Integrated explosion-proof positive pressure controller

The integrated explosion-proof positive pressure controller addresses instability and heat dissipation issues by incorporating a protective structure and heat sinks, ensuring stable operation and reduced maintenance.

CN119136460AInactive Publication Date: 2024-12-13陈君强
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Patent Information

Application Number
CN202411506051.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing positive pressure controllers are unstable during installation and have poor heat dissipation, leading to potential equipment failure and reduced operational reliability.

Method used

An integrated explosion-proof positive pressure controller with a protective structure featuring a movable plate, sliding plates, and staggered heat sinks, along with a heat dissipation mechanism and transmission line stabilization, enhances stability and heat management.

Benefits of technology

The solution provides enhanced protection against external impacts, stable installation, effective heat dissipation, and secure transmission line fixation, ensuring reliable operation and reduced maintenance needs.

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Abstract

An integrated explosion-proof positive pressure controller provided by the present invention comprises a controller body, the controller body is sleeved with a protection structure, the protection structure comprises a movable plate structure arranged above the controller body, and the movable plate structure is provided with an outer shell which sleeves the controller body and is inserted by the movable plate structure. A plurality of sliding plates are arranged on the movable plate structure, the controller body is sleeved with a heat dissipation plate arranged in the outer shell, protection of the controller body is achieved through the protection structure arranged outside the controller body, and after the controller body is impacted by the outside, the controller body is prevented from being damaged. The controller body achieves buffering in the outer shell through the movable plate structure above the controller body, meanwhile, the sliding plate sliding transversely achieves buffering on the transmission line, falling caused by too large stress is prevented, and therefore stable installation of the controller body is guaranteed, meanwhile, the movable plate structure is pressed above the controller body, connection is more stable, and the service life of the controller body is prolonged. The heat dissipation plate effectively achieves heat conduction of the controller body and meanwhile reinforces connection stability.
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Description

Technical Field

[0001] The invention provides a positive pressure controller, belongs to the technical field of positive pressure controller equipment, and particularly relates to an integrated explosion-proof positive pressure controller. Background Art

[0002] Explosion-proof positive pressure devices are safety devices designed for hazardous environments. By maintaining internal pressure higher than external pressure, they effectively prevent flammable and explosive gases or dust from entering the equipment, thereby reducing the risk of explosion. They are mainly used in industries such as petroleum, natural gas, chemicals, pharmaceuticals, and mining to protect electrical equipment, control systems, and analytical instruments from external explosive threats. Their working principle is simple and critical, ensuring the safe operation of equipment in hazardous environments, thereby ensuring production and personnel safety. The application of explosion-proof positive pressure devices not only improves the safety and reliability of equipment, but also plays a key role in various industries and specific applications, providing operators with a safe working environment and reliable equipment protection.

[0003] The existing positive pressure controller may shake due to external impact during use, which may cause instability in the connection of its own transmission line, thereby affecting normal use. At the same time, the existing positive pressure controller is unstable in installation and has poor heat dissipation effect. Summary of the invention

[0004] In order to make up for the deficiencies of the prior art, the embodiments of the present application provide an integrated explosion-proof positive pressure controller to solve the problems of the existing positive pressure controller such as unstable installation and connection affecting normal use and poor heat dissipation.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an integrated explosion-proof positive pressure controller, comprising a controller body, the outer sleeve of the controller body is provided with a protective structure, the protective structure includes a movable plate structure placed above the controller body, the movable plate structure is provided with an outer shell body which is sleeved on the outside of the controller body and inserted by the movable plate structure, a plurality of sliding plates are provided on the movable plate structure, and the outer sleeve of the controller body is provided with a heat dissipation plate placed inside the outer shell body.

[0006] Preferably, the heat sinks are staggered and distributed outside the controller body, the heat sinks are fixedly connected by bolt structures, and earrings are fixedly connected to both sides of the heat sink below the controller body.

[0007] Preferably: the outer shell is provided with a groove penetrating one side of the plate body, the groove is connected with a limit plate through evenly distributed springs, the limit plates are fixedly connected with a movable plate sleeved on the outside of the sliding plate, and the thickness of the limit plate is smaller than that of the movable plate.

[0008] Preferably: the movable plate is provided with a plurality of evenly distributed through grooves corresponding to the sliding plate, the through grooves are fixedly connected with a transverse plate fixedly connected to the sliding plate by symmetrically distributed tension springs, and the sliding plate is provided with mounting holes corresponding to the transmission line and passing through the sliding plate.

[0009] Preferably: a combing plate through which the transmission line passes is provided above the controller body, and a limiting piece corresponding to the mounting hole is connected above the combing plate through a limiting hole.

[0010] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0011] The present invention protects the controller body by arranging a protective structure placed outside the controller body. However, after being hit from the outside, the controller body uses the movable plate structure above itself to achieve buffering inside the outer shell. At the same time, the sliding plate that slides laterally buffers the transmission line to prevent it from falling off due to excessive force, thereby ensuring its own stable installation. At the same time, the movable plate structure is pressed on top of the controller body to make the connection more stable. The heat sink effectively achieves heat conduction to the controller body while reinforcing the connection stability.

[0012] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the integrated explosion-proof positive pressure controller of the present invention;

[0014] Figure 2 It is a cross-sectional view of the integrated explosion-proof positive pressure controller of the present invention;

[0015] Figure 3 This is an exploded view of the integrated explosion-proof positive pressure controller of the present invention;

[0016] Figure 4 It is a cross-sectional view of the movable plate structure of the integrated explosion-proof positive pressure controller of the present invention;

[0017] Figure 5 It is a three-dimensional schematic diagram of the heat dissipation plate portion of the integrated explosion-proof positive pressure controller of the present invention.

[0018] As shown in the figure:

[0019] 1. Controller body;

[0020] 11. heat sink; 12. bolt structure; 13. limit hole; 14. limit piece;

[0021] 111. Earrings; 112. Combing board;

[0022] 2. Protective structure;

[0023] 21. movable plate structure; 22. outer shell; 23. sliding plate; 24. groove; 25. spring; 26. limit plate; 27. movable plate;

[0024] 271. Through groove; 272. Tension spring; 273. Horizontal plate; 274. Mounting hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] like Figure 1 and Figure 2 As shown, an integrated explosion-proof positive pressure controller includes a controller body 1, and a protective structure 2 is provided on the outside of the controller body 1, the protective structure 2 includes a movable plate structure 21 placed above the controller body 1, the movable plate structure 2 is provided with an outer shell 22 which is sleeved on the outside of the controller body 1 and inserted by the movable plate structure 2, a plurality of sliding plates 23 are provided on the movable plate structure 21, the outer shell of the controller body 1 is provided with a heat sink 11 which is placed inside the outer shell 22, the heat sinks 11 are staggered and distributed on the outside of the controller body 1, the heat sinks 11 are fixedly connected by bolt structures 12, and earrings 111 are fixedly connected on both sides of the heat sink 11 below the controller body 1.

[0029] In this embodiment, the protection of the controller body 1 is achieved by providing a protective structure 2 placed on the outside of the controller body 1. However, after being hit from the outside, the controller body 1 uses the movable plate structure 21 above itself to achieve buffering inside the outer shell 22. At the same time, the transverse sliding plate 23 buffers the transmission line to prevent it from falling off due to excessive force, thereby ensuring its own stable installation. At the same time, the movable plate structure 2 is pressed on top of the controller body 1 to make the connection more stable. The heat sink 11 effectively achieves heat conduction to the controller body 1 while reinforcing the connection stability.

[0030] like Figure 3 , 4 As shown in Figures 5 and 6, the outer shell 1 is provided with a groove 24 penetrating through one side of the plate body thereof, the inside of the groove 24 is connected to a limit plate 26 through evenly distributed springs 25, a movable plate 27 sleeved on the outside of the sliding plate 23 is fixedly connected between the limit plates 26, the thickness of the limit plate 26 is smaller than that of the movable plate 27, a plurality of evenly distributed through grooves 271 corresponding to the sliding plate 23 are provided inside the movable plate 27, a transverse plate 273 fixedly connected to the sliding plate 23 is fixedly connected inside the through grooves 271 through symmetrically distributed tension springs 272, the sliding plate 23 is provided with a mounting hole 274 corresponding to the transmission line and penetrating the sliding plate 23, a combing plate 112 penetrating through the transmission line is provided above the controller body 1, and a limit member 14 corresponding to the mounting hole 274 is connected above the combing plate 112 through a limiting hole 13.

[0031] In this embodiment, the spring 25 inside the groove 24 is connected to the limit plate 26, so that the entire device can absorb the impact force through the compression and rebound of the spring when subjected to external force, thereby protecting the internal controller and other components from damage; the limited plate 26 and the movable plate 27 are used in conjunction with each other, and the movable plate 27 is connected to the sliding plate 23 through the through groove 271 and the tension spring 272, making the entire structure more compact and stable, and preventing the parts from loosening or falling off due to vibration or impact during use; heat dissipation and reinforcement effect: the heat dissipation plates 11 are staggered and distributed on the outside of the controller body 1, which not only helps the device to The heat dissipation of the equipment is prevented from overheating, and a fixed connection is achieved through the bolt structure 12, which enhances the mechanical strength and stability of the entire device; Transmission line protection: The design of the mounting hole 274 and the limiter 14 on the sliding plate 23 enables the transmission line to be stably fixed on the combing plate 12 above the controller body 1, preventing the transmission line from falling off due to external force, thereby ensuring the stability of signal and power transmission; The design of the movable plate 27 and the through groove 271 makes disassembly and assembly more convenient, and the equipment can be quickly maintained and repaired without affecting other components, thereby improving the maintainability of the equipment.

[0032] When using:

[0033] 1. Enhanced protection performance: The protective structure 2 outside the controller body includes a movable plate structure 21 and an outer shell 22. When the device is hit by an external impact, the movable plate structure 21 provides a buffering effect to reduce the direct damage to the internal controller. The horizontally sliding sliding plate 23 further buffers the transmission line to prevent it from falling off due to excessive force, thereby ensuring the stable installation of the device.

[0034] 2. Heat dissipation and reinforcement: The heat sink 11 is closely distributed around the controller body, and an effective heat conduction mechanism is used to prevent the device from overheating. At the same time, the bolt structure 12 is used to strengthen the fixation of the heat sink, thereby improving the mechanical strength and stability of the entire device.

[0035] 3. Earthquake-resistant design: The groove 24 inside the outer shell is connected by evenly distributed springs 25 and limit plates 26. Its structure can absorb impact force through compression and rebound of the spring when facing external force, protecting the controller and other key components from damage.

[0036] 4. Transmission line protection: The design of the mounting hole 274 and the limiter 14 on the sliding plate 23 ensures that the transmission line can be firmly fixed on the combing plate 12 above the controller body, preventing the transmission line from loosening or falling off due to vibration or impact, and ensuring the stability of signal and power transmission.

[0037] 5. Structural stability: The coordinated use of the limit plate 26 and the movable plate 27, through the connection of the through slot 271 and the tension spring 272, makes the entire device structure more compact and stable, prevents loosening or falling off during operation, and ensures reliable operation of the device.

[0038] 6. Convenient maintenance: The design of the movable plate 27 and the through slot 271 makes the disassembly and assembly of the equipment more convenient. Without affecting other components, the equipment can be quickly maintained and repaired, thereby improving the maintainability of the overall equipment and reducing downtime and maintenance costs.

[0039] In general, the present invention effectively improves the protection performance, thermal management capability, seismic resistance, and convenience of operation and maintenance of the explosion-proof positive pressure controller through multiple structural designs. It is suitable for various complex and dangerous industrial environment applications, greatly ensures the safe and reliable operation of the equipment, and reduces maintenance costs and operational risks.

[0040] Although the present invention has been disclosed as above in the form of a preferred embodiment, it is not intended to limit the present invention. Anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.

Claims

1. An integrated explosion-proof positive pressure controller, comprising a controller body (1), characterized in that: The controller body (1) is externally sleeved with a protective structure (2), the protective structure (2) comprises a movable plate structure (21) disposed above the controller body (1), the movable plate structure (2) is provided with an outer shell (22) sleeved outside the controller body (1) and inserted by the movable plate structure (2), a plurality of sliding plates (23) are provided on the movable plate structure (21), and the controller body (1) is externally sleeved with a heat dissipation plate (11) disposed inside the outer shell (22).

2. The integrated explosion-proof positive pressure controller according to claim 1 is characterized in that: The heat dissipation plates (11) are distributed in an interlaced manner outside the controller body (1), and the heat dissipation plates (11) are fixedly connected via a bolt structure (12), and earrings (111) are fixedly connected to both sides of the heat dissipation plates (11) below the controller body (1).

3. The integrated explosion-proof positive pressure controller according to claim 1 is characterized in that: The outer shell (1) is provided with a groove (24) penetrating through one side of the plate body thereof, the groove (24) is connected to a limit plate (26) via evenly distributed springs (25), the limit plates (26) are fixedly connected to each other with a movable plate (27) sleeved on the outside of the sliding plate (23), and the limit plates (26) are thinner than the movable plates (27).

4. The integrated explosion-proof positive pressure controller according to claim 3 is characterized in that: The movable plate (27) is provided with a plurality of evenly distributed through grooves (271) corresponding to the sliding plate (23); a transverse plate (273) fixedly connected to the sliding plate (23) is fixedly connected to the through groove (271) via symmetrically distributed tension springs (272); and the sliding plate (23) is provided with a mounting hole (274) corresponding to the transmission line and penetrating the sliding plate (23).

5. The integrated explosion-proof positive pressure controller according to claim 4 is characterized in that: A combing plate (112) through which the transmission line passes is provided above the controller body (1), and a limiting member (14) corresponding to the mounting hole (274) is connected above the combing plate (112) via a limiting hole (13).