Silkworm cocoon reeling laser quantity detection automatic cocoon adding device and system thereof

Abstract

The invention discloses a silkworm cocoon reeling laser quantity detection automatic cocoon adding device which is characterized in that a plurality of cocoon storage baskets are uniformly distributed around a dot center on the upper part of a transportation turntable by taking the position of a control electric box as the dot center; a cocoon adding mechanism is arranged on the conveying rotary table, and a cocoon adding hopper is connected to the cocoon adding mechanism; an infrared detection mechanism is further arranged on the conveying rotary disc, the infrared detection mechanism is located above the reciprocating cocoon storage baskets, and the infrared detection mechanism is electrically connected with a converter and an emitter. The invention further discloses a silkworm cocoon reeling laser quantity detecting and automatic cocoon adding system. According to the cocoon feeding device, the residual amount of cocoons in the reciprocating cocoon storage baskets is detected through infrared scanning, the number of the scanned cocoons is converted into the number of countable cocoons, the number adjustment work of different cocoon feeding hoppers is controlled according to the preset number, the infrared detection mechanism is further provided with a displacement structure, and the distance and the direction relative to the cocoon storage baskets can be adjusted in a sliding mode according to needs; therefore, the stability and reliability of cocoon scanning are improved, and the infrared detection efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of silk reeling processing, in particular to a silk cocoon reeling laser measurement automatic cocoon adding device and a system thereof. Background Art

[0002] Silkworm cocoons refer to the cocoons of mulberry silkworms. The sac-shaped protective layer of the pupa stage of mulberry silkworms contains the pupa body. The cocoon layer can be reeled into silk, and the cocoon skin and the waste silk after reeling can be used as silk cotton and silk spinning raw materials. Silk reeling refers to the activity of processing and reeling silk from silkworm cocoons. The silk reeling process includes the reeling and sorting of the cooked cocoons, the gathering of the cocoon silk, the sheathing, the reeling, the adding and joining of the cocoon silk when part of the cocoon silk is reeled or broken in the middle, and the winding and drying of the raw silk. The silk reeling process is: peeling the cocoons, selecting the cocoons, boiling the cocoons, reeling and sorting, reeling and finishing.

[0003] At present, the silk reeling process on the market is generally carried out on the equipment on the assembly line. However, the equipment on the assembly line randomly uses different cocoon baskets to take cocoons for reeling. This random method will cause the number of cocoons in the cocoon baskets that are used repeatedly to be inconsistent. Therefore, the required amount of cocoons added must also be inconsistent to keep the number of cocoons in the final starting cocoon basket the same. However, the traditional way to maintain the same number of cocoons in the same cocoon basket is to add a fixed amount. This method often causes the number of cocoons in some cocoon baskets to exceed, while the number of cocoons in other parts is too small. Manual counting is also required to adjust the different numbers of cocoons in the cocoon baskets. To this end, we proposed a cocoon reeling laser detection automatic cocoon adding device and system to overcome the above problems. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a cocoon reeling laser detection automatic cocoon adding device and system thereof, which is used to solve the problem of maintaining the same number of cocoons in the same cocoon basket by adding a fixed amount, which often causes the number of cocoons in some cocoon baskets to exceed that in other parts, and manual counting is required to adjust the problem of different numbers of cocoons in the cocoon baskets.

[0005] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a cocoon reeling laser detection automatic cocoon adding device, including a frame, a transport turntable is provided on the frame, a turntable motor is electrically connected to the transport turntable, and a drain outlet for draining cocoon waste water is provided under the transport turntable, which is characterized in that: a control electric box for power supply is provided at the center position of the upper part of the transport turntable. The upper part of the transport turntable takes the position of the control electric box as the dot center, and several cocoon storage baskets are evenly distributed around the dot center. The transport turntable is provided with a cocoon adding mechanism, and a cocoon adding bucket is connected to the cocoon adding mechanism. The transport turntable is also provided with an infrared detection mechanism, which is located above each reciprocating cocoon storage basket, and the infrared detection mechanism is electrically connected to a converter and a transmitter.

[0006] In order to further improve the use convenience of the cocoon reeling laser detection automatic cocoon adding device, the present invention adopts a solution: the cocoon adding bucket is a small cocoon adding bucket and a large cocoon adding bucket or a small cocoon adding bucket or a large cocoon adding bucket.

[0007] In order to further improve the convenience of using the automatic cocoon adding device for silkworm cocoon reeling by laser detection, the scheme adopted by the present invention is: the infrared detection mechanism is provided with a guide rail, a first lead screw, a second lead screw, a first movable plate, a second movable plate and a connecting piece, the guide rail is arranged at the center position of the infrared detection mechanism, the first lead screw and the second lead screw are respectively arranged at the upper and lower parts of the guide rail, the first movable plate is slidably installed on the guide rail, the second movable plate is adjacent to the first movable plate and is installed on the guide rail, the first movable plate is provided with a first slide groove, the second movable plate is provided with a second slide groove, and the first and second slide grooves are slidably connected by the connecting piece.

[0008] In order to further improve the use convenience of the cocoon reeling laser detection automatic cocoon adding device, the present invention adopts a solution that: the surface area of ​​the first movable plate is greater than the surface area of ​​the second movable plate.

[0009] In order to further improve the usability of the cocoon reeling laser detection automatic cocoon adding device, the present invention adopts a solution that: the left and right ends of the connecting piece are respectively connected with a first positioning buckle and a second positioning buckle.

[0010] In order to further improve the ease of use of the cocoon reeling laser detection and automatic cocoon adding device, the present invention adopts the solution that: the first positioning buckle is detachably connected to the first movable plate and is located in the first slide groove; the second positioning buckle is detachably connected to the second movable plate and is located in the second slide groove.

[0011] In addition, the present invention also provides a cocoon reeling laser detection automatic cocoon adding system, which is applied to the cocoon reeling laser detection automatic cocoon adding device, and the system includes: the scanning value transmitted by the infrared detection mechanism is converted into a cocoon quantity value by the converter, the cocoon adding mechanism receives the cocoon quantity value transmitted by the converter, and determines whether each cocoon quantity value is greater than or less than a standard cocoon quantity value, and the cocoon adding mechanism controls the cocoon adding bucket to adjust the cocoon quantity of each cocoon storage basket according to a preset standard cocoon quantity value.

[0012] In order to further improve the use convenience of the cocoon reeling laser detection automatic cocoon adding system, the present invention adopts the solution that the cocoon adding mechanism includes a quantity mode, a control quantity for setting three states and a cocoon quantity detection value of a queue waiting cocoon machine.

[0013] In order to further improve the usability of the silkworm cocoon reeling laser detection automatic cocoon adding system, the present invention adopts a solution that: the control quantities for setting the three states include a lower limit value, an intermediate value and an upper limit value.

[0014] In order to further improve the use convenience of the cocoon reeling laser detection automatic cocoon adding system, the present invention adopts a solution that the cocoon quantity detection value of the queue waiting cocoon machine includes a detection position, an intermediate position and a working position.

[0015] Beneficial effects of the present invention:

[0016] 1) The present invention detects the remaining amount of cocoons in a reciprocating cocoon storage basket by infrared scanning, and converts the scanned cocoon quantity into a countable cocoon quantity, and controls the quantity adjustment work of different cocoon adding buckets according to a preset quantity.

[0017] 2) The infrared detection mechanism provided in the present invention has a displacement structure, which can slide and adjust the distance and orientation relative to each cocoon storage basket as needed, so as to improve the stability and reliability of the number of scanned cocoons and improve the efficiency of infrared detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the small cocoon adding bucket and the large cocoon adding bucket in the working state of the present invention;

[0019] Figure 2 It is a schematic diagram of the main structure of the small cocoon bucket of the present invention in the working state;

[0020] Figure 3 It is a schematic diagram of the main structure of the present invention when the large cocoon bucket is in operation;

[0021] Figure 4 It is a schematic diagram of the main structure of the present invention in the working state without adding a cocoon bucket;

[0022] Figure 5 It is a schematic diagram of the top view of the structure of the present invention;

[0023] Figure 6 It is a structural schematic diagram of the infrared detection mechanism of the present invention in a static state;

[0024] Figure 7 It is a structural schematic diagram of the infrared detection mechanism of the present invention in a displacement state;

[0025] Figure 8 for Figure 1 System operation diagram for small, medium and large cocoon buckets in operation;

[0026] Fig. 9 for Figure 2 System operation diagram for small and medium cocoon bucket operation;

[0027] Fig.10for Figure 3 System operation diagram when the medium and large cocoon bucket is in operation;

[0028] Fig.11 for Figure 4 System operation diagram when there is no cocoon bucket in operation.

[0029] In the figure: 1 frame, 2 transport turntable, 3 control electric box, 4 cocoon storage basket, 5 cocoon adding mechanism, 6 cocoon adding bucket, 61 small cocoon adding bucket and large cocoon adding bucket, 62 small cocoon adding bucket, 63 large cocoon adding bucket, 7 drain outlet, 8 converter, 9 transmitter, 10 infrared detection mechanism, 101 guide rail, 102 first lead screw, 103 second lead screw, 104 first moving plate, 105 first slide slot, 106 second moving plate, 107 second slide slot, 108 connecting piece, 1081 first positioning buckle, 1082 second positioning buckle, 11 turntable motor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 5 The present invention discloses a cocoon reeling laser detection automatic cocoon adding device, comprising a frame 1, on which a transport turntable 2 is provided, to which a turntable motor 11 is electrically connected, and below which a drainage port 7 is provided for draining cocoon waste water.

[0032] In the present invention: a control box 3 for power supply is provided at the center of the upper part of the transport turntable 2. The upper part of the transport turntable 2 is located at the position of the control box 3 as the center of the circle, and a plurality of cocoon storage baskets 4 are evenly distributed around the center of the circle. The transport turntable 2 is provided with a cocoon adding mechanism 5, and the cocoon adding mechanism 5 is connected to a cocoon adding bucket 6. The transport turntable 2 is also provided with an infrared detection mechanism 10, which is located above each reciprocating cocoon storage basket 4, and the infrared detection mechanism 10 is electrically connected to a converter 8 and a transmitter 9.

[0033] Furthermore, the cocoon adding bucket 6 is composed of a small cocoon adding bucket and a large cocoon adding bucket 61 or a small cocoon adding bucket 62 or a large cocoon adding bucket 63, four cocoon adding modes, and the cocoon adding bucket 6 can be replaced and adjusted according to the number of cocoons.

[0034] See also Figure 6 to Figure 7Furthermore, the infrared detection mechanism 10 is provided with a guide rail 101, a first lead screw 102, a second lead screw 103, a first movable plate 104, a second movable plate 106 and a connecting piece 108, the guide rail 101 is arranged at the center position of the infrared detection mechanism 10, the first lead screw 102 and the second lead screw 103 are respectively arranged at the upper and lower parts of the guide rail 101, the first movable plate 104 is slidably installed on the guide rail 101, the second movable plate 106 is adjacent to the first movable plate 104 and is installed on the guide rail 101, the first movable plate 104 is provided with a first slide groove 105, the second movable plate 106 is provided with a second slide groove 107, and the first and second slide grooves 107 are slidably connected through the connecting piece 108.

[0035] Furthermore, the surface area of ​​the first movable plate 104 is larger than the surface area of ​​the second movable plate 106, so as to move the infrared detection mechanism 10 left and right, thereby enabling the infrared detection mechanism 10 to obtain a greater displacement speed and enable the infrared detection mechanism 10 to complete the detection scanning operation at a faster speed.

[0036] Furthermore, the left and right ends of the connecting piece 108 are respectively connected with a first positioning buckle 1081 and a second positioning buckle 1082 .

[0037] Furthermore, the first positioning buckle 1081 is detachably connected to the first movable plate 104 and is located in the first slide groove 105; the second positioning buckle 1082 is detachably connected to the second movable plate 106 and is located in the second slide groove 107, so as to facilitate the positioning of the infrared detection mechanism 10.

[0038] See also Figure 8 , a specific embodiment 1 of a silkworm cocoon reeling laser detection automatic cocoon adding system of the present invention: the scanning value transmitted by the infrared detection mechanism 10 is converted into a cocoon quantity value by the converter 8, the cocoon adding mechanism 5 receives the cocoon quantity value transmitted by the converter 8, and judges that each cocoon quantity value is much larger than the standard cocoon quantity value, and the cocoon adding mechanism 5 controls the small cocoon adding bucket and the large cocoon adding bucket 61 to adjust the cocoon quantity of each cocoon storage basket 4 according to the preset standard cocoon quantity value, thereby displaying the data of the quantity mode cocoon quantity %; setting the control quantity of three states to display the intermediate value; the cocoon quantity detection value of the queue waiting cocoon machine displays the detection position, the intermediate position and the working position.

[0039] See also Fig. 9, a specific embodiment 2 of the silkworm cocoon reeling laser detection and automatic cocoon adding system of the present invention: the scanning value transmitted by the infrared detection mechanism 10 is converted into a cocoon quantity value by the converter 8, the cocoon adding mechanism 5 receives the cocoon quantity value transmitted by the converter 8, and judges that each cocoon quantity value is less than the standard cocoon quantity value, and the cocoon adding mechanism 5 controls the small cocoon adding bucket 62 to adjust the cocoon quantity of each cocoon storage basket 4 according to the preset standard cocoon quantity value, thereby displaying the data of the quantity mode cocoon quantity %; setting the control quantity display lower limit value and middle value of three states; the cocoon quantity detection value of the queue waiting cocoon machine displays the detection position, middle position and working position.

[0040] See also Fig.10 , a specific embodiment 3 of the silkworm cocoon reeling laser detection and automatic cocoon adding system of the present invention: the scanning value transmitted by the infrared detection mechanism 10 is converted into a cocoon quantity value by the converter 8, the cocoon adding mechanism 5 receives the cocoon quantity value transmitted by the converter 8, and judges that each cocoon quantity value is greater than the standard cocoon quantity value, and the cocoon adding mechanism 5 controls the large cocoon adding bucket 63 to adjust the cocoon quantity of each cocoon storage basket 4 according to the preset standard cocoon quantity value, thereby displaying the data of the quantity mode cocoon quantity %; setting the control quantity display upper limit value and middle value of three states; the cocoon quantity detection value of the queue waiting cocoon machine displays the detection position, middle position and working position.

[0041] See also Fig.11 , a specific embodiment 4 of the silkworm cocoon reeling laser detection and automatic cocoon adding system of the present invention: the scanning value transmitted by the infrared detection mechanism 10 is converted into a cocoon quantity value by the converter 8, and the cocoon adding mechanism 5 receives the cocoon quantity value transmitted by the converter 8, and determines that each cocoon quantity value is a standard cocoon quantity value without adjustment.

[0042] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cocoon reeling laser detection automatic cocoon adding device, comprising a frame (1), a transport turntable (2) is provided on the frame (1), a turntable motor (11) is electrically connected to the transport turntable (2), and a drainage port (7) for draining cocoon waste water is provided below the transport turntable (2). Features: A control box (3) for power supply is provided at the center of the upper part of the transport turntable (2); The upper part of the transport turntable (2) has the position of the control electric box (3) as the center of a circle, and a plurality of cocoon storage baskets (4) are evenly distributed around the center of the circle; The transport turntable (2) is provided with a cocoon adding mechanism (5), and the cocoon adding mechanism (5) is connected to a cocoon adding bucket (6); The transport turntable (2) is also provided with an infrared detection mechanism (10), and the infrared detection mechanism (10) is located above each reciprocating cocoon storage basket (4); The infrared detection mechanism (10) is electrically connected to a converter (8) and a transmitter (9).

2. The laser-detecting and automatic cocoon-adding device for silk cocoon reeling according to claim 1, Features: The cocoon adding bucket (6) is a small cocoon adding bucket and a large cocoon adding bucket (61) or a small cocoon adding bucket (62) or a large cocoon adding bucket (63).

3. The laser-detecting and automatic cocoon-adding device for silk reeling according to claim 1, Features: The infrared detection mechanism (10) is provided with a guide rail (101), a first lead screw (102), a second lead screw (103), a first movable plate (104), a second movable plate (106) and a connecting piece (108); the guide rail (101) is arranged at the center position of the infrared detection mechanism (10); the first lead screw (102) and the second lead screw (103) are arranged at the upper and lower parts of the guide rail (101) respectively; the first movable plate (104) is slidably mounted on the guide rail (101); the second movable plate (106) is adjacent to the first movable plate (104) and is mounted on the guide rail (101); a first sliding groove (105) is provided on the first movable plate (104); a second sliding groove (107) is provided on the second movable plate (106); the first movable plate (104) and the second sliding groove (107) are slidably connected via the connecting piece (108).

4. The laser-detecting and automatic cocoon-adding device for silk cocoon reeling according to claim 3, Features: The surface area of ​​the first moving plate (104) is greater than the surface area of ​​the second moving plate (106).

5. The laser-detecting and automatic cocoon-adding device for silk cocoon reeling according to claim 3, Features: The left and right ends of the connecting piece (108) are respectively connected to a first positioning buckle (1081) and a second positioning buckle (1082).

6. The laser-detecting and automatic cocoon-adding device for silk reeling according to claim 5, Features: The first positioning buckle (1081) is detachably connected to the first movable plate (104) and is located in the first sliding groove (105); the second positioning buckle (1082) is detachably connected to the second movable plate (106) and is located in the second sliding groove (107).

7. A silkworm cocoon reeling laser detection automatic cocoon adding system, applied to the silkworm cocoon reeling laser detection automatic cocoon adding device according to any one of claims 1 to 6, It is characterized in that The system comprises: The scanning value transmitted by the infrared detection mechanism (10) is converted into a cocoon number value through the converter (8); the cocoon adding mechanism (5) receives the cocoon number value transmitted by the converter (8) and determines whether each cocoon number value is greater than or less than a standard cocoon number value; the cocoon adding mechanism (5) controls the cocoon adding bucket (6) to adjust the cocoon number of each cocoon storage basket (4) according to a preset standard cocoon number value.

8. The silkworm cocoon reeling laser measurement automatic cocoon adding system according to claim 7, Features: The cocoon adding mechanism (5) comprises a quantity mode, a control quantity for setting three states and a cocoon quantity detection value for the queuing cocoon machine.

9. The silkworm cocoon reeling laser measurement automatic cocoon adding system according to claim 8, Features: The control quantities for setting the three states include a lower limit value, an intermediate value, and an upper limit value.

10. The silkworm cocoon reeling laser measurement automatic cocoon adding system according to claim 8, Features: The cocoon quantity detection value of the queue waiting cocoon machine includes a detection position, an intermediate position and a working position.

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