Dust removal device and dust removal method for condenser processing production line

Abstract

The invention provides a dust removal device for a condenser processing production line, the dust removal device comprises a support and a water storage mechanism, the support is connected with a drying device, the support is connected with a transmission mechanism, and the transmission mechanism is connected with a clamping assembly; the support is connected with the cleaning device. The cleaning device comprises a first air cylinder, a fixing plate, a spray head, a water pump and a water conveying pipe. The support is connected with a cleaning device, and the cleaning device comprises a second air cylinder and a brush plate. A third air cylinder drives a clamping plate to fix the condenser, a first motor drives a toothed belt to rotate, so that the condenser is driven to move, a second air cylinder drives a brush plate to ascend to make contact with the condenser, meanwhile, water in a water storage mechanism enters a spray head through a water pump, and dust on the surface of the condenser is cleaned away; a second motor drives a worm to rotate, so that a worm gear and a clamping plate are driven to rotate, rotation of the condenser is achieved, a sealing block is matched with the clamping plate through an electric telescopic rod to seal the condenser, and the condenser is dried through a heating pipe.

Description

Technical Field

[0001] The present invention mainly relates to the technical field of condenser processing, and in particular to a dust removal device and a dust removal method for a condenser processing production line. Background Art

[0002] The condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or steam into liquid and transfer the heat in the tube to the air near the tube in a very fast way. The working process of the condenser is an exothermic process, so the condenser temperature is relatively high. Power plants use many condensers to condense the steam discharged from the turbine. Condensers are used in refrigeration plants to condense refrigerant vapors such as ammonia and Freon. All condensers operate by taking away the heat of gas or steam.

[0003] During the production process of the condenser, dust will inevitably adhere to the surface. In order to facilitate subsequent processing, it is usually necessary to remove dust from it. However, the existing dust removal device has a poor dust removal effect and it is difficult to achieve an ideal dust removal effect, which makes subsequent processing difficult and the work efficiency is low. Therefore, the present invention provides a dust removal device and a dust removal method for a condenser processing production line to solve the above problems. Summary of the invention

[0004] The present invention mainly provides a dust removal device and a dust removal method for a condenser processing production line to solve the technical problems raised in the above background technology.

[0005] The technical solution adopted by the present invention to solve the above technical problems is: a dust removal device for a condenser processing production line, comprising a bracket and a water storage mechanism located on one side of the bracket, the two sides of the bracket are connected to a drying device, the two sides of the bracket are connected to a transmission mechanism, and one side of the transmission mechanism is connected to multiple clamping components;

[0006] A cleaning device is connected to one side of the top of the bracket, and the cleaning device includes a first cylinder connected to the top of the bracket, a fixing plate connected to the driving end of the first cylinder, a nozzle connected to the bottom of the fixing plate, and a water pump connected to the top of the fixing plate, the water pump is connected to the nozzle through a pipeline, one side of the water pump is connected to a water pipe, and one side of the water pipe is located inside the water storage mechanism;

[0007] A cleaning device is connected to one side of the bottom of the bracket. The cleaning device includes a second cylinder connected to the bottom of the bracket and a brush plate connected to the driving end of the second cylinder. The brush plate corresponds to the nozzle.

[0008] In the present invention, the brush plate contacts the condenser to enhance the cleaning effect of the condenser, and the nozzle sprays water to clean the dust on the surface of the condenser.

[0009] Furthermore, the transmission mechanism includes a plurality of gears rotatably connected to one side of the top of the bracket, a first motor connected to one side of the gear and a toothed belt meshingly connected to the outer wall of the gear, and one side of the toothed belt is connected to a plurality of clamping assemblies.

[0010] In the present invention, the rotation of the gear drives the toothed belt to rotate, thereby driving the clamping assembly to rotate. A plurality of the clamping assemblies can enable a plurality of condensers to perform different operations simultaneously.

[0011] Furthermore, the clamping assembly includes a third cylinder connected to one side of the toothed belt, a support plate connected to the driving end of the third cylinder, a rotating assembly connected to one side of the support plate, and a clamping plate connected to one side of the rotating assembly.

[0012] In the present invention, the two corresponding clamping plates cooperate to clamp the condenser.

[0013] Furthermore, the rotating assembly includes a second motor connected to one side of the support plate, a worm connected to the driving end of the second motor and a worm wheel meshingly connected to the top of the worm, one side of the worm wheel is rotatably connected to the support plate, and the other side of the worm wheel is connected to the clamping plate.

[0014] In the present invention, the worm wheel cooperates with the worm to form a self-locking structure to prevent the clamping plate from rotating.

[0015] Furthermore, the drying device includes an electric telescopic rod connected to one side of the bracket, a sealing block connected to a driving end of the electric telescopic rod, and a plurality of heating tubes connected to an arc-shaped surface of the sealing block.

[0016] In the present invention, the sealing block cooperates with the clamping plate to form a closed space, which is convenient for the heating tube to dry the condenser.

[0017] Furthermore, the water storage mechanism includes a water tank located on one side of the bracket and a filter assembly slidably connected to the top of the water tank.

[0018] In the present invention, the water storage tank is convenient for collecting sewage for cleaning the condenser, and the filter assembly is convenient for filtering sewage for reuse.

[0019] Furthermore, the filter assembly includes a filter plate slidably connected to the top of the water tank and filter cotton connected to the bottom of the filter plate.

[0020] In the present invention, the filter plate is convenient for filtering impurities in the water for cleaning the condenser, and the filter cotton is convenient for further filtering sewage.

[0021] Furthermore, a plurality of T-shaped slides are provided on both sides of the top of the water storage tank;

[0022] A plurality of T-shaped sliding blocks are fixed on both sides of the filter plate, and the T-shaped sliding blocks are slidably connected with the groove body of the T-shaped sliding groove.

[0023] In the present invention, the T-shaped slide groove is convenient for limiting the position of the filter plate, and the T-shaped slide block is convenient for improving the stability of the filter plate.

[0024] Furthermore, a pull rod is fixed on the top of the T-shaped slider, and the lower surfaces on both sides of the pull rod are connected to different T-shaped sliders.

[0025] In the present invention, the pull rod is convenient for the staff to pull the filter plate, so as to disassemble the filter plate.

[0026] According to the above technical solution of a dust removal device for a condenser processing production line, a dust removal method for a condenser processing production line is also provided, comprising the following steps:

[0027] S1, the third cylinder drives the clamping plate to fix the condenser, and then drives the condenser to move through the transmission mechanism;

[0028] S2, when the condenser moves to the bottom of the cleaning device, it stops moving, and then the condenser is cleaned by the cleaning device and the washing device, and the condenser is rotated by the rotating assembly to fully clean the condenser;

[0029] S3, after washing, the condenser is moved between the drying devices, and then the two sealing blocks are brought into contact by the electric telescopic rod, the condenser is sealed with the clamping plate, and then the condenser is dried by the heating tube.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] The present invention drives the splint to fix the condenser through the third cylinder, and then drives the gear to rotate through the first motor, thereby driving the toothed belt to rotate, and then driving the condenser to move, and drives the brush plate to rise and contact the condenser through the second cylinder, and at the same time, the water in the water storage mechanism enters the nozzle through the water pump, so that the dust on the surface of the condenser is washed away by water sprayed out through the nozzle, and then the worm is driven to rotate by the second motor, thereby driving the worm wheel and the splint to rotate, and then the condenser is rotated, and the condenser is fully cleaned, and the two sealing blocks are contacted by the electric telescopic rod, and the condenser is sealed with the splint, and then the condenser is dried by the heating tube. The device can not only enhance the cleaning effect of the condenser, so that the surface of the condenser is dust-free, but also can quickly dry the condenser so that it can be processed in the next step, and by setting a plurality of clamping components, a plurality of condensers can perform different operations at the same time, thereby improving work efficiency.

[0032] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the dust removal device of the present invention;

[0034] Figure 2 A cross-sectional view of the dust removal device of the present invention as a whole;

[0035] Figure 3 A cross-sectional view of the dust removal device of the present invention as a whole;

[0036] Figure 4 It is a schematic diagram of the overall structure of the clamping assembly of the present invention;

[0037] Figure 5 It is a schematic diagram of the overall structure of the water storage mechanism of the present invention.

[0038] In the figure: 10, bracket; 20, transmission mechanism; 21, first motor; 22, gear; 23, toothed belt; 30, clamping assembly; 31, third cylinder; 32, support plate; 33, rotating assembly; 331, second motor; 332, worm; 333, worm wheel; 34, clamping plate; 40, cleaning device; 41, first cylinder; 42, fixing plate; 43, nozzle; 44, water pump; 45, water pipe; 50, cleaning device; 51, second cylinder; 52, brush plate; 60, drying device; 61, electric telescopic rod; 62, sealing block; 63, heating pipe; 70, water storage mechanism; 71, water storage tank; 711, T-shaped slide; 72, filter assembly; 721, filter plate; 7211, T-shaped slider; 7212, pull rod; 722, filter cotton. DETAILED DESCRIPTION

[0039] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0040] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0042] For examples, please refer to the attached Figure 1-5 A dust removal device for a condenser processing production line includes a bracket 10 and a water storage mechanism 70 located on one side of the bracket 10, the bracket 10 is connected to a drying device 60 on both sides, the bracket 10 is connected to a transmission mechanism 20 on both sides, and the transmission mechanism 20 is connected to a plurality of clamping components 30 on one side;

[0043] A cleaning device 40 is connected to one side of the top of the bracket 10. The cleaning device 40 includes a first cylinder 41 connected to the top of the bracket 10, a fixing plate 42 connected to the driving end of the first cylinder 41, a nozzle 43 connected to the bottom of the fixing plate 42, and a water pump 44 connected to the top of the fixing plate 42. The water pump 44 is connected to the nozzle 43 through a pipeline, and one side of the water pump 44 is connected to a water pipe 45. One side of the water pipe 45 is located inside the water storage mechanism 70.

[0044] A cleaning device 50 is connected to one side of the bottom of the bracket 10 , and the cleaning device 50 includes a second cylinder 51 connected to the bottom of the bracket 10 , and a brush plate 52 connected to the driving end of the second cylinder 51 , and the brush plate 52 corresponds to the nozzle 43 .

[0045] It should be noted that, in this embodiment, the brush plate 52 is driven by the second cylinder 51 to rise and contact the condenser, thereby enhancing the cleaning effect of the condenser, and the water in the water storage mechanism 70 is driven by the water pump 44 to enter the nozzle 43, so that the dust on the surface of the condenser is cleaned by spraying water through the nozzle 43;

[0046] Furthermore, the lower surface of the interior of the bracket 10 is provided with a bevel to facilitate the water for cleaning the condenser to flow into the water storage mechanism 70 for recycling.

[0047] For examples, please refer to the attached Figure 2 The transmission mechanism 20 includes a plurality of gears 22 rotatably connected to one side of the top of the bracket 10, a first motor 21 connected to one side of the gear 22, and a toothed belt 23 meshingly connected to the outer wall of the gear 22, and a plurality of clamping assemblies 30 are connected to one side of the toothed belt 23.

[0048] It should be noted that, in this embodiment, the first motor 21 drives the gear 22 to rotate, thereby driving the toothed belt 23 to rotate, thereby driving the clamping assembly 30 to rotate, and multiple clamping assemblies 30 can enable multiple condensers to perform different operations simultaneously.

[0049] For examples, please refer to the attached Figure 2 and Figure 4 The clamping assembly 30 includes a third cylinder 31 connected to one side of the toothed belt 23, a support plate 32 connected to the driving end of the third cylinder 31, a rotating assembly 33 connected to one side of the support plate 32, and a clamping plate 34 connected to one side of the rotating assembly 33.

[0050] It should be noted that, in the present embodiment, the clamping plates 34 are driven to move by the third cylinder 31 , so that the two corresponding clamping plates 34 cooperate to clamp the condenser.

[0051] For examples, please refer to the attached Figure 4 The rotating assembly 33 includes a second motor 331 connected to one side of the support plate 32, a worm 332 connected to the driving end of the second motor 331, and a worm wheel 333 meshingly connected to the top of the worm 332, one side of the worm wheel 333 is rotatably connected to the support plate 32, and the other side of the worm wheel 333 is connected to the clamping plate 34.

[0052] It should be noted that, in this embodiment, the worm wheel 333 cooperates with the worm 332 to form a self-locking function to prevent the clamping plate 34 from rotating. The second motor 331 drives the worm 332 to rotate, thereby driving the worm wheel 333 and the clamping plate 34 to rotate, thereby realizing the rotation of the condenser.

[0053] For examples, please refer to the attached Figure 3 The drying device 60 includes an electric telescopic rod 61 connected to one side of the bracket 10 , a sealing block 62 connected to the driving end of the electric telescopic rod 61 , and a plurality of heating tubes 63 connected to the arc surface of the sealing block 62 .

[0054] It should be noted that, in this embodiment, the electric telescopic rod 61 drives the sealing block 62 to rise and fall so that the two sealing blocks 62 are in contact, and at the same time cooperates with the clamping plate 34 to form a closed space, which makes it easier for the heating tube 63 to heat the closed space, thereby accelerating the drying speed of the condenser.

[0055] For examples, please refer to the attached Figure 2 The water storage mechanism 70 includes a water tank 71 located on one side of the bracket 10 and a filter assembly 72 slidably connected to the top of the water tank 71 .

[0056] It should be noted that, in the present embodiment, the water storage tank 71 is convenient for collecting sewage for cleaning the condenser, and the filter assembly 72 is convenient for filtering the sewage for reuse.

[0057] For examples, please refer to the attached Figure 3 The filter assembly 72 includes a filter plate 721 slidably connected to the top of the water storage tank 71 and a filter cotton 722 connected to the bottom of the filter plate 721 .

[0058] It should be noted that, in this embodiment, the filter plate 721 is convenient for filtering impurities in the water for cleaning the condenser, and the filter cotton 722 is convenient for further filtering the sewage to make the sewage pure and realize secondary utilization.

[0059] For examples, please refer to the attached Figure 5 , a plurality of T-shaped chutes 711 are provided on both sides of the top of the water storage tank 71;

[0060] A plurality of T-shaped sliding blocks 7211 are fixed on both sides of the filter plate 721 , and the T-shaped sliding blocks 7211 are slidably connected to the groove body of the T-shaped sliding groove 711 .

[0061] It should be noted that, in the present embodiment, the T-shaped slide groove 711 is convenient for limiting the position of the filter plate 721 , and the T-shaped slide block 7211 is convenient for improving the stability of the filter plate 721 .

[0062] For examples, please refer to the attached Figure 5 A pull rod 7212 is fixed on the top of the T-shaped slider 7211 , and the lower surfaces on both sides of the pull rod 7212 are connected to different T-shaped sliders 7211 .

[0063] It should be noted that, in this embodiment, the pull rod 7212 is convenient for the staff to pull the filter plate 721, so as to disassemble the filter plate 721.

[0064] For examples, please refer to the attached Figure 1-5 According to the above technical solution of a dust removal device for a condenser processing production line, a dust removal method for a condenser processing production line is also provided, comprising the following steps:

[0065] S1, the third cylinder 31 drives the clamping plate 34 to fix the condenser, and then the transmission mechanism 20 drives the condenser to move;

[0066] S2, when the condenser moves to the bottom of the cleaning device 40, it stops moving, and then the condenser is cleaned by the cleaning device 40 and the cleaning device 50, and the condenser is rotated by the rotating assembly 33 to fully clean the condenser;

[0067] S3, after washing, the condenser is moved between the drying devices 60, and then the two sealing blocks 62 are brought into contact by the electric telescopic rod 61, and the clamping plate 34 is used to seal the condenser, and then the condenser is dried by the heating tube 63.

[0068] The specific operation mode of the present invention is as follows: first, the clamping plate 34 is driven to fix the condenser by the third cylinder 31, and then the gear 22 is driven to rotate by the first motor 21, thereby driving the toothed belt 23 to rotate, and then driving the condenser to move. When the condenser moves to the bottom of the cleaning device 40, it stops moving, and then the brush plate 52 is driven to rise and contact the condenser by the second cylinder 51. At the same time, the water in the water storage mechanism 70 enters the nozzle 43 through the water pump 44, so that the dust on the surface of the condenser is cleaned by water sprayed through the nozzle 43, and then the worm 332 is driven to rotate by the second motor 331, thereby driving the worm wheel 333 and the clamping plate 34 to rotate, thereby realizing the rotation of the condenser and achieving comprehensive cleaning of the condenser.

[0069] After cleaning, the condenser is moved between the drying devices 60 , and then the two sealing blocks 62 are brought into contact by the electric telescopic rod 61 , and the condenser is sealed with the clamping plate 34 , and then the condenser is dried by the heating tube 63 .

[0070] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A dust removal device for a condenser processing production line, comprising a bracket (10) and a water storage mechanism (70) located on one side of the bracket (10), characterized in that: The two sides of the bracket (10) are connected to the drying device (60), the two sides of the bracket (10) are connected to the transmission mechanism (20), and one side of the transmission mechanism (20) is connected to a plurality of clamping components (30); A cleaning device (40) is connected to one side of the top of the bracket (10), and the cleaning device (40) comprises a first cylinder (41) connected to the top of the bracket (10), a fixing plate (42) connected to the driving end of the first cylinder (41), a nozzle (43) connected to the bottom of the fixing plate (42), and a water pump (44) connected to the top of the fixing plate (42), the water pump (44) is connected to the nozzle (43) through a pipeline, one side of the water pump (44) is connected to a water pipe (45), and one side of the water pipe (45) is located inside the water storage mechanism (70); A cleaning device (50) is connected to one side of the bottom of the bracket (10), and the cleaning device (50) comprises a second cylinder (51) connected to the bottom of the bracket (10), and a brush plate (52) connected to the driving end of the second cylinder (51), and the brush plate (52) corresponds to the nozzle (43).

2. The dust removal device for a condenser processing production line according to claim 1 is characterized in that: The transmission mechanism (20) comprises a plurality of gears (22) rotatably connected to one side of the top of the bracket (10), a first motor (21) connected to one side of the gear (22) and a toothed belt (23) meshingly connected to the outer wall of the gear (22), and one side of the toothed belt (23) is connected to a plurality of clamping assemblies (30).

3. The dust removal device for a condenser processing production line according to claim 2 is characterized in that: The clamping assembly (30) comprises a third cylinder (31) connected to one side of the toothed belt (23), a support plate (32) connected to the driving end of the third cylinder (31), a rotating assembly (33) connected to one side of the support plate (32), and a clamping plate (34) connected to one side of the rotating assembly (33).

4. The dust removal device for a condenser processing production line according to claim 3 is characterized in that: The rotating assembly (33) comprises a second motor (331) connected to one side of the support plate (32), a worm (332) connected to the driving end of the second motor (331), and a worm wheel (333) meshingly connected to the top of the worm (332), one side of the worm wheel (333) is rotatably connected to the support plate (32), and the other side of the worm wheel (333) is connected to the clamping plate (34).

5. The dust removal device for a condenser processing production line according to claim 1, characterized in that: The drying device (60) comprises an electric telescopic rod (61) connected to one side of the bracket (10), a sealing block (62) connected to the driving end of the electric telescopic rod (61), and a plurality of heating tubes (63) connected to the arc surface of the sealing block (62).

6. The dust removal device for a condenser processing production line according to claim 1, characterized in that: The water storage mechanism (70) comprises a water storage tank (71) located on one side of the bracket (10) and a filter assembly (72) slidably connected to the top of the water storage tank (71).

7. The dust removal device for a condenser processing production line according to claim 6, characterized in that: The filter assembly (72) comprises a filter plate (721) slidably connected to the top of the water storage tank (71) and filter cotton (722) connected to the bottom of the filter plate (721).

8. The dust removal device for a condenser processing production line according to claim 7, characterized in that: A plurality of T-shaped slide grooves (711) are provided on both sides of the top of the water storage tank (71); A plurality of T-shaped sliding blocks (7211) are fixed on both sides of the filter plate (721), and the T-shaped sliding blocks (7211) are slidably connected to the groove body of the T-shaped sliding groove (711).

9. The dust removal device for a condenser processing production line according to claim 8, characterized in that: A pull rod (7212) is fixed on the top of the T-shaped slider (7211), and the lower surfaces on both sides of the pull rod (7212) are connected to different T-shaped sliders (7211).

10. A dust removal method for a condenser processing production line, used to implement a dust removal device for a condenser processing production line according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, the clamping plate (34) is driven by the third cylinder (31) to fix the condenser, and then the condenser is driven to move by the transmission mechanism (20); S2, when the condenser moves to the bottom of the cleaning device (40), the movement stops, and then the condenser is cleaned by the cleaning device (40) and the cleaning device (50), and the condenser is rotated by the rotating assembly (33) to fully clean the condenser; S3, after washing, the condenser is moved between the drying devices (60), and then the two sealing blocks (62) are brought into contact by the electric telescopic rod (61), and the condenser is sealed with the clamping plate (34), and then the condenser is dried by the heating tube (63).

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