Automatic boxing and covering device for basic detonators

Abstract

The invention discloses an automatic boxing and cover buckling device for basic detonators, and belongs to the technical field of basic detonator production, the automatic boxing and cover buckling device comprises a transfer mold processing device, a tube collecting and boxing device and a cover buckling device, and the transfer mold processing device, the tube collecting and boxing device and the cover buckling device are connected through transmission seats; tube taking is conducted through cooperation of the transfer mold processing device and the tube collecting device, batched boxing is conducted through cooperation of the boxing device and a second lifting steering base, loose basic detonators in a transfer mold are compactly loaded into a collecting box, the boxing efficiency is improved, whether the collecting box is full or not after boxing is completed is detected through the detection device, and the detection efficiency is improved. A cover buckling device is used for covering; manual operation is not needed in the whole process for boxing and covering, time and labor are saved, and the packing box packing efficiency is high.

Description

Technical Field

[0001] The invention belongs to the technical field of basic detonator production, and in particular relates to an automatic box loading and capping device for basic detonators. Background Art

[0002] Among civil explosive products, basic detonators are an important part of blasting projects, and their quality directly affects the blasting effect of the entire project. If an explosion refusal occurs, the safety risk will also increase in the subsequent bomb disposal work. In addition, the requirements for human-machine isolation production and less-manned or unmanned production lines are becoming increasingly higher.

[0003] After the basic detonators have completed the production and testing and screening steps, they need to be collected and packaged uniformly. However, in the prior art, this step is usually performed manually, which is time-consuming and labor-intensive. At the same time, if a traditional packaging machine is directly used to make packaging boxes, the transfer mold or filling mold in the previous step can only be used to directly pack the boxes, which has a small capacity and cannot perform the capping step, resulting in low boxing efficiency. Therefore, there is a need for an automatic boxing and capping device for basic detonators that can cap, save time and effort, and has high boxing efficiency. Summary of the invention

[0004] The present invention provides an automatic box loading and capping device for basic detonators, which is used to solve the technical problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] An automatic boxing and capping device for basic detonators comprises a transfer mold processing device, a tube receiving and boxing device, and a capping device. The transfer mold processing device, the tube receiving and boxing device, and the capping device are connected through transmission seats.

[0007] The transfer mold processing device includes a first lifting and turning seat, a turntable, a tube withdrawal device, and an empty tube transfer mold discharge portion. A charging seat for accommodating the transfer mold is arranged in a circular array on the end surface of the turntable. A first lifting and turning seat for receiving the empty tube transfer mold from the charging seat is arranged on one side of the turntable. A pulling device for pulling the transfer mold in the charging seat into the first lifting and turning seat is arranged above the first lifting and turning seat. The empty tube transfer mold in the first lifting and turning seat will be pushed out from the empty tube transfer mold discharge portion. A tube withdrawal device is arranged below a loading seat of the turntable near the tube receiving and boxing device.

[0008] The tube collecting and boxing device comprises an empty tube collecting box feeding part, a full tube collecting box discharging part, a second lifting and turning seat, a boxing device, a detection device, and a tube collecting device. The second lifting and turning seat is used to receive the empty tube collecting box entering from the empty tube collecting box feeding part. The boxing device is arranged above the second lifting and turning seat. A tube collecting device adapted to the boxing device and capable of taking away the basic detonator from the transfer mold processing device is slidably installed above the boxing device. A detection device is arranged on one side of the boxing device. After the detection is completed, the full tube collecting box will be pushed out from the full tube collecting box discharging part.

[0009] The box loading device comprises a pipe box fixedly mounted on the support seat, a discharging seat is arranged at the lower end of the pipe box, a buffer plate is movably mounted in the pipe box, and a first push-pull cylinder having an output end connected to the buffer plate is arranged on the support seat;

[0010] The capping device comprises a box cover feeding part, a discharging part for collecting boxes with full tubes, a lifting device, and a box taking device. The lifting device is used to receive the full tube collecting boxes from the tube collecting and boxing device. The box cover feeding part is used to accommodate the box covers entering the capping device. The box taking device takes out the box covers in the box cover feeding part and brings them to the top of the collecting box in the lifting device and puts them down to complete the capping. The discharging part for collecting boxes with full tubes is used to receive the collecting boxes after the capping is completed from the lifting device.

[0011] The collecting box is provided with collecting box placing holes for installing basic detonators at intervals, and the lower ends of the collecting box placing holes are provided with collecting box limiting holes, and the aperture of the collecting box limiting holes is smaller than the aperture of the collecting box placing holes; the transferring mold is provided with transfer mold placing holes for installing basic detonators at intervals, and the lower ends of the transferring mold placing holes are provided with transferring mold limiting holes, and the aperture of the transferring mold limiting holes is smaller than the aperture of the transferring mold placing holes.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention takes out the tubes through the cooperation of the transfer mold processing device and the tube collecting device, and performs boxing in batches through the cooperation of the boxing device and the second lifting and turning seat, and compactly loads the loose basic detonators in the transfer mold into the collecting box, thereby improving the boxing efficiency; the detecting device detects whether the collecting box is full of tubes after the boxing is completed, and the capping device is used to cap it; the whole process does not require manual operation for boxing and capping, thus saving time and labor, and having high efficiency in boxing.

[0013] As a further improvement of the above scheme, the transfer seat includes a first transfer seat, a second transfer seat, a third transfer seat, a fourth transfer seat, and a fifth transfer seat. The first transfer seat transports an empty tube collection box and is connected with the second transfer seat. The fourth transfer seat transports a box cover and is connected with the fifth transfer seat. The third transfer seat is provided with two layers, the upper layer is connected with the loading seat and the discharge part of the full tube collection box with the cover buckled, and the lower layer is connected with the discharge part of the empty tube transfer mold; the second transfer seat is connected with the feed part of the empty tube collection box, the discharge part of the full tube collection box and the lifting device, and the fifth transfer seat is connected with the feed part of the box cover.

[0014] The technical effect of the above improvement is: through the arrangement of the first transmission seat, the second transmission seat, the third transmission seat, the fourth transmission seat, and the fifth transmission seat, the device can further facilitate the transportation of the collection box and the transfer mold in the device, and improve the efficiency of the device in loading and capping the box.

[0015] As a further improvement of the above scheme, through holes corresponding to the positions of the limiting holes of the transfer mold in the transfer mold are arranged at intervals on the loading seat, and the pipe withdrawal device includes a pipe withdrawal cylinder, the output end of the pipe withdrawal cylinder faces upward and is connected to a first ejector mounting plate, and the upper end of the first ejector mounting plate is provided with first ejectors corresponding to the positions of the limiting holes of the transfer mold in the transfer mold.

[0016] The technical effect of the above improvement is: through the arrangement of the through hole on the loading seat, the first ejector mounting plate, the first ejector, and the tube withdrawal cylinder, the device can conveniently eject the basic detonator in the transfer mold for tube withdrawal to cooperate with the subsequent tube removal and transfer steps, thereby further improving the boxing efficiency of the device.

[0017] As a further improvement of the above scheme, the tube collecting device includes a connecting seat, a tube collecting box is arranged at the lower end of the connecting seat, a limit switching plate is slidably installed in the tube collecting box, a second push-pull cylinder with an output end connected to the limit switching plate is arranged on one side of the tube collecting box, holes for accommodating basic detonators and corresponding to the positions of the transfer mold material placement holes in the transfer mold are arranged at intervals in the tube collecting box, and combined through holes corresponding to the positions of the transfer mold material placement holes in the transfer mold are arranged on the limit switching plate, and the combined through holes are composed of a large hole with an aperture matching the outer wall of the basic detonator and a small hole with an aperture matching the outer wall of the first ejector pin, which are combined along the moving direction of the limit switching plate.

[0018] The technical effect of the above improvement is: through the setting of the connecting seat, the tube collection box, the limit switching plate, the combined through hole, and the second push-pull cylinder, the device can cooperate with the transfer mold and the tube withdrawal device, so that the device can conveniently and quickly remove the basic detonator ejected from the transfer mold by the tube withdrawal device through controlled mobile switching, thereby further improving the tube collection efficiency of the device.

[0019] As a further improvement of the above scheme, the connecting pipe box is provided with inclined holes for connecting pipes at intervals, the discharge seat is provided with inclined holes for pipe outlets matching the inclined holes for connecting pipes at intervals, the inclined holes for connecting pipes and the inclined holes for pipe outlets are inclined holes approaching the center, the buffer plate is provided with a silicone buffer layer, and the silicone buffer layer is provided with material passing holes matching the inclined holes for connecting pipes at intervals.

[0020] The technical effect of the above-mentioned improvement is: through the setting of the inclined hole of the connecting pipe, the inclined hole of the outlet pipe, the silicone buffer layer and the material passing hole, the device can further facilitate the compaction of the basic detonators transported through the box loading device during the process of loading into the collecting box, and at the same time, the basic detonators can be buffered when the material falls to prevent damage to the basic detonators.

[0021] As a further improvement of the above solution, the detection device includes a third push-pull cylinder, the output end of the third push-pull cylinder is fixedly connected to the pressing cylinder through the first mounting plate, and the output end of the pressing cylinder faces downward and is connected to the detection box.

[0022] The technical effect of the above improvement is: through the arrangement of the detection box, the downward pressure cylinder, the third push-pull cylinder and the first mounting plate, the device can further facilitate batch detection of whether the collected boxes that have been boxed are missing tubes.

[0023] As a further improvement of the above scheme, the jacking device includes a fourth push-pull cylinder, the output end of the fourth push-pull cylinder is fixedly connected to the second lifting cylinder through a second mounting plate, the output end of the second lifting cylinder is facing upward and is connected to a second thimble mounting plate, and second thimbles are arranged at intervals on the upper end of the second thimble mounting plate, and the second thimbles correspond to the positions of half of the collection box limit holes in the collection box.

[0024] The technical effect of the above improvement is: through the arrangement of the second ejector pin, the second ejector pin mounting plate, the second lifting cylinder, the second mounting plate, and the fourth push-pull cylinder, the device can further facilitate the cooperation with the detection device to eject the basic detonators in the collection box in batches, thereby improving the detection effect.

[0025] As a further improvement of the above scheme, the detection box includes an installation box, in which sensing seats are arranged at intervals, and a probe extending out of the lower end surface of the installation box is movably installed at the lower end of the sensing seat, and the probe corresponds to the position of half of the collection box placement holes in the collection box.

[0026] The technical effect of the above improvement is: through the setting of the installation box, the induction seat and the probe, the device can further facilitate the detection of the basic detonators in the collection box and improve the detection effect.

[0027] As a further improvement of the above solution, a movable limiting device is provided on one side of the pipe jacking device, and the movable limiting device includes a first lifting cylinder, wherein the output end of the first lifting cylinder faces upward and is connected to a limiting seat.

[0028] The technical effect of the above improvement is: through the setting of the movable limiting device, the limiting seat, and the first lifting cylinder, the device can further facilitate the positioning of the collection box entering the detection position, thereby improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 .

[0030] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 .

[0031] Figure 3 It is a schematic diagram of the top structure of the present invention.

[0032] Figure 4 It is a schematic diagram of the three-dimensional structure of the transfer mold processing device in the present invention.

[0033] Figure 5 The three-dimensional structure diagram of the tube receiving and boxing device of the present invention is shown in FIG. Figure 1 .

[0034] Figure 6 The three-dimensional structure diagram of the tube receiving and boxing device of the present invention is shown in FIG. Figure 2 .

[0035] Figure 7 It is a schematic diagram of the three-dimensional structure of the cover buckling device of the present invention.

[0036] Figure 8 It is a schematic diagram of the three-dimensional structure of the tube collecting device of the present invention.

[0037] Fig. 9 It is a schematic diagram of the three-dimensional structure of the limit switching plate of the present invention.

[0038] Fig.10 The three-dimensional structure of the box packing device of the present invention is shown in FIG. Figure 1 .

[0039] Fig.11 The three-dimensional structure of the box packing device of the present invention is shown in FIG. Figure 2 .

[0040] Fig.12 It is a partial three-dimensional cross-sectional structural schematic diagram of the box loading device of the present invention.

[0041] Fig.13 It is a schematic diagram of the three-dimensional structure of the buffer plate of the present invention.

[0042] Fig.14 Schematic diagram of the three-dimensional structure of the detection device of the present invention Figure 1 .

[0043] Fig.15 Schematic diagram of the three-dimensional structure of the detection device of the present invention Figure 2 .

[0044] Fig.16 It is a schematic diagram of the three-dimensional structure of the detection box of the present invention.

[0045] Fig.17 It is a three-dimensional structural schematic diagram of the collecting box of the present invention and its loading state.

[0046] Fig.18 It is a three-dimensional structural schematic diagram of the rotary mold and its loading state in the present invention.

[0047] Fig.19 It is a schematic cross-sectional structural diagram of the collecting box of the present invention.

[0048] Fig. 20 It is a schematic diagram of the cross-sectional structure of the transfer mold in the present invention.

[0049] Fig.21 It is a three-dimensional structural schematic diagram of the collecting box of the present invention in the cover-fastened state.

[0050] In the figure: 1. Transfer mold processing device; 11. First lifting and turning seat; 12. Pulling device; 13. Turntable; 131. Loading seat; 14. Tube withdrawal device; 141. First ejector mounting plate; 142. First ejector; 143. Tube withdrawal cylinder; 15. Empty tube transfer mold discharge part; 2. Tube collecting and boxing device; 21. Empty tube collection box feeding part; 22. Full tube collection box discharge part; 23. Second lifting and turning seat; 24. Boxing device; 241, take-over box; 2411, take-over oblique hole; 242, buffer plate; 2421, silicone buffer layer; 243, first push-pull cylinder; 244, support seat; 245, discharge seat; 2451, outlet oblique hole; 25, detection device; 251, detection box; 2511, installation box; 2512, induction seat; 2513, probe; 252, downward pressure cylinder; 253, third push-pull cylinder; 254, first installation plate; 26, Tube receiving device; 261, connecting seat; 262, tube receiving box; 263, limit switching plate; 264, second push-pull cylinder; 2631, combined through hole; 27, movable limit device; 271, limit seat; 272, first lifting cylinder; 28, pipe jacking device; 281, second ejector pin; 282, second ejector pin mounting plate; 283, second lift cylinder; 284, second mounting plate; 285, fourth push-pull cylinder; 3, cover buckling device ; 31. Box cover feeding part; 32. Buckle cover full tube collection box discharging part; 33. Lifting device; 34. Box taking device; 41. First transmission seat; 42. Second transmission seat; 43. Third transmission seat; 44. Fourth transmission seat; 45. Fifth transmission seat; 6. Collection box; 61. Collection box placing hole; 62. Collection box limiting hole; 7. Transfer mold; 71. Transfer mold placing hole; 72. Transfer mold limiting hole; 8. Basic detonator; 9. Box cover. DETAILED DESCRIPTION

[0051] In order to enable those skilled in the art to better understand the technical solution, the technical solution is described in detail below in conjunction with the embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the scope of protection of this patent.

[0052] Embodiment 1:

[0053] like Figure 1-21 As shown, the specific structure of this embodiment is: an automatic boxing and capping device for basic detonators, including a transfer mold processing device 1, a tube collecting and boxing device 2, and a capping device 3, wherein the transfer mold processing device 1, the tube collecting and boxing device 2, and the capping device 3 are connected through various transmission seats;

[0054] Specific:

[0055] The transfer mold processing device 1 includes a first lifting and turning seat 11, a turntable 13, a tube withdrawal device 14, and an empty tube transfer mold discharge portion 15. The turntable 13 is driven to rotate by a motor arranged at the bottom thereof. A charging seat 131 for accommodating the transfer mold 7 is arranged in a circular array on the end surface of the turntable 13. A first lifting and turning seat 11 for receiving the empty tube transfer mold 7 from the charging seat 131 is arranged on one side of the turntable 13. A steering cylinder and a lifting cylinder are sequentially installed at the bottom of the first lifting and turning seat 11 to control the lifting and rotation of the first lifting and turning seat 11. A pulling device 12 for pulling the transfer mold 7 in the charging seat 131 into the first lifting and turning seat 11 is arranged above the first lifting and turning seat 11. The pulling device 12 is driven by a cylinder and a pulling plate. The empty tube transfer mold 7 in the first lifting and turning seat 11 will be pushed out from the empty tube transfer mold discharge portion 15. A tube withdrawal device 14 is arranged below a charging seat 131 near the tube receiving and boxing device 2 of the turntable 13.

[0056] The tube collecting and boxing device 2 comprises an empty tube collecting box feeding part 21, a full tube collecting box discharging part 22, a second lifting and turning seat 23, a boxing device 24, a detection device 25, and a tube collecting device 26. The second lifting and turning seat 23 is used to receive the empty tube collecting box 6 entering from the empty tube collecting box feeding part 21. The bottom of the second lifting and turning seat 23 is sequentially installed with a steering cylinder and a lifting cylinder to control the lifting and rotation of the second lifting and turning seat 23. A boxing device 24 is arranged above the second lifting and turning seat 23. A tube collecting device 26 adapted to the boxing device 24 and capable of taking away the basic detonator 8 from the transfer mold processing device 1 is slidably installed above the boxing device 24. A detection device 25 is arranged on one side of the boxing device 24. After the detection is completed, the full tube collecting box 6 will be pushed out from the full tube collecting box discharging part 22;

[0057] The box loading device 24 comprises a pipe box 241 fixedly mounted on a support seat 244, a discharging seat 245 is arranged at the lower end of the pipe box 241, a buffer plate 242 is movably mounted in the pipe box 241, and a first push-pull cylinder 243 connected to the buffer plate 242 at the output end is arranged on the support seat 244;

[0058] The cover-fastening device 3 comprises a box cover feeding part 31, a box-full-tube collecting box discharging part 32 for cover-fastening, a lifting device 33, and a box-taking device 34. The lifting device 33 is used to receive the full-tube collecting box 6 from the tube collecting and box-loading device 2. The box cover feeding part 31 is used to accommodate the box cover 9 entering the box cover-fastening device 3. The box-taking device 34 takes out the box cover 9 in the box cover feeding part 31 and brings it to the top of the collecting box 6 in the lifting device 33 and puts it down to complete the cover-fastening. The box-taking device 34 is composed of a sliding seat and a cylinder arranged on the slider. The output end of the cylinder faces downward and is connected to a suction cup that can absorb the box cover 9. The box-fastening full-tube collecting box discharging part 32 is used to receive the collecting box 6 after the cover-fastening is completed from the lifting device 33, that is, the collecting box 6 after the cover-fastening is completed will be pushed out from here;

[0059] Collection box placing holes 61 for installing basic detonators 8 are arranged at intervals in the collection box 6, and collection box limiting holes 62 are arranged at the lower ends of the collection box placing holes 61. The aperture of the collection box limiting holes 62 is smaller than the aperture of the collection box placing holes 61, so as to prevent the basic detonators 8 from falling from the collection box 6; transfer mold placing holes 71 for installing basic detonators 8 are arranged at intervals in the transfer mold 7, and transfer mold limiting holes 72 are arranged at the lower ends of the transfer mold placing holes 71. The aperture of the transfer mold limiting holes 72 is smaller than the aperture of the transfer mold placing holes 71, so as to prevent the basic detonators 8 from falling from the transfer mold 7; the transfer mold placing holes 71 in the transfer mold 7 are relatively loose while the collection box placing holes 61 in the collection box 6 are relatively compact. In this embodiment, the number of transfer mold placing holes 71 in the transfer mold 7 is half of the number of collection box placing holes 61 in the collection box 6.

[0060] The transfer seat includes a first transfer seat 41, a second transfer seat 42, a third transfer seat 43, a fourth transfer seat 44, and a fifth transfer seat 45. The first transfer seat 41 transports an empty tube collection box 6 and is connected to the second transfer seat 42. The fourth transfer seat 44 transports a box cover 9 and is connected to the fifth transfer seat 45. The third transfer seat 43 is provided with two layers, the upper layer is connected to the loading seat 131 and the full tube collection box discharge part 32, and the lower layer is connected to the empty tube transfer mold discharge part 15; the second transfer seat 42 is connected to the empty tube collection box feed part 21, the full tube collection box discharge part 22 and the lifting device 33, and the fifth transfer seat 45 is connected to the box cover feed part 31.

[0061] Embodiment 2:

[0062] like Figure 4 , 5, 8, and 9, as a preferred mode of the above-mentioned embodiment, through holes corresponding to the positions of the transfer mold limiting holes 72 in the transfer mold 7 are arranged at intervals on the charging seat 131, and the tube withdrawal device 14 includes a tube withdrawal cylinder 143, the output end of the tube withdrawal cylinder 143 faces upward and is connected to the first ejector mounting plate 141, and the first ejector pins 142 corresponding to the positions of the transfer mold limiting holes 72 in the transfer mold 7 are arranged at intervals on the upper end of the first ejector mounting plate 141, and the first ejector pins 142 can be respectively inserted into the transfer mold limiting holes 72 in the transfer mold 7 through the through holes in the charging seat 131. Through the arrangement of the through holes on the charging seat 131, the first ejector mounting plate 141, the first ejector pin 142, and the tube withdrawal cylinder 143, the device can conveniently eject the basic detonator 8 in the transfer mold 7 for tube withdrawal, so as to cooperate with the subsequent tube removal and transfer steps, and further improve the boxing efficiency of the device. The tube collecting device 26 includes a connecting seat 261, a tube collecting box 262 is arranged at the lower end of the connecting seat 261, a limit switch plate 263 is slidably installed in the tube collecting box 262, and a second push-pull cylinder 264 with an output end connected to the limit switch plate 263 is arranged on one side of the tube collecting box 262. Holes for accommodating basic detonators 8 and corresponding to the positions of the transfer mold material holes 71 in the transfer mold 7 are arranged at intervals in the tube collecting box 262, and combined through holes 2631 corresponding to the positions of the transfer mold material holes 71 in the transfer mold 7 are arranged on the limit switch plate 263. The combined through holes 2631 are composed of a large hole with an aperture matching the outer wall of the basic detonator 8 and a small hole with an aperture matching the outer wall of the first ejector pin 142, which are combined along the moving direction of the limit switch plate 263. That is, when the basic detonator 8 is pushed out from the loading seat 131 by the tube withdrawal device 14 and enters the tube receiving box 262, the basic detonator 8 and the upper end of the first ejector pin 142 pass through the large hole of the combined through hole 2631 of the limit switching plate 263 and remain in the tube receiving box 262. At this time, the limit switching plate 263 is driven to move and switch by the second push-pull cylinder 264, and the combined through hole 2631 is aligned into a small hole. Then the first ejector pin 142 is lowered and the tube receiving device 26 is raised. At this time, the basic detonator 8 in the tube receiving box 262 will not fall due to the obstruction of the small hole of the combined through hole 2631 on the limit switching plate 263, so that the basic detonator 8 is completely taken away by the tube receiving device 26. By setting the connecting seat 261, the tube collection box 262, the limit switching plate 263, the combined through hole 2631, and the second push-pull cylinder 264, the device can cooperate with the transfer mold 7 and the tube withdrawal device 14, so that the device can conveniently and quickly remove the basic detonator 8 ejected from the transfer mold 7 by the tube withdrawal device 14 through controlled mobile switching, thereby further improving the tube collection efficiency of the device.

[0063] Embodiment 3:

[0064] like Figure 10-13As shown, as a preferred embodiment of the above embodiment, inclined pipe holes 2411 are arranged at intervals in the pipe connection box 241, the hole on the top of the pipe connection box 241 is used to receive the basic detonator 8 brought from the pipe collecting device 26, and inclined pipe outlet holes 2451 that are matched with the inclined pipe holes 2411 are arranged at intervals in the discharge seat 245, the inclined pipe holes 2411 and the inclined pipe outlet holes 2451 are inclined holes that are close to the center, and a silicone buffer layer 2421 is arranged in the buffer plate 242, and material passing holes that are matched with the inclined pipe holes 2411 are arranged at intervals in the silicone buffer layer 2421. That is, the basic detonator 8 dropped from the tube collecting device 26 will enter the connecting tube box 241, and finally drop from the discharging seat 245 into the collecting box 6 in the second lifting and turning seat 23. During this process, the buffer plate 242 in the connecting tube box 241 will first block the basic detonator 8 in the connecting tube box 241, and then the first push-pull cylinder 243 will pull the buffer plate 242 to align its material through hole with the connecting tube inclined hole 2411 to complete the material dropping. This process can only complete the boxing of the basic detonators 8 with the number of the transfer mold material placement holes 71 in one transfer mold 7. It is necessary to rotate the second lifting and turning seat 23 again to receive the basic detonators 8 in another transfer mold 7 from the boxing device 24 to complete the boxing of the other half of the basic detonators 8 in the collecting box 6. At this time, the collecting box material placement holes 61 in the collecting box 6 will be full of tubes. By setting the inclined hole 2411 of the connecting pipe, the inclined hole 2451 of the outlet pipe, the silicone buffer layer 2421 and the material passing hole, the device can further facilitate the compaction of the basic detonators 8 transported through the box loading device 24 during the process of loading into the collecting box 6, and at the same time, can buffer the basic detonators 8 when the material falls to prevent damage to the basic detonators 8.

[0065] Embodiment 4:

[0066] like Figure 14-16As shown, as a preferred embodiment of the above embodiment, the detection device 25 includes a third push-pull cylinder 253, the output end of the third push-pull cylinder 253 is fixedly connected to the pressing cylinder 252 through the first mounting plate 254, and the output end of the pressing cylinder 252 is downward and connected to the detection box 251. Through the arrangement of the detection box 251, the pressing cylinder 252, the third push-pull cylinder 253, and the first mounting plate 254, the device can further facilitate the batch detection of whether the collection box 6 that has been boxed is missing. The jacking device 28 includes a fourth push-pull cylinder 285, the output end of the fourth push-pull cylinder 285 is fixedly connected to the second lifting cylinder 283 through the second mounting plate 284, the output end of the second lifting cylinder 283 is upward and connected to the second ejector mounting plate 282, and the upper end of the second ejector mounting plate 282 is arranged with second ejectors 281 at intervals, and the second ejectors 281 correspond to the positions of the half of the collection box limit holes 62 in the collection box 6. Through the arrangement of the second ejector pin 281, the second ejector pin mounting plate 282, the second lifting cylinder 283, the second mounting plate 284, and the fourth push-pull cylinder 285, the device can further facilitate the cooperation with the detection device 25 to eject the basic detonators 8 in the collection box 6 in batches, thereby improving the detection effect. The detection box 251 includes a mounting box 2511, in which sensing seats 2512 are arranged at intervals, and a probe 2513 extending from the lower end surface of the mounting box 2511 is movably mounted at the lower end of the sensing seat 2512, and the probe 2513 corresponds to the position of half of the collection box material placement holes 61 in the collection box 6. Through the arrangement of the mounting box 2511, the sensing seat 2512, and the probe 2513, the device can further facilitate the detection of the basic detonators 8 in the collection box 6, thereby improving the detection effect. A movable limiting device 27 is provided on one side of the jacking device 28. The movable limiting device 27 includes a first lifting cylinder 272. The output end of the first lifting cylinder 272 faces upward and is connected to a limiting seat 271. Through the provision of the movable limiting device 27, the limiting seat 271, and the first lifting cylinder 272, the device can further facilitate the positioning of the collection box 6 entering the detection position, thereby improving the detection efficiency. That is, the collection box 6 after entering the detection position after being loaded will first be positioned by the raised limiting seat 271, and then the raised second ejector 281 will eject the basic detonator 8 in the collection box 6, and the detection box 251 will be lowered to detect whether it is fully loaded through the cooperation of the induction seat 2512 and the probe 2513. This process can only detect half of the collection box 6, and then the third push-pull cylinder 253 and the fourth push-pull cylinder 285 push the detection box 251 and the second ejector 281 to switch positions to detect the remaining half of the hole position of the collection box 6, thus completing the detection of all the hole positions.

[0067] Embodiment 5:

[0068] The specific working process of the present invention is as follows:

[0069] After the previous production and testing process is completed, the full tube transfer mold 7 is transported to the transfer mold processing device 1 through the upper layer of the third transmission seat 43, and the transfer window is opened to push the full tube transfer mold 7 into the loading seat 131 of the turntable 13. The turntable 13 is driven by the motor to rotate, and the loading seat 131 equipped with the transfer mold 7 is moved to the top of the tube withdrawal device 14, and the tube withdrawal cylinder 143 is started. The output end of the tube withdrawal cylinder 143 pushes the first ejector mounting plate 141 to rise, and the first ejector mounting plate 141 is pushed up. The first ejector pin 142 on the plate 141 passes through the through hole of the loading seat 131 to push the basic detonator 8 in the transfer mold 7 in the loading seat 131 into the tube receiving device 26 and is brought into the tube receiving and boxing device 2 by the tube receiving device 26. Then, the empty tube transfer mold 7 in the loading seat 131 will be removed again, and the transfer mold 7 will be sent to the first lifting and turning seat 11 by the pulling device 12, and finally pushed from the first lifting and turning seat 11 through the empty tube transfer mold discharge part 15 to the second layer of the third transmission seat 43 for transportation;

[0070] The empty tube collection box 6 is transported from the first transmission seat 41 to the second transmission seat 42, and is brought to the tube collecting and boxing device 2 by the second transmission seat 42. After the empty tube collection box 6 is in place, it enters the tube collecting and boxing device 2 from the empty tube collection box feeding part 21 and reaches the second lifting and turning seat 23;

[0071] The basic detonator 8 entering the tube collecting device 26 will be brought to the top of the box loading device 24 in the tube collecting box loading device 2 to drop materials. After the box loading device 24 cooperates with the second lifting and turning seat 23 to rotate and complete the box loading in batches, the collection box 6 is pushed to the lower end of the detection device 25 and the movable limit device 27 is raised to complete the positioning, that is, it is counted into the detection position;

[0072] The detection device 25 cooperates with the pipe jacking device 28 to complete the detection twice to determine whether there is a lack of pipe. If there is a lack of pipe, an alarm is issued and the fault needs to be reset after manual processing;

[0073] If the collection box 6 has no missing tubes after detection, it will be pushed to the second transmission seat 42 through the full tube collection box discharge part 22, and the full tube collection box 6 will be transported to the cover-fastening device 3 by the second transmission seat 42. The full tube collection box 6 pushed out from the second transmission seat 42 will first enter the lifting device 33, and will be lifted by the lifting device 33 and brought to the cover-fastening device 3 for the fastening step;

[0074] The box cover 9 is conveyed from the fourth conveying seat 44 to the fifth conveying seat 45, and after being brought to the cover buckling device 3 by the fifth conveying seat 45, the transfer window is opened to push the box cover 9 into the box cover feeding part 31;

[0075] The box cover 9 is brought to the top of the lifting device 33 by the box taking device 34 and dropped down, so that the box cover 9 covers the collection box 6 in the lifting device 33, completing the buckling operation, and finally the collection box 6 is pushed from the lifting device 33 into the buckled cover full tube collection box discharge part 32, and is transported from the buckled cover full tube collection box discharge part 32 to the third transmission seat 43 for transportation, completing the whole process.

[0076] In the above process, the present invention takes out the tubes through the cooperation of the transfer mold processing device 1 and the tube collecting device 26, and performs boxing in batches through the cooperation of the boxing device 24 and the second lifting and turning seat 23, and compactly loads the loose basic detonators 8 in the transfer mold 7 into the collecting box 6 to improve the boxing efficiency. The detection device 25 detects whether the collecting box 6 is full of tubes after the boxing is completed, and the cover device 3 is used to cover it. The whole process does not require manual operation for boxing and covering, which saves time and labor, and has high efficiency in boxing.

[0077] It should be noted that, in this article, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. This article uses specific examples to illustrate the principles and implementation methods of the technical solution of this patent. The above examples are only used to help understand the method of this patent and its core ideas. The above is only a preferred implementation method of this patent. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of this patent, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the patent's concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of this patent.

Claims

1. An automatic boxing and capping device for basic detonators, comprising a transfer mold processing device (1), a tube receiving and boxing device (2), and a capping device (3), wherein the transfer mold processing device (1), the tube receiving and boxing device (2), and the capping device (3) are connected through transmission seats, characterized in that: The transfer mold processing device (1) comprises a first lifting and turning seat (11), a turntable (13), a tube withdrawal device (14), and an empty tube transfer mold discharge portion (15); a charging seat (131) for accommodating the transfer mold (7) is arranged in a circular array on the end surface of the turntable (13); a first lifting and turning seat (11) for receiving the empty tube transfer mold (7) from the charging seat (131) is arranged on one side of the turntable (13); a pulling device (12) for pulling the transfer mold (7) in the charging seat (131) into the first lifting and turning seat (11) is arranged above the first lifting and turning seat (11); the empty tube transfer mold (7) in the first lifting and turning seat (11) is pushed out from the empty tube transfer mold discharge portion (15); and a tube withdrawal device (14) is arranged below a loading seat (131) near the tube receiving and boxing device (2) on the turntable (13); The tube collecting and boxing device (2) comprises an empty tube collecting box feeding portion (21), a full tube collecting box discharging portion (22), a second lifting and turning seat (23), a boxing device (24), a detection device (25), and a tube collecting device (26). The second lifting and turning seat (23) is used to receive the empty tube collecting box (6) entering from the empty tube collecting box feeding portion (21). The boxing device (24) is arranged above the second lifting and turning seat (23). A tube collecting device (26) adapted to the boxing device (24) and capable of taking away the basic detonator (8) from the transfer mold processing device (1) is slidably installed above the boxing device (24). A detection device (25) is arranged on one side of the boxing device (24). After the detection is completed, the full tube collecting box (6) is pushed out from the full tube collecting box discharging portion (22). The box loading device (24) comprises a pipe connecting box (241) fixedly mounted on a support seat (244); a material discharging seat (245) is arranged at the lower end of the pipe connecting box (241); a buffer plate (242) is movably mounted in the pipe connecting box (241); and a first push-pull cylinder (243) whose output end is connected to the buffer plate (242) is arranged on the support seat (244); The cover-fastening device (3) comprises a box cover feeding part (31), a cover-fastening full-tube collection box discharging part (32), a lifting device (33), and a box taking device (34); the lifting device (33) is used to receive the full-tube collection box (6) from the tube collecting and box loading device (2); the box cover feeding part (31) is used to accommodate the box cover (9) entering the cover-fastening device (3); the box taking device (34) takes out the box cover (9) in the box cover feeding part (31), brings it to the top of the collection box (6) in the lifting device (33), and puts it down to complete the cover-fastening; the cover-fastening full-tube collection box discharging part (32) is used to receive the collection box (6) after the cover-fastening is completed from the lifting device (33); The collecting box (6) is provided with a collecting box material placement hole (61) for installing the basic detonator (8) at intervals, and a collecting box limiting hole (62) is provided at the lower end of the collecting box material placement hole (61), and the aperture of the collecting box limiting hole (62) is smaller than the aperture of the collecting box material placement hole (61); the intermediate transfer mold (7) is provided with a intermediate transfer mold material placement hole (71) for installing the basic detonator (8) at intervals, and a intermediate transfer mold limiting hole (72) is provided at the lower end of the intermediate transfer mold material placement hole (71), and the aperture of the intermediate transfer mold limiting hole (72) is smaller than the aperture of the intermediate transfer mold material placement hole (71).

2. The automatic boxing and capping device for basic detonators according to claim 1 is characterized in that: The transmission seat comprises a first transmission seat (41), a second transmission seat (42), a third transmission seat (43), a fourth transmission seat (44), and a fifth transmission seat (45); the first transmission seat (41) transports an empty tube collection box (6) and is connected to the second transmission seat (42); the fourth transmission seat (44) transports a box cover (9) and is connected to the fifth transmission seat (45); the third transmission seat (43) is provided with two layers, the upper layer is connected to the loading seat (131) and the discharge part (32) of the full tube collection box with the cover buckled, and the lower layer is connected to the discharge part (15) of the empty tube transfer mold; the second transmission seat (42) is connected to the feeding part (21) of the empty tube collection box, the discharging part (22) of the full tube collection box and the lifting device (33); the fifth transmission seat (45) is connected to the box cover feeding part (31).

3. The automatic boxing and capping device for basic detonators according to claim 2 is characterized in that: Through holes corresponding to the positions of the transfer mold limiting holes (72) in the transfer mold (7) are arranged at intervals on the loading seat (131); the tube withdrawal device (14) comprises a tube withdrawal cylinder (143); the output end of the tube withdrawal cylinder (143) faces upward and is connected to a first ejector mounting plate (141); and first ejector pins (142) corresponding to the positions of the transfer mold limiting holes (72) in the transfer mold (7) are arranged at intervals on the upper end of the first ejector mounting plate (141).

4. The automatic box loading and capping device for basic detonators according to claim 3 is characterized in that: The tube receiving device (26) comprises a connecting seat (261), a tube receiving box (262) is arranged at the lower end of the connecting seat (261), a limit switch plate (263) is slidably installed in the tube receiving box (262), a second push-pull cylinder (264) with an output end connected to the limit switch plate (263) is arranged on one side of the tube receiving box (262), and the tube receiving box (262) is used to accommodate the basic detonator (8) and is arranged at intervals with the middle The positions of the holes in the middle transfer mold (71) in the transfer mold (7) correspond one to one. The limit switch plate (263) is provided with a combination through hole (2631) in the middle transfer mold (7) corresponding one to one. The combination through hole (2631) is composed of a large hole whose hole diameter matches the outer wall of the basic detonator (8) and a small hole whose hole diameter matches the outer wall of the first ejector pin (142) and is combined along the moving direction of the limit switch plate (263).

5. The automatic boxing and capping device for basic detonators according to claim 2, characterized in that: The connecting pipe box (241) is provided with connecting pipe oblique holes (2411) at intervals, the material discharging seat (245) is provided with pipe outlet oblique holes (2451) that match the connecting pipe oblique holes (2411) one by one at intervals, the connecting pipe oblique holes (2411) and the pipe outlet oblique holes (2451) are oblique holes that are close to the center, and the buffer plate (242) is provided with a silica gel buffer layer (2421), and the silica gel buffer layer (2421) is provided with material through holes that match the connecting pipe oblique holes (2411) at intervals.

6. The automatic boxing and capping device for basic detonators according to claim 2, characterized in that: The detection device (25) comprises a third push-pull cylinder (253), the output end of the third push-pull cylinder (253) being fixedly connected to a downward pressing cylinder (252) via a first mounting plate (254), and the output end of the downward pressing cylinder (252) facing downward and being connected to a detection box (251).

7. The automatic boxing and capping device for basic detonators according to claim 6 is characterized in that: The pipe jacking device (28) comprises a fourth push-pull cylinder (285), the output end of the fourth push-pull cylinder (285) being fixedly connected to a second lifting cylinder (283) via a second mounting plate (284), the output end of the second lifting cylinder (283) being upwardly directed and connected to a second ejector pin mounting plate (282), the upper end of the second ejector pin mounting plate (282) being provided with second ejector pins (281) arranged at intervals, the second ejector pins (281) corresponding to the positions of half of the collection box limiting holes (62) in the collection box (6).

8. The automatic boxing and capping device for basic detonators according to claim 6, characterized in that: The detection box (251) comprises a mounting box (2511), wherein sensing seats (2512) are arranged at intervals in the mounting box (2511), and a probe (2513) extending out of the lower end surface of the mounting box (2511) is movably mounted at the lower end of the sensing seat (2512), and the probe (2513) corresponds to the position of half of the collection box placement holes (61) in the collection box (6).

9. The automatic boxing and capping device for basic detonators according to claim 2, characterized in that: A movable limit device (27) is provided on one side of the pipe jacking device (28), and the movable limit device (27) comprises a first lifting cylinder (272), wherein the output end of the first lifting cylinder (272) faces upward and is connected to a limit seat (271).

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