Special high-temperature-resistant crane for copper melting furnace

By using components such as threaded rods, reinforcement rods and hydraulic cylinders in special high-temperature resistant cranes for copper furnaces, flexible adjustment of the main and auxiliary arm and stability in high-temperature environments are achieved, and the crane lacks durability in high-temperature environments is solved. and the problem of inflexible operation improves safety and applicability.

CN119117959APending Publication Date: 2024-12-13JINOU CRANE CO LTD
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Patent Information

Application Number
CN202411465950.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing high-temperature resistant cranes for copper melting furnaces have insufficient durability and stability in high-temperature environments, are not flexible enough in operation, and may cause accidental damage to staff in dim environments.

Method used

A crane including support frame, fuselage, main arm, auxiliary arm and spreader is designed. It uses threaded rods, reinforcement rods, adjustment blocks, micro motors, prompt discs and fluorescent tapes to realize the main arm and auxiliary The flexible adjustment of the arm and the stability in high temperature environments improve the flexibility and safety of the crane through hydraulic cylinders and sound insulation layers.

Benefits of technology

It enhances the flexibility of the crane in a narrow space, adapts to a variety of work scenarios, avoids accidental damage from workers, and maintains mechanical strength and stability in high-temperature environments, isolates high-temperature damage, and reduces noise transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of cranes, and discloses a special high-temperature-resistant crane for a copper melting furnace, which comprises a support frame body, a machine body, a main arm, an auxiliary arm and a lifting appliance, the machine body is arranged at the top of the support frame body, the main arm is arranged at the top of the machine body, the auxiliary arm is arranged at one side of the main arm, the lifting appliance is arranged at the bottom of the auxiliary arm, and a telescopic frame body is arranged at one side of the machine body. A reinforcing plate is fixedly installed at the bottom of the telescopic frame body, through cooperation of a threaded rod, a reinforcing rod, an adjusting block, a micro motor, an adjusting plate, an auxiliary arm, a prompt disc and a fluorescent band, after the micro motor is started, the threaded rod in transmission connection with an output shaft of the micro motor is driven to rotate synchronously, and the problem that a crane is not flexible enough in a narrow space is solved; and the back surface of the fluorescent band and the surface of the prompting disc are mutually bonded, and the fluorescent band can emit fluorescent light in a dark environment, so that nearby workers can be reminded of the position of the crane, and injury caused by mistaken collision is avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of cranes, and in particular relates to a high-temperature resistant crane specially used for copper melting furnaces. Background Art

[0002] A high-temperature crane specifically designed for copper melting furnaces is a type of lifting equipment designed for high-temperature environments such as copper melting, casting, and smelting. This type of crane not only needs to have a strong lifting capacity but also needs to be able to withstand high temperatures and harsh working conditions. The key components of the crane are made of high-temperature resistant alloy steel, which can maintain strength and stability in environments up to 1000°C. The structure and main components of the crane are usually made of high-temperature resistant steel to prevent deformation and damage in high-temperature environments. It is equipped with a motor with strong high-temperature adaptability and can operate normally under high-temperature conditions. Since the melting and casting processes of the copper melting furnace require lifting heavy objects, the crane needs to have a high load capacity and be able to safely lift and move the molten copper liquid.

[0003] However, the existing high-temperature resistant crane for copper melting furnace is not perfect and has certain defects: Existing cranes lack durability and stability in high-temperature environments, resulting in wear and failure of components after long-term use. The mechanical arms of the cranes cannot be freely extended or retracted, making the cranes inflexible in operation in confined spaces and complex working conditions. The cranes cannot adapt to a variety of work scenarios. When the copper melting furnace processing site is dimly lit, the cranes are heavy and large in size, and nearby workers may be accidentally bumped into and injured. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-temperature resistant crane specially designed for copper melting furnaces, so as to solve the problems proposed in the above-mentioned background technology that the crane has insufficient durability and stability in high-temperature environments, the crane is not flexible enough to operate in a small space and complex working conditions, and nearby workers may be accidentally bumped and injured.

[0005] 4. The repairing kit for automotive dents, according to claim 1, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The through-hole, the bosses comprise a through-hole, a screw bolt, and a nut. The through-hole, the bosses comprise a through-hole, a screw bolt, and a nut. Preferably, the two adjustment blocks are respectively sleeved on one end of the threaded rod and the reinforcement rod, the micro motor is arranged on one side of the telescopic frame, the bottom of the adjustment plate is fixedly connected to the top of the two adjustment blocks respectively, and the bottom of the auxiliary arm is fixedly connected to the top of the adjustment plate.

[0006] Preferably, the output shaft of the micro motor is transmission-connected to one end of the threaded rod, one of the adjustment blocks is threadedly sleeved on one end of the threaded rod, and the other adjustment block is movably sleeved on one end of the reinforcement rod, and one side of the two receiving plates is fixedly connected to both sides of the auxiliary arm respectively.

[0007] Preferably, the tops of the two protruding plates are fixedly connected to the bottom of the telescopic frame, the two support rods are fixedly installed inside the two protruding plates, and the two support blocks are movably sleeved on one end of the two support rods.

[0008] Preferably, one side of the two abutting blocks is fixedly connected to one side of the two supporting blocks respectively, and the other side of the two receiving plates is fixedly connected to the other side of the two abutting blocks respectively.

[0009] Preferably, a hydraulic cylinder is provided inside the support frame, the output shaft of the hydraulic cylinder is transmission-connected with a piston rod, one end of the piston rod is fixedly connected to the bottom of the fuselage, and a high-temperature resistant layer is provided inside the support frame.

[0010] Preferably, a sound absorbing layer is provided inside the support frame, and a sound insulating layer is provided inside the support frame, and the thickness of the sound insulating layer is smaller than the thickness of the sound absorbing layer.

[0011] Preferably, the two prompt plates are respectively arranged on both sides of the fuselage, one side of the four arc-shaped frames is respectively fixedly connected to one side of the two prompt plates, and an auxiliary shaft is provided between the inner walls of two adjacent arc-shaped frames.

[0012] Preferably, the two auxiliary sleeves are respectively sleeved on one end of the two auxiliary shafts, an auxiliary strip is fixedly installed on one side of the two auxiliary sleeves, the bottoms of the two prompt plates are respectively fixedly connected to one end of the two auxiliary strips, and the surfaces of the two prompt plates are bonded with fluorescent strips.

[0013] The beneficial effects of the present invention are as follows: 1. The present invention cooperates with the threaded rod, reinforcement rod, adjustment block, micro motor, adjustment plate, auxiliary arm, prompt disk and fluorescent strip. After starting the micro motor, it will drive the threaded rod connected to its output shaft to rotate synchronously, so that the adjustment block threadedly sleeved on it moves left and right. Under the connection of the adjustment plate, the other adjustment block will simultaneously move left and right at one end of the corresponding reinforcement rod. Through this structure, the distance between the main arm and the auxiliary arm can be adjusted while the adjustment plate moves. Therefore, the scope of use of the crane can be increased, and the problem of the crane being less flexible in a small space can be solved, making it suitable for a variety of work scenarios. The back of the fluorescent strip is bonded to the surface of the prompt disk. The fluorescent strip can emit fluorescence in a dim environment, which can remind nearby workers of the location of the crane and avoid injuries caused by accidental collision.

[0014] 2. The present invention cooperates with the reinforcement plate, support rod, receiving plate, support block, abutment block, high-temperature resistant layer and sound-absorbing layer. As the jib moves left and right, the receiving plate and the jib are fixed to each other, so the force is transmitted to the support block through the receiving plate. The support block moves left and right at one end of the support rod. Through the movement of the two support blocks, the jib moves more smoothly, and the triangle has stability. The reinforcement plate is arranged at the bottom of the telescopic frame, which enhances the supporting force of the bottom of the telescopic frame. The high-temperature resistant layer is made of refractory bricks, which can effectively isolate high temperature, protect the crane and the surrounding environment from high temperature damage, maintain the mechanical strength and stability of the material in a high-temperature environment, and avoid deformation and cracking. The sound-absorbing layer is made of polyester fiber board, which has excellent sound absorption effect and fireproof performance.

[0015] 3. The present invention cooperates with the sound insulation layer, prompt plate, arc frame, auxiliary sleeve, auxiliary strip and auxiliary shaft. The sound insulation layer is filled with polyurethane sound insulation board to isolate noise, effectively block the transmission of sound, and protect the quiet environment and living space. The prompt plate is fixedly set on one side of the fuselage, and the auxiliary shaft can rotate between the two arc frames, thereby driving the auxiliary sleeve fixed to it to rotate, thereby adjusting the inclination angle of the prompt plate, increasing the use range of the fluorescent strip, and making it more comprehensive to prompt surrounding personnel. When the hydraulic cylinder is activated, it drives the piston rod connected to its output shaft to move up and down, and then drives the fuselage to rise and fall. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the front view structure of the reminder board of the present invention; Figure 3 It is a partial front view structural schematic diagram of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 It is a partial bottom view structural diagram of the present invention; Figure 6 It is a schematic diagram of a partial front cross-sectional structure of the present invention; Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle.

[0017] In the figure: 1. Support frame; 2. Fuselage; 3. Main arm; 4. Auxiliary arm; 5. Spreader; 6. Telescopic frame; 7. Reinforcement plate; 8. Threaded rod; 9. Reinforcement rod; 10. Adjustment block; 11. Micro motor; 12. Adjustment plate; 13. Receiving plate; 14. Convex plate; 15. Support rod; 16. Support block; 17. Abutment block; 18. Hydraulic cylinder; 19. Piston rod; 20. Prompt plate; 21. Arc frame; 22. Auxiliary shaft; 23. Auxiliary sleeve; 24. Auxiliary strip; 25. Prompt disk; 26. Fluorescent strip; 27. High temperature resistant layer; 28. Sound absorbing layer; 29. ​​Sound insulation layer. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] like Figures 1 to 7As shown, the embodiment of the present invention provides a technical solution for a high-temperature resistant crane dedicated to a copper melting furnace: Example 1:

[0020] like Figure 1-2 As shown, a high-temperature resistant crane specially designed for a copper melting furnace includes a supporting frame 1, a fuselage 2, a main arm 3, a jib 4 and a sling 5. The fuselage 2 is arranged on the top of the supporting frame 1, the main arm 3 is arranged on the top of the fuselage 2, the jib 4 is arranged on one side of the main arm 3, and the sling 5 is arranged at the bottom of the jib 4. A telescopic frame 6 is provided on one side of the fuselage 2, and a reinforcing plate 7 is fixedly installed on the bottom of the telescopic frame 6. An adjusting component is provided inside the telescopic frame 6, and the adjusting component includes a threaded rod 8, a reinforcing rod 9, two adjusting blocks 10, a micro motor 11 and an adjusting plate 12. A reinforcing component is provided on one side of the telescopic frame 6, and the reinforcing component includes two convex plates 14, two support rods 15, two support blocks 16, two abutting blocks 17 and two receiving plates 13. A prompt component is provided on the top of the supporting frame 1, and the prompt component includes two prompt plates 20, four arc frames 21, two auxiliary shafts 22, Two auxiliary sleeves 23 and two prompt disks 25, the threaded rod 8 is arranged inside the telescopic frame body 6, and the reinforcement rod 9 is arranged inside the telescopic frame body 6. After starting the micro motor 11, it will drive the threaded rod 8 connected to its output shaft to rotate synchronously, so that the adjustment block 10 threadedly sleeved thereon moves left and right. Under the connection of the adjustment plate 12, the other adjustment block 10 will simultaneously move left and right at one end of the corresponding reinforcement rod 9. Through this structure, the distance between the main arm 3 and the auxiliary arm 4 can be adjusted while the adjustment plate 12 moves. Therefore, the use range of the crane can be increased, and the problem that the crane is not flexible enough in a small space is solved, making it suitable for a variety of work scenarios. The back of the fluorescent tape 26 is bonded to the surface of the prompt disk 25. The fluorescent tape 26 can emit fluorescence in a dim environment, which can remind nearby staff of the position of the crane and avoid injury due to accidental collision. Example 2:

[0021] Based on the first embodiment, Figure 2-5As shown, the output shaft of the micro motor 11 is transmission-connected to one end of the threaded rod 8, one of the adjustment blocks 10 is threadedly sleeved with one end of the threaded rod 8, and the other adjustment block 10 is movably sleeved with one end of the reinforcement rod 9. One side of the two receiving plates 13 is fixedly connected to the two sides of the auxiliary arm 4, and the tops of the two convex plates 14 are fixedly connected to the bottom of the telescopic frame body 6. The two support rods 15 are fixedly mounted inside the two convex plates 14, and the two support blocks 16 are movably sleeved with one end of the two support rods 15. One side of the two abutment blocks 17 is fixedly connected to one side of the two support blocks 16, and the other side of the two receiving plates 13 is fixedly connected to the other side of the two abutment blocks 17. Fixed connection. Since the receiving plate 13 and the jib 4 are fixed to each other, the force is transmitted to the support block 16 through the receiving plate 13. The support block 16 moves left and right at one end of the support rod 15. Through the movement of the two support blocks 16, the jib 4 moves more smoothly, the triangle has stability, and the reinforcement plate 7 is arranged at the bottom of the telescopic frame 6, which enhances the supporting force on the bottom of the telescopic frame 6. The high-temperature resistant layer 27 is made of refractory bricks, which can effectively isolate high temperature and protect the crane and the surrounding environment from high temperature damage. It maintains the mechanical strength and stability of the material in a high temperature environment to avoid deformation and cracking. The sound-absorbing layer 28 is made of polyester fiber board and has excellent sound absorption and fire resistance. Example 3:

[0022] Based on the first and second embodiments, Figure 1 、 Figure 6 and Figure 7 As shown, a hydraulic cylinder 18 is provided inside the support frame 1, and the output shaft of the hydraulic cylinder 18 is connected to a piston rod 19, one end of the piston rod 19 is fixedly connected to the bottom of the fuselage 2, and a high-temperature resistant layer 27 is provided inside the support frame 1. Two prompt plates 20 are respectively provided on both sides of the fuselage 2, and one side of the four arc-shaped frames 21 is respectively fixedly connected to one side of the two prompt plates 20. An auxiliary shaft 22 is provided between the inner walls of the two adjacent arc-shaped frames 21, and two auxiliary sleeves 23 are respectively sleeved on one end of the two auxiliary shafts 22. Auxiliary strips 24 are fixedly installed on one side of the two auxiliary sleeves 23, and the bottoms of the two prompt plates 25 are respectively connected to the two auxiliary strips 24. One end is fixedly connected, and the surfaces of the two prompt disks 25 are bonded with fluorescent strips 26. The sound insulation layer 29 is filled with polyurethane sound insulation board to isolate noise, effectively block the transmission of sound, and protect the environment and the quietness of the living space. The prompt plate 20 is fixedly set on one side of the fuselage 2, and the auxiliary shaft 22 can rotate between the two arc-shaped frames 21, thereby driving the auxiliary sleeve 23 fixedly mounted thereon to rotate, so that the inclination angle of the prompt disk 25 can be adjusted, increasing the scope of use of the fluorescent strip 26, making it more comprehensive to prompt the surrounding staff. After starting the hydraulic cylinder 18, it also drives the piston rod 19 connected to its output shaft to move up and down.

[0023] The working principle and use process of the present invention: The high-temperature resistant crane specially used for copper melting furnace is a lifting equipment designed for high-temperature environment of copper melting, casting and smelting. This type of crane not only needs to have a strong lifting capacity, but also needs to be able to withstand high temperature and harsh working conditions. The key components of the crane are made of high-temperature resistant alloy steel, which can maintain strength and stability in an environment with a high temperature of up to 1000°C. The structure and main components of the crane are usually made of high-temperature resistant steel to prevent deformation and damage in a high-temperature environment. It is equipped with a motor with strong high-temperature adaptability and can work normally under high-temperature conditions. Since the melting and casting process of the copper melting furnace requires lifting heavy objects, the crane needs to have a higher load capacity and be able to safely lift and move molten copper. Existing cranes are Insufficient durability and stability in high temperature environments lead to wear and failure of components after long-term use. The mechanical arm of the crane cannot be freely extended and retracted, so the crane is not flexible enough to operate in a small space and complex working conditions. The crane cannot adapt to a variety of work scenarios. When the light in the copper melting furnace processing site is relatively dim, since the crane has a certain weight and a large size, nearby workers may be accidentally bumped and injured. After starting the micro motor 11, it will drive the threaded rod 8 connected to its output shaft to rotate synchronously, so that the adjustment block 10 threadedly sleeved with it moves left and right. Under the connection of the adjustment plate 12, the other adjustment block 10 will simultaneously move left and right at one end of the corresponding reinforcement rod 9. Through this structure, while the adjustment plate 12 moves To adjust the distance between the main arm 3 and the auxiliary arm 4, the use range of the crane can be increased, the problem that the crane is not flexible enough in a small space is solved, and it is suitable for a variety of work scenarios. The back of the fluorescent tape 26 is bonded to the surface of the prompt plate 25. The fluorescent tape 26 can emit fluorescence in a dim environment, which can remind nearby workers of the position of the crane and avoid injuries caused by accidental collision. As the auxiliary arm 4 moves left and right, since the mounting plate 13 and the auxiliary arm 4 are fixed to each other, the force is transmitted to the support block 16 through the mounting plate 13, and the support block 16 moves left and right at one end of the support rod 15. Through the movement of the two support blocks 16, the auxiliary arm 4 moves more smoothly, the triangle has stability, and the reinforcement plate 7 is arranged at the bottom of the telescopic frame 6, which The supporting force of the bottom of the telescopic frame 6 is enhanced. The high-temperature resistant layer 27 is made of refractory bricks, which can effectively isolate high temperatures, protect the crane and the surrounding environment from high-temperature damage, maintain the mechanical strength and stability of the material in a high-temperature environment, and avoid deformation and cracking. The sound-absorbing layer 28 is made of polyester fiberboard, which has excellent sound absorption and fire resistance. The sound insulation layer 29 is filled with polyurethane sound insulation board to isolate noise, effectively block the transmission of sound, and protect the environment and the quietness of the living space. The prompt plate 20 is fixedly set on one side of the fuselage 2, and the auxiliary shaft 22 can rotate between the two arc-shaped frames 21, which drives the auxiliary sleeve 23 fixed thereto to rotate, so that the inclination angle of the prompt plate 25 can be adjusted, which increases the use range of the fluorescent strip 26.To provide a more comprehensive reminder to the surrounding staff, after the hydraulic cylinder 18 is started, the piston rod 19 connected to its output shaft is driven to move up and down, and then the fuselage 2 is driven to move up and down.

[0024] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A high temperature resistant crane for a copper melting furnace, comprising a support frame (1), a fuselage (2), a main arm (3), a secondary arm (4) and a sling (5), wherein the fuselage (2) is arranged on the top of the support frame (1), the main arm (3) is arranged on the top of the fuselage (2), the secondary arm (4) is arranged on one side of the main arm (3), and the sling (5) is arranged at the bottom of the secondary arm (4), characterized in that: A telescopic frame (6) is arranged on one side of the fuselage (2), a reinforcement plate (7) is fixedly mounted on the bottom of the telescopic frame (6), an adjustment component is arranged inside the telescopic frame (6), the adjustment component comprises a threaded rod (8), a reinforcement rod (9), two adjustment blocks (10), a micro motor (11) and an adjustment plate (12), a reinforcement component is arranged on one side of the telescopic frame (6), the reinforcement component comprises two convex plates (14), two support rods (15), two support blocks (16), two abutment blocks (17) and two receiving plates (13), a prompt component is arranged on the top of the support frame (1), the prompt component comprises two prompt plates (20), four arc frames (21), two auxiliary shafts (22), two auxiliary sleeves (23) and two prompt disks (25), the threaded rod (8) is arranged inside the telescopic frame (6), and the reinforcement rod (9) is arranged inside the telescopic frame (6).

2. A high temperature resistant crane for copper melting furnace according to claim 1, characterized in that: The two adjustment blocks (10) are respectively sleeved on one end of the threaded rod (8) and the reinforcement rod (9); the micro motor (11) is arranged on one side of the telescopic frame (6); the bottom of the adjustment plate (12) is respectively fixedly connected to the top of the two adjustment blocks (10); and the bottom of the auxiliary arm (4) is fixedly connected to the top of the adjustment plate (12).

3. A high temperature resistant crane for copper melting furnace according to claim 2, characterized in that: The output shaft of the micro motor (11) is drivingly connected to one end of the threaded rod (8); one of the adjustment blocks (10) is threadedly sleeved on one end of the threaded rod (8); the other adjustment block (10) is movably sleeved on one end of the reinforcement rod (9); and one side of the two receiving plates (13) is fixedly connected to two sides of the auxiliary arm (4) respectively.

4. A high temperature resistant crane for copper melting furnace according to claim 1, characterized in that: The tops of the two protruding plates (14) are respectively fixedly connected to the bottom of the telescopic frame (6); the two support rods (15) are respectively fixedly mounted inside the two protruding plates (14); and the two support blocks (16) are respectively movably sleeved on one end of the two support rods (15).

5. A high temperature resistant crane for copper melting furnace according to claim 4, characterized in that: One side of the two abutment blocks (17) is respectively fixedly connected to one side of the two support blocks (16), and the other side of the two receiving plates (13) is respectively fixedly connected to the other side of the two abutment blocks (17).

6. A high temperature resistant crane for copper melting furnace according to claim 1, characterized in that: A hydraulic cylinder (18) is arranged inside the support frame (1); an output shaft of the hydraulic cylinder (18) is drivingly connected to a piston rod (19); one end of the piston rod (19) is fixedly connected to the bottom of the fuselage (2); and a high temperature resistant layer (27) is arranged inside the support frame (1).

7. A high temperature resistant crane for copper melting furnace according to claim 6, characterized in that: A sound absorbing layer (28) is arranged inside the support frame (1), and a sound insulation layer (29) is arranged inside the support frame (1), wherein the thickness of the sound insulation layer (29) is smaller than the thickness of the sound absorbing layer (28).

8. The high temperature resistant crane for copper melting furnace according to claim 1, characterized in that: The two prompt plates (20) are respectively arranged on both sides of the fuselage (2), one side of the four arc-shaped frames (21) is respectively fixedly connected to one side of the two prompt plates (20), and an auxiliary shaft (22) is arranged between the inner walls of two adjacent arc-shaped frames (21).

9. A high temperature resistant crane for copper melting furnace according to claim 8, characterized in that: The two auxiliary sleeves (23) are respectively sleeved on one end of the two auxiliary shafts (22); an auxiliary strip (24) is fixedly mounted on one side of the two auxiliary sleeves (23); the bottoms of the two prompt plates (25) are respectively fixedly connected to one end of the two auxiliary strips (24); and fluorescent strips (26) are bonded to the surfaces of the two prompt plates (25).