Fabricated ceiling lamp box construction method and equipment thereof
Through the construction method of prefabricated ceiling light box, the assembly technology of aluminum-plastic plates and acrylic plates is used to solve the problems of complex construction and high maintenance costs, and efficient and low-cost construction and maintenance are achieved, and the light is soft and the comfort of use is improved.
Patent Information
- Application Number
- CN202411431690.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-13
AI Technical Summary
The construction process of existing ceiling light boxes is complex and has high maintenance costs, traditional glass materials are heavy and difficult to disassemble, and emerging soft light films are cumbersome and inconvenient to maintain later.
The prefabricated ceiling light box construction method is adopted, and aluminum-plastic plates, soft light strips, acrylic plates, T-shaped metal strips and square passes are used to achieve synchronous installation of the ceiling through the assembly of U-shaped square passes and edge-retraction square passes. The light source is built into the acrylic In the board, the light is soft and the material can be reused.
Improve construction efficiency and maintenance efficiency, reduce maintenance costs, soft light source reduces dizziness, and improves material utilization.
Smart Images
Figure CN119122182A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building construction technology, and in particular to a method and equipment for constructing an assembled ceiling light box. Background Art
[0002] Ceiling light box construction refers to the lighting construction that uses translucent materials and lighting systems on the top of the building to create a dreamy, shadowless indoor lighting effect. The choice of translucent materials is not large, and there are only glass, translucent soft film, etc. Glass, as the cover of translucent ceilings, needs to be tempered and laminated to meet safety requirements. It is also heavy and inconvenient to install, disassemble and maintain, so it has gradually been eliminated. At present, soft light film is a new material, but the construction process is complicated, and it is inconvenient to disassemble and maintain in the later stage. Its expensive cost and complicated later maintenance are not acceptable to most people. Summary of the invention
[0003] The embodiments of the present specification provide a method and equipment for constructing an assembled ceiling light box, which are used to solve the problems of complicated construction and high construction and maintenance costs in the prior art.
[0004] The technical solutions provided by the embodiments of this specification are: In a first aspect, an embodiment of the present application provides a method for constructing an assembled ceiling light box, comprising the following steps: Material preparation: The materials include aluminum-plastic panels, soft light strips, power adapters, acrylic panels, T-shaped metal strips and square tubes; Square tube production: U-shaped square tube and edge-finished square tube are produced. First grooves symmetrical to each other are produced on both sides of the U-shaped square tube, and a second groove corresponding to the first groove is provided on one side of the edge-finished square tube; Measurement and layout: Lay out and locate according to the construction drawing, locate the installation position of the first U-shaped square tube, draw lines on the column for positioning, and determine the installation positions of the U-shaped square tubes in sequence; Install the hanger rod: At the determined installation position of the U-shaped square tube, connect one end of the hanger rod to the steel structure layer or main beam; Square tube installation: The U-shaped square tube opening faces upwards and is connected to the other end of the suspension rod. The U-shaped square tube and the edge-closing square tube are installed in sequence; Installation at the bottom of the light box: Use self-tapping screws to fix the bottom plate of the aluminum-plastic board to the upper flange of the U-shaped square tube, stick the soft light strip to the bottom of the aluminum-plastic board, and install the power adapter above the aluminum-plastic board; Light box panel installation: Place the T-shaped metal strip between two adjacent square tubes, insert the two ends of the T-shaped metal strip into the two grooves respectively, set the acrylic plate between the two adjacent square tubes, and insert the two sides of the acrylic plate into the two grooves respectively, with one end placed on the upper part of the bottom edge of the T-shaped metal strip, and then install them in sequence.
[0005] Furthermore, when the hanger cannot be directly fixed to the steel structure layer, a conversion connection is performed through angle steel.
[0006] Furthermore, the installation of the square tube also includes: selecting a straight section as the starting section, after measuring and positioning with a level instrument, installing the first row of square tubes in the starting section, the nuts must not be locked before calibration, after the starting section is accepted, installing them in batches in sequence, and locking the nuts after calibration.
[0007] Furthermore, when encountering an arc segment construction position, an arc segment square tube is made according to the on-site conditions, and a mark corresponding to the construction position is made on the arc segment square tube; Make an arc segment acrylic plate corresponding to the arc segment square tube, and make marks on the arc segment acrylic plate to match the arc segment square tube.
[0008] Furthermore, the aluminum-plastic panels at the arc segment construction location are installed by overlapping.
[0009] Furthermore, the aluminum-plastic panels at the straight section construction location are installed in a close-fitting manner.
[0010] Furthermore, a hole is opened on the aluminum-plastic plate, a power adapter is fixed on the aluminum-plastic plate with self-tapping screws, and a power cord of the light strip is passed through the hole to connect to the power adapter above.
[0011] Furthermore, a limit card is installed in the groove to fix the acrylic panel. In a second aspect, an embodiment of the present application provides an assembled ceiling light box device, the device comprising: A plurality of rows of mounting base tops, each row of mounting base tops comprising a plurality of U-shaped square tubes, and first grooves are respectively provided on both sides of the U-shaped square tubes; The assembled ceiling light box comprises a bottom plate, a light strip, a power adapter and an acrylic plate, wherein the bottom plate is installed above the two U-shaped square tubes, the light strip is installed below the bottom plate, the power adapter is installed above the bottom plate, and the acrylic plate is arranged between the two U-shaped square tubes through a first groove. The T-shaped metal strip is arranged between the two U-shaped square tubes through the first groove, and the end of the acrylic plate is arranged on the bottom edge of the T-shaped metal strip.
[0012] Furthermore, the device also includes a trimmed square tube, one side of which is provided with a second groove matching the first groove, and the other side of which is connected to the building.
[0013] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects: by adopting assembly-type construction, there is no need to reserve lamp positions during the construction process, and it can be installed simultaneously with the square ceiling to form a whole. The construction efficiency is greatly improved. And because the whole is composed of multiple individual assemblies, it can be partially disassembled and repaired after a certain position is damaged, which greatly improves the maintenance efficiency and reduces the maintenance cost. The light source is all built-in, and the light is filtered by the acrylic light-transmitting plate to become soft, which effectively reduces the dizziness caused by the glare of the light and improves the health rate and comfort of human use. The materials can be reused to improve the material utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 A schematic diagram of the method flow provided in the embodiments of this specification.
[0015] Figure 2 This is a schematic diagram of the device structure provided in the embodiments of this specification.
[0016] Figure 3 This is a schematic diagram of the post-installation structure provided in the embodiment of this specification. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0018] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.
[0019] Example 1 The present specification provides a method for constructing an assembled ceiling light box. Figure 1 As shown, this embodiment is used for a three-story corridor ceiling in a certain project as an example for exemplary description. It should be noted that the following steps are not intended to limit the scope of protection of this application, but are only used for exemplary description. The method includes the following steps: S1. Material preparation Materials include aluminum-plastic panels, soft light strips, power adapters, acrylic panels, T-shaped metal strips and square tubes; In a possible implementation, 4mm thick aluminum-plastic panels, LED low-voltage soft light strips, power adapters, 5mm thick acrylic panels, T-shaped metal strips, aluminum square tubes, edge bending parts (edge square tubes), self-tapping screws, clips and other auxiliary equipment, such as articulated boom trucks, are used. They are not listed here one by one and can be selected according to the needs of on-site construction.
[0020] S2, Fangtong Production A U-shaped square tube and an edge-finished square tube are manufactured, first grooves symmetrical to each other are manufactured on both sides of the U-shaped square tube, and a second groove corresponding to the first groove is manufactured on one side of the edge-finished square tube; In a possible implementation, a 2.0mm thick aluminum plate is bent to form a 250*250mm U-shaped square tube, and the two sides of the square tube are bent into 20*20mm grooves 150mm away from the bottom edge. The special-shaped aluminum plate bending part is made of 2.0 thick aluminum plate bent into a 150 high, 20*18 grooves on the side of the edge, and the edge plate is 100mm wide.
[0021] S3. Measurement and laying out Lay out and locate the first U-shaped square tube installation position according to the construction drawing, draw lines on the column for positioning, and determine the installation positions of the U-shaped square tubes in sequence; Specifically, re-measure the axis and elevation control line, locate the first square tube according to the installation drawing, and mark the line on the column for positioning. The positioning includes straight line segments and arc segments.
[0022] S4. Install the boom At the determined installation position of the U-shaped square tube, connect one end of the suspension rod to the steel structure layer or main beam; Specifically, a φ8 suspension rod is used, with the spacing of the straight line segment not exceeding 1000mm and the spacing of the arc segment being 600mm. Connect or weld with the main beam. If the hanger cannot be directly fixed to the steel structure layer, set 40*40*2.5mm angle steel for conversion connection.
[0023] S5, Fangtong installation The U-shaped square tube opens upwards and is connected to the other end of the suspension rod. The U-shaped square tube and the edge-closing square tube are installed in sequence. Specifically, select a straight line segment as the starting segment. After measuring and positioning with a level, install the first row of square tubes in the starting segment. The nuts must not be locked before calibration. After the starting segment is accepted, install them in batches in sequence. Lock the nuts after calibration. When encountering an arc segment construction location, make an arc segment square tube according to the site conditions, and make a mark corresponding to the construction location on the arc segment square tube; make an arc segment acrylic plate corresponding to the arc segment square tube, and make a mark on the arc segment acrylic plate that matches the arc segment square tube. When installing the arc segment square tube, pay attention to the square tube number and curvature to prevent misuse and confusion.
[0024] S6. Light box installation Installation of the bottom of the light box: Use self-tapping screws to fix the bottom plate of the aluminum-plastic board to the upper flange of the U-shaped square tube, stick the soft light strip to the bottom of the aluminum-plastic board, and install the power adapter above the aluminum-plastic board. Installation of the light box panel: Place the T-shaped metal strip between two adjacent square tubes, insert the two ends of the T-shaped metal strip into the two grooves respectively, set the acrylic board between the two adjacent square tubes, and insert the two sides of the acrylic board into the two grooves respectively, and place one end on the upper part of the bottom edge of the T-shaped metal strip, and then install them in sequence.
[0025] Specifically, the base plate of the combined light box is made of aluminum-plastic plate, which is cut into a size of 545*2200 (arc segment 1045~1190) with a table saw and wallpaper knife. The straight section of the aluminum-plastic plate base plate of the combined light box is installed by close splicing, and the arc section is installed by overlapping. The aluminum-plastic plate base plate is fixed to the upper flange of the U-shaped square tube with self-tapping screws, and the fixed spacing is 300mm. The LED low-voltage soft light strip is pasted on the aluminum-plastic plate, and the light strip is fixed with a clip at the close splicing or overlapping part of the base plate, and the clip is fixed to the aluminum-plastic plate base plate with self-tapping screws. Use a pistol drill to open a hole at the corresponding position of the aluminum-plastic plate base plate, fix the power adapter above the aluminum-plastic plate base plate (outside the combined light box) with self-tapping screws, and pass the light strip power cord through the hole of the light box base plate to connect to the upper power adapter. Turn on the power to see if the light source can light up normally, and whether there are flash points, light transmission, flooding, etc. Then place the aluminum alloy T-shaped strip in the side groove of the U-shaped square tube, and then press the cut acrylic panel on the T-shaped strip. Then install them one by one, and install the limit card in the groove to fix the acrylic panel.
[0026] Acceptance: The aluminum square tube is smooth as a whole, without warping, and the arc transition is natural; the acrylic is installed smoothly, and the T-bar is straight; after power is turned on, there is no light transmission or dark spots in the light box, the brightness is consistent, and there is no glare. The construction is completed.
[0027] Example 2 The assembled ceiling light box device provided in Example 2 of this specification is Figure 2 and Figure 3 As shown, the device includes: A plurality of rows of mounting base tops 1, each row of mounting base tops comprising a plurality of U-shaped square tubes 11, and first grooves 12 are respectively provided on both sides of the U-shaped square tubes; The assembled ceiling light box 2 includes a bottom plate 21, a light strip 22, a power adapter 23 and an acrylic plate 24. The bottom plate is installed above two U-shaped square tubes, the light strip is installed below the bottom plate, the power adapter is installed above the bottom plate, and the acrylic plate is arranged between the two U-shaped square tubes through a first groove. The T-shaped metal strip 3 is arranged between the two U-shaped square tubes through a first groove, and the end of the acrylic plate 24 is arranged on the bottom edge of the T-shaped metal strip. The equipment also includes a trimming square tube 4, one side of which is provided with a second groove 41 matching the first groove 12, and the other side is connected to the building.
[0028] When in use, the assembled ceiling light box is installed between two U-shaped square tubes, or the assembled ceiling light box is installed between the U-shaped square tube and the edge square tube.
[0029] This embodiment can be prefabricated and easy to assemble, which improves installation efficiency; the reserved lamp positions are discarded and installed simultaneously with the square ceiling to form a whole ceiling. The overall ceiling is made more solid, the risk of uneven installation of the light box is reduced, and damage to the square ceiling and increased economic costs caused by secondary repairs are avoided. And because the whole is composed of multiple individual assemblies, partial disassembly and repair can be carried out after damage to a certain position, which greatly improves maintenance efficiency and reduces maintenance costs. The light source is all built-in, and the light is filtered by the acrylic light-transmitting plate to become soft, which effectively reduces the dizziness caused by the glare of the light and improves the health rate and comfort of human use. The material can be reused to improve material utilization.
Claims
1. A method for constructing an assembled ceiling light box, characterized in that: The following steps are involved: Material preparation: The materials include aluminum-plastic panels, soft light strips, power adapters, acrylic panels, T-shaped metal strips and square tubes; Square tube production: U-shaped square tube and edge-finished square tube are produced. First grooves symmetrical to each other are produced on both sides of the U-shaped square tube, and a second groove corresponding to the first groove is provided on one side of the edge-finished square tube; Measurement and layout: Lay out and locate according to the construction drawing, locate the installation position of the first U-shaped square tube, draw lines on the column for positioning, and determine the installation positions of the U-shaped square tubes in sequence; Install the hanger rod: At the determined installation position of the U-shaped square tube, connect one end of the hanger rod to the steel structure layer or main beam; Square tube installation: The U-shaped square tube opening faces upwards and is connected to the other end of the suspension rod. The U-shaped square tube and the edge-closing square tube are installed in sequence; Installation at the bottom of the light box: Use self-tapping screws to fix the bottom plate of the aluminum-plastic board to the upper flange of the U-shaped square tube, stick the soft light strip to the bottom of the aluminum-plastic board, and install the power adapter above the aluminum-plastic board; Light box panel installation: Place the T-shaped metal strip between two adjacent square tubes, insert the two ends of the T-shaped metal strip into the two grooves respectively, set the acrylic plate between the two adjacent square tubes, and insert the two sides of the acrylic plate into the two grooves respectively, with one end placed on the upper part of the bottom edge of the T-shaped metal strip, and then install them in sequence.
2. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: When the hanger cannot be directly fixed to the steel structure layer, a conversion connection is made through angle steel.
3. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: The installation of square tubes also includes: selecting a straight section as the starting section, measuring and positioning with a level instrument, installing the first row of square tubes in the starting section, the nuts must not be locked before calibration, and after the starting section is accepted, installing them in batches in sequence, and locking the nuts after calibration.
4. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: When encountering an arc segment construction location, make an arc segment square tube according to the site conditions, and make a mark corresponding to the construction location on the arc segment square tube; Make an arc segment acrylic plate corresponding to the arc segment square tube, and make marks on the arc segment acrylic plate to match the arc segment square tube.
5. The method for constructing an assembled ceiling light box according to claim 4, characterized in that: The aluminum-plastic panels at the arc section construction location are installed by overlapping.
6. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: The aluminum-plastic panels at the straight section construction location are installed in a close-fitting manner.
7. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: Make a hole on the aluminum-plastic plate, fix the power adapter on the top of the aluminum-plastic plate with self-tapping screws, and pass the power cord of the light strip through the hole to connect it to the power adapter above.
8. The method for constructing an assembled ceiling light box according to claim 1, characterized in that: Install the limit card in the groove to fix the acrylic panel.
9. An assembled ceiling light box device, characterized in that the device include: A plurality of rows of mounting base tops, each row of mounting base tops comprising a plurality of U-shaped square tubes, and first grooves are respectively provided on both sides of the U-shaped square tubes; An assembled ceiling light box, comprising a bottom plate, a light strip, a power adapter and an acrylic plate, wherein the bottom plate is installed above the two U-shaped square tubes, the light strip is installed below the bottom plate, the power adapter is installed above the bottom plate, and the acrylic plate is arranged between the two U-shaped square tubes through a first groove; The T-shaped metal strip is arranged between the two U-shaped square tubes through the first groove, and the end of the acrylic plate is arranged on the bottom edge of the T-shaped metal strip.
10. The assembled ceiling light box device according to claim 9, characterized in that: The device also includes a trimmed square tube, one side of which is provided with a second groove matching the first groove, and the other side of which is connected to the building.