Concrete modular shear wall and construction method thereof
Through the combination of concrete modular shear wall structure and multi-functional cast pipe device, the problems of existing shear wall structure in management, transportation and construction efficiency are solved, and higher integrity, safety and construction efficiency are achieved.
Patent Information
- Application Number
- CN202410987726.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-07-23
AI Technical Summary
The existing shear wall structure has inconvenience in management and transportation, and the combined structure of prefabricated molded shell and cast-in-place layer causes the steel bar truss ribs to extend, affecting integrity and safety, and the construction period is relatively long.
The concrete modular shear wall structure is adopted, and the prefabricated modular edge members and the notch connection between the wall panel group is connected, which reduces on-site steel bar binding and simplifies the structure. The multi-functional casting pipe device is used for vibration to improve construction efficiency.
It improves the integrity and safety of modular buildings, reduces the structural self-weight and management difficulty, shortens the construction period, and simplifies the module production, transportation and installation process.
Smart Images

Figure CN119122132A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, in particular to a concrete modular shear wall and a construction method thereof. Background Art
[0002] Shear wall is also called wind-resistant wall, earthquake-resistant wall or structural wall. It is the wall in a house or structure that mainly bears horizontal and vertical loads caused by wind load or earthquake.
[0003] Existing shear walls usually adopt a composite shear wall structure composed of a prefabricated formwork and a cast-in-place layer, such as CN209924205U, a simple modular composite steel plate shear wall, which adopts a non-assembled, whole, large-volume prefabricated concrete layer, and a large number of outwardly extending steel truss bars are arranged on the prefabricated concrete layer, which affects the convenience of management and transportation. Summary of the invention
[0004] The present invention provides a concrete modular shear wall and a construction method thereof, so as to solve the technical problems raised by the above background technology.
[0005] In order to solve the above technical problems, the present invention discloses a concrete modular shear wall, comprising a prefabricated modular edge member and a prefabricated modular wall panel group, wherein the prefabricated modular edge members are connected to opposite sides of the prefabricated modular wall panel group respectively; the prefabricated modular wall panel group is composed of a plurality of prefabricated modular wall panels connected up and down; The prefabricated modular edge component comprises: a prefabricated modular edge wall panel, a first steel bar structure is arranged inside the prefabricated modular edge wall panel, the first steel bar structure comprises a first connecting steel bar, and a row of first connecting steel bars is evenly arranged from top to bottom on one side of the prefabricated modular edge wall panel connected to the prefabricated modular wall panel; The prefabricated modular wall panel comprises: a prefabricated modular wall panel body, the two opposite sides of the prefabricated modular wall panel body are provided with vertical through grooves, the bottom of the prefabricated modular wall panel is provided with a horizontal through groove, the vertical through groove and the horizontal through groove are interconnected, a grouting hole is provided in the middle of the prefabricated modular wall panel body, the grouting hole is used for pouring and vibrating concrete, and a second steel bar structure is provided in the prefabricated modular wall panel body; When the prefabricated modular edge member is connected to the prefabricated modular wall panel: the first connecting steel bar is connected to the corresponding vertical through groove, and an additional longitudinal reinforcement in the ring is inserted into the first connecting steel bar, and concrete is poured into the vertical through groove to connect the prefabricated modular edge member to the prefabricated modular wall panel; The second steel bar structure includes second connecting steel bars. A row of second connecting steel bars is evenly arranged on the top of the prefabricated modular wall panel body. The second connecting steel bars of the lower prefabricated modular wall panel body are used to extend into the horizontal through grooves at the bottom of the upper prefabricated modular wall panels. Concrete is poured in the horizontal through grooves so that the lower prefabricated modular wall panel body is connected to the prefabricated modular wall panel body.
[0006] Preferably, the first steel bar structure further comprises: A plurality of non-stressed structural longitudinal reinforcements are arranged at intervals inside the prefabricated modular edge wall panels, stirrups are hooped on the outside of the structural longitudinal reinforcements, a plurality of corrugated tubes are arranged inside the prefabricated modular edge wall panels on the inside of the stirrups, thick steel bars are arranged in the corrugated tubes, and a first connecting steel bar is connected to the prefabricated modular wall panel body at a side away from the corresponding vertical through groove and is located on the inside of the structural longitudinal reinforcement.
[0007] Preferably, the second steel bar structure further comprises: A longitudinal distribution steel bar group is provided at a front and rear interval in the prefabricated modular wall panel body, wherein the longitudinal distribution steel bar group includes a plurality of longitudinal distribution steel bars arranged at intervals on the left and right sides, and a horizontal distribution steel bar is provided on one side of the longitudinal distribution steel bar group in the prefabricated modular wall panel body; Tie rods are arranged in the vertical through groove near the groove bottom.
[0008] Preferably, the bellows is a metal bellows, and the grouting holes are circular grouting holes.
[0009] The present invention also discloses a construction method of a concrete modular shear wall, which is used to construct the concrete modular shear wall. The construction method of the concrete modular shear wall comprises: Step S1: manufacturing a prefabricated modular edge component: first tying a first steel bar structure, and then pouring concrete to form a prefabricated modular edge component; Step S2: manufacturing prefabricated modular wall panels: first tying the second steel bar structure, and then pouring concrete to form the prefabricated modular wall panels; Step S3: assembling the lower prefabricated modular wall panels and the corresponding prefabricated modular edge components, and then pouring concrete and vibrating the connection parts between the prefabricated modular edge components and the prefabricated modular wall panels and the grouting holes; Step S4: After the concrete in step S3 hardens, place the upper prefabricated modular wall panels, assemble the upper prefabricated modular wall panels with the lower prefabricated modular wall panels, and assemble the upper prefabricated modular wall panels with the corresponding prefabricated modular edge components, and then cast concrete and vibrate the connection parts between the prefabricated modular edge components and the prefabricated modular wall panels and the grouting holes; repeat step S4 until all the prefabricated modular wall panels are connected.
[0010] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The concrete modular shear wall of the present invention eliminates the composite shear wall structure of prefabricated formwork and cast-in-place layer, and adopts a new modular shear wall structure connected by prefabricated modular edge components, prefabricated modular wall panels and slots. It has a simple structure and reliable connection, is easy to produce, transport, install and splice modules, and can effectively improve the integrity and safety of modular buildings. 2. The corresponding steel bars have been configured in the prefabricated modular edge components and prefabricated modular wall panels, which reduces the on-site steel cage binding, clarifies the structural force transmission and force-bearing mechanism, reduces the wall thickness, reduces the overall deadweight of the structure, and increases the internal usable space; 3. Compared with the traditional formwork composite shear wall, the management difficulty of module finished product protection can be effectively reduced, the degree of industrialization can be greatly improved, and the construction period can be further shortened by eliminating the large number of protruding steel truss bars and on-site steel bar binding around the module unit and adopting the form of slot connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a front cross-sectional view of the concrete modular shear wall of the present invention; Figure 2 A top view of the concrete modular shear wall of the present invention; Figure 3 A top view of the prefabricated modular edge member of the present invention Figure 1 ; Figure 4 A front view of a prefabricated modular edge member of the present invention; Figure 5 A top view of the prefabricated modular edge member of the present invention Figure 2 ; Figure 6 It is a front cross-sectional view of the prefabricated modular wall panel of the present invention; Figure 7 A top view of the prefabricated modular wall panel of the present invention; Figure 8 It is a structural schematic diagram of the multifunctional pouring pipe device of the present invention; Fig. 9 for Figure 8 Schematic diagram of the enlarged structure of area A in the middle.
[0013] In the figure: 1. Prefabricated modular edge member; 11. Prefabricated modular edge wall panel; 12. First reinforcement structure; 121. First connecting reinforcement; 122. Additional longitudinal reinforcement in the ring; 123. Structural longitudinal reinforcement; 124. Hoop reinforcement; 125. Corrugated pipe; 126. Coarse reinforcement; 2. Prefabricated modular wall panel; 21. Prefabricated modular wall panel body; 22. Vertical through groove; 23. Horizontal through groove; 24. Grouting hole; 25. Second reinforcement structure; 251. Horizontal distribution reinforcement; 252. Longitudinal distribution reinforcement; 253. Tie reinforcement; 254. Second connecting reinforcement; 3. Multifunctional casting pipe device; 31. casting pipe; 3101. through hole one; 3102. through hole two; 32. elastic sleeve; 33. vibrating rod; 34. connecting block one; 35. vertical telescopic rod; 36. block one; 361. inclined surface one; 37. sealing block; 38. horizontal connecting rod; 381. arc surface one; 39. connecting block two; 310. spring one; 311. block two; 312. inclined surface two; 313. horizontal telescopic rod; 3131. arc surface two; 314. spring two; 315. horizontal groove; 316. shell; 4. connecting pipe; 5. guide pipe. DETAILED DESCRIPTION
[0014] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0015] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0016] The present invention provides the following embodiments Embodiment 1, the embodiment of the present invention provides a concrete modular shear wall and a construction method thereof, such as Figure 1-Figure 7 As shown, it includes a prefabricated modular edge member 1 and a prefabricated modular wall panel group, and the prefabricated modular edge members 1 are connected to the opposite sides of the prefabricated modular wall panel group respectively; the prefabricated modular wall panel group is composed of a plurality of prefabricated modular wall panels 2 connected up and down; The prefabricated modular edge member 1 comprises: a prefabricated modular edge wall panel 11, a first steel bar structure 12 is arranged inside the prefabricated modular edge wall panel 11, the first steel bar structure 12 comprises a first connecting steel bar 121, and a row of first connecting steel bars 121 is evenly arranged from top to bottom on one side of the prefabricated modular edge wall panel 11 connected to the prefabricated modular wall panel 2; The prefabricated modular wall panel 2 comprises: a prefabricated modular wall panel body 21, vertical through grooves 22 are formed on the opposite sides of the prefabricated modular wall panel body 21, a horizontal through groove 23 is formed at the bottom of the prefabricated modular wall panel 2, the vertical through groove 22 and the horizontal through groove 23 are interconnected, a grouting hole 24 is provided in the middle of the prefabricated modular wall panel body 21 (a grouting hole 24 is provided at 1 / 2 of the middle of the prefabricated modular wall panel body 21 for pouring and vibrating concrete), the grouting hole 24 is used for pouring and vibrating concrete, and a second steel bar structure 25 is provided in the prefabricated modular wall panel body 21; When the prefabricated modular edge member 1 is connected to the prefabricated modular wall panel 2: the first connecting steel bar 121 is connected to the corresponding vertical groove 22, and an additional longitudinal reinforcement 122 is inserted into the first connecting steel bar 121, and concrete is poured into the vertical groove 22 to connect the prefabricated modular edge member 1 to the prefabricated modular wall panel 2; The second steel bar structure 25 includes second connecting steel bars 254. A row of second connecting steel bars 254 is evenly arranged on the top of the prefabricated modular wall panel body 21. The second connecting steel bars 254 of the lower prefabricated modular wall panel body 21 are used to extend into the horizontal through groove 23 at the bottom of the upper prefabricated modular wall panel 2. Concrete is poured in the horizontal through groove 23 so that the lower prefabricated modular wall panel body 21 is connected to the prefabricated modular wall panel body 21.
[0017] Specifically, the first steel bar structure 12 further includes: A plurality of non-stressed structural longitudinal reinforcements 123 are arranged at intervals inside the prefabricated modular edge wall panel 11, stirrups 124 are hooped on the outside of the structural longitudinal reinforcements 123, a plurality of corrugated tubes 125 are arranged inside the prefabricated modular edge wall panel 11 on the inner side of the stirrups 124, coarse steel bars 126 are arranged in the corrugated tubes 125, and a first connecting steel bar 121 is connected to the prefabricated modular wall panel body 21 at a side away from the corresponding vertical through groove 22 and is located on the inner side of the structural longitudinal reinforcement 123.
[0018] Specifically, the second steel bar structure 25 further includes: A longitudinal distribution steel bar group, a plurality of longitudinal distribution steel bar groups are arranged at intervals in the front and rear of the prefabricated modular wall panel body 21, the longitudinal distribution steel bar group includes a plurality of longitudinal distribution steel bars 252 arranged at intervals in the left and right, and a horizontal distribution steel bar 251 is arranged on one side of the longitudinal distribution steel bar group in the prefabricated modular wall panel body 21; Tie rods 253 are provided in the vertical through grooves 22 near the groove bottom.
[0019] Specifically, the bellows 125 is a metal bellows, and the grouting holes 24 are circular grouting holes.
[0020] The present invention also discloses a construction method of a concrete modular shear wall, which is used to construct the concrete modular shear wall. The construction method of the concrete modular shear wall comprises: Step S1: manufacturing a prefabricated modular edge component 1: first tying a first steel bar structure 12, and then pouring concrete to form the prefabricated modular edge component 1; Step S2: manufacturing the prefabricated modular wall panel 2: first tying the second steel reinforcement structure 25, and then pouring concrete to form the prefabricated modular wall panel 2; Step S3: Assembling the lower prefabricated modular wall panel 2 and the corresponding prefabricated modular edge member 1, and then pouring concrete and vibrating the connection between the prefabricated modular edge member 1 and the prefabricated modular wall panel 2 and the grouting hole 24; Step S4: After the concrete in step S3 hardens, place the upper prefabricated modular wall panel 2, assemble the upper prefabricated modular wall panel 2 with the lower prefabricated modular wall panel 2, and assemble the upper prefabricated modular wall panel 2 with the corresponding prefabricated modular edge member 1, and then cast concrete and vibrate the connection between the prefabricated modular edge member 1 and the prefabricated modular wall panel 2 and the grouting hole 24; repeat step S4 until all the prefabricated modular wall panels 2 are connected.
[0021] The beneficial effects of the above technical solution are: 1. The concrete modular shear wall of the present invention eliminates the composite shear wall structure of the prefabricated formwork and the cast-in-place layer, and adopts a new modular shear wall structure of prefabricated modular edge components 1, prefabricated modular wall panels 2 and slot connections. It has a simple structure and reliable connection, is easy to produce, transport, install and splice modules, and can effectively improve the integrity and safety of modular buildings; 2. The prefabricated modular edge components 1 and the prefabricated modular wall panels 2 are equipped with corresponding steel bars, which reduces the on-site steel cage binding, clarifies the structural force transmission and force bearing mechanism, reduces the wall thickness, reduces the overall deadweight of the structure, and increases the internal usable space; 3. Compared with the traditional formwork composite shear wall, the management difficulty of module finished product protection can be effectively reduced, the degree of industrialization can be greatly improved, and the construction period can be further shortened by eliminating the large number of protruding steel truss bars and on-site steel bar binding around the module unit and adopting the form of slot connection.
[0022] Embodiment 2, on the basis of embodiment 1, as Figure 8 , Fig. 9As shown, pouring concrete and vibrating are performed based on a multifunctional pouring pipe device 3, which includes: The pouring pipe 31 has an upper end connected to a discharge port of a concrete delivery device through a feed pipe (the concrete delivery device may be a concrete delivery pump; during concrete pouring, the concrete is delivered to the pouring pipe through a concrete delivery pump for pouring, which is a prior art, such as CN220132681U and CN219768655U). A through hole 3101 parallel to the pouring pipe 31 is provided in the middle of the shell 316. The through hole 3101 passes through the upper and lower ends of the shell 316. The through hole 3101 passes through the upper and lower ends of the shell 316. 01 is slidably sleeved on the outside of the pouring pipe 31 along the axial direction of the pouring pipe 31, a second through hole 3102 is set at the lower end of the left part of the shell 316, an elastic sleeve 32 is fixedly set in the second through hole 3102, and the vibrating rod 33 slides through the second through hole 3102 along the up and down direction, and the inner side of the elastic sleeve 32 is fixedly sleeved with the outer side of the vibrating rod 33, and the vibrating rod 33 is connected to the vibrating power device through the connecting pipe 4 (this is the prior art, such as CN220080824U, CN218375323U); A vertical telescopic rod 35, the upper end of which is connected to a connecting block 34 provided on the pouring pipe 31, and the lower end of which is connected to the upper end of the housing 316; the vertical telescopic rod 35 can be an electric telescopic rod or a manual telescopic rod; Two groups of left-right symmetrical sealing components, the left sealing component includes: a block 36, the left side of the block 36 is fixedly connected to the left inner wall of the shell 316, and the right side of the block 36 is provided with a slope 361 with a lower left side and a higher right side; a sealing block 37 slides along the left-right direction and penetrates the left side of the casting pipe 31, a horizontal connecting rod 38 is provided on the left side of the sealing block 37, a connecting block 2 39 is provided on the upper end of the horizontal connecting rod 38, a spring 310 is fixedly connected between the connecting block 2 39 and the left inner wall of the casting pipe 31, and an arc surface 381 is provided on the left side of the horizontal connecting rod 38, and the arc surface 381 is used to contact the inclined surface 361 on the corresponding side; Optionally, a block 2 311 is provided on the upper right side of the vibrating rod 33, and a slope 2 312 is provided on the right side of the block 2 311, and the slope 2 312 is lower on the left and higher on the right; a horizontal groove 315 is provided on the left side of the lower part of the casting tube 31, and the right part of the horizontal telescopic rod 313 is slidably connected to the horizontal groove 315, a spring 2 314 is connected between the horizontal groove 315 and the right end of the horizontal telescopic rod 313, and an arc surface 2 3131 is provided on the left end of the horizontal telescopic rod 313, and the arc surface 2 3131 is used to contact the slope 2 312.
[0023] The lower end of the pouring pipe 31 is detachably connected with a guide pipe 5, and the discharge direction of the guide pipe 5 can be toward the vibrating rod 33; The working principle and beneficial effects of the above technical solution are: 1. When pouring, if Figure 8As shown, the vibrating rod 33 is at a higher position, so as to avoid the vibrating rod 33 taking up more concrete pouring space; 2. When vibrating, Figure 8 On the basis of the above, the vertical telescopic rod 35 is controlled to extend downward, driving the shell 316 to move downward, and the vibrating rod 33 is driven downward by the elastic sleeve 32, so that the vibrating rod 33 is inserted into the vibrating position; and when the shell 316 moves downward until the arc surface 1 381 contacts the inclined surface 1 361, the shell 316 continues to move downward, and the arc surface 1 381 on the left and right sides and the corresponding inclined surface 1 361 are contacted and matched, so that the left and right horizontal connecting rods 38 are close to each other, until the right side of the sealing block 37 on the left contacts the left side of the sealing block 37 on the right, so that the left and right sealing blocks 37 seal the inner channel of the pouring pipe 31 where they are located, so as to realize the automatic stop of concrete downward discharge and pouring; When the shell 316 moves downward until the second arc surface 3131 contacts the second inclined surface 312, the shell 316 continues to move downward, and the contact between the second arc surface 3131 and the second inclined surface 312 causes the horizontal telescopic rod 313 to move rightward to compress the second spring 314. Due to the limitation of the compression performance of the second spring 314, the horizontal telescopic rod 313 cannot move rightward after moving to a certain position. At this time, the left part of the horizontal telescopic rod 313 limits the second block 311 to prevent the second block 311 from continuing to fall (especially when the vibrating rod 33 is disconnected from the shell 316, the above-mentioned limit prevents the vibrating rod 33 from falling); The length of the adjustable horizontal telescopic rod 313 can be adjusted to adjust the limiting height of the block 2 311 to meet different limiting requirements.
[0024] 3. The sealing of the channel in the casting pipe 31 and the downward movement of the vibrating rod 33 to a suitable position can be achieved through a vertical telescopic rod 35 and a driving member, so that the vibrating rod 33 can be inserted into the vibrating position and the control is convenient.
[0025] Embodiment 3, based on Embodiment 1 or 2, during the construction process, the concrete is vibrated by a concrete vibrating device, and the concrete vibrating device includes: a vibrating rod 33, and the vibrating rod 33 is connected to the vibrating power device through a connecting pipe 4; before the batch construction of the concrete modular shear wall, it also includes: a pouring and vibrating test on the concrete area that needs to be vibrated, and the pouring and vibrating test on the concrete area that needs to be vibrated includes: Step S01: obtaining parameters of concrete to be vibrated, the parameters of the concrete including: temperature of the concrete; Step S02: constructing a concrete region model that needs to be vibrated, and dividing the concrete region model that needs to be vibrated into a plurality of concrete region sub-models that need to be vibrated, each concrete region sub-model that needs to be vibrated corresponds to a concrete sub-region that needs to be vibrated, and each concrete sub-region that needs to be vibrated is divided into a plurality of concrete sub-unit regions that need to be vibrated; Step S03: Based on the concrete area sub-model that needs to be vibrated, the model of the vibrating rod 33, and the action range of the vibrating rod 33, when vibrating each concrete sub-area that needs to be vibrated, the moving direction of the vibrating rod 33 and the target spacing range of the two vibrating positions of the vibrating rod 33 before and after the corresponding moving direction are determined (the target spacing range of different moving directions of different concretes can be constructed based on the historical vibration effects of different concretes), and several test spacings are selected from the target spacing range; The test spacing selects the maximum spacing in the target spacing range, and the test spacing selects M-1 spacings as the test spacings starting from the maximum spacing in the target spacing range according to the preset spacing difference; Step S04: Perform M vibration tests; during each vibration test, the vibrator 33 moves in a corresponding moving direction at a test spacing, obtains the vibrating position information of the vibrating rod 33 based on the position detection module during the vibration test, controls the vibration device to work with the rated control parameters during each vibration test, and obtains the actual vibration parameters of the vibrating rod 33 during the vibration test; Step S05: Calculate the vibration effect evaluation value of each vibration test, determine the vibration test whose vibration effect evaluation value is greater than the preset effect evaluation value as the vibration test to be selected, and determine the largest test spacing among the vibration tests to be selected as the target spacing; When preparing shear walls in batches, when vibrating the actual concrete area corresponding to the concrete area sub-model that needs to be vibrated, the moving direction of the vibrating rod 33 determined in step S02 and the target spacing are used as the spacing between the two previous and subsequent vibrating positions of the vibrating rod 33.
[0026] Specifically, the vibration effect evaluation value of each vibration test is calculated based on the following formula;
[0027] is the vibration effect evaluation value of the sth vibration test of the ith concrete sub-unit area corresponding to the kth concrete area sub-model that needs to be vibrated; is the mass of concrete in the ith concrete sub-unit area corresponding to the kth concrete area sub-model that needs to be vibrated; is the maximum distance between the center of the vibrating rod 33 and the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs vibration during the s-th vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs vibration when the j-th vibrating rod 33 stays at the vibration position; e is a natural constant; The actual vibration frequency of the vibrating rod 33 when the j-th vibrating rod 33 stays at the vibrating position during the s-th vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; The actual amplitude of the vibrating rod 33 when the j-th vibrating rod 33 stays at the vibrating position during the s-th vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the total number of vibrating positions where the vibrating rod 33 stays during the s-th vibration test of the ith concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; The vibration duration of each stop vibration position of the vibrating rod 33; When it is less than the first preset value, The value is 0 ( Large, poor vibration effect, no measurement); When it is greater than or equal to the first preset value, The value is 1, d is the evaluation setting coefficient; Q is the pouring speed of concrete; t is the unit time; It is the maximum vertical distance between the outlet of the pouring pipe during concrete pouring and the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the concrete temperature before vibration; is the average temperature of the concrete after the s-th vibration test in the ith concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the target temperature of the concrete; for Corresponding vibration effect evaluation coefficient (obtained based on a preset function or association table); for Corresponding vibration effect evaluation coefficient (obtained based on a preset function or association table); for Corresponding vibration effect evaluation coefficient (obtained based on a preset function or association table); for The corresponding target value; They are the first evaluation weight, the second evaluation weight, and the third evaluation weight (all values are greater than 0 and less than 1); is the vibration effect correction coefficient of the sth vibration test of the ith concrete sub-unit area corresponding to the kth concrete area sub-model that needs to be vibrated; is the theoretical damping of the concrete to be vibrated; is the natural logarithm; The units 36 and 16 are both degrees Celsius.
[0028] The beneficial effects of the above technical solution are: Before batch construction of concrete modular shear walls, the method also includes: performing a pouring and vibration test on the concrete area that needs to be vibrated, and selecting the actual concrete area corresponding to the concrete area sub-model that needs to be vibrated for vibration according to the pouring and vibration test result: vibrating with the moving direction and target spacing of the vibrating rod 33 determined in step S02 as the spacing between the two previous and next vibration positions of the vibrating rod 33 to ensure the vibration effect and vibration efficiency (during actual vibration, if the spacing between the two previous and next vibration positions of the vibrating rod 33 is too large, it will affect the vibration effect, and if the spacing between the two previous and next vibration positions of the vibrating rod 33 is too small, it will affect the vibration efficiency).
[0029] When determining the vibration effect evaluation value, the vibration intensity parameter is preliminarily determined based on the vibration parameter. , and make corrections based on the temperature of the concrete and the pouring speed of the concrete to ensure the reliability of the final calculated vibration effect evaluation value.
[0030] Embodiment 4, on the basis of any one of embodiments 1-3, during the construction process, the concrete is vibrated by a concrete vibrating device, the concrete vibrating device comprises: a vibrating rod 33, the vibrating rod 33 is connected to a vibrating power device via a connecting pipe 4, the vibrating power device is a vibrating motor; during the use of the concrete vibrating device, the performance of the concrete vibrating device is evaluated by using an evaluation device at set intervals. The working process of using the evaluation device comprises: Step S001: obtaining target vibration parameters of the current concrete, and calculating theoretical power based on the target vibration parameters of the current concrete; the target vibration parameters of the concrete include: target amplitude of the concrete, target angle between the vibration direction of the concrete and the horizontal plane;
[0031] P is the theoretical power; The value is 3.14; is the acceleration due to gravity; H is the target amplitude of concrete; is the target angle between the vibration direction of the concrete and the horizontal plane; is the torque of the vibrating motor; is the efficiency of the vibrating motor; is the density of concrete; is the Poisson's ratio of concrete; sin is sine; cos is cosine; R is the radius of the vibrating rod 33; E is the elastic modulus of concrete; is the initial amplitude at the rated power of the vibrating motor initially used; It is the actual amplitude of the vibrating motor at the rated power; is the length of the vibrating rod 33; is the logarithm to base 10; , These are the amplitudes when the concrete is not vibrated, which are obtained before executing S001. If the value is less than the corresponding fourth preset value, the alarm device directly alarms to remind that the vibrating motor is abnormal, and S001 is not executed; Step S002: Taking the theoretical power as the actual working power of the vibrating motor, the current concrete vibration test duration is tested, and the vibration monitoring device is controlled within the test duration. The amplitude of the vibrating rod 33 is monitored again. When the ratio of the average value of the amplitude monitored by the vibration monitoring device to the target amplitude of the concrete is less than or equal to a second preset value, an alarm is issued through the alarm device.
[0032] Preferably, it also includes: Step S003: When the ratio of the average value of the amplitude monitored by the vibration monitoring device to the target amplitude of the concrete is greater than or equal to the second preset value and less than or equal to the third preset value (the third preset value (which can be 0.93) is greater than the second preset value (which can be 0.85), and both the third preset value and the second preset value are less than 1), determine the target power matching the target vibration parameters of the current concrete. , control the operation of the vibrating motor so that the actual working power of the vibrating motor is the target power for the current concrete vibration.
[0033]
[0034] It is the average value of the amplitude monitored by the vibration monitoring device during the current test duration; For combination The power correction coefficient obtained (obtained based on the preset corresponding parameter association table or obtained based on the preset function, the value is greater than -1 and less than 1); The standard deviation of the amplitude monitored by the vibration monitoring device during the current test duration; The maximum value of the amplitude monitored by the vibration monitoring device during the current test duration; The minimum value of the amplitude monitored by the vibration monitoring device during the current test duration; The number of times the absolute value of the difference between the two detection values of the vibration monitoring device before and after the current test duration is greater than the preset amplitude difference; For combination The power correction coefficient obtained (obtained based on the preset corresponding parameter association table or obtained based on the preset function, the value is greater than -1 and less than 1); The beneficial effects of the above technical solution are: First, based on the current target vibration parameters of the concrete, the parameters of the vibrating motor, and the material parameters of the concrete (the material of the above concrete is a theoretical parameter or a test parameter), the theoretical power P required to achieve the target amplitude of the concrete under the condition that the vibrating motor can work normally is calculated. The current concrete vibration test duration is measured with the theoretical power as the actual working power of the vibrating motor, and the vibration monitoring device is controlled within the test duration. The amplitude of the vibrating rod 33 is monitored again. When the ratio of the average value of the amplitude monitored by the vibration monitoring device to the target amplitude of the concrete is less than or equal to a second preset value, an alarm is sounded through the alarm device. This indicates that the vibration effect of the current vibrating motor is abnormal and the vibrating motor needs to be repaired.
[0035] When the ratio of the average value of the amplitude monitored by the vibration monitoring device to the target amplitude of the concrete is greater than the second preset value and less than or equal to the third preset value (the third preset value is greater than the second preset value, and both the third preset value and the second preset value are less than 1), it means that the actual amplitude of the concrete still cannot reach the target amplitude of the concrete. This may be due to slight errors between the material parameters of the concrete in the formula and the actual ones and / or small changes in the long-term performance of the vibrating motor. In order to achieve the target amplitude of the concrete, it is necessary to adjust the actual working power of the vibrating motor to the target power to ensure the vibration effect on the concrete.
[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. Concrete modular shear wall, characterized by: It comprises a prefabricated modular edge component (1) and a prefabricated modular wall panel group, wherein the prefabricated modular edge components (1) are respectively connected to opposite sides of the prefabricated modular wall panel group; The prefabricated modular wall panel group is composed of a plurality of prefabricated modular wall panels (2) connected up and down; The prefabricated modular edge component (1) comprises: a prefabricated modular edge wall panel (11), a first steel bar structure (12) is arranged inside the prefabricated modular edge wall panel (11), the first steel bar structure (12) comprises first connecting steel bars (121), and a row of first connecting steel bars (121) is evenly arranged from top to bottom on one side of the prefabricated modular edge wall panel (11) connected to the prefabricated modular wall panel (2); The prefabricated modular wall panel (2) comprises: a prefabricated modular wall panel body (21), wherein the two opposite sides of the prefabricated modular wall panel body (21) are provided with vertical through grooves (22), the bottom of the prefabricated modular wall panel (2) is provided with a horizontal through groove (23), the vertical through groove (22) and the horizontal through groove (23) are interconnected, a grouting hole (24) is provided in the middle of the prefabricated modular wall panel body (21), the grouting hole (24) is used for pouring and vibrating concrete, and a second steel bar structure (25) is provided in the prefabricated modular wall panel body (21); When the prefabricated modular edge member (1) is connected to the prefabricated modular wall panel (2): the first connecting steel bar (121) is connected to the corresponding vertical groove (22), and an additional longitudinal reinforcement (122) is inserted into the first connecting steel bar (121), and concrete is poured into the vertical groove (22) so that the prefabricated modular edge member (1) is connected to the prefabricated modular wall panel (2); The second steel bar structure (25) includes second connecting steel bars (254), and a row of second connecting steel bars (254) is evenly arranged on the top of the prefabricated modular wall panel body (21). The second connecting steel bars (254) of the prefabricated modular wall panel body (21) of the lower layer are used to extend into the horizontal through groove (23) at the bottom of the prefabricated modular wall panel (2) of the upper layer. Concrete is poured in the horizontal through groove (23) so that the prefabricated modular wall panel body (21) of the lower layer is connected to the prefabricated modular wall panel body (21).
2. The concrete modular shear wall according to claim 1, characterized in that: The first connecting steel bar (121) is a horizontal connecting steel bar ring; the second connecting steel bar (254) is a longitudinal connecting steel bar ring.
3. The concrete modular shear wall according to claim 1, characterized in that: The first steel reinforcement structure (12) further comprises: A plurality of non-stressed structural longitudinal reinforcements (123) are arranged at intervals inside the prefabricated modular edge wall panel (11); stirrups (124) are hooped around the outside of the structural longitudinal reinforcements (123); a plurality of corrugated tubes (125) are arranged inside the prefabricated modular edge wall panel (11) and located inside the stirrups (124); coarse steel bars (126) are arranged inside the corrugated tubes (125); a first connecting steel bar (121) is connected to the prefabricated modular wall panel body (21) at a side away from the corresponding vertical through groove (22) and located inside the structural longitudinal reinforcements (123).
4. The concrete modular shear wall according to claim 1, characterized in that: The second steel reinforcement structure (25) further comprises: A longitudinal distribution steel bar group, wherein a plurality of longitudinal distribution steel bar groups are arranged at intervals in the front and rear of the prefabricated modular wall panel body (21), the longitudinal distribution steel bar group comprises a plurality of longitudinal distribution steel bars (252) arranged at intervals in the left and right, and a horizontal distribution steel bar (251) is arranged on one side of the longitudinal distribution steel bar group in the prefabricated modular wall panel body (21); A tie rod (253) is arranged in the vertical through groove (22) near the groove bottom.
5. The concrete modular shear wall according to claim 3, characterized in that: The bellows (125) is a metal bellows, and the grouting holes (24) are circular grouting holes.
6. A method for constructing a concrete modular shear wall, for constructing a concrete modular shear wall as claimed in any one of claims 1 to 5, characterized in that: The construction methods of concrete modular shear walls include: Step S1: manufacturing a prefabricated modular edge component (1): first tying a first steel bar structure (12), and then pouring concrete to form the prefabricated modular edge component (1); Step S2: manufacturing a prefabricated modular wall panel (2): first tying the second steel reinforcement structure (25), and then pouring concrete to form the prefabricated modular wall panel (2); Step S3: Assembling the lower prefabricated modular wall panel (2) and the corresponding prefabricated modular edge member (1), and then pouring concrete and vibrating the connection between the prefabricated modular edge member (1) and the prefabricated modular wall panel (2) and the grouting hole (24); Step S4: After the concrete of step S3 hardens, place the upper prefabricated modular wall panel (2), assemble the upper prefabricated modular wall panel (2) with the lower prefabricated modular wall panel (2), and assemble the upper prefabricated modular wall panel (2) with the corresponding prefabricated modular edge member (1), then cast concrete in situ and vibrate the connection between the prefabricated modular edge member (1) and the prefabricated modular wall panel (2) and the grouting hole (24); repeat step S4 until all the prefabricated modular wall panels (2) are connected.
7. The construction method of concrete modular shear wall according to claim 6, characterized in that: During the construction process, the concrete is vibrated by a concrete vibrating device, which comprises a vibrating rod (33), which is connected to a vibrating power device via a connecting pipe (4); before the batch construction of the concrete modular shear wall, the vibrating device also comprises: performing a pouring and vibrating test on the concrete area that needs to be vibrated, and performing a pouring and vibrating test on the concrete area that needs to be vibrated includes: Step S01: obtaining parameters of concrete to be vibrated, the parameters of the concrete including: temperature of the concrete; Step S02: constructing a concrete region model that needs to be vibrated, and dividing the concrete region model that needs to be vibrated into a plurality of concrete region sub-models that need to be vibrated, each concrete region sub-model that needs to be vibrated corresponds to a concrete sub-region that needs to be vibrated, and each concrete sub-region that needs to be vibrated is divided into a plurality of concrete sub-unit regions that need to be vibrated; Step S03: based on the concrete area sub-model to be vibrated, the model of the vibrating rod (33), and the action range of the vibrating rod (33); determining the moving direction of the vibrating rod (33) and the target spacing range of the vibrating positions of the vibrating rod (33) before and after the corresponding moving direction when vibrating each concrete sub-area to be vibrated, and selecting a number of test spacings from the target spacing range; The test spacing selects the maximum spacing in the target spacing range, and the test spacing selects M-1 spacings as the test spacings starting from the maximum spacing in the target spacing range according to the preset spacing difference; Step S04: performing M vibration tests; during each vibration test, the vibrating rod (33) moves in a corresponding moving direction at a test spacing, and during the vibration test, the vibrating rod (33) stops and vibrates position information is obtained based on a position detection module, and during each vibration test, the vibrating device is controlled to work with rated control parameters, and actual vibration parameters of the vibrating rod (33) during the vibration test are obtained; Step S05: Calculate the vibration effect evaluation value of each vibration test, determine the vibration test whose vibration effect evaluation value is greater than the preset effect evaluation value as the vibration test to be selected, and determine the largest test spacing among the vibration tests to be selected as the target spacing; When preparing shear walls in batches, when vibrating the actual concrete area corresponding to the concrete area sub-model that needs to be vibrated, the moving direction of the vibrating rod (33) determined in step S02 and the target spacing are used as the spacing between the two vibrating positions where the vibrating rod (33) stays and vibrates.
8. The construction method of concrete modular shear wall according to claim 7, characterized in that: The vibration effect evaluation value of each vibration test is calculated based on the following formula; ; ; is the vibration effect evaluation value of the sth vibration test of the ith concrete sub-unit area corresponding to the kth concrete area sub-model that needs to be vibrated; is the mass of concrete in the ith concrete sub-unit area corresponding to the kth concrete area sub-model that needs to be vibrated; is the maximum distance between the center of the vibrating rod (33) and the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated during the s-th vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated, when the j-th vibrating rod (33) stays at the vibrating position; e is a natural constant; The actual vibration frequency of the vibrating rod (33) when the jth vibrating rod (33) stays at the vibrating position during the sth vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; The actual vibration amplitude of the vibrating rod (33) when the jth vibrating rod (33) stays at the vibrating position during the sth vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the total number of vibration positions where the vibrating rod (33) stays during the s-th vibration test of the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; The vibration duration of each stop vibration position of the vibrating rod (33); When it is less than the first preset value, The value is 0; When it is greater than or equal to the first preset value, The value is 1, d is the evaluation setting coefficient; Q is the pouring speed of concrete; t is the unit time; It is the maximum vertical distance between the outlet of the pouring pipe during concrete pouring and the i-th concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the concrete temperature before vibration; is the average temperature of the concrete after the s-th vibration test in the ith concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the target temperature of the concrete; for Corresponding vibration effect evaluation coefficient; for Corresponding vibration effect evaluation coefficient; for Corresponding vibration effect evaluation coefficient; for The corresponding target value; They are the first assessment weight, the second assessment weight, and the third assessment weight respectively; is the vibration effect correction coefficient of the s-th vibration test of the ith concrete sub-unit area corresponding to the k-th concrete area sub-model that needs to be vibrated; is the theoretical damping of the concrete to be vibrated; is the natural logarithm.
9. The construction method of concrete modular shear wall according to claim 6, characterized in that: During the construction process, the concrete is vibrated by a concrete vibrating device, which comprises a vibrating rod (33), which is connected to a vibrating power device via a connecting pipe (4), and the vibrating power device is a vibrating motor. During the use of the concrete vibrating device, the performance of the concrete vibrating device is evaluated by using an evaluation device at set intervals, and the working process of using the evaluation device comprises: Step S001: obtaining target vibration parameters of the current concrete, and calculating theoretical power based on the target vibration parameters of the current concrete; the target vibration parameters of the concrete include: target amplitude of the concrete, target angle between the vibration direction of the concrete and the horizontal plane; ; P is the theoretical power; The value is 3.14; is the acceleration due to gravity; H is the target amplitude of concrete; is the target angle between the vibration direction of the concrete and the horizontal plane; is the torque of the vibrating motor; is the efficiency of the vibrating motor; is the density of concrete; is the Poisson's ratio of concrete; sin is sine; cos is cosine; R is the radius of the vibrating rod (33); E is the elastic modulus of concrete; is the initial amplitude at the rated power of the vibrating motor initially used; It is the actual amplitude of the vibrating motor at the rated power; is the length of the vibrating rod (33); is the logarithm with base 10, e is a natural constant; Step S002: Taking the theoretical power as the actual working power of the vibrating motor, the current concrete vibration test duration is tested, and the vibration monitoring device is controlled within the test duration. The amplitude of the vibrating rod (33) is monitored again, and when the ratio of the average value of the amplitude monitored by the vibration monitoring device to the target amplitude of the concrete is less than or equal to a second preset value, an alarm is issued through the alarm device.
Citation Information
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