Circular weaving machine cam, harness wire adjusting mechanism and twill six-shuttle circular weaving machine
By designing three sets of guide slides and healing wire adjustment mechanisms in the circular loom, the complex lifting and lowering movement of healing wire is achieved, and the problem of single healing wire braiding in the existing technology is solved, the production efficiency and weaving density are improved, and the The efficient weaving effect of 110-011-101-1101.
Patent Information
- Application Number
- CN202411476798.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-22
AI Technical Summary
When existing circular looms weave complex patterns, the healing wire braiding is single during the cam drive process, making it difficult to achieve a braiding state along the length direction 110-011-101-110-011-101, resulting in structural complexity and low production efficiency.
A circular loom cam was designed, using three groups of guide slides, including positive rise, peak, positive fall, negative fall, valley, and negative rise sections. Combined with the wrong wire section, the guide slide drives the healing frame assembly to achieve the healing The complex lifting and lowering movement of the wire is combined with the healing wire adjustment mechanism to ensure that the healing wire is alternately braided in the length direction.
Efficient braiding of healing wire along the length direction is 110-011-101-110-011-101, reducing the phenomenon of broken wire and bias, and improving production efficiency and weaving density.
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Figure CN119121476A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a circular loom, in particular to a circular loom cam, a heald adjusting mechanism and a twill six-shuttle circular loom. Background Art
[0002] As an important textile equipment, circular looms play an important role in industrial production and daily life. As the market's requirements for weaving quality and production efficiency continue to increase, various types of circular looms continue to emerge, especially for the growing demand for complex pattern weaving, which makes the design of circular looms pay more and more attention to precise control and efficient operation.
[0003] At present, circular looms mainly use cams to drive the heald frame assembly to achieve the lifting and lowering movement of the healds, and to achieve staggered weaving between the healds and the horizontal wires. However, the slide rails on the existing cams are sine or cosine tracks. During the cam driving process, the heald weaving code is single, 10101010 or 110011001100 along the length direction (1 is the state code above the horizontal wire, and 0 is the state code below the horizontal wire). In order to obtain the heald weaving state of 110-011-101-110-011-101 along the length direction, it is necessary to add a cantilever or other mechanism with a wire adjustment function, which makes the circular loom structure more complicated and easily becomes a new fault point under high-speed weaving, affecting and restricting production efficiency. Summary of the invention
[0004] In order to efficiently produce a woven fabric in a heald weaving state of 110-011-101-110-011-101, a circular loom cam, a heald adjusting mechanism and a twill six-shuttle circular loom are provided.
[0005] The above first invention objective of the present invention is achieved through the following technical solutions: A circular loom cam comprises an outer wheel connected to a driving mechanism and an inner wheel roller located outside, the outer wheel is coaxial with the inner wheel, and three guide slideways arranged in the circumferential direction and used to drive a heald frame assembly are arranged on the outer peripheral side of the outer wheel, and the guide slideways are obtained by arranging and combining different slideway sections; the slideway sections are: Corresponding to the positive rising section of the sine curve 0~π / 2 trajectory, The peak segment of the wave peak is maintained flat, Corresponding to the positive falling section of the sine curve π / 2~π trajectory, Corresponding to the negative falling section of the sine curve π~3π / 2 trajectory, The valley segment that maintains the valley value flatly, Corresponding to the negative rising section of the sine curve 3π / 2~2π trajectory, The staggered wire section first descends and then rises, with the lowest point located in the middle and the lowest point higher than the initial point of the positive rising section; The guide slideway is divided into a first slideway, a second slideway and a third slideway in the radial direction, and the 0° positions of the first slideway, the second slideway and the third slideway in the circumferential direction are aligned; The first slide 0-180° is a positive rising section, a peak section, a positive falling section, a positive rising section, a peak section, a positive falling section, a negative falling section, a valley section, and a negative rising section connected in sequence along the circumferential direction. The first slide 0-180° is repeated with the first slide 180-360°; The second slideway 0-180° is a negative drop section, a valley section, a negative rise section, a positive rise section, a peak section, a positive drop section, a positive rise section, a peak section, and a positive drop section connected in sequence along the circumferential direction. The second slideway 0-180° repeats the first slideway 180-360°; The third slide 0-180° is a positive rising section, a peak section, a positive falling section, a negative falling section, a valley section, a negative rising section, a positive rising section, a peak section, and a positive falling section connected in sequence along the circumferential direction. The third slide 0-180° repeats the first slide 180-360°; The connection parts of the positive rising section and the positive falling section in the first slide, the second slide and the third slide are replaced with staggered thread sections for transition. After the replacement, the circumferential angles occupied by the positive rising section, the staggered thread section and the positive falling section are equal to the sum of the circumferential angles occupied by the replaced positive rising section and the positive falling section alone.
[0006] By adopting the above technical solution, the cam is used in conjunction with the heald frame assembly, each guide slide is equipped with a heald frame assembly, a group of healds are hung on the top of each heald frame assembly, and the heald frame assembly is driven by the guide slide to drive the healds to rise and fall. Here, the heald driven to rise and fall by the first slide is recorded as the first wire, the heald driven to rise and fall by the second slide is recorded as the second wire, and the heald driven to rise and fall by the third slide is recorded as the third wire. The cam is driven to rotate, so that the first wire, the second wire, and the third wire pass through six staggered wire sections during one rotation of the cam, and are staggered with the horizontal wire six times, with 1 as the state code above the horizontal wire and 0 as the state code below the horizontal wire, to obtain a texture weaving with alternating weaving state codes of 110-011-101-110-011-101 along the length direction of the heald and high weaving efficiency.
[0007] Optionally: the staggered wire segment is a symmetrical smooth curve.
[0008] Optionally: the staggered thread segment is a parabolic trajectory.
[0009] By adopting the above technical solution, the guide slide is smoother during the lifting and lowering process of the staggered wire section driving the heald frame assembly, reducing the possibility of wire breakage, reducing downtime, and improving production efficiency.
[0010] Optional: The first slide is as follows: 0~24° is the positive rising stage, 24-36° is the peak range. 36~60° is the positive descending section, 60~84° is the positive rising section, 84~96° is the peak range, 96~120° is the positive descending section, 120~144° is the negative falling section, 144~156° is the valley value section. 156~180° is the negative rise section, Among them, 56-64° is transitioned by the staggered wire segment; The second slide is as follows: 0~24° is the negative falling section, 24-36° is the valley value segment. 36~60° is the negative rise section, 60~84° is the positive rising section, 84~96° is the peak range, 96~120° is the positive descending section, 120~144° is the positive rising section, 144~156° is the peak range, 156~180° is the positive descending section, Among them, 116-124° is transitioned by the staggered wire segment; The third slide is as follows: 0~24° is the positive rising stage, 24~36° is the peak range, 36~60° is the positive descending section, 60~84° is the negative falling section, 84~96° is the valley value section 96~120° is the negative rise section 120~144° is the positive rising stage 144~156° is the peak range 156~180° is the positive descending section, 176~184° and 356~4° are transitioned by staggered thread segments.
[0011] By adopting the above technical solution, the circumferential angles occupied by the lifting stroke, lowering stroke, flat slide section and wire staggered section are optimal, the wire braiding is smooth during the production process, and wire breakage and wire deviation are minimized.
[0012] The above second invention objective of the present invention is achieved through the following technical solutions: A heald adjusting mechanism comprises a heald frame assembly, a lifting assembly and the above-mentioned cam, The heald frame assembly is divided into a first heald frame, a second heald frame and a third heald frame according to the position. The number of the first heald frame, the second heald frame, the third heald frame and the lifting components are equal and multiple, The first heald frames are arranged in an array around the circumference of the cam shaft. The second heald frames are arranged in an array around the circumference of the cam shaft and are located outside the first heald frame. The third heald frames are arranged in an array around the circumference of the cam shaft and are located outside the second heald frame. The lifting assembly includes a vertical guide rod, a first drive seat fixed to the first heald frame, a second drive seat fixed to the second heald frame, and a third drive seat fixed to the third heald frame. The first drive seat, the second drive seat and the third drive seat are all vertically slidably connected to the guide rod. The first drive seat includes a first drive block inserted into the first slideway; The second drive seat includes a second drive block inserted into the second slideway; The third driving seat includes a third driving block inserted into the third slideway.
[0013] Optionally: the heald frame assembly comprises a heald plate for hanging wires and a vertical heald rod, the heald plate is fixed on the heald rod; the third drive seat is located below the second drive seat; The third drive seat is fixed to the heald rod of the third heald frame, and the second drive seat is fixed to the heald rod of the second heald frame; The second driving seat is also vertically slidably connected to the heald rod of the third heald frame.
[0014] Optionally, the heald frame assembly comprises a heald plate for hanging wires and a vertical heald rod, the heald plate is fixed on the heald rod; the second drive seat is located below the first drive seat; The second driving seat is fixed to the heald rod of the second heald frame; The first driving seat is fixed to the heald rod of the first heald frame; The first driving seat is also vertically slidably connected to the heald rod of the second heald frame.
[0015] Optionally: the heald frame assembly includes a heald plate for hanging wires and a vertical heald rod, the heald plate is fixed on the heald rod; the second drive seat is located below the first drive seat, and the third drive seat is located below the second drive seat; The first driving seat is also vertically slidably connected to the heald rods of the second heald frame, and the second driving seat is also vertically slidably connected to the heald rods of the third heald frame.
[0016] By adopting the above technical solution, during the lifting and lowering of the first, second and third heald frames, the heald rods of the third heald frame provide guidance for the first drive seat and the second drive seat and reduce vibration, and the heald rods of the second heald frame provide guidance for the first drive seat and reduce vibration, thereby reducing the possibility of repeated shaking of the silk threads on the first, second and third heald frames in the horizontal direction during the lifting and lowering process, making the weaving tighter and the resulting product stronger.
[0017] The third object of the present invention is achieved by the following technical solutions: A twill six-shuttle circular loom comprises the circular loom cam or the heald adjusting mechanism.
[0018] By adopting the above technical solution, a texture in which the weaving state codes of 110-011-101-110-011-101 are alternating along the length direction of the heald can be obtained stably and efficiently.
[0019] In summary, this application has at least the following beneficial effects: The three sets of guide slideways of the cam are used in conjunction with the heald frame assembly, and the circular loom can obtain the texture weaving with alternating weaving status codes of 110-011-101-110-011-101 (1 for above the transverse wire and 0 for below the transverse wire) along the length direction of the heald wire with high weaving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the cam; Figure 2 This is the expanded view of the guide slideway on the outer wheel; Figure 3 To guide the heald track of the lower heald frame assembly on the guide slide Figure 1 ; Figure 4 To guide the heald track of the lower heald frame assembly on the guide slide Figure 2 ; Figure 5 It is a result schematic diagram of the heald adjustment mechanism; Figure 6 It is a structural schematic diagram of a lifting assembly and a heald frame assembly; Figure 7 is a structural schematic diagram of a lifting assembly; Figure 8 It is a structural diagram of a circular loom.
[0021] Reference numerals: 1, rotating shaft; 2, frame; 21, frame; 22, baffle; 3, heald adjusting mechanism; 31, cam; 311, inner wheel; 312, outer wheel; 313, wheel hub; 314, guide slide; 314a, first slide; 314b, second slide; 314c, third slide; 3141, reference loop; 3142, positive rise section; 3143, peak section; 3144, positive fall section; 3145, negative fall section; 3146, valley section; 3147, negative rise section; 3148, staggered wire section; 32, heald frame assembly; 321, heald rod; 322, heald plate; 3221, Thread mouth; 32a, first heald frame; 32b, second heald frame; 32c, third heald frame; 33, lifting assembly; 331, guide rod; 332, drive seat; 332a, first drive seat; 332b, second drive seat; 332c, third drive seat; 3321, first drive block; 3322, second drive block; 3323, third drive block; 3324, first through hole; 3325, second through hole; 3326, first fixing hole; 3327, third through hole; 3328, second fixing hole; 3329, third fixing hole; 4, horizontal wire adjustment mechanism; 41, flywheel; 42, shuttle. DETAILED DESCRIPTION
[0022] The following embodiments are further described in conjunction with the accompanying drawings.
[0023] Example 1 As attached Figure 1 As shown, a circular loom cam includes an inner wheel 311 and an outer wheel 312. The outer wheel 312 is coaxially arranged outside the inner wheel 311. The outer wheel 312 and the inner wheel 311 are connected and fixed via the wheel hub 313. The number of the wheel hubs 313 is determined according to the size of the outer wheel 312. The larger the outer diameter and the heavier the outer wheel 312, the more the number of the wheel hubs 313. Here, the number of the wheel hubs 313 is six.
[0024] Three guide slideways 314 are arranged circumferentially on the outer peripheral side of the outer wheel 312. The three guide slideways 314 are named as the first slideway 314a, the second slideway 314b and the third slideway 314c in sequence along the axial direction of the outer wheel 312, and the 0° positions of the first slideway 314a, the second slideway 314b and the third slideway 314c are aligned in the circumferential direction.
[0025] The guide slide 314 has a rise and fall along the circumferential direction, and a flat section that maintains a crest or a trough. Due to the undulating setting of the guide slide 314, it is convenient to express its undulating changes. Here, the direction from the first slide 314a to the third slide 314c along the axial direction of the outer wheel 312 is defined as from top to bottom, that is, the outer wheel 312 is axially vertical, the first slide 314a is located above the third slide 314c, and the guide slide 314 has a crest at the top and a trough at the bottom.
[0026] As attached Figure 1 and attached Figure 2 As shown, based on the wave crests and wave troughs, the guide slide 314 has a reference loop 3141 (blue), the reference loop 3141 is coaxial with the outer wheel 312, and the height difference from the reference ring to the wave crests and wave troughs is equal.
[0027] As attached Figure 2 As shown, according to the reference loop 3141, wave crests, wave troughs, and rising and falling trends, the guide slide 314 has multiple standard slide sections, and the first slide 314a, the second slide 314b, and the third slide 314c are formed by the arrangement and combination of different slide sections.
[0028] The slideway section includes a positive rising section 3142 , a peak section 3143 , a positive falling section 3144 , a negative falling section 3145 , a valley section 3146 , and a negative rising section 3147 .
[0029] The positive rising section 3142, the positive falling section 3144, the negative falling section 3145, and the negative rising section 3147 are all sinusoidal curve trajectories.
[0030] The positive rising section 3142 rises from the reference loop line 3141 to the wave crest, corresponding to the trajectory of the sine curve 0 to π / 2.
[0031] The positive falling section 3144 descends from the wave crest to the reference loop line 3141, corresponding to the trajectory of the sine curve π / 2~π.
[0032] The negative descending section 3145 starts from the reference loop line 3141 and descends to the trough, corresponding to the trajectory of the sine curve π to 3π / 2.
[0033] The negative rising section 3147 rises from the trough to the reference loop line 3141, corresponding to the trajectory of the sine curve π / 2~π.
[0034] The peak segment 3143 is a flat maintaining wave peak.
[0035] The valley value segment 3146 is a flat valley value.
[0036] The sliding section in the first slideway 314a is as follows: 0~24° is the positive rising section 3142, 24~36° is the peak section 3143, 36~60° is the positive falling section 3144, 60~84° is the positive rising section 3142, 84~96° is the peak section 3143, 96~120° is the positive falling section 3144, 120~144° is the negative falling section 3145, 144~156° is the valley section 3146, 156~180° is the negative rising section 3147; 180°~360° repeats 0~180°.
[0037] The sliding section in the second slideway 314b is as follows: 0~24° is a negative falling section 3145, 24~36° is a valley section 3146, 36~60° is a negative rising section 3147, 60~84° is a positive rising section 3142, 84~96° is a peak section 3143, 96~120° is a positive falling section 3144, 120~144° is a positive rising section 3142, 144~156° is a peak section 3143, and 156~180° is a positive falling section 3144; 180°~360° repeats 0~180°.
[0038] The sliding section in the third slideway 314c is as follows: 0~24° is the positive rising section 3142, 24~36° is the peak section 3143, 36~60° is the positive falling section 3144, 60~84° is the negative falling section 3145, 84~96° is the valley section 3146, 96~120° is the negative rising section 3147, 120~144° is the positive rising section 3142, 144~156° is the peak section 3143, 156~180° is the positive falling section 3144, and 180°~360° repeats 0~180°.
[0039] As attached Figure 1 and attached Figure 2 As shown, the slideway section also includes a specific staggered wire section 3148, which is a key section for the heald wire interlacing and folding sequence, and is a symmetrical, first descending and then ascending concave curve, with its lowest point higher than the reference loop line 3141. The curve trajectory of the staggered wire section 3148 is preferably a parabola, which can smoothly transition and reduce the stagnation and wear of the cam 31 during the driving operation.
[0040] When the positive rising section 3142 and the positive falling section 3144 are combined in the first slide 314a, the second slide 314b and the third slide 314c, the transition area is replaced by the staggered thread section 3148. The circumferential angle occupied by the staggered thread section 3148 is 100 degrees less than that of the positive rising section 3142 and the positive falling section 3144 on both sides, that is, After replacement, the circumferential angles occupied by the positive rise section 3142, the staggered wire section 3148, and the positive drop section 3144 are equal to the sum of the circumferential angles occupied by the replaced positive rise section 3142 and the positive drop section 3144. The circumferential angle occupied by the staggered wire section 3148 can be adjusted according to the size of the outer wheel 312. Here, the staggered wire section 3148 occupies 8°. The trajectory of the positive rise section 3142 connected to the staggered wire section 3148 is changed to a sinusoidal trajectory corresponding to 0.083π~π / 2, and the trajectory of the positive drop section 3144 connected to the staggered wire section 3148 is changed to a sinusoidal trajectory corresponding to π / 2~9.834π.
[0041] In the first slide 314a, 56-64° and 236-244° are staggered thread sections 3148, in the second slide 314b, 116-124° and 296-304° are staggered thread sections 3148, and in the third slide 314c, 356-4° and 176-184° are staggered thread sections 3148.
[0042] The slide sections of the first slide 314a, the second slide 314b, and the third slide 314c can also be referred to in Table 1 below for reference.
[0043] Note: A staggered thread section 3148 is provided between the “positive descending section 3144*” and the “positive ascending section 3142*”.
[0044] In other embodiments, the circumferential angles occupied by the peak segment 3143 and the valley segment 3146 can be increased or decreased, and the circumferential angles occupied by other slide segments can be increased proportionally to make up 360°. The speeds of the lift and descent can be adjusted in turn to adapt to wire materials of different toughnesses, avoiding the problem of frequent wire breakage caused by excessive lift and descent.
[0045] Combined with Figures 2 to 4 It can be seen that the circular loom cam of this embodiment is used in conjunction with a heald frame assembly, each guide slide 314 is equipped with a heald frame assembly, a group of healds are hung on the top of each heald frame assembly, and the heald frame assembly is driven by the guide slide 314 to drive the healds to rise and fall. Here, the healds driven to rise and fall by the first slide 314a are marked as the first wire (dark blue mark), the healds driven to rise and fall by the second slide 314b are marked as the second wire (red mark), and the healds driven to rise and fall by the third slide 314c are marked as the third wire (magenta mark).
[0046] The height of the first wire is recorded as H1, and the height of the first wire is h1 when the first slide 314a is in the peak section 3143; the height of the second wire is recorded as H2, and the height of the second wire is h2 when the second slide 314b is in the peak section 3143; the height of the third wire is recorded as H3, and the height of the third wire is h3 when the third slide 314c is in the peak section 3143; h1=h2=h3.
[0047] Starting from the outer wheel 3120° position, the first wire, the second wire, the third wire and the horizontal wire are interlaced as follows: at 0°, the first wire and the second wire are at the same height, and the third slide 314c is located at the lowest point of the staggered wire section 3148, so the third wire is located above the first wire and the second wire.
[0048] From 0° to 24°, the first and third wires gradually rise until they are at the same height, while the second wire descends.
[0049] At 24° to 36°, keep the first and third threads on top and the second thread on the bottom.
[0050] At 36° to 56°, the first and third threads begin to descend, and the second thread begins to ascend.
[0051] At 56° to 64°, in this interval, the first slide 314a enters the staggered wire section 3148, the first wire first drops and then rises, the second wire enters the positive rise section 3142 from the negative rise section 3147 and keeps rising, and the third wire enters the negative fall rise section from the positive fall rise section and keeps falling. Since the lowest point of the staggered wire section 3148 is higher than the reference loop 3141, at 60°, the first wire drops to the lowest point of the interval and is higher than the third wire, so that a gap is staggered between the first wire and the third wire, and at this time, the second wire is at the same height as the third wire, the second wire goes up, and the third wire goes down, and at this time the horizontal wire enters below the first wire. After 60°, the first wire and the second wire continue to go up, and the third wire goes down, and the horizontal wire continues to pass through the gap below the second wire and above the third wire, realizing weaving with this staggered wire. With 1 as the state code above the horizontal wire, and 0 as the state code below the horizontal wire, the first wire, the second wire, and the third wire are represented in order, and the braiding state code obtained by the heald after 56° to 64° is 110; Similarly, through the staggered wire section 3148 of the second slide 314b at 116-124°, the first wire and the second wire go down, and the third wire goes up. At 120°, the second wire is on the top and the first wire is on the bottom. After 120°, the second wire and the third wire continue to go up and down, and the first wire goes down, realizing the second staggered wire weaving. The braiding state code obtained by the heald is 011. The third staggered weaving is realized through the staggered wire section 3148 of the third slideway 314c at 176-184 degrees, and the weaving state code of the heald is 101; The fourth staggered weaving is achieved through 236-244°, and the weaving status code of the heald is 110; The fifth staggered weaving is achieved through 296-304°, and the weaving status code of the heald is 011; The sixth staggered weaving is achieved through 356-4°, and the weaving status code of the heald is 101; Thus, the cam 31 rotates one circle to realize six times of staggered weaving of three groups of heald frame assemblies, with high weaving efficiency and the woven healds having an alternating texture of 110-011-101-110-011-101 along the length direction.
[0052] Example 2 As attached Figure 5 As shown, a heald adjusting mechanism comprises the cam 31 of embodiment 1, a heald frame assembly 32 and a lifting assembly 33.
[0053] There are multiple lifting components 33 , which are arranged around the cam 31 in a circle with the axis of the cam 31 as the axis.
[0054] As attached Figure 6 and attached Figure 7 As shown, the lifting assembly 33 includes two vertical guide rods 331. Three drive seats 332 are slidably connected to the two guide rods 331, and the drive seats 332 are sequentially recorded as a first drive seat 332a, a second drive seat 332b and a third drive seat 332c from top to bottom.
[0055] A first driving block 3321 is disposed on the side of the first driving seat 332a facing the outer wheel 312 , a second driving block 3322 is disposed on the side of the second driving seat 332b facing the outer wheel 312 , and a third driving block 3323 is disposed on the side of the third driving seat 332c facing the outer wheel 312 .
[0056] The first driving block 3321, the second driving block 3322 and the third driving block 3323 are all cylinders with horizontal axes and perpendicular to the axis direction of the outer wheel 312. The diameters of the first driving block 3321, the second driving block 3322 and the third driving block 3323 are equal to the width of the guide slide 314. The first driving block 3321 is inserted into the first slide 314a, the second driving block 3322 is inserted into the second slide 314b, and the third driving block 3323 is inserted into the third slide 314c. Therefore, when the cam 31 rotates, the first driving block 3321, the second driving block 3322 and the third driving block 3323 are pushed by the guide slide 314 to rise and fall accordingly.
[0057] In addition, the first driving seat 332a is vertically penetrated by a first through hole 3324, a second through hole 3325 and a first fixing hole 3326. The first through hole 3324, the second through hole 3325, the first fixing hole 3326 and the axis of the outer wheel 312 are located in the same vertical plane.
[0058] The second driving seat 332 b is located directly below the first driving seat 332 a , and is provided with a third through hole 3327 coaxial with the first through hole 3324 and a second fixing hole 3328 coaxial with the second through hole 3325 .
[0059] The third driving seat 332c is located directly below the second driving seat 332b and defines a third fixing hole 3329 coaxial with the first through hole 3324 .
[0060] The heald frame assembly 32 includes a vertical heald rod 321 and a heald plate 322 installed at the upper end of the heald rod 321. The number of heald frame assemblies 32 is three times that of the lifting assembly 33. The heald frame assemblies 32 are arranged in three layers around the outside of the cam 31 with the axis of the cam 31 as the axis, and are arranged from the inside to the outside as the first heald frame 32a, the second heald frame 32b and the third heald frame 32c. The first heald frame 32a, the second heald frame 32b and the third heald frame 32c located at the same circumferential angle correspond to one lifting assembly 33.
[0061] The lower end of the heald rod 321 of the first heald frame 32a passes through the first fixing hole 3326 from top to bottom and is fixed to the first driving seat 332a.
[0062] The lower ends of the heald rods 321 of the second heald frame 32b pass through the second through holes 3325 and the second fixing holes 3328 in sequence from top to bottom, and are fixed to the second driving seat 332b.
[0063] The lower end of the heald rod 321 of the third heald frame 32c passes through the first through hole 3324, the third through hole 3327 and the third fixing hole 3329 from top to bottom in sequence, and is fixed to the third driving seat 332c. The fixing method of the lower end of the heald rod 321 and the driving seat 332 can be clamped or connected with bolts. Here, bolts pass through the side of the driving seat 332 and are threadedly connected with the side of the heald rod 321 for fixation.
[0064] The upper edge of the heald plate 322 is provided with thread openings for laying the threads, and the number of the thread openings can be determined according to actual needs, and is six here.
[0065] Therefore, when the second embodiment of the present invention is working, the outer wheel 312 pushes the driving seat 332, and then drives the first heald frame 32a, the second heald frame 32b, and the third heald frame 32c to rise and fall, driving the healds hanging thereon to interlace, realizing the weaving process, the ineffective swing arm, and making the heald adjustment mechanism 3 more compact and reducing the floor space.
[0066] In addition, during the lifting and lowering process of the first heald frame 32a, the second heald frame 32b and the third heald frame 32c, the heald rods 321 of the third heald frame 32c provide guidance and reduce vibration for the first drive seat 332a and the second drive seat 332b, and the heald rods 321 of the second heald frame 32b provide guidance and reduce vibration for the first drive seat 332a, thereby reducing the possibility of repeated shaking of the silk threads on the first heald frame 32a, the second heald frame 32b and the third heald frame 32c in the horizontal direction during the lifting and lowering process, making the weaving tighter and the resulting product stronger.
[0067] Example 3 As attached Figure 8 As shown, a twill six-shuttle circular loom includes a rotating shaft 1, a frame 2, a heald adjustment mechanism 3 of embodiment 2, and a transverse wire adjustment mechanism 4.
[0068] The rotating shaft 1 is a power shaft of the circular loom and is vertically located at the center of the circular loom. The frame 2 is located outside the rotating shaft 1 and includes a frame 21 of a circular ring frame and a baffle 22 fixed on the outer side of the frame 21 .
[0069] The cam 31 of the heald adjusting mechanism 3 is coaxially sleeved on the rotating shaft 1 and rotates along with the rotating shaft 1 .
[0070] The lifting assembly 33 and the heald frame assembly 32 are installed on the frame 21. The lifting assembly 33 is located inside the frame 21. The heald frame assembly 32 is located above the frame 21, and the lower end of the heald rod 321 is inserted into the frame 21 and connected to the lifting assembly 33.
[0071] The horizontal thread adjustment mechanism 4 comprises a flywheel 41 coaxially fixed to the upper end of the rotating shaft 1 and a shuttle 42 mounted on the flywheel 41. The number of the shuttles 42 is six, which are arranged in a circular array around the rotating shaft 1 and are used to install the horizontal threads.
[0072] When the circular loom of the present application is started, the rotating shaft 1 rotates, driving the shuttle 42 to rotate and the heald frame assembly 32 to rise and fall alternately, thereby achieving alternating twill weaving of the healds along the length direction of 110-011-101-110-011-101, obtaining a woven tube belt with high structural strength and good weaving precision, and high production efficiency.
[0073] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to this embodiment as needed, but as long as it is within the scope of protection required by the present invention, it will be protected by the patent law.
Claims
1. A circular loom cam, comprising an inner wheel (311) connected to a driving mechanism and an outer wheel (312) with a roller located outside, the outer wheel (312) being coaxial with the inner wheel (311), characterized in that: Three circumferentially arranged guide slideways (314) for driving the heald frame assembly (32) are provided on the outer peripheral side surface of the outer wheel (312). The guide slideways (314) are obtained by arranging and combining different slideway segments; the slideway segments include: Corresponding to the positive rising section (3142) of the sine curve 0~π / 2 trajectory, The peak segment (3143) of the flat-maintained wave peak, Corresponding to the positive falling section (3144) of the sine curve π / 2~π trajectory, Corresponding to the negative descending section (3145) of the sine curve π~3π / 2 trajectory, The valley segment (3146) that maintains the valley value flatly. Corresponding to the negative rising section (3147) of the sine curve 3π / 2~2π trajectory, The wire-shifting section (3148) first descends and then rises, with the lowest point being located in the middle and the lowest point being higher than the initial point of the rising section (3142); The guide slideway (314) is divided into a first slideway (314a), a second slideway (314b) and a third slideway (314c) in the radial direction, and the first slideway (314a), the second slideway (314b) and the third slideway (314c) are aligned at a 0° position in the circumferential direction; The first slideway (314a) 0-180° is a positive rising section (3142), a peak section (3143), a positive falling section (3144), a positive rising section (3142), a peak section (3143), a positive falling section (3144), a negative falling section (3145), a valley section (3146), and a negative rising section (3147) connected in sequence along the circumferential direction, and the first slideway (314a) 0-180° is repeated with the first slideway (314a) 180-360°; The second slideway (314b) comprises a negative drop section (3145), a valley section (3146), a negative rise section (3147), a positive rise section (3142), a peak section (3143), a positive drop section (3144), a positive rise section (3142), a peak section (3143), and a positive drop section (3144) in a circumferential direction from 0° to 180°, and the second slideway (314b) and the first slideway (314a) overlap in a circumferential direction from 180° to 360°. The third slideway (314c) comprises a positive rising section (3142), a peak section (3143), a positive falling section (3144), a negative falling section (3145), a valley section (3146), a negative rising section (3147), a positive rising section (3142), a peak section (3143), and a positive falling section (3144) in a circumferential direction, and the third slideway (314c) comprises ... The connection points of the positive rising section (3142) and the positive falling section (3144) in the first slideway (314a), the second slideway (314b) and the third slideway (314c) are replaced with the staggered thread section (3148) for transition, and the circumferential angles occupied by the positive rising section (3142), the staggered thread section (3148) and the positive falling section (3144) after the replacement are equal to the sum of the circumferential angles occupied by the replaced positive rising section (3142) and the positive falling section (3144) alone.
2. A circular loom cam according to claim 1, characterized in that: The staggered wire section (3148) is a symmetrical smooth curve.
3. A circular loom cam according to claim 2, characterized in that: The staggered wire segment (3148) is a parabolic trajectory.
4. A circular loom cam according to claim 1, characterized in that: The first slideway (314a) is as follows: 0~24° is the positive rising section (3142), 24~36° is the peak segment (3143), 36~60° is the positive descending section (3144), 60~84° is the positive rising section (3142), 84~96° is the peak segment (3143), 96~120° is the positive descending section (3144), 120~144° is the negative falling section (3145), 144~156° is the valley value section (3146), 156~180° is the negative rise section (3147), Among them, 56~64° is transitioned by the staggered wire segment (3148); The second slide (314b) is as follows: 0~24° is the negative falling section (3145), 24~36° is the valley value section (3146), 36~60° is the negative rise segment (3147), 60~84° is the positive rising section (3142), 84~96° is the peak segment (3143), 96~120° is the positive descending section (3144), 120~144° is the positive rising section (3142), 144~156° is the peak segment (3143), 156~180° is the positive descending section (3144), Among them, 116~124° is transitioned by the staggered wire segment (3148); The third slide (314c) is as follows: 0~24° is the positive rising section (3142), 24~36° is the peak segment (3143), 36~60° is the positive descending section (3144), 60~84° is the negative falling section (3145), 84~96° is the valley segment (3146) 96~120° is the negative rise segment (3147) 120~144° is the positive rising stage (3142) 144~156° is the peak segment (3143) 156~180° is the positive descending section (3144), 176~184° and 356~4° are transitioned by the staggered wire segment (3148).
5. A heald adjustment mechanism, characterized in that: A heald frame assembly (32), a lifting assembly (33), and a cam (31) according to any one of claims 1 to 4, The heald frame assembly (32) is divided into a first heald frame (32a), a second heald frame (32b), and a third heald frame (32c) according to their positions. The number of the first heald frame (32a), the second heald frame (32b), the third heald frame (32c), and the lifting assembly (33) are equal and multiple, The first heald frames (32a) are arranged in a circular array around the axis of the cam (31). The second heald frames (32b) are distributed in an array around the circumference of the cam (31) axis and are located outside the first heald frames (32a). The third heald frames (32c) are arranged in an array around the circumference of the cam (31) axis and are located outside the second heald frames (32b). The lifting assembly (33) comprises a vertical guide rod (331), a first drive seat (332a) fixed to the first heald frame (32a), a second drive seat (332b) fixed to the second heald frame (32b), and a third drive seat (332c) fixed to the third heald frame (32c). The first drive seat (332a), the second drive seat (332b), and the third drive seat (332c) are all vertically slidably connected to the guide rod (331). The first driving seat (332a) comprises a first driving block (3321) inserted into the first slideway (314a); The second driving seat (332b) comprises a second driving block (3322) inserted into the second slideway (314b); The third driving seat (332c) comprises a third driving block (3323) inserted into the third slideway (314c).
6. A heald adjustment mechanism according to claim 5, characterized in that: The heald frame assembly (32) comprises a heald plate (322) for hanging silk threads and a vertical heald rod (321), wherein the heald plate (322) is fixed on the heald rod (321); The third driving seat (332c) is located below the second driving seat (332b); The third drive seat (332c) is fixed to the heald rod (321) of the third heald frame (32c), and the second drive seat (332b) is fixed to the heald rod (321) of the second heald frame (32b); The second driving seat (332b) is also vertically slidably connected to the heald rod (321) of the third heald frame (32c).
7. A heald adjusting mechanism according to claim 5, characterized in that: The heald frame assembly (32) comprises a heald plate (322) for hanging silk threads and a vertical heald rod (321), wherein the heald plate (322) is fixed on the heald rod (321); The second driving seat (332b) is located below the first driving seat (332a); The second driving seat (332b) is fixed to the heald rod (321) of the second heald frame (32b); The first driving seat (332a) is fixed to the heald rod (321) of the first heald frame (32a); The first driving seat (332a) is also vertically slidably connected to the heald rod (321) of the second heald frame (32b).
8. A heald adjusting mechanism according to claim 5, characterized in that: The heald frame assembly (32) comprises a heald plate (322) for hanging silk threads and a vertical heald rod (321), wherein the heald plate (322) is fixed on the heald rod (321); The second drive seat (332b) is located below the first drive seat (332a), and the third drive seat (332c) is located below the second drive seat (332b); The first drive seat (332a) is also vertically slidably connected to the heald rod (321) of the second heald frame (32b), and the second drive seat (332b) is also vertically slidably connected to the heald rod (321) of the third heald frame (32c).
9. A twill six-shuttle circular loom, characterized in that: It comprises the cam (31) as described in any one of claims 1 to 4 or the heald adjusting mechanism (3) as described in any one of claims 5 to 8.
Citation Information
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