Multi-channel control valve group

By setting up a flared groove and multi-channel design on the bus plate, combining the total control valve and independent control valve, the problems of large volume of the existing valve group and single medium channel control are solved, and the compact and high flow medium control effect is achieved.

CN119123114APending Publication Date: 2024-12-13浙江亿太诺科技股份有限公司
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Patent Information

Application Number
CN202411386402.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing valve set is large in size and has low integration, making it difficult to use in space-constrained environments, and the medium channel control method is relatively single, resulting in insufficient medium flow per unit time.

Method used

A multi-channel control valve group is designed. By setting the first and second flaring grooves on the bus plate, the cross-sectional area of ​​the medium channel is increased. Combined with the design of the total control valve and the independent control valve, the multi-channel and multiple outlets are realized. structure, improves the flow rate per unit time.

Benefits of technology

It realizes the compactness of the valve group, is suitable for environments with small spaces, and effectively improves the medium flow per unit time, enhancing the control flexibility of the medium channel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multi-channel control valve bank comprises a confluence plate body, a first inlet, a first medium channel, a plurality of outlets A and a plurality of outlets B are formed in the confluence plate body, the first inlet communicates with the first medium channel through a first main valve port, the confluence plate body is provided with a first mounting port, and a main control valve A is arranged at the first mounting port; the confluence plate is provided with a first flaring groove, the first inlet is communicated with the first main valve port through the first flaring groove, the first medium channel is communicated with the outlet A, and the first medium channel is communicated with the outlet B. An independent valve port corresponding to the outlet B is formed in the confluence plate body, and the first medium channel is communicated with the corresponding outlet B through the independent valve port. The confluence plate is provided with a second mounting port, an independent control valve is arranged at the second mounting port, the confluence plate is provided with a second flaring groove, and the first medium channel is communicated with the independent valve port through the second flaring groove, so that the medium flow in unit time can be effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of valve groups, and in particular to a multi-channel control valve group. Background Art

[0002] The valve group includes a manifold and several solenoid valves or gas-controlled valves arranged on the manifold. The solenoid valves are used to control the opening and closing of the medium channel inside the manifold as a whole or individually. The existing valve group is widely used in refrigeration systems. For example, the valve group in the refrigeration compressor is an important component for controlling the suction and exhaust of the compressor. When the compressor is working, the working fluid enters and exits the cylinder through the valve group.

[0003] A manifold is a fixed object that can bring together multiple fluid channels. It is also called a medium distribution plate, valve plate or valve seat. It is mostly used in pneumatic control circuits, and of course also in liquid control circuits. It can realize centralized supply and centralized discharge of media and save space. There are at least two channels running through the manifold, namely the inlet and the outlet. The inlet medium is supplied by a gas source or a liquid source. After being distributed by the manifold, the medium coming out of the outlet is connected to the components in the complete set of equipment that need the medium through the connection of hoses, joints and other accessories.

[0004] However, the current valve group has the problems of large size and low integration, which makes it unsuitable for use in space-constrained environments; if the size of the manifold is reduced, the medium flow rate per unit time in the flow channel will be smaller. Therefore, how to achieve miniaturization of the manifold while ensuring a high flow rate per unit time is a technical problem that needs to be solved urgently. In addition, the control method of the existing valve group medium channel is relatively simple. Summary of the invention

[0005] The purpose of the present invention is to provide a multi-channel control valve group with a more compact structure and smaller size, so that it is suitable for environments with limited space. In addition, the manifold body of the present invention can effectively increase the medium flow rate per unit time through the arrangement of the first flaring groove and the second flaring groove.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a multi-channel control valve group, including a manifold body, a first inlet, a first medium channel, a first main valve port, a plurality of outlets A and a plurality of outlets B are provided on the manifold body, the first inlet is connected to the first medium channel through the first main valve port, a first mounting port is provided at a position of the manifold body corresponding to the first main valve port, a main control valve A for controlling the on-off of the first main valve port is provided at the first mounting port, a first flaring groove is provided at a position of the manifold body adjacent to the first inlet at the first mounting port, the first inlet is connected to the first main valve port through the first flaring groove, the first medium channel is connected to the outlet A, the first medium channel is connected to the outlet B, an independent valve port corresponding to the outlet B is provided in the manifold body, the first medium channel is connected to the corresponding outlet B through the independent valve port, the manifold body is provided with a second mounting port corresponding to the independent valve port, an independent control valve for controlling the on-off of the independent valve port is provided at the second mounting port, a second flaring groove is provided at a position of the manifold body adjacent to the first medium channel at the second mounting port, the first medium channel is connected to the independent valve port through the second flaring groove.

[0007] Furthermore, the flow section of the first expansion groove is larger than the flow section of the first inlet, the second expansion groove of the convergence plate body is connected to the first medium channel, and the flow section of the second expansion groove is larger than the flow section of the connecting opening between the first medium channel and the second expansion groove.

[0008] Furthermore, the bottom end of the first expansion groove is lower than the bottom end of the first inlet, and the top end of the first expansion groove is higher than the first main valve port.

[0009] Furthermore, the bottom end of the second expanding groove is lower than the bottom end of the connecting port, and the top end of the second expanding groove is higher than the independent valve port.

[0010] Furthermore, the busbar body is provided with a second inlet, a second medium channel, a second main valve port, a plurality of outlets C and a plurality of outlets D on the other side of the busbar body relative to the first inlet, the second inlet is connected with the second medium channel through the second main valve port, a third mounting port is provided at a position of the busbar body corresponding to the second main valve port, a main control valve B for controlling the on and off of the second main valve port is provided at the third mounting port, the busbar body is provided with a third expanding groove at a position of the third mounting port adjacent to the second inlet, the medium in the second inlet is connected with the second main valve port through the third expanding groove, and the outlet C and the outlet D are respectively connected with the second medium channel.

[0011] Furthermore, the number of the outlets C and the outlets D corresponds one to one and are respectively arranged at the lower end of the busbar body, and the side end of the busbar body is provided with a connecting hole for connecting the corresponding outlets C and outlets D to the second medium channel, and the connecting hole passes through the side end of the busbar body, and a first sealing plate for sealing the connecting hole is installed on the busbar body.

[0012] Furthermore, the second medium channel passes through the busbar body at a side adjacent to the second inlet, and a second sealing plate for sealing an end of the second medium channel is mounted on the busbar body.

[0013] Furthermore, the second inlet opening is sealed, and the first medium channel is connected to the second inlet.

[0014] Furthermore, the first medium channel passes through the busbar body at a side adjacent to the first inlet, and a third sealing plate for sealing an end of the first medium channel is mounted on the busbar body.

[0015] Furthermore, a plurality of weight-reducing grooves are provided on the busbar body.

[0016] In summary, the present invention has the following beneficial effects: 1. The multi-channel control valve group of the present invention has a more compact structure and a smaller volume, so it is suitable for environments with narrow spaces; 2. The busbar body of the present invention can effectively increase the medium flow rate per unit time by providing the first flaring groove and the second flaring groove; 3. The present invention designs the flow channel of the manifold body to have a multi-channel multi-outlet structure, controls the on-off of the total flow channel by the main control valve A to control the on-off of the total medium flow channel, and controls the on-off of the corresponding independent valve ports by independent control valves, thereby realizing the overall control of the total medium channel and the independent control of outlet A. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a top view of the present invention.

[0019] Figure 3 The present invention Figure 2 Enlarged view of point A.

[0020] Figure 4 It is a structural schematic diagram of the main control valve A of the present invention.

[0021] Figure 5 It is a schematic structural diagram of the first expanding groove of the present invention.

[0022] Figure 6 It is a schematic structural diagram of the first medium channel and the second medium channel of the present invention.

[0023] Figure 7 It is a structural schematic diagram of the second expanding groove of the present invention.

[0024] Figure 8It is a structural schematic diagram of the independent valve port of the present invention.

[0025] Fig. 9 It is a structural schematic diagram of the independent control valve of the present invention when sealing the independent valve port.

[0026] Fig.10 It is a schematic structural diagram of the third expanding groove of the present invention.

[0027] Fig.11 It is a structural schematic diagram of the second inlet, the third expansion groove and the second main valve port of the present invention.

[0028] In the figure: 10, manifold body; 11, first inlet; 12, first medium channel; 13, first main valve port; 14, outlet A; 15, outlet B; 16, connecting port; 17, weight reduction groove; 20, first mounting port; 21, first expansion groove; 30, main control valve A; 40, independent control valve; 50, independent valve port; 51, second mounting port; 52, second expansion groove; 60, second inlet; 61, second medium channel; 62, second main valve port; 63, outlet C; 64, outlet D; 65, third mounting port; 66, main control valve B; 67, third expansion groove; 68, connecting hole; 70, first sealing plate; 71, second sealing plate; 72, third sealing plate; 80, control valve. DETAILED DESCRIPTION

[0029] The present invention will be further described below in conjunction with the accompanying drawings.

[0030] like Figure 1-11 As shown, a multi-channel control valve group includes a manifold body 10, a main control valve A30 and a plurality of independent control valves 40 arranged on the manifold body 10, which constitute the basic structure of the present invention.

[0031] The busbar body 10 is provided with a first inlet 11, a first medium channel 12, a first main valve port 13, a plurality of outlets A14 and a plurality of outlets B15. The first medium channel 12 is arranged along the length direction of the busbar body 10. In this embodiment, the first medium channel 12 is a main medium channel. The first inlet 11 is arranged at the end of the busbar body 10. In the present invention, the first inlet 11 is arranged on the upper end surface of the busbar body 10, and of course, it can also be arranged at the side end of the busbar body 10. The first inlet 11 is connected with the first medium channel 12 through the first main valve port 13. The busbar body 10 is provided with a first mounting port 20 at a position corresponding to the first main valve port 13. The first mounting port 20 A main control valve A30 for controlling the on and off of the first main valve port 13 is provided at the first mounting port 20, which passes through the upper end of the busbar body 10. Specifically, the first main valve port 13 is provided at the lower end of the first mounting port 20 and the diameter of the first mounting port 20 is larger than the diameter of the first main valve port 13. The busbar body 10 is provided with a first expanding groove 21 at a position of the first mounting port 20 adjacent to the first inlet 11. The first inlet 11 is connected to the first main valve port 13 through the first expanding groove 21. Furthermore, the flow channel cross-section of the first expanding groove 21 is larger than the flow channel cross-section of the first inlet 11, so that the medium flow rate from the end of the first inlet 11 to the first main valve port 13 per unit time can be greatly increased.

[0032] The first medium channel 12 is communicated with the outlet A14, and the first medium channel 12 is communicated with the outlet B15. An independent valve port 50 corresponding to the outlet B15 is provided in the busbar body 10, and the first medium channel 12 is communicated with the corresponding outlet B15 through the independent valve port 50. The busbar body 10 is provided with a second mounting port 51 corresponding to the independent valve port 50, and an independent control valve 40 for controlling the on-off of the independent valve port 50 is provided at the second mounting port 51. The busbar body 10 is provided with a second expansion groove 52 at a position adjacent to the first medium channel 12 at the second mounting port 51, and the first medium channel 12 is communicated with the independent valve port 50 through the second expansion groove 52. The busbar body 10 is provided with a second expansion groove 52 corresponding to the second expansion groove 52 and used for communicating The second flared groove 52 is connected to the connecting port 16 of the first medium channel 12, and the flow channel cross section of the second flared groove 52 is larger than the flow channel cross section of the connecting port 16 of the first medium channel 12 and the second flared groove 52. In the present invention, the connecting port 16 is the intersection of the first medium channel 12 and the second flared groove 52. The second flared groove 52 is arranged on the first medium channel 12, that is, at least part of the second flared groove 52 overlaps with the first medium channel 12, and the second flared groove 52 is connected to the first medium channel 12 to pass the medium in the first medium channel 12 into the second flared groove 52 as much as possible. When the independent valve port 50 is opened, it can ensure that the medium can pass into the independent valve port 50 at a larger flow rate per unit time, thereby entering the outlet B15 at a larger flow rate.

[0033] In the present invention, the number of the outlets A14 and B15 matches and is multiple, the outlet A14 and the outlet B are both arranged at the lower end of the busbar body 10, the busbar body 10 is provided with a downwardly protruding protrusion at a position corresponding to the first medium channel 12, the outlet A14 and the outlet B15 are arranged at the position corresponding to the center of the protrusion, the outlet A14 is arranged directly below the first medium channel 12, and the outlet B15 is arranged beside the first medium channel 12.

[0034] The use principle of the multi-channel control valve group of the present invention is as follows: when the main control valve A30 is opened, the medium in the first inlet 11 enters the first medium channel 12 through the first expansion groove 21 and the first main valve port 13 in turn, and part of the medium entering the first medium channel 12 passes into the corresponding driving member through the outlet A14, and part of the medium entering the first medium channel 12 enters the second expansion groove 52. When the independent control valve 40 at the independent valve port 50 is opened, the medium in the second expansion groove 52 can enter into the outlet B15 through the opened independent valve port 50, and finally pass into the corresponding driving member through the outlet B15; when the main solenoid valve A is closed, the first main valve port 13 is blocked, and at this time no medium enters the outlet A14 and the outlet B15 from the first medium channel 12.

[0035] In some embodiments, the bottom end of the first expanding groove 21 is lower than the bottom end of the first inlet 11, and the top end of the first expanding groove 21 is higher than the first main valve port 13. Through this arrangement, the first expanding groove 21 can completely cover the area of ​​the first inlet 11, so as to pass the medium at the first inlet 11 into the first expanding groove 21 as much as possible. When the first main valve port 13 is opened, it can ensure that the medium can pass into the first main valve port 13 at a larger flow rate per unit time, thereby entering the first medium channel 12 at a larger flow rate.

[0036] In some embodiments, the bottom end of the second expanding groove 52 is lower than the bottom end of the connecting port 16. In the present invention, the bottom end of the second expanding groove 52 is lower than the bottom end of the first medium channel 12, and the top end of the second expanding groove 52 is higher than the independent valve port 50. Similarly, the second expanding groove 52 is configured to completely cover the area of ​​the connecting port 16 so as to allow the medium at the connecting port 16 to pass into the second expanding groove 52 as much as possible. When the independent valve port 50 is opened, it can ensure that the medium can pass into the independent valve port 50 at a larger flow rate per unit time, thereby entering the outlet B15 at a larger flow rate.

[0037] In some embodiments, the other side of the busbar body 10 relative to the first inlet 11 is provided with a second inlet 60, a second medium channel 61, a second main valve port 62, a plurality of outlets C63 and a plurality of outlets D64, the second inlet 60 is connected with the second medium channel 61 through the second main valve port 62, the busbar body 10 is provided with a third mounting port 65 at a position corresponding to the second main valve port 62, the third mounting port 65 is provided with a main control valve B66 for controlling the on and off of the second main valve port 62, the busbar body 10 is provided with a third expansion groove 67 at a position of the third mounting port 65 adjacent to the second inlet 60, the medium in the second inlet 60 is connected with the second main valve port 62 through the third expansion groove 67, and the outlet C63 and the outlet D64 are respectively connected with the second medium channel 61. In this embodiment, the outlet C63 and the outlet D64 are respectively provided in plurality and correspond one to one. Another total medium channel (i.e., the second medium channel 61) is added to the manifold and a plurality of outlets C63 and a plurality of outlets D64 connected to the medium channel are provided, so that the control valve 80 group is more integrated.

[0038] The number of the outlets C63 and the outlets D64 corresponds one to one and are respectively arranged at the lower end of the busbar body 10. The side end of the busbar body 10 is provided with a connecting hole 68 for connecting the corresponding outlets C63 and outlet D64 to the second medium channel 61. The connecting hole 68 passes through the side end of the busbar body 10. A first sealing plate 70 for sealing the connecting hole 68 is installed on the busbar body 10. The connecting hole 68 is set to meet the needs of the process hole, that is, it can be processed more efficiently.

[0039] The second medium channel 61 passes through the busbar body 10 at a side adjacent to the second inlet 60 , and a second sealing plate 71 is installed on the busbar body 10 to seal the end of the second medium channel 61 .

[0040] In some embodiments, the opening of the second inlet 60 is sealed, and the first medium channel 12 is connected to the second inlet 60. At this time, the first medium channel 12 and the second medium channel 61 are arranged in series, and the first medium channel 12 and the second medium channel 61 are connected through the second main valve port 62, that is, the main control valve B66 set at the second main valve port 62 controls the opening and closing of the first medium channel 12 and the second medium channel 61. When the main control valve A30 is opened, the medium is exported from the outlet A14. When the main control valve B66 is opened, the first medium channel 12 and the second medium channel 61 are connected. At this time, the outlet A14, the outlet C63 and the outlet D64 all have medium exported; when the independent control valve 40 is opened, the medium is simultaneously exported from the outlet B15.

[0041] In some embodiments, the first medium channel 12 passes through the busbar body 10 at a side adjacent to the first inlet 11 , and a third sealing plate 72 is installed on the busbar body 10 to seal the end of the first medium channel 12 .

[0042] In some embodiments, the busbar body 10 is provided with a plurality of weight-reducing grooves 17 , and the weight-reducing grooves 17 are provided in plurality and are correspondingly provided between adjacent outlets C63 . By providing the weight-reducing grooves 17 on the busbar, lightweighting can be achieved more effectively, and materials can be effectively saved.

[0043] The main control valve A30, the main control valve B66 and several independent control valves 40 of the present invention are connected to the control valve 80 through pipelines. The control valve 80 is connected to the air source. The control valve 80 can be an electric control valve or a manual valve. The air source is used to supply air to the main control valve A30, the main control valve B66 and several independent control valves 40 at the same time. Specifically, when the main control valve A30 is powered off, the first main valve port 13 is closed, and when the main control valve A30 is powered on, the first main valve port 13 is opened; similarly, when the main control valve B66 is powered off, the second main valve port 62 is closed, and when the main control valve B66 is powered on, the second main valve port 62 is opened.

[0044] In summary, the present invention has the following beneficial effects: 1. The multi-channel control valve group of the present invention has a more compact structure and a smaller volume, so it is suitable for environments with narrow spaces; 2. The busbar body 10 of the present invention can effectively increase the medium flow rate per unit time by providing the first flaring groove 21 and the second flaring groove 52; 3. The present invention designs the flow channel of the manifold body to have a multi-channel multi-outlet structure. The on-off of the total flow channel is controlled by the main control valve A30 to control the on-off of the total medium flow channel. The on-off of the corresponding independent valve port 50 is independently controlled by the independent control valve 40, thereby realizing the overall control of the total medium channel and the independent control of the outlet A14.

[0045] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A multi-channel control valve group, characterized in that: The invention comprises a manifold body (10), wherein the manifold body (10) is provided with a first inlet (11), a first medium channel (12), a first main valve port (13), a plurality of outlets A (14) and a plurality of outlets B (15); the first inlet (11) is connected to the first medium channel (12) through the first main valve port (13); the manifold body (10) is provided with a first mounting port (20) at a position corresponding to the first main valve port (13); a main control valve A (30) for controlling the on-off of the first main valve port (13) is provided at the first mounting port (20); the manifold body (10) is provided with a first expansion groove (21) at a position adjacent to the first inlet (11) at the first mounting port (20); the first inlet (11) is connected to the first main valve port (13) through the first expansion groove (21); the first medium channel (12) is connected to the first main valve port (13) through the first expansion groove (21); The channel (12) is in communication with the outlet A (14), the first medium channel (12) is in communication with the outlet B (15), an independent valve port (50) corresponding to the outlet B (15) is provided in the busbar body (10), the first medium channel (12) is in communication with the corresponding outlet B (15) through the independent valve port (50), the busbar body (10) is provided with a second installation port (51) corresponding to the independent valve port (50), an independent control valve (40) for controlling the opening and closing of the independent valve port (50) is provided at the second installation port (51), the busbar body (10) is provided with a second expansion groove (52) at a position adjacent to the first medium channel (12) at the second installation port (51), the first medium channel (12) is in communication with the independent valve port (50) through the second expansion groove (52).

2. A multi-channel control valve group according to claim 1, characterized in that: The flow channel cross section of the first expanded groove (21) is larger than the flow channel cross section of the first inlet (11); the second expanded groove (52) of the collector plate body (10) is connected to the first medium channel (12); and the flow channel cross section of the second expanded groove (52) is larger than the flow channel cross section of the connecting port (16) between the first medium channel (12) and the second expanded groove (52).

3. A multi-channel control valve group according to claim 2, characterized in that: The bottom end of the first expansion groove (21) is lower than the bottom end of the first inlet (11), and the top end of the first expansion groove (21) is higher than the first main valve port (13).

4. A multi-channel control valve group according to claim 2, characterized in that: The bottom end of the second expansion groove (52) is lower than the bottom end of the communication port (16), and the top end of the second expansion groove (52) is higher than the independent valve port (50).

5. A multi-channel control valve assembly according to any one of claims 1 to 4, characterized in that: The second inlet (60), the second medium channel (61), the second main valve port (62), a plurality of outlets C (63) and a plurality of outlets D (64) are provided on the other side of the busbar body (10) relative to the first inlet (11); the second inlet (60) is connected to the second medium channel (61) through the second main valve port (62); the busbar body (10) is provided with a third mounting port (65) at a position corresponding to the second main valve port (62); a main control valve B (66) for controlling the on and off of the second main valve port (62) is provided at the third mounting port (65); the busbar body (10) is provided with a third expansion groove (67) at a position of the third mounting port (65) adjacent to the second inlet (60); the medium in the second inlet (60) is connected to the second main valve port (62) through the third expansion groove (67); the outlet C (63) and the outlet D (64) are respectively connected to the second medium channel (61).

6. A multi-channel control valve assembly according to claim 5, characterized in that: The number of the outlets C (63) and the outlets D (64) corresponds to each other and are respectively arranged at the lower end of the busbar body (10); the side end of the busbar body (10) is provided with a connecting hole (68) for connecting the corresponding outlets C (63) and outlets D (64) to the second medium channel (61); the connecting hole (68) passes through the side end of the busbar body (10); and a first sealing plate (70) for sealing the connecting hole (68) is installed on the busbar body (10).

7. The multi-channel control valve assembly according to claim 5, characterized in that: The second medium channel (61) passes through the busbar body (10) on the side adjacent to the second inlet (60), and a second sealing plate (71) for sealing the end of the second medium channel (61) is mounted on the busbar body (10).

8. The multi-channel control valve assembly according to claim 5, characterized in that: The opening of the second inlet (60) is sealed, and the first medium channel (12) is connected to the second inlet (60).

9. The multi-channel control valve assembly according to claim 1, characterized in that: The first medium channel (12) passes through the busbar body (10) on a side adjacent to the first inlet (11), and a third sealing plate (72) is mounted on the busbar body (10) for sealing the end of the first medium channel (12).

10. The multi-channel control valve assembly according to claim 5, characterized in that: The busbar body (10) is provided with a plurality of weight-reducing grooves (17).