Full-automatic labeling, bagging, boxing and stacking production line

Abstract

The invention relates to a full-automatic labeling, bagging, boxing and stacking production line. The full-automatic labeling, bagging, boxing and stacking production line sequentially comprises a welding strip reel feeding unit, a welding strip reel boxing unit and a packaging box labeling and carrying unit which are matched with one another in the negative direction of the X axis. The welding strip reel feeding unit, the welding strip reel boxing unit and the packaging box labeling and carrying unit cooperate with one another, so that the machining process of integrating plastic packaging, boxing and labeling of the welding strip reel can be efficiently completed, the process requirement for full-automatic machining of the welding strip reel is met, and the working efficiency of welding strip reel machining is improved.

Description

Technical Field

[0001] The present invention relates to the technical field related to welding tape reel packaging processing, and in particular to a fully automatic labeling, bagging, boxing and palletizing production line. Background Art

[0002] Photovoltaic welding ribbon is one of the key materials used in the manufacture of solar panels. In the manufacturing process of solar panels, photovoltaic welding ribbon is used to connect the cells on the battery cell to form series and parallel battery cell assemblies, thereby collecting the power output of a single battery cell into the circuit of the battery panel. Photovoltaic welding ribbon not only connects the battery cells, but is also responsible for exporting current from the battery cell to the output circuit of the battery panel to form a current transmission network. Therefore, it needs to have good electrical conductivity and reliable contact performance to ensure efficient transmission of electricity and stability of the system.

[0003] After massive search, it was found that the existing Chinese patent announcement number is CN216735122U, which discloses a shaft-mounted welding tape production, conveying, weighing, sorting and packaging system, including multiple photovoltaic welding tape tinning integrated units arranged in a matrix of M rows × N columns, a weighing device, at least one sorting machine and multiple packaging devices; a first main conveyor belt parallel to the row of the photovoltaic welding tape tinning integrated unit is arranged between the photovoltaic welding tape tinning integrated unit and the weighing device, and multiple collecting branch conveyors perpendicular to the first main conveyor belt are arranged on both sides of the first main conveyor belt; a second main conveyor belt is arranged between the weighing device and the sorting machine, and sorting branch conveyors are respectively arranged between the sorting machine and multiple packaging devices. This technical solution has the following beneficial effects: 1. The production efficiency of shaft-mounted welding tape is improved and the labor intensity is reduced; 2. The error rate is reduced and the qualified rate of product quality inspection and packaging is improved; 3. The feedback efficiency of quality inspection data is improved and the scrap rate is reduced.

[0004] In summary, in the existing processing technology of solder ribbon reels, there is generally only the plastic packaging process of the solder ribbon reel, but the automated processing of the subsequent boxing, labeling and handling of the solder ribbon reel also occupies a relatively important proportion. How to realize the integrated processing technology of plastic packaging, boxing and labeling of solder ribbon reels is an urgent problem that needs to be solved.

[0005] In view of the above-mentioned defects, the designers actively carried out research and innovation in order to create a fully automatic labeling, bagging, boxing and palletizing production line to make it more valuable for industrial use. Summary of the invention

[0006] In order to solve any of the above technical problems, the purpose of the present invention is to provide a fully automatic labeling, bagging, boxing and palletizing production line.

[0007] To achieve the above object, the present invention adopts the following technical solution:

[0008] A fully automatic labeling, bagging, boxing and palletizing production line, which includes a mutually adapted welding tape reel feeding unit, a welding tape reel boxing unit and a packaging box labeling and handling unit in sequence along the negative direction of the X-axis;

[0009] The welding tape reel feeding unit comprises a welding tape feeding frame, a turntable assembly is arranged on the welding tape feeding frame, a welding tape feeding assembly for feeding the welding tape reel is arranged on one side of the welding tape feeding frame along the positive direction of the X-axis, a packaging bag feeding assembly for feeding the packaging bag onto the turntable assembly is arranged on the welding tape feeding frame on one side of the turntable assembly along the negative direction of the Y-axis, a plastic sealing assembly for plastic sealing the packaging bag is arranged on the welding tape feeding frame on one side of the turntable assembly along the positive direction of the Y-axis or along the negative direction of the X-axis, and a unloading assembly for unloading the welding tape reel is arranged on the welding tape feeding frame on one side of the turntable assembly along the negative direction of the X-axis;

[0010] The welding ribbon reel packing unit comprises an equipment frame, on which a reel feeding assembly and an empty box feeding assembly are arranged, on which a transport gantry assembly is arranged, on which a knife card packing assembly is arranged on one side of the transport gantry assembly along the negative direction of the Y axis, on which a reel packing assembly is arranged on one side of the transport gantry assembly along the positive direction of the Y axis, the knife card packing assembly and the reel packing assembly respectively move along the Y axis direction on the transport gantry assembly, the reel feeding assembly is located on one side of the reel packing assembly along the positive direction of the Y axis, the empty box feeding assembly is located on one side of the knife card packing assembly along the negative direction of the Y axis, and a knife card supply assembly is arranged on one side of the empty box feeding assembly along the positive direction of the X axis;

[0011] The packaging box labeling and handling unit includes a labeling component and a handling component. The labeling component includes a labeling frame, on which a labeling conveyor belt running along the X-axis direction is installed. A labeling multi-axis module and a labeling mechanism are installed on the labeling frame on the negative side of the labeling conveyor belt along the Y-axis.

[0012] The transport assembly includes a transport frame, on which a transport conveyor belt running along the X-axis direction is installed, and the labeling conveyor belt and the transport conveyor belt are distributed on a horizontal line, a transport robot is installed on one side of the transport frame along the negative direction of the Y-axis through a transport robot base, a transport claw mounting seat is installed on the driving end of the transport robot, and a pair of unloading transport claws are installed on the transport claw mounting seat.

[0013] As a further improvement of the present invention, the solder strip loading assembly includes a multi-axis manipulator installed on a manipulator base, a carrying clamp mounting frame is installed on the driving end of the multi-axis manipulator, and a pair of loading and carrying clamps for clamping the solder strip reel and loading it onto the turntable assembly are installed on the carrying clamp mounting frame; the unloading assembly includes an unloading X-axis linear module installed on the top of the unloading stand, the unloading X-axis linear module drives the unloading Z-axis linear module to move in the X-axis direction, the unloading Z-axis linear module drives the unloading clamp adapter frame to move in the Z-axis direction, a unloading bidirectional cylinder is installed on one side of the unloading clamp adapter frame along the positive direction of the X-axis, and unloading clamps are installed on the driving ends of the unloading bidirectional cylinder on both sides along the Y-axis direction.

[0014] As a further improvement of the present invention, the turntable assembly includes a turntable installed on a turntable driving base, a plurality of turntable loading tables are evenly distributed on the turntable along the circumferential direction, a bag-stretching gear-inserting motion platform is installed on the welding strip feeding machine frame on the side of the turntable along the positive direction of the X-axis, the bag-stretching gear-inserting motion platform drives the upper bag-stretching gear-inserting opening and closing module to move in the X-axis direction, the bag-stretching gear-inserting opening and closing module drives a pair of bag-stretching gear-inserting mounting frames distributed along the Y-axis direction to move in the Y-axis direction, and the bag-stretching gear-inserting mounting frames are installed with bag-stretching gears distributed along the X-axis direction; a bag-controlling rotating cylinder is installed in the middle of the turntable, the bag-controlling rotating cylinder drives the upper bag-controlling lifting cylinder to rotate, at least one bag-controlling connecting rod is installed on the top of the bag-controlling lifting cylinder, and a bag-controlling block is installed at the bottom of the bag-controlling connecting rod.

[0015] As a further improvement of the present invention, the packaging bag loading assembly includes a packaging bag loading lifting module installed on one side of the packaging bag loading base, the packaging bag loading lifting module drives the packaging bag loading lifting platform on one side to move in the Z-axis direction, a packaging bag loading driving bracket is installed on the welding strip loading rack on the side of the packaging bag loading lifting platform along the negative direction of the X-axis, a packaging bag loading Y-axis linear module is installed on the packaging bag loading driving bracket, the packaging bag loading Y-axis linear module drives the packaging bag loading Z-axis linear module toward the side of the packaging bag loading lifting platform to move in the Y-axis direction, the packaging bag loading Z-axis linear module drives the packaging bag loading suction cup frame to move in the Z-axis direction, and a plurality of packaging bag loading suction cups are installed at the bottom of the packaging bag loading suction cup frame.

[0016] As a further improvement of the present invention, the plastic sealing component includes a plastic sealing device installed on the plastic sealing base, and the plastic sealing device moves in the X-axis direction under the drive of the plastic sealing X-axis linear module; a plastic sealing upper side frame and a plastic sealing lower side frame are respectively installed on the upper and lower sides of the plastic sealing base; a plastic sealing upper lifting mounting frame is installed on the plastic sealing upper side frame, and the plastic sealing upper lifting mounting frame moves in the Z-axis direction under the drive of the plastic sealing upper lifting module, and at least one plastic sealing upper pressure plate distributed along the Y-axis direction is installed on the plastic sealing upper lifting mounting frame, and the plastic sealing upper pressure plate moves in the Z-axis direction under the drive of the plastic sealing upper lifting cylinder; a plastic sealing lower lifting mounting frame is installed on the plastic sealing lower side frame, and the plastic sealing lower lifting mounting frame moves in the Z-axis direction under the drive of the plastic sealing lower lifting cylinder, a plastic sealing lower support plate is installed on the plastic sealing lower lifting mounting frame, and a plastic sealing lower pressure plate is installed on the plastic sealing lower support plate directly below the plastic sealing upper pressure plate.

[0017] As a further improvement of the present invention, the reel feeding assembly includes a reel feeding linear module installed on the equipment frame, and the reel feeding linear module drives the upper reel stage to move in the X-axis direction; the empty box feeding assembly includes an empty box buffer conveyor belt and an empty box feeding conveyor belt connected together in sequence, the empty box buffer conveyor belt runs along the X-axis direction, and the empty box feeding conveyor belt runs along the Y-axis direction, and the side push linear module located on the side of the empty box buffer conveyor belt along the positive direction of the X-axis drives the side push plate to move in the Y-axis direction.

[0018] As a further improvement of the present invention, the knife card supply component includes an upper knife card storage rack and a lower knife card storage rack from top to bottom, and a plurality of upper knife cards are evenly distributed along the Y-axis direction on the upper knife card storage rack, and an upper knife card notch is opened in the middle of the bottom of the upper knife card, and a plurality of lower knife cards are evenly distributed along the Y-axis direction on the lower knife card storage rack, and a lower knife card notch is opened in the middle of the top of the lower knife card, and a knife card picking base is installed on the equipment frame on the side of the lower knife card storage rack along the positive direction of the Y-axis, and the knife card picking linear module installed on the knife card picking base drives the upper knife card picking moving plate to move in the Y-axis direction, and the knife card picking moving plate moves along A lower knife card material picking rotating cylinder is installed on one side of the negative direction of the Y-axis, and the lower knife card material picking rotating cylinder drives the upper lower knife card material picking suction cup frame to rotate, and a number of lower knife card material picking suction cups are installed on the lower knife card material picking suction cup frame, and an upper knife card material picking bracket is installed on one side of the knife card material picking moving plate along the positive direction of the Y-axis, and an upper knife card material picking translation cylinder is installed on the top of the upper knife card material picking bracket, and an upper knife card material picking suction cup frame is provided on one side of the upper knife card material picking translation cylinder along the negative direction of the Y-axis, and the upper knife card material picking translation cylinder drives the upper knife card material picking suction cup frame to move in the Y-axis direction, and a number of upper knife card material picking suction cups are installed on the upper knife card material picking suction cup frame.

[0019] As a further improvement of the present invention, the transport gantry assembly includes a transport gantry mounted on the equipment frame, and a main transport linear drive module is installed on the transport gantry, and the main transport linear drive module drives the knife card packing assembly and the reel packing assembly to move in the Y-axis direction respectively; the knife card packing assembly includes a knife card transport linear drive module and a knife card clamping mechanism, and the knife card transport linear drive module drives the knife card clamping mechanism to move in the X-axis direction, and the knife card clamping mechanism includes a knife card clamping lifting module and a knife card clamping lifting frame, and the knife card clamping lifting module drives the knife card clamping lifting frame to move in the X-axis direction. The lowering frame moves in the Z-axis direction, and tool card clamping bidirectional cylinders are installed on all sides of the tool card clamping lifting frame, and tool card clamping claws are installed on both sides of the bottom of the tool card clamping bidirectional cylinder; the reel packing assembly includes a reel handling linear drive module and a reel clamping mechanism, the reel handling linear drive module drives the reel clamping mechanism to move in the X-axis direction, the reel clamping mechanism includes a reel clamping lifting module, the reel clamping lifting module drives the reel clamping bidirectional cylinder to move in the Z-axis direction, and reel clamping claws are installed on both sides of the bottom of the reel clamping bidirectional cylinder.

[0020] As a further improvement of the present invention, a support and discharge assembly is arranged on the equipment frame on the negative direction side of the X-axis below the transport gantry assembly, and the support and discharge assembly includes a knife card support mechanism and a discharge mechanism, the knife card support mechanism is located between the knife card boxing assembly and the reel boxing assembly, and the discharge mechanism is located on the side of the empty box feeding assembly along the positive direction of the Y-axis; the knife card support mechanism includes a knife card support linear module, the knife card support linear module drives the knife card support lifting module to move along the Y-axis direction, and the knife card support lifting module drives the knife card support outer frame toward the positive direction of the X-axis through the knife card support lifting frame The frame moves along the Z-axis direction, and tool card support claws extending downward are installed in the middle of the four sides of the tool card support outer frame. Tool card support swing cylinders parallel to the diagonal are installed at the four diagonals of the tool card support outer frame. The driving end of the tool card support swing cylinder drives the inner tool card support swing block to swing up and down on the inner side of the tool card support outer frame through the tool card support swing arm; the discharging mechanism includes a discharging lifting module installed on the equipment frame, and the discharging lifting module drives the upper discharging conveyor belt to move in the Z-axis direction through the discharging lifting frame, and the discharging conveyor belt runs along the X-axis direction.

[0021] As a further improvement of the present invention, the labeling multi-axis module includes a labeling stand, a labeling Y-axis linear module, a labeling X-axis linear module and a labeling Z-axis module. The labeling stand is installed on the labeling machine frame. The labeling Y-axis linear module installed on the labeling stand drives the labeling X-axis linear module to move in the Y-axis direction, the labeling X-axis linear module drives the labeling Z-axis module to move in the X-axis direction, and the labeling Z-axis module drives the labeling mechanism to move in the Z-axis direction; the labeling mechanism includes a first labeling rotary cylinder installed at the bottom of the labeling multi-axis module, the first labeling rotary cylinder drives the labeling lifting cylinder below to rotate, the labeling lifting cylinder drives the second labeling rotary cylinder below to swing in the plane formed by the Y-axis and the Z-axis through the labeling robot arm, and the second labeling rotary cylinder drives the labeling suction cup on the positive direction of the Y-axis to rotate.

[0022] By means of the above scheme, the present invention has at least the following advantages:

[0023] The present invention can efficiently complete the integrated processing technology of plastic packaging, boxing and labeling of the soldering ribbon reel through the mutual coordination of the soldering ribbon reel feeding unit, the soldering ribbon reel boxing unit and the packaging box labeling and handling unit, thereby solving the process requirements of fully automatic processing of the soldering ribbon reel and improving the work efficiency of soldering ribbon reel processing.

[0024] The fully automatic processing mode of the present invention can greatly reduce labor costs and safety risks of manual production, reduce the error rate of the manual mode, and thus improve the qualified rate of product processing.

[0025] The solder tape reel feeding unit of the present invention can package and process multiple solder tapes at the same time through the structural setting of the turntable assembly, thereby further improving the packaging efficiency of the solder tapes; through the mutual adaptation of the solder tape feeding assembly, the packaging bag feeding assembly, the turntable assembly, the plastic sealing assembly and the unloading assembly in sequence, the packaging process of the solder tape is relatively smooth and the production rhythm is relatively compact.

[0026] The welding ribbon reel packing unit of the present invention is achieved by mutual adaptation of the knife card supply component, the knife card packing component and the reel packing component. An upper knife card and a lower knife card are added to the packaging box for separation processing, and then the welding ribbon reel is placed in the packaging box, so that the position of the welding ribbon in the packaging box is relatively stable; by supporting the discharge component, the packaging box can be supported when the reel is placed in the packaging box, so that the welding ribbon reel is accurately placed in the packaging box.

[0027] The packaging box labeling and handling unit of the present invention realizes multi-sided labeling of the photovoltaic welding tape packaging box and subsequent handling and unloading processing through the mutual cooperation of the labeling component and the handling component in turn, which is convenient and efficient; the labeled photovoltaic welding tape packaging box can also be packaged through the packaging component, which is convenient for the subsequent handling and unloading processing of the handling component.

[0028] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a structural schematic diagram of a fully automatic labeling, bagging, boxing and palletizing production line of the present invention;

[0031] Figure 2 yes Figure 1 The structural diagram of the middle welding strip reel feeding unit;

[0032] Figure 3 yes Figure 2 Schematic diagram of the structure of the middle welding strip feeding assembly;

[0033] Figure 4 yes Figure 2 A schematic diagram of the structure of the middle turntable assembly;

[0034] Figure 5 yes Figure 2 A schematic diagram of the structure of the middle packaging bag feeding assembly;

[0035] Figure 6 yes Figure 2 Schematic diagram of the structure of the plastic sealing component;

[0036] Figure 7 yes Figure 2 Structural schematic diagram of the middle and lower material assembly;

[0037] Figure 8 yes Figure 1 Schematic diagram of the structure of the welding tape reel packing unit;

[0038] Fig. 9 yes Figure 8 A schematic diagram of the structure of the middle reel feeding assembly;

[0039] Fig.10 yes Figure 8 Schematic diagram of the structure of the hollow box feeding assembly;

[0040] Fig.11 yes Figure 8 Schematic diagram of the structure of the medium card supply component;

[0041] Fig.12 yes Figure 8 Schematic diagram of the structure of the middle handling gantry assembly;

[0042] Fig.13 yes Fig.12 A schematic diagram of the structure of the middle knife card clamping mechanism;

[0043] Fig.14 yes Fig.12 A schematic diagram of the structure of the middle reel clamping mechanism;

[0044] Fig.15 yes Figure 8 A schematic diagram of the structure of the middle support discharging assembly;

[0045] Fig.16 yes Fig.15 A schematic diagram of the structure of the middle knife card support mechanism;

[0046] Fig.17 yes Fig.15 Structural diagram of the middle discharging mechanism;

[0047] Fig.18 yes Figure 1 Structural diagram of the medium packaging box labeling and handling unit;

[0048] Fig.19 yes Fig.18 The structural diagram of the labeling component;

[0049] Fig. 20 yes Fig.19 The structural diagram of the labeling mechanism;

[0050] Fig.21 yes Fig.18 A schematic diagram of the structure of the packaged components;

[0051] Fig. 22 yes Fig.18 Schematic diagram of the structure of the handling component.

[0052] The meanings of the various reference numerals in the figures are as follows.

[0053] Welding ribbon reel loading unit 1, welding ribbon reel packing unit 2, packaging box labeling and handling unit 3;

[0054] Welding strip feeding rack 101, welding strip feeding assembly 102, turntable assembly 103, packaging bag feeding assembly 104, plastic sealing assembly 105, unloading assembly 106, manipulator base 107, multi-axis manipulator 108, handling clamp mounting frame 109, label suction cup 1010, feeding and handling clamp 1011, bag support and slotting motion platform 1012, bag support and slotting opening and closing module 1013, bag support and slotting mounting frame 1014, bag support and slotting 1015, turntable driving base 1016, turntable 1017, turntable loading platform 1018, bag control rotating cylinder 1019, bag control lifting cylinder 1020, bag control connecting rod 1021, bag control block 1022, packaging bag feeding base 1023, packaging bag feeding lifting module 1024, packaging bag feeding lifting platform 1025, packaging bag feeding guide frame 1026, packaging bag feeding drive bracket 1027, packaging bag feeding Y-axis linear module 1028, packaging bag feeding Z-axis linear module 1029, packaging bag feeding suction cup frame 1030, packaging bag feeding suction cup 1031, plastic sealing base 1032, plastic sealing X-axis linear module 1033, plastic sealing equipment 1034, plastic sealing upper side frame 1035, plastic sealing upper lifting mounting frame 1036, plastic sealing upper lifting cylinder 1037, plastic sealing upper pressure plate 1038, plastic sealing lower side frame 1039, plastic sealing lower lifting cylinder 1040, plastic sealing lower lifting mounting frame 1041, plastic sealing lower support plate 1042, plastic sealing lower pressure plate 1043, blanking X-axis linear module 1044, blanking Z-axis linear module 1045, blanking clamping claw adapter frame 1046, blanking bidirectional cylinder 1047, blanking clamping claw 1048;

[0055] Equipment frame 201, reel feeding assembly 202, empty box feeding assembly 203, knife card supply assembly 204, transport gantry assembly 205, knife card packing assembly 206, reel packing assembly 207, support discharge assembly 208, reel feeding linear module 209, reel loading platform 2010, empty box buffer conveyor belt 2011, empty box feeding conveyor belt 2012, limit block 2013, side push linear module 2014, side push plate 2015, empty box guide frame 2016, upper knife card storage rack 2 017, upper knife card push rack 2018, upper knife card 2019, lower knife card storage rack 2020, lower knife card push rack 2021, lower knife card 2022, sensor bracket 2023, sensor 2024, knife card picking base 2025, knife card picking linear module 2026, knife card picking motion plate 2027, lower knife card picking rotary cylinder 2028, lower knife card picking suction cup rack 2029, lower knife card picking suction cup 2030, upper knife card picking bracket 2031, upper knife card picking translation cylinder 203 2. Upper knife card material taking suction cup frame 2033, upper knife card material taking suction cup 2034, transport gantry 2035, main transport linear drive module 2036, knife card transport linear drive module 2037, knife card clamping mechanism 2038, reel transport linear drive module 2039, reel clamping mechanism 2040, reel clamping lifting module 2041, reel clamping two-way cylinder 2042, reel clamping claw 2043, knife card clamping lifting module 2044, knife card clamping lifting frame 2045, knife card clamping Bidirectional cylinder 2046, knife card clamping claw 2047, knife card support mechanism 2048, discharging mechanism 2049, knife card support linear module 2050, knife card support lifting module 2051, knife card support lifting frame 2052, knife card support outer frame 2053, knife card support claw 2054, knife card support swing cylinder 2055, knife card support swing arm 2056, knife card support swing block 2057, discharging lifting module 2058, discharging lifting frame 2059, discharging conveyor belt 2060;

[0056] Labeling assembly 301, packaging assembly 302, handling assembly 303, labeling rack 304, labeling conveyor belt 305, packaging box 306, labeling stand 307, labeling Y-axis linear module 308, labeling X-axis linear module 309, labeling Z-axis module 3010, label printer 3011, labeling stop block 3012, labeling mechanism 3013, labeling first rotating cylinder 3014, labeling lifting cylinder 3015, labeling robot arm 3016, labeling second rotating cylinder 3017, labeling suction cup 3018, packaging rack 3019, packaging conveyor belt 3020, labeling machine frame 3021, labeling conveyor belt 3022, labeling machine frame 3023, labeling conveyor belt 3024, labeling conveyor belt 3025, labeling machine frame 3026, labeling conveyor belt 3027, labeling conveyor belt 3028, labeling machine frame 3029, labeling conveyor belt 3030, labeling machine frame 3031, labeling conveyor belt 3032, labeling machine frame 3033, labeling conveyor belt 3034, labeling conveyor belt 3035, labeling conveyor belt 3036, labeling conveyor belt 3037, labeling conveyor belt 3038, labeling machine frame 3039, labeling conveyor belt 3040, labeling conveyor belt 3041, labeling conveyor belt 3042, labeling conveyor belt 3043, labeling conveyor belt 3044, labeling conveyor belt 3045, labeling conveyor belt 3046, labeling conveyor belt 3047, labeling conveyor belt 3048, labeling conveyor belt 3049, labeling conveyor belt 3050, 020, packing guide frame 3021, packing gantry 3022, packing lifting frame 3023, packing front bracket 3024, packing pressing cylinder 3025, packing pressing robot arm 3026, packing pressing block 3027, packing middle pressure plate 3028, packing gear lever 3029, packing rear bracket 3030, packing tape roller 3031, transport frame 3032, transport conveyor belt 3033, transport guide frame 3034, transport robot base 3035, transport robot 3036, transport clamp mounting seat 3037, unloading transport clamp 3038. DETAILED DESCRIPTION

[0057] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0058] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, rather than all the embodiments. The components of the embodiment of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiment of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present invention.

[0059] Example

[0060] like Figure 1 to Figure 22 As shown,

[0061] A fully automatic labeling, bagging, boxing and palletizing production line comprises, along the negative direction of the X-axis, a welding ribbon reel feeding unit 1, a welding ribbon reel boxing unit 2 and a packaging box labeling and handling unit 3 which are adapted to each other.

[0062] The first module, the welding ribbon reel loading unit 1:

[0063] The invention comprises a solder strip feeding frame 101, on which a turntable assembly 103 is arranged, and a solder strip feeding assembly 102 for feeding a solder strip reel is arranged on one side of the solder strip feeding frame 101 along the positive direction of the X axis. A packaging bag feeding assembly 104 for feeding a packaging bag onto the turntable assembly 103 is arranged on the solder strip feeding frame 101 on the side of the turntable assembly 103 along the negative direction of the Y axis, a plastic sealing assembly 105 for plastic sealing a packaging bag is arranged on the solder strip feeding frame 101 on the side of the turntable assembly 103 along the positive direction of the Y axis or along the negative direction of the X axis, and a material unloading assembly 106 for unloading a solder strip reel is arranged on the solder strip feeding frame 101 on the side of the turntable assembly 103 along the negative direction of the X axis.

[0064] 1. Welding ribbon loading assembly 102:

[0065] The solder ribbon loading assembly 102 includes a multi-axis manipulator 108 mounted on a manipulator base 107, a carrying clamp mounting frame 109 is mounted on the driving end of the multi-axis manipulator 108, and a pair of loading and carrying clamps 1011 for clamping and loading the solder ribbon reel onto the turntable assembly 103 is mounted on the carrying clamp mounting frame 109. At least one label suction cup 1010 is mounted on the carrying clamp mounting frame 109 on one side above the pair of loading and carrying clamps 1011, and an information label for attaching to the solder ribbon reel is adsorbed on the label suction cup 1010.

[0066] 2. Turntable assembly 103:

[0067] The turntable assembly 103 includes a turntable 1017 installed on a turntable driving base 1016, and a plurality of turntable loading tables 1018 are evenly distributed along the circumferential direction on the turntable 1017. A bag-supporting gear-splitting motion platform 1012 is installed on the welding strip feeding frame 101 on one side of the turntable 1017 along the positive direction of the X-axis. The bag-supporting gear-splitting motion platform 1012 drives the upper bag-supporting gear-splitting opening and closing module 1013 to move in the X-axis direction. The bag-supporting gear-splitting opening and closing module 1013 drives a pair of bag-supporting gear-splitting mounting frames 1014 distributed along the Y-axis direction to move in the Y-axis direction, and the bag-supporting gear-splitting mounting frames 1014 are installed with bag-supporting gears 1015 distributed along the X-axis direction.

[0068] A bag control rotating cylinder 1019 is installed in the middle of the turntable 1017. The bag control rotating cylinder 1019 drives the bag control lifting cylinder 1020 above to rotate. At least one bag control connecting rod 1021 is installed on the top of the bag control lifting cylinder 1020, and a bag control block 1022 is installed at the bottom of the bag control connecting rod 1021. An upper packaging bag adsorption structure (suction cup, etc.) is installed on the bag control block 1022, and a lower packaging bag adsorption structure (suction cup, etc.) is installed on the turntable loading platform 1018. When the packaging bag is loaded on the turntable loading platform 1018, the upper packaging bag adsorption structure and the lower packaging bag adsorption structure are synchronously adsorbed up and down on the packaging bag, so that the packaging bag is designed to be open, and the opening of the packaging bag is on the side away from the center of the turntable 1017, which is convenient for the welding ribbon reel to be placed. After arriving at the bag support station, the bag support inserting teeth 1015 are used to support the packaging bag that has arrived at the bag support station.

[0069] 3. Packaging bag loading component 104:

[0070] The packaging bag loading component 104 includes a packaging bag loading lifting module 1024 installed on one side of the packaging bag loading base 1023, the packaging bag loading lifting module 1024 drives the packaging bag loading lifting platform 1025 on one side to move in the Z-axis direction, a packaging bag loading driving bracket 1027 is installed on the welding strip loading frame 101 on the side of the packaging bag loading lifting platform 1025 along the negative direction of the X-axis, and a packaging bag loading Y-axis linear module 1028 is installed on the packaging bag loading driving bracket 1027, the packaging bag loading Y-axis linear module 1028 drives the packaging bag loading Z-axis linear module 1029 toward the side of the packaging bag loading lifting platform 1025 to move in the Y-axis direction, the packaging bag loading Z-axis linear module 1029 drives the packaging bag loading suction cup frame 1030 to move in the Z-axis direction, and a plurality of packaging bag loading suction cups 1031 are installed at the bottom of the packaging bag loading suction cup frame 1030.

[0071] A plurality of packaging bag loading guide frames 1026 distributed along the Z-axis direction are installed on the packaging bag loading base 1023 outside the packaging bag loading lifting platform 1025.

[0072] The packaging bags are stacked and placed on the packaging bag loading lifting platform 1025 , and the packaging bags are loaded onto the turntable assembly 103 through the packaging bag loading lifting platform 1025 , the packaging bag loading Y-axis linear module 1028 , the packaging bag loading Z-axis linear module 1029 and the packaging bag loading suction cup 1031 .

[0073] 4. Plastic packaging component 105:

[0074] The plastic packaging assembly 105 includes a plastic packaging device 1034 mounted on a plastic packaging base 1032. The plastic packaging device 1034 moves in the X-axis direction under the drive of the plastic packaging X-axis linear module 1033. The plastic packaging device 1034 is a conventional thermal plastic packaging device in the art.

[0075] A plastic sealing upper side frame 1035 and a plastic sealing lower side frame 1039 are respectively installed on the upper and lower sides of the plastic sealing base 1032; a plastic sealing upper lifting mounting frame 1036 is installed on the plastic sealing upper side frame 1035, and the plastic sealing upper lifting mounting frame 1036 moves in the Z-axis direction under the drive of the plastic sealing upper lifting module, and at least one plastic sealing upper pressing plate 1038 distributed along the Y-axis direction is installed on the plastic sealing upper lifting mounting frame 1036. The plastic sealing lower lifting frame 1041 is installed on the plastic sealing lower side frame 1039, and the plastic sealing lower lifting frame 1041 moves in the Z-axis direction under the drive of the plastic sealing lower lifting cylinder 1040. A plastic sealing lower supporting plate 1042 is installed on the plastic sealing lower lifting frame 1041, and a plastic sealing lower pressure plate 1043 is installed on the plastic sealing lower supporting plate 1042 directly below the plastic sealing upper pressure plate 38.

[0076] After the packaging bag is pressed by the upper and lower plastic sealing pressing plates 1038 and the lower plastic sealing pressing plates 1043, it is plastic sealed by the plastic sealing device 1034 on one side.

[0077] 5. Blanking assembly 106:

[0078] The unloading assembly 106 includes an unloading X-axis linear module 1044 installed on the top of the unloading stand. The unloading X-axis linear module 1044 drives the unloading Z-axis linear module 1045 to move in the X-axis direction. The unloading Z-axis linear module 1045 drives the unloading clamping claw adapter 1046 to move in the Z-axis direction. A unloading bidirectional cylinder 1047 is installed on one side of the unloading clamping claw adapter 1046 along the positive direction of the X-axis. Unloading clamping claws 1048 are installed on the driving ends of the unloading bidirectional cylinder 1047 on both sides along the Y-axis direction. The unloading assembly 106 has similar functions to the previous multi-axis manipulator 108, and unloads the packaged solder strip reel.

[0079] Brief description of the working process of the first module:

[0080] Initially, the soldering tape reels wrapped with kraft paper are manually placed into the material rack one by one, and then the soldering tape reels are clamped by a pair of loading and handling claws 1011 on the multi-axis manipulator 108. During the clamping process, the label on the label suction cup 1010 can be attached to the soldering tape reel.

[0081] The packaging bag loading component 104 feeds the packaging bag onto the turntable loading platform 1018, and then when the turntable 1017 rotates to the welding tape reel loading station, a pair of bag-opening teeth 1015 are used to open the packaging bag arriving at the bag-opening station, and then the welding tape reel located on the multi-axis manipulator 108 is placed in the packaging bag after the bag is opened to form a semi-finished product.

[0082] The semi-finished product is moved to the plastic sealing station under the rotation of the turntable 1017, and the opening of the outer side of the packaging bag is pressed up and down and then plastic sealed by the plastic sealing equipment 1034.

[0083] Finally, the plastic-sealed finished product is sent out through the unloading assembly 106.

[0084] Second module, welding ribbon reel packing unit 2:

[0085] It includes an equipment frame 201, on which a reel feeding assembly 202 and an empty box feeding assembly 203 are arranged, a transport gantry assembly 205 is arranged on the equipment frame 201, a knife card packing assembly 206 is arranged on the side of the transport gantry assembly 205 along the negative direction of the Y-axis, a reel packing assembly 207 is arranged on the side of the transport gantry assembly 205 along the positive direction of the Y-axis, the knife card packing assembly 206 and the reel packing assembly 207 move along the Y-axis direction on the transport gantry assembly 205 respectively, the reel feeding assembly 202 is located on the side of the reel packing assembly 207 along the positive direction of the Y-axis, the empty box feeding assembly 203 is located on the side of the knife card packing assembly 206 along the negative direction of the Y-axis, and a knife card supply assembly 204 is arranged on the side of the empty box feeding assembly 203 along the positive direction of the X-axis.

[0086] 1. Reel feeding assembly 202:

[0087] The reel feeding assembly 202 includes a reel feeding linear module 209 installed on the equipment frame 201. The reel feeding linear module 209 drives the reel stage 2010 above to move in the X-axis direction. The reel stage 2010 is used to place the soldering ribbon reel.

[0088] 2. Empty box feeding assembly 203:

[0089] The empty box feeding assembly 203 includes an empty box buffer conveyor belt 2011 and an empty box feeding conveyor belt 2012 which are connected in sequence. The empty box buffer conveyor belt 2011 runs along the X-axis direction, and the empty box feeding conveyor belt 2012 runs along the Y-axis direction. The side push linear module 2014 located on the side of the empty box buffer conveyor belt 2011 along the positive direction of the X-axis drives the side push plate 2015 to move in the Y-axis direction.

[0090] Multiple empty packaging boxes are placed on the empty box buffer conveyor 2011 in sequence. After reaching the side of the empty box buffer conveyor 2011 along the positive direction of the X-axis, the packaging boxes are pushed to the empty box feed conveyor 2012 by the side push linear module 2014 and the side push plate 2015, and continue to move along the positive direction of the Y-axis for the next processing.

[0091] A limit block 2013 that can be raised and lowered in the Z-axis direction is installed on both the empty box buffer conveyor 2011 and the empty box feed conveyor 2012, and the suspension of the transport of the packaging boxes is achieved through the limit block 2013 that can be raised and lowered. An empty box guide frame 2016 is installed on both the empty box buffer conveyor 2011 and the empty box feed conveyor 2012, and the stability of the transport of the packaging boxes is ensured through the empty box guide frame 2016.

[0092] 3. Blade card supply component 204:

[0093] The knife card supply component 204 includes an upper knife card storage rack 2017 and a lower knife card storage rack 2020 from top to bottom, a plurality of upper knife cards 2019 are evenly distributed along the Y-axis direction on the upper knife card storage rack 2017, an upper knife card notch is provided in the middle of the bottom of the upper knife card 2019, a plurality of lower knife cards 2022 are evenly distributed along the Y-axis direction on the lower knife card storage rack 2020, a lower knife card notch is provided in the middle of the top of the lower knife card 2022, a knife card picking base 2025 is installed on the equipment frame 201 on the positive side of the Y-axis of the lower knife card storage rack 2020, a knife card picking linear module 2026 installed on the knife card picking base 2025 drives the upper knife card picking motion plate 2027 to move in the Y-axis direction, and the knife card picking motion plate 2027 moves along the negative direction of the Y-axis. A lower knife card material picking rotating cylinder 2028 is installed on one side, and the lower knife card material picking rotating cylinder 2028 drives the upper lower knife card material picking suction cup frame 2029 to rotate, and a plurality of lower knife card material picking suction cups 2030 are installed on the lower knife card material picking suction cup frame 2029, and an upper knife card material picking bracket 2031 is installed on the side of the knife card material picking moving plate 2027 along the positive direction of the Y-axis, and an upper knife card material picking translation cylinder 2032 is installed on the top of the upper knife card material picking bracket 2031, and an upper knife card material picking suction cup frame 2033 is provided on the side of the upper knife card material picking translation cylinder 2032 along the negative direction of the Y-axis, and the upper knife card material picking translation cylinder 2032 drives the upper knife card material picking suction cup frame 2033 to move in the Y-axis direction, and a plurality of upper knife card material picking suction cups 2034 are installed on the upper knife card material picking suction cup frame 2033.

[0094] Among them, the above-mentioned upper knife card 2019 and the lower knife card 2022 are adapted to each other to form a knife card assembly, and are assembled together through the upper knife card notch and the lower knife card notch to form a cross structure for placement in a packaging box.

[0095] An upper knife card pusher 2018 is installed on one side of the upper knife card storage rack 2017 along the negative direction of the Y axis, and a lower knife card pusher 2021 is installed on one side of the lower knife card storage rack 2020 along the negative direction of the Y axis, and both the upper knife card pusher 2018 and the lower knife card pusher 2021 can move freely in the Y axis direction, and the knife card pushers can automatically or manually push multiple knife cards forward. A sensor bracket 2023 is installed on the equipment frame 201 on one side of the lower knife card storage rack 2020, and a sensor 2024 is installed on the top of the sensor bracket 2023.

[0096] 4. Transporting gantry assembly 205:

[0097] The transport gantry assembly 205 includes a transport gantry 2035 installed on the equipment frame 201, and a main transport linear drive module 2036 is installed on the transport gantry 2035. The main transport linear drive module 2036 drives the knife card packing assembly 206 and the reel packing assembly 207 to move in the Y-axis direction; the knife card packing assembly 206 includes a knife card transport linear drive module 2037 and a knife card clamping mechanism 2038. The knife card transport linear drive module 2037 drives the knife card clamping mechanism 2038 to move in the X-axis direction. The knife card clamping mechanism 2038 includes a knife card clamping lifting module 2044 and a knife card clamping lifting frame 2045. The knife card clamping lifting module 2044 drives the knife card clamping lifting frame 2045. Move in the Z-axis direction, tool card clamping bidirectional cylinders 2046 are installed on all sides of the tool card clamping lifting frame 2045, and tool card clamping claws 2047 are installed on both sides of the bottom of the tool card clamping bidirectional cylinder 2046; the reel packing assembly 207 includes a reel handling linear drive module 2039 and a reel clamping mechanism 2040, the reel handling linear drive module 2039 drives the reel clamping mechanism 2040 to move in the X-axis direction, the reel clamping mechanism 2040 includes a reel clamping lifting module 2041, the reel clamping lifting module 2041 drives the reel clamping bidirectional cylinder 2042 to move in the Z-axis direction, and reel clamping claws 2043 are installed on both sides of the bottom of the reel clamping bidirectional cylinder 2042.

[0098] Among them, four tool card clamping bidirectional cylinders 2046 and their tool card clamping claws 2047 synchronously clamp the four sides of the tool card assembly of the cross structure, thereby realizing the transportation of the tool card assembly.

[0099] Among them, the reel clamping bidirectional cylinder 2042 and the reel clamping claws 2043 are used to carry and process the welding ribbon reel and transport the welding ribbon reel to the subsequent packaging box.

[0100] 5. Supporting discharging assembly 208:

[0101] A support and discharge assembly 208 is arranged on the equipment frame 201 along the negative direction of the X-axis below the transport gantry assembly 205. The support and discharge assembly 208 includes a knife card support mechanism 2048 and a discharge mechanism 2049. The knife card support mechanism 2048 is located between the knife card box assembly 206 and the reel box assembly 207, and the discharge mechanism 2049 is located on the side of the empty box feeding assembly 203 along the positive direction of the Y-axis.

[0102] The tool card support mechanism 2048 includes a tool card support linear module 2050, which drives the tool card support lifting module 2051 to move along the Y-axis direction. The tool card support lifting module 2051 drives the tool card support outer frame 2053 on the positive direction of the X-axis to move along the Z-axis direction through the tool card support lifting frame 2052. Tool card support claws 2054 extending downward are installed in the middle of the four sides of the tool card support outer frame 2053. Tool card support swing cylinders 2055 parallel to the diagonal are installed at the four diagonals of the tool card support outer frame 2053. The driving end of the tool card support swing cylinder 2055 drives the inner tool card support swing block 2057 to swing up and down on the inner side of the tool card support outer frame 2053 through the tool card support swing arm 2056.

[0103] Among them, the four knife card supporting claws 2054 are used to support the four sides of the cross-structured knife card assembly respectively, that is, the inner slots of the four knife card supporting claws 2054 clamp the corresponding knife cards respectively, and then make the swing block 2057 swing downward, so that the packaging box always remains in an open state, which is convenient for the placement of the welding ribbon reel.

[0104] The discharging mechanism 2049 includes a discharging lifting module 2058 installed on the equipment frame 201. The discharging lifting module 2058 drives the discharging conveyor belt 2060 above to move in the Z-axis direction through the discharging lifting frame 2059, and the discharging conveyor belt 2060 runs along the X-axis direction. The discharging conveyor belt 2060 is used to transport it out. The discharging lifting frame 2059 can drive the discharging conveyor belt 2060 to rise and fall, so that the discharging conveyor belt 2060 can better dock with other transportation equipment.

[0105] A brief description of the working process of the second module:

[0106] Initially, the solder tape reel is placed on the reel stage 2010 and is moved toward the negative direction of the X-axis driven by the reel feeding linear module 209 .

[0107] Multiple empty packaging boxes are placed on the empty box buffer conveyor 2011 in sequence. After reaching the side of the empty box buffer conveyor 2011 along the positive direction of the X-axis, the packaging boxes are pushed to the empty box feed conveyor 2012 by the side push linear module 2014 and the side push plate 2015, and continue to move along the positive direction of the Y-axis until reaching the support station.

[0108] Through the knife card supply component 204, the knife card assembly consisting of an upper knife card 2019 and a lower knife card 2022 is made, and then the knife card assembly is clamped and transported to the packaging box on the supporting station through the knife card transport linear drive module 2037 and the knife card clamping mechanism 2038, and then the packaging box is supported by the knife card support mechanism 2048.

[0109] The soldering tape reel on the reel stage 2010 is transported to the packaging box after the support process by the reel transport linear drive module 2039 and the reel clamping mechanism 2040.

[0110] Finally, the packaging box with the four welding ribbon reels placed therein continues to move to the unloading conveyor belt 2060 on one side, and is unloaded by the unloading conveyor belt 2060 for processing.

[0111] The third module, packaging box labeling and handling unit 3:

[0112] Along the negative direction of the X-axis, the components include a labeling component 301 , a packaging component 302 , and a transport component 303 .

[0113] 1. Labeling component 301:

[0114] The labeling component 301 includes a labeling frame 304, on which a labeling conveyor belt 305 running along the X-axis direction is installed, and a labeling multi-axis module and a labeling mechanism 3013 are installed on the labeling frame 304 on the side of the labeling conveyor belt 305 along the negative direction of the Y-axis.

[0115] 1. The labeling multi-axis module includes a labeling stand 307, a labeling Y-axis linear module 308, a labeling X-axis linear module 309 and a labeling Z-axis module 3010. The labeling stand 307 is installed on the labeling frame 304. The labeling Y-axis linear module 308 installed on the labeling stand 307 drives the labeling X-axis linear module 309 to move in the Y-axis direction. The labeling X-axis linear module 309 drives the labeling Z-axis module 3010 to move in the X-axis direction. The labeling Z-axis module 3010 drives the labeling mechanism 3013 to move in the Z-axis direction.

[0116] 2. A label printer 3011 is installed on the labeling frame 304 on one side of the labeling mechanism 3013. The label printer 3011 is used to match the labeling suction cup 3018. The label printer 3011 is a conventional label printing device in the art.

[0117] 3. The labeling mechanism 3013 includes a first labeling rotary cylinder 3014 installed at the bottom of the labeling multi-axis module. The first labeling rotary cylinder 3014 drives the labeling lifting cylinder 3015 below to rotate. The labeling lifting cylinder 3015 drives the second labeling rotary cylinder 3017 below to swing in the plane formed by the Y-axis and the Z-axis through the labeling robot arm 3016. The second labeling rotary cylinder 3017 drives the labeling suction cup 3018 on the positive direction of the Y-axis to rotate.

[0118] 2. Packaging component 302:

[0119] A packing component 302 is also arranged between the labeling component 301 and the conveying component 303. The packing component 302 includes a packing frame 3019. A packing conveyor belt 3020 running along the X-axis direction is installed on the packing frame 3019. The packing conveyor belt 3020 and the labeling conveyor belt 305 are distributed on a horizontal line. A packing gantry 3022 is installed on the packing frame 3019 on the side close to the negative direction of the X-axis. A packing lifting frame 3023 is installed on the packing gantry 3022. A packing front bracket 3024 is installed on the packing lifting frame 3023 on the side along the positive direction of the X-axis. The packing pressing cylinder 3025 installed in 3024 is connected to the packing pressing block 3027 through the packing pressing mechanical arm 3026, and a packing middle pressure plate 3028 distributed along the X-axis direction is installed on the packing front bracket 3024 below the packing pressing cylinder 3025, and packing gear rods 3029 are installed at the bottom of the packing lifting frame 3023 on both sides of the packing middle pressure plate 3028 along the Y-axis direction; a packing rear bracket 3030 is installed on one side along the negative direction of the X-axis on the packing lifting frame 3023, and a plurality of packing tape rollers 3031 are evenly distributed at the bottom of the packing rear bracket 3030 along the X-axis direction.

[0120] Among them, a group of packing guide frames 3021 distributed along the X-axis direction are installed above the packing conveyor belt 3020 inside the packing machine frame 3019.

[0121] 3. Transport component 303:

[0122] The transport component 303 includes a transport frame 3032, on which a transport conveyor belt 3033 running along the X-axis direction is installed, and the labeling conveyor belt 305 and the transport conveyor belt 3033 are distributed on a horizontal line, and a transport robot 3036 is installed on one side of the transport frame 3032 along the negative direction of the Y-axis through a transport robot base 3035, and a transport clamp mounting seat 3037 is installed on the driving end of the transport robot 3036, and a pair of unloading transport clamps 3038 are installed on the transport clamp mounting seat 3037.

[0123] 1. A group of transport guide frames 3034 distributed along the X-axis direction are installed above the transport conveyor belt 3033 inside the transport frame 3032.

[0124] 2. A friction convex surface is installed on the inner side of the unloading and handling clamping jaw 3038, and the friction convex surface can increase the clamping force on the internal packaging box.

[0125] 3. A clamp baffle is installed on the inner side of the bottom of at least one material unloading and handling clamp 3038, and the bottom of the packaging box can be supported by the clamp baffle at the bottom.

[0126] In addition, labeling stop blocks 3012 that can be raised and lowered in the Z-axis direction are installed on the labeling frame 304 on one side of the labeling conveyor belt 305, on the packaging frame 3019 on one side of the packaging conveyor belt 3020, and on the transport frame 3032 on one side of the transport conveyor belt 3033. The lifting and lowering of the labeling stop blocks 3012 can realize the operation and suspension of the packaging box 306 on the above-mentioned multiple conveyor belts.

[0127] A brief description of the working process of the third module:

[0128] After placing a plurality of welding ribbon reels, the packaging box 306 is first placed on the labeling conveyor belt 305. After arriving at the labeling station, at least two surfaces of the packaging box 306 are labeled by the labeling multi-axis module and the labeling mechanism 3013. The labeled packaging box 306 enters the packaging conveyor belt 3020 and is packaged and sealed. The packaged packaging box 306 enters the transport conveyor belt 3033, and then the packaging box 306 is transported out by the transport robot 3036 and the unloading transport gripper 3038.

[0129] Among them, the directions described in this article are Figure 1 Mainly, that is Figure 1 The left and right direction in is the X-axis direction. Figure 1 The front-to-back direction is the Y-axis direction, and the Z-axis direction is the conventional vertical direction.

[0130] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0131] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A fully automatic labeling, bagging, boxing and palletizing production line, characterized by: The device comprises, in sequence along the negative direction of the X-axis, a welding ribbon reel loading unit (1), a welding ribbon reel packing unit (2) and a packaging box labeling and handling unit (3) which are adapted to each other; The solder strip reel feeding unit (1) comprises a solder strip feeding frame (101), a turntable assembly (103) is arranged on the solder strip feeding frame (101), a solder strip feeding assembly (102) for feeding the solder strip reel is arranged on one side of the solder strip feeding frame (101) along the positive direction of the X-axis, and a solder strip feeding assembly (102) for feeding the solder strip reel is arranged on the solder strip feeding frame (101) on the side of the turntable assembly (103) along the negative direction of the Y-axis. A packaging bag loading component (104) for loading the packaging bag onto a turntable component (103); a plastic sealing component (105) for plastic sealing the packaging bag is arranged on a solder strip loading frame (101) on one side of the turntable component (103) along the positive direction of the Y axis or along the negative direction of the X axis; and a material unloading component (106) for unloading the solder strip reel is arranged on the solder strip loading frame (101) on one side of the turntable component (103) along the negative direction of the X axis; The welding ribbon reel packing unit (2) comprises an equipment frame (201), on which a reel feeding assembly (202) and an empty box feeding assembly (203) are arranged, on which a transport gantry assembly (205) is arranged, on which a knife card packing assembly (206) is arranged on one side of the transport gantry assembly (205) along the negative direction of the Y axis, and on which a reel packing assembly (206) is arranged on one side of the transport gantry assembly (205) along the positive direction of the Y axis. (207), the knife card packing assembly (206) and the reel packing assembly (207) respectively move along the Y-axis direction on the transport gantry assembly (205), the reel feeding assembly (202) is located on the side of the reel packing assembly (207) along the positive direction of the Y-axis, the empty box feeding assembly (203) is located on the side of the knife card packing assembly (206) along the negative direction of the Y-axis, and a knife card supply assembly (204) is arranged on the side of the empty box feeding assembly (203) along the positive direction of the X-axis; The packaging box labeling and handling unit (3) comprises a labeling component (301) and a handling component (303); the labeling component (301) comprises a labeling frame (304); a labeling conveyor belt (305) running along the X-axis direction is installed on the labeling frame (304); a labeling multi-axis module and a labeling mechanism (3013) are installed on the labeling frame (304) on the side of the labeling conveyor belt (305) along the negative direction of the Y-axis; The transport component (303) includes a transport frame (3032), on which a transport conveyor belt (3033) running along the X-axis direction is installed, and the labeling conveyor belt (305) and the transport conveyor belt (3033) are distributed on a horizontal line, and a transport robot (3036) is installed on one side of the transport frame (3032) along the negative direction of the Y-axis through a transport robot base (3035), and a transport claw mounting seat (3037) is installed on the driving end of the transport robot (3036), and a pair of unloading transport claws (3038) are installed on the transport claw mounting seat (3037).

2. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The solder strip loading assembly (102) comprises a multi-axis manipulator (108) mounted on a manipulator base (107); a carrying clamp mounting frame (109) is mounted on the driving end of the multi-axis manipulator (108); a pair of loading and carrying clamps (1011) for clamping the solder strip reel and loading it onto the turntable assembly (103) are mounted on the carrying clamp mounting frame (109); the unloading assembly (106) comprises an unloading X-axis linear module (104) mounted on the top of the unloading stand 4), the X-axis linear module (1044) drives the Z-axis linear module (1045) to move in the X-axis direction, and the Z-axis linear module (1045) drives the unloading clamp adapter (1046) to move in the Z-axis direction. A unloading bidirectional cylinder (1047) is installed on one side of the unloading clamp adapter (1046) along the positive direction of the X-axis, and unloading clamps (1048) are installed on the driving ends of both sides of the bidirectional cylinder (1047) along the Y-axis direction.

3. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The turntable assembly (103) comprises a turntable (1017) mounted on a turntable driving base (1016), a plurality of turntable loading platforms (1018) are evenly distributed along the circumferential direction on the turntable (1017), a bag-supporting and gear-shaping motion platform (1012) is installed on the welding strip feeding frame (101) on one side of the turntable (1017) along the positive direction of the X-axis, the bag-supporting and gear-shaping motion platform (1012) drives the bag-supporting and gear-shaping opening and closing module (1013) above to move in the X-axis direction, and the bag-supporting and gear-shaping opening and closing module (1013) drives the bag-supporting and gear-shaping opening and closing module (1013) distributed along the Y-axis direction. A pair of bag support and spline mounting frames (1014) are movable in the Y-axis direction, and bag support and spline (1015) distributed along the X-axis direction are mounted on the bag support and spline mounting frames (1014); a bag control rotating cylinder (1019) is mounted in the middle of the turntable (1017), and the bag control rotating cylinder (1019) drives the bag control lifting cylinder (1020) above to rotate, and at least one bag control connecting rod (1021) is mounted on the top of the bag control lifting cylinder (1020), and a bag control block (1022) is mounted on the bottom of the bag control connecting rod (1021).

4. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The packaging bag loading component (104) comprises a packaging bag loading lifting module (1024) installed on one side of a packaging bag loading base (1023), wherein the packaging bag loading lifting module (1024) drives a packaging bag loading lifting platform (1025) on one side to move in the Z-axis direction, and a packaging bag loading driving bracket (1027) is installed on the welding strip loading frame (101) on one side of the packaging bag loading lifting platform (1025) along the negative direction of the X-axis, and the packaging bag loading driving bracket (1027) is installed on the welding strip loading frame (101) on the negative direction of the X-axis. ) is installed with a packaging bag loading Y-axis linear module (1028), the packaging bag loading Y-axis linear module (1028) drives the packaging bag loading Z-axis linear module (1029) toward the side of the packaging bag loading lifting platform (1025) to move in the Y-axis direction, the packaging bag loading Z-axis linear module (1029) drives the packaging bag loading suction cup frame (1030) to move in the Z-axis direction, and a plurality of packaging bag loading suction cups (1031) are installed at the bottom of the packaging bag loading suction cup frame (1030).

5. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The plastic packaging assembly (105) comprises a plastic packaging device (1034) mounted on a plastic packaging base (1032), wherein the plastic packaging device (1034) moves in the X-axis direction under the drive of a plastic packaging X-axis linear module (1033); a plastic packaging upper side frame (1035) and a plastic packaging lower side frame (1039) are respectively mounted on the upper and lower sides of the plastic packaging base (1032); a plastic packaging upper lifting mounting frame (1036) is mounted on the plastic packaging upper side frame (1035), wherein the plastic packaging upper lifting mounting frame (1036) moves in the Z-axis direction under the drive of the plastic packaging upper lifting module, and at least one plastic packaging upper lifting mounting frame (1036) is mounted on the plastic packaging upper lifting mounting frame (1036). A plastic sealing upper pressure plate (1038) is distributed along the Y-axis direction, and the plastic sealing upper pressure plate (1038) moves in the Z-axis direction under the drive of the plastic sealing upper lifting cylinder (1037); a plastic sealing lower lifting mounting frame (1041) is installed on the plastic sealing lower side frame (1039), and the plastic sealing lower lifting mounting frame (1041) moves in the Z-axis direction under the drive of the plastic sealing lower lifting cylinder (1040); a plastic sealing lower support plate (1042) is installed on the plastic sealing lower lifting mounting frame (1041), and a plastic sealing lower pressure plate (1043) is installed on the plastic sealing lower support plate (1042) directly below the plastic sealing upper pressure plate (1038).

6. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The reel feeding assembly (202) comprises a reel feeding linear module (209) installed on the equipment frame (201), and the reel feeding linear module (209) drives the reel loading platform (2010) above to move in the X-axis direction; the empty box feeding assembly (203) comprises an empty box buffer conveyor belt (2011) and an empty box feeding conveyor belt (2012) connected in sequence, the empty box buffer conveyor belt (2011) runs along the X-axis direction, and the empty box feeding conveyor belt (2012) runs along the Y-axis direction, and the side push linear module (2014) located on the side of the empty box buffer conveyor belt (2011) along the positive direction of the X-axis drives the side push plate (2015) to move in the Y-axis direction.

7. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The knife card supply component (204) includes an upper knife card storage rack (2017) and a lower knife card storage rack (2020) from top to bottom, wherein a plurality of upper knife cards (2019) are evenly distributed along the Y-axis direction on the upper knife card storage rack (2017), and an upper knife card notch is provided in the middle of the bottom of the upper knife card (2019), and a plurality of lower knife cards (2022) are evenly distributed along the Y-axis direction on the lower knife card storage rack (2020), and a plurality of lower knife cards (2022) are evenly distributed along the Y-axis direction on the lower knife card storage rack (2020). A lower knife card notch is provided in the middle of the top of the knife card (2022), and a knife card picking base (2025) is installed on the equipment frame (201) on the side of the lower knife card storage rack (2020) along the positive direction of the Y axis. A knife card picking linear module (2026) installed on the knife card picking base (2025) drives the upper knife card picking motion plate (2027) to move in the Y axis direction, and the knife card picking motion plate (2027) moves along the negative direction of the Y axis. A lower knife card picking material rotating cylinder (2028) is installed on one side of the Y-axis direction, and the lower knife card picking material rotating cylinder (2028) drives the upper lower knife card picking material suction cup frame (2029) to rotate, and a plurality of lower knife card picking material suction cups (2030) are installed on the lower knife card picking material suction cup frame (2029), and an upper knife card picking material bracket (2031) is installed on one side of the knife card picking material moving plate (2027) along the positive direction of the Y axis, and the upper knife card picking material bracket An upper knife card material picking translation cylinder (2032) is installed on the top of (2031), and an upper knife card material picking suction cup frame (2033) is arranged on one side of the upper knife card material picking translation cylinder (2032) along the negative direction of the Y axis. The upper knife card material picking translation cylinder (2032) drives the upper knife card material picking suction cup frame (2033) to move in the Y axis direction, and a plurality of upper knife card material picking suction cups (2034) are installed on the upper knife card material picking suction cup frame (2033).

8. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The transport gantry assembly (205) comprises a transport gantry (2035) mounted on the equipment frame (201), a main transport linear drive module (2036) being mounted on the transport gantry (2035), the main transport linear drive module (2036) respectively driving the knife card packing assembly (206) and the reel packing assembly (207) to move in the Y-axis direction; the knife card packing assembly (206) comprises a knife card transport linear drive module (2037) and a knife card clamping mechanism (2038), the knife card transport linear drive module (2037) driving the knife card clamping mechanism (2038) to move in the X-axis direction, the knife card clamping mechanism (2038) comprising a knife card clamping lifting module (2044) and a knife card clamping lifting frame (2045), the knife card clamping lifting module (2044) driving the knife card clamping lifting frame (2045) 45) moves in the Z-axis direction, knife card clamping bidirectional cylinders (2046) are installed on all four sides of the knife card clamping lifting frame (2045), and knife card clamping claws (2047) are installed on both sides of the bottom of the knife card clamping bidirectional cylinder (2046); the reel packing assembly (207) includes a reel transport linear drive module (2039) and a reel clamping mechanism (2040), the reel transport linear drive module (2039) drives the reel clamping mechanism (2040) to move in the X-axis direction, the reel clamping mechanism (2040) includes a reel clamping lifting module (2041), the reel clamping lifting module (2041) drives the reel clamping bidirectional cylinder (2042) to move in the Z-axis direction, and reel clamping claws (2043) are installed on both sides of the bottom of the reel clamping bidirectional cylinder (2042).

9. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: A support and discharge assembly (208) is provided on the equipment frame (201) below the transport gantry assembly (205) along the negative direction of the X-axis. The support and discharge assembly (208) comprises a knife card support mechanism (2048) and a discharge mechanism (2049). The knife card support mechanism (2048) is located between the knife card boxing assembly (206) and the reel boxing assembly (207). The discharge mechanism (2049) is located on the side of the empty box feeding assembly (203) along the positive direction of the Y-axis. The knife card support mechanism (2048) comprises a knife card support linear module (2050). The knife card support linear module (2050) drives the knife card support lifting module (2051) to move along the Y-axis direction. The knife card support lifting module (2051) drives the knife card support outer frame (205) toward the positive direction of the X-axis through the knife card support lifting frame (2052). 3) moving along the Z-axis direction, a knife card support claw (2054) extending downward is installed in the middle of the four sides of the knife card support outer frame (2053), and a knife card support swing cylinder (2055) parallel to the diagonal is installed at the four diagonals of the knife card support outer frame (2053), and the driving end of the knife card support swing cylinder (2055) drives the inner knife card support swing block (2057) to swing up and down on the inner side of the knife card support outer frame (2053) through the knife card support swing arm (2056); the discharge mechanism (2049) includes a discharge lifting module (2058) installed on the equipment frame (201), and the discharge lifting module (2058) drives the upper discharge conveyor belt (2060) to move in the Z-axis direction through the discharge lifting frame (2059), and the discharge conveyor belt (2060) runs along the X-axis direction.

10. The fully automatic labeling, bagging, boxing and palletizing production line according to claim 1, characterized in that: The labeling multi-axis module comprises a labeling stand (307), a labeling Y-axis linear module (308), a labeling X-axis linear module (309) and a labeling Z-axis module (3010), wherein the labeling stand (307) is mounted on the labeling machine frame (304), the labeling Y-axis linear module (308) mounted on the labeling stand (307) drives the labeling X-axis linear module (309) to move in the Y-axis direction, the labeling X-axis linear module (309) drives the labeling Z-axis module (3010) to move in the X-axis direction, and the labeling Z-axis module (3010) drives the labeling The mechanism (3013) moves in the Z-axis direction; the labeling mechanism (3013) includes a first labeling rotary cylinder (3014) installed at the bottom of the labeling multi-axis module, the first labeling rotary cylinder (3014) drives the labeling lifting cylinder (3015) below to rotate, the labeling lifting cylinder (3015) drives the second labeling rotary cylinder (3017) below to swing in the plane formed by the Y-axis and the Z-axis through the labeling mechanical arm (3016), and the second labeling rotary cylinder (3017) drives the labeling suction cup (3018) on one side of the positive direction of the Y-axis to rotate.

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