right side of the steam curing equipment 54; the second docking rail 59 is arranged on the top of the fixed base 58 along the front-back direction; the second rail moving vehicle 510 is arranged on the top of the second docking rail 59, the second rail moving vehicle 510 is electrically connected to the control console 1, and the second rail moving vehicle 510 is controlled by the control console 1 to move left and right along the connecting rail 57, the first docking rail 55 and the top of the first docking rail 55; the electric-controlled lifting platform 511 is installed on the top of the second rail moving vehicle 510, the electric-controlled lifting platform 511 is electrically connected to the control console 1, and the electric-controlled lifting platform 511 is controlled by the control console 1 to lift and drive the mold 512 to move up and down; the mold 512 is placed on the top of the lifting end of the electric-controlled lifting platform 511.
[0022] Here’s how it works: Step 1: Place the empty mold 512 on the top of the electric control lifting platform 511 in advance, and the preset program in the control console 1 controls the second rail moving vehicle 510, the first rail moving vehicle 56, the release agent supply device 53, the spraying robot arm 52, the conveyor belt 32, the first gantry crane 33, the biaxial moving device 34 and the clamping device 35 to start, the second rail moving vehicle 510 moves along the second docking track 59 to the top position of the connecting track 57, the first rail moving vehicle 56 moves along the ground track 51 to the back side of the spraying robot arm 52, the release agent supply device 53 supplies the release agent to the internal nozzle of the spraying robot arm 52, and the spraying robot arm 5 The internal mechanical arm drives the spray head to spray the release agent to the inner cavity of the mold 512, the first rail moving vehicle 56 moves along the ground rail 51 to the bottom of the gantry rail frame 31, the conveyor belt 32 conveys the internal steel structure to the front side, the first gantry crane 33 moves along the top of the gantry rail frame 31 to the rear side, the double-axis moving device 34 drives the clamping device 35 to move in the double-axis direction, and the clamping device 35 moves to the top of the conveyor belt 32, and the clamping device 35 grabs the steel structure on the surface of the conveyor belt 32. The first gantry crane 33, the double-axis moving device 34 and the clamping device 35 cooperate to move the steel structure and place it in the inner cavity of the mold 512; Step 2: The preset program inside the control console 1 controls the hoist 23, the mixing device 22, the lifting and conveying device 24, the screw conveying device 26, the second gantry crane 36, the first electric telescopic rod 44, the first motor 47, the second motor 411, the first guide rail 46, the concrete unloading device 42 and the second electric telescopic rod 428 to start, and the front and rear hoists 23 respectively lift and transport cement and sand and gravel to the inside of the mixing device 22, the mixing device 22 mixes the cement, sand, gravel and water inside according to a preset ratio, the lifting and conveying device 24 conveys the concrete slurry inside the mixing device 22 upward, and the screw conveying device 26 conveys the additives pre-stored in the storage tank 25 to the lifting and conveying device 24 The lifting and conveying device 24 is mixed during the concrete slurry conveying process, and the mixed concrete slurry is discharged into the concrete unloading device 42. The second gantry crane 36 moves along the top of the gantry track frame 31 to above the mold 512. The first electric telescopic rods 44 on both sides extend to drive the scissor-type folding frames 43 on the corresponding positions to move downward, so that the scissor-type folding frames 43 on both sides drive the mounting base 45 to descend to a specified height position. The first motor 47 on the right side drives the internal lead screw of the first lead screw assembly 48 at the corresponding position to rotate, so that the lead screw nut in the first lead screw assembly 48 on the right side drives the first movable mounting frame 49 to move forward or backward outside the first guide rail 46. The second motor 411 drives the internal lead screw of the second lead screw assembly 412. The third motor 416 drives the internal screw of the third screw assembly 417 to rotate, so that the screw nut in the third screw assembly 417 drives the moving seat 415 to move upward or downward to a specified height position outside the third guide rail 414. The concrete unloading equipment 42 pours the concrete slurry stored inside into the mold 512 through the pouring pipe 421. The vibrating equipment 424 vibrates during the pouring of the concrete slurry to prevent bubbles from being generated. After the pouring is completed, the second electric telescopic rod 428 extends to drive the upper rotating rod 427 to move downward, and is connected to the housing 42 under the limiting action of the lower rotating rod 427. 9 drives the scraper 430 to move downward, the first motor 47 on the left side drives the internal screw of the first screw assembly 48 at the corresponding position to rotate, so that the screw nut in the first screw assembly 48 on the left side drives the second movable mounting frame 425 to move forward or backward outside the first guide rail 46, so that the scraper 430 can scrape the mud on the surface of the mold 512 flat, and the first rail moving vehicle 56 moves along the ground rail 51 to the front side of the steam curing equipment 54, so that the connecting rail 57 is docked with the first docking rail 55. The prefabricated program in the control console 1 controls the second rail moving vehicle 510, the electric control lifting platform 511, and the steam curing equipment 54. The second rail moving vehicle 510 moves along the connecting rail 57 and the top of the first docking rail 55 to the bottom of the steam curing equipment 54.The electric-controlled lifting platform 511 drives the mold 512 to move upward to the inside of the steam curing equipment 54, and the steam curing equipment 54 is closed to steam-cure the precast concrete parts in the mold 512 above the second rail moving vehicle 510.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precast concrete part processing device, characterized in that: include: console(1); A concrete processing mechanism (2) is arranged on the rear side of the console (1); A pouring mechanism (3) installed on the right side of the concrete processing mechanism (2); The curing mechanism (5) is arranged at the lower inner side of the casting mechanism (3).
2. A precast concrete part processing device according to claim 1, characterized in that: The concrete processing mechanism (2) comprises: An equipment mounting frame (21) is arranged on the rear side of the console (1) along the left-right direction; A mixing and stirring device (22) is installed on the upper left side of the inner side of the device mounting frame (21), and the mixing and stirring device (22) is electrically connected to the control console (1); An elevator (23), wherein the number of the elevators (23) is two, and the two elevators (23) are respectively arranged on the front and rear sides of the mixing and stirring device (22), and the discharge ports of the two elevators (23) extend above the feed port of the mixing and stirring device (22), and the elevators (23) are electrically connected to the control console (1); A lifting and conveying device (24) is arranged on the inner side of the device mounting frame (21) in an upwardly inclined manner in the left-right direction, the feed inlet of the lifting and conveying device (24) is connected to the discharge outlet of the mixing and stirring device (22), and the lifting and conveying device (24) is electrically connected to the control console (1); A storage tank (25) is mounted on the middle of the top end of the lifting and conveying device (24) via a bracket; The screw conveying device (26) is arranged below the storage tank (25) in an upwardly inclined manner in the left-right direction, the feed port of the screw conveying device (26) is connected to the discharge port of the storage tank (25), the discharge port of the screw conveying device (26) is connected to the upper part of the discharge port of the lifting conveying device (24), and the screw conveying device (26) is electrically connected to the control console (1).
3. A precast concrete part processing device according to claim 2, characterized in that: The pouring mechanism (3) comprises: A gantry track frame (31) is arranged on the right side of the equipment mounting frame (21) along the front-rear direction; A conveyor belt (32) is arranged at the right rear of the inner bottom end of the equipment mounting frame (21) along the front-to-back direction, and the conveyor belt (32) is electrically connected to the control console (1); A first gantry crane (33) is installed at the rear side of the inner top end of the gantry track frame (31) along the left-right direction, and the first gantry crane (33) is electrically connected to the control console (1); A two-axis moving device (34) is installed on the front side of the moving end of the first gantry crane (33), and the two-axis moving device (34) is electrically connected to the control console (1); A clamping device (35) is arranged at the bottom of the moving end of the dual-axis moving device (34), and the clamping device (35) is electrically connected to the control console (1); A second gantry crane (36) is installed on the front side of the inner top end of the gantry track frame (31) along the left-right direction, and the second gantry crane (36) is electrically connected to the control console (1); The pouring part (4) is arranged below the moving end of the second gantry crane (36).
4. A precast concrete part processing device according to claim 3, characterized in that: The pouring part (4) comprises: A top frame (41) is installed and arranged at the bottom of the moving end of the second gantry crane (36) in the front-rear direction; A concrete unloading device (42) is installed on the inner side of the mounting top frame (41), the concrete unloading device (42) and the discharge port of the lifting and conveying device (24) are connected via a pipeline, and the concrete unloading device (42) and the control console (1) are electrically connected; Scissor-type folding frames (43), the number of the scissor-type folding frames (43) being two, and the two scissor-type folding frames (43) being respectively arranged on the left and right sides of the bottom end of the mounting top frame (41); a first electric telescopic rod (44), the number of the first electric telescopic rods (44) being two, the two first electric telescopic rods (44) being respectively arranged on the outside of the two left and right first electric telescopic rods (44) in the up-down direction, the telescopic ends of the two first electric telescopic rods (44) being respectively connected to the two left and right scissor-type folding frames (43), and the first electric telescopic rods (44) being electrically connected to the control console (1); A mounting base (45) is provided, wherein the number of the mounting bases (45) is two, and the two mounting bases (45) are respectively arranged at the bottom of the telescopic ends of the left and right scissor-type folding frames (43).
5. A precast concrete part processing device according to claim 4, characterized in that: The pouring part (4) also includes: A first guide rail (46), the number of the first guide rails (46) being two, and the two first guide rails (46) being respectively installed on the inner sides of the left and right mounting frames (45) along the front-to-back direction; A first motor (47), wherein the number of the first motors (47) is two, and the two first motors (47) are respectively mounted on the inner sides of the left and right mounting frames (45) and located at the rear sides of the left and right first guide rails (46), and the first motors (47) are electrically connected to the control console (1); A first screw assembly (48), the number of the first screw assemblies (48) being two, and the two first screw assemblies (48) being respectively mounted on the rear sides of the rotating ends of the left and right first motors (47); A first movable mounting frame (49) is sleeved on the two first guide rails (46) on the left and right sides and the outside of the lead screw in the first lead screw assembly (48) on the left side in the left-right direction, and a lead screw nut in the first lead screw assembly (48) on the right side is connected to the right bottom end of the first movable mounting frame (49); A second guide rail (410) is arranged on the rear side of the first movable mounting frame (49) along the left-right direction; a second motor (411) disposed at the rear right end of the first movable mounting frame (49), the second motor (411) being electrically connected to the control console (1); A second lead screw assembly (412) mounted on a rotating end of the second motor (411) in a left-right direction; A mounting seat (413) sleeved on the outer front side of the second guide rail (410), the mounting seat (413) being connected to a lead screw nut in the second lead screw assembly (412); A third guide rail (414) is arranged on the front side of the mounting seat (413) along the up-down direction; A movable seat (415) sleeved on the front side of the third guide rail (414); A third motor (416) is mounted on the top of the mounting seat (413) via a bracket, and the third motor (416) is electrically connected to the control console (1); A third screw assembly (417) is installed at the bottom of the rotating end of the third motor (416) in the up-down direction, and a screw nut in the third screw assembly (417) is connected to the inner side of the moving seat (415). A mounting plate (418) mounted on the front side of the moving seat (415); A fixing frame (419) mounted on the front side of the mounting plate (418) along the front-to-back direction; A pipe clamp (420), wherein the number of the pipe clamps (420) is two, and the two pipe clamps (420) are respectively mounted on the upper and lower ends of the front side of the fixing frame (419); A pouring pipe (421) is detachably mounted on the inner sides of the upper and lower pipe hoops (420) in the up-down direction, and the pouring pipe (421) is connected to a discharge port of the concrete discharge device (42); A lifting frame (422) is sleeved on the rear side of the fixing frame (419) along the front-rear direction; A spring rod (423) is installed on the inner side of the fixing frame (419) in the up-down direction, the lifting frame (422) is sleeved on the outer side of the spring rod (423), and the spring in the spring rod (423) is in contact with the bottom front side of the lifting frame (422); A vibrating device (424) is installed on the rear side of the spring rod (423), and the vibrating device (424) is electrically connected to the control console (1).
6. A precast concrete part processing device according to claim 5, characterized in that: The pouring part (4) also includes: A second movable mounting frame (425) is sleeved on the two first guide rails (46) on the left and right sides and the outside of the lead screw in the first lead screw assembly (48) on the right side in the left-right direction, and the lead screw nut in the first lead screw assembly (48) on the left side is connected to the left bottom end of the second movable mounting frame (425); A tank shell (426), wherein the number of the tank shells (426) is two, and the two tank shells (426) are respectively arranged on the left and right sides of the bottom end of the second movable mounting frame (425); Rotating rods (427), the rotating rods (427) being provided in two groups, each group of the rotating rods (427) being provided with two rotating rods, one end of the two groups of rotating rods (427) being rotatably connected to the upper and lower sides of the inner bottom ends of the left and right trough shells (426) respectively via pins; A second electric telescopic rod (428), the number of the second electric telescopic rod (428) is two, one end of the two second electric telescopic rods (428) is rotatably connected to the upper inner sides of the left and right slot housings (426) through pin shafts, the telescopic ends of the two second electric telescopic rods (428) are respectively connected to the inner sides of the top rotating rods (427) on the left and right sides, and the second electric telescopic rods (428) are electrically connected to the control console (1); A connecting shell (429), wherein the number of the connecting shells (429) is two, and the two connecting shells (429) are rotatably connected to the front sides of the other ends of the two sets of rotating rods (427) in the up-down direction respectively through the pin seats; The scraper (430) is arranged on the inner sides of the left and right connecting shells (429) along the left-right direction.
7. A precast concrete part processing device according to claim 6, characterized in that: The maintenance mechanism (5) comprises: A ground rail (51) is arranged in the middle of the inner bottom end of the gantry rail frame (31) along the left-right direction; A spraying mechanical arm (52) is installed on the front side of the ground rail (51), and the spraying mechanical arm (52) is electrically connected to the control console (1); A release agent supply device (53) is arranged on the right side of the spraying robot arm (52), the release agent supply device (53) and the spraying robot arm (52) are connected via a pipeline, and the release agent supply device (53) and the control console (1) are electrically connected; A steam maintenance device (54) is arranged at the right rear of the floor rail (51), and the steam maintenance device (54) is electrically connected to the control console (1); A first docking track (55) is arranged at the inner bottom of the steam curing equipment (54) along the front-rear direction; A first rail moving vehicle (56) is installed on the top of the ground rail (51), and the first rail moving vehicle (56) is electrically connected to the control console (1); A connecting rail (57) mounted on the top of the first rail moving vehicle (56); A fixed base (58) disposed on the rear side of the floor rail (51) and located on the right side of the steam maintenance equipment (54); A second docking track (59) is arranged on the top of the fixed base (58) along the front-to-back direction; A second rail moving vehicle (510) is arranged on the top of the second docking rail (59), and the second rail moving vehicle (510) is electrically connected to the control console (1); An electrically controlled lifting platform (511) is installed on the top of the second rail moving vehicle (510), and the electrically controlled lifting platform (511) is electrically connected to the control console (1); The mold (512) is placed on the top of the lifting end of the electric-controlled lifting platform (511).
8. The processing method of a precast concrete part processing device according to claim 7, characterized in that: Take the following steps: Step 1: A staff member places an empty mold (512) of a specified shape on the top of the electric-controlled lifting platform (511) in advance, and the second track moving vehicle (510) moves along the second docking track (59) to the top position of the connecting track (57); Step 2: The first rail moving vehicle (56) moves along the ground rail (51) to the rear side of the spraying robot arm (52), the release agent supply device (53) supplies the release agent to the internal spray head of the spraying robot arm (52), and the internal spraying robot arm (52) drives the spray head to spray the release agent into the inner cavity of the mold (512); Step 3: The first rail moving vehicle (56) moves along the ground rail (51) to the bottom of the gantry rail frame (31), and the staff places the steel structure on the top of the conveyor belt (32). The conveyor belt (32) conveys the internal steel structure to the front side. The first gantry crane (33) moves along the top of the gantry rail frame (31) to the rear side. When the biaxial moving device (34) drives the clamping device (35) to move in the biaxial direction, the clamping device (35) moves to the top of the conveyor belt (32). The clamping device (35) grabs the steel structure on the surface of the conveyor belt (32). The first gantry crane (33), the biaxial moving device (34) and the clamping device (35) cooperate to move the steel structure and place it at a specified position in the inner cavity of the mold (512); Step 4: The front and rear side elevators (23) respectively lift the cement and sand and gravel and transport them to the inside of the mixing and stirring device (22). The mixing and stirring device (22) mixes the cement, sand, gravel and water in the mixing and stirring device (22) according to a preset ratio. The lifting and conveying device (24) conveys the concrete slurry in the mixing and stirring device (22) upward. The screw conveying device (26) conveys the additives pre-stored in the storage tank (25) to the inside of the lifting and conveying device (24). The lifting and conveying device (24) mixes the concrete slurry during the concrete slurry conveying process, and the mixed concrete slurry is discharged into the concrete unloading device (42). Step 5: The second gantry crane (36) moves along the top of the gantry track frame (31) to the top of the mold (512), and the first electric telescopic rods (44) on both sides extend to drive the scissor-type folding frames (43) at the corresponding positions to move downward, so that the scissor-type folding frames (43) on both sides drive the mounting base (45) to descend to a specified height position, and the first motor (47) on the right side drives the first movable mounting frame (49) to move forward or backward under the cooperation of the internal lead screw and lead screw nut of the first lead screw assembly (48) at the corresponding position, and the second motor (411) drives the first movable mounting frame (49) to move forward or backward under the cooperation of the internal lead screw and lead screw nut of the second lead screw assembly (48). The screw rod and the screw nut inside the component (412) cooperate to drive the mounting seat (413) to move to the left or right, the third motor (416) cooperates with the screw rod and the screw nut inside the third screw assembly (417) to drive the moving seat (415) to move upward or downward to a specified height position, the concrete unloading device (42) pours the concrete slurry stored inside into the mold (512) through the pouring pipe (421), and the vibrating device (424) vibrates inside the concrete during the concrete slurry pouring process to prevent the generation of bubbles; Step 6: After pouring is completed, the second electric telescopic rod (428) drives the rotating rod (427) to move downward, and the connecting shell (429) drives the scraper (430) to move downward to contact the concrete surface. The first motor (47) on the left side drives the second movable mounting frame (425) to move forward or backward under the cooperation of the internal lead screw and the lead screw nut of the first lead screw assembly (48) at the corresponding position, so that the scraper (430) scrapes the mud on the surface of the mold (512) flat; Step 7: The first rail moving vehicle (56) moves along the ground rail (51) to the front side of the steam curing equipment (54), so that the connecting rail (57) is docked with the first docking rail (55), and the second rail moving vehicle (510) moves along the connecting rail (57) and the top of the first docking rail (55) to the bottom of the steam curing equipment (54), and the electric control lifting platform (511) drives the mold (512) to move upward to the inside of the steam curing equipment (54), and the steam curing equipment (54) is closed to steam cure the concrete precast parts in the mold (512) above the second rail moving vehicle (510); Step 8: After the maintenance is completed, the second rail moving vehicle (510) moves along the first docking rail (55) and the connecting rail (57) to the top of the first rail moving vehicle (56), the first rail moving vehicle (56) moves along the ground rail (51) to the front side of the second docking rail (59), and the second rail moving vehicle (510) moves along the connecting rail (57) to the top of the second docking rail (59) to wait for subsequent demoulding.